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q Institution of Chemical Engineers
Trans IChemE, Vol 78, Part B, January 2000
he safe disposal of municipal solid waste has now become an urgent environmental
problem. The traditional method of landlling waste has created so many
environmental problems that countries including Denmark, Holland and Germany
have imposed severe restrictions on landlling burnable waste. With up to 1 tonne of municipal
waste being generated by every individual annually in the UK, incineration is now at the
forefront of combustion research, as developed countries recognize the environmentally
friendly advantages of this technology. An efcient incinerator is not only assessed by the
amount of heat recovery but also by the levels of emissions and quality of the ash it produces.
Incinerator designs must therefore be fully optimized so that they can control emissions by
reducing the production of harmful pollutants such as dioxins, furans, NOx and SOx. Hence,
incinerator bed combustion is a vital area that urgently needs further investigation. At
SUWIC, the present work concentrates on the development of a comprehensive and reliable
model for the incinerator bed combustion process. The results from the incinerator burning
bed model can then provide the much needed boundary conditions for Computational
Fluid Dynamics (CFD) modelling of the gas phase reacting turbulent ow in the freeboard
region of an incinerator. In addition to the development of the computational model,
the work involves several parallel activities, including experimental investigations into
waste combustion, solid mixing and prevention of slag formation and instrumentation
development.
Keywords: waste incineration; slag formation; instrumentation; mixing; mathematical
modelling; pollution.
INTRODUCTION
for assessing proposed designs of incinerator, or troubleshooting existing plant designs, without building the plant
or small-scale accurate physical models.
The evolution of better and more efcient incinerators
in the UK is currently hindered by the lack of reliable data,
and fundamentally based design procedures to assist their
design/manufacture, operation and control. The combustion of waste in incinerators is complex, and the design
and control of such processes poses many problems. For
example, many existing grate systems do not agitate the
burning refuse efciently. Consequently, a large volume of
excess air is required to achieve a good burn-out. This leads
to problems with the gas phase combustion, overloading
of the electrostatic precipitators and/or scrubbers, and high
particulate emissions from the bed. SUWIC studies at some
UK municipal incinerators with moving grate systems
also showed high levels of unburned carbon in the residual
and y ash, which increases the cost of ash disposal. In
contrast to the progress in gas phase combustion modelling
with CFD, the open literature contains no satisfactory model
for the burning of municipal solid waste on a travelling
grate. The prediction of the ow rate and composition of
gases emerging from the bed is particularly important as
it provides the upstream boundary conditions for the ow
calculation in the gas phase region.
GOH et al.
22
MODELLING OF SOLID MIXING ON A
MOVING GRATE
23
(1)
GOH et al.
24
(3)
MODELLING OF INCINERATOR
BED COMBUSTION
The physical volume of the municipal waste reduces
by 90% and the mass by 70% during combustion. A suitable
bed model must therefore permit simulation of the reduction in the bed volume. In general, the solid waste can be
25
Figure 8. Variation of standard deviation (s) with distance from one of the side walls ( y).
Figure 9. Comparison of the experimental result with the calculated value from the mixing model.
where qr denotes the radiative heat ux, and the source term
Qs represents the overall effects of heat transfer between
gas and solid and heats of reaction of the various processes
occurring during solid incineration.
The solid velocity in the vertical direction for any control
volume j in the bed (ns)z( j ), depends on the rate of volume
reduction of the bed and can be written as:
1 V
(ns )z ( j) = (ns )z ( j 1) +
(4)
Az ( j ) t j
where
V VB VC VD VA
+
+
+
(5)
=
t
t
t
t
t
and B is the initial waste material, C is the dried solids, D is
the dried and pyrolysed solids and A is the dried, pyrolysed
and gasied solid (ash). The time differential equations
representing the changes in volume of each material are
given as follows2:
VB
(RP)2
(6)
=
2 v 2B (1 B )
t
VC (RP )2 [1 (1 F2 )v 2B ]
(RP )3
(7)
=
3 v3C (1 C )
t
2 v2B (1 C )
VD (RP )3 [1 (1 F3 )v 3C ]
(RP )5
(8)
=
5 v5D (1 D )
t
3 v 3C (1 D )
VA
(RP )5 v 4D
(9)
=
t
5 v 5D (1 A )
Figure 10. Typical gas temperature prole from unsteady state xed bed
model.
26
GOH et al.
27
and kinetics data that are required for the bed modelling
programme have been obtained from an experimental
laboratory xed bed reactor built to study the combustion
of municipal solid waste, as illustrated in Figure 13. The rig
consists of a cylindrical chamber of 1.5 m length and 20 mm
internal diameter. The combustion pot was designed to hold
samples of simulated waste up to 0.5 m in height from the
grate (about 2 to 3 kg). Preheated primary air is introduced
through a distributor plate (i.e., the grate) at the bottom of
the chamber. The bed is ignited at the surface and the
process fronts advance from the top of the bed to the grate.
The chamber is mounted on a weighing scale to permit the
burning rates to be determined. Temperatures and gas
composition measurements at xed positions above the
grate are also made. An example of the temperature
measurements obtained during a typical preliminary
combustion experiment are shown in Figure 14. As the
thermocouples are located at xed positions within the fuel
bed, the approach of a reaction front to each position is
shown by the sharp increase in the temperature measured.
The corresponding change in the solid mass in the bed is
as illustrated in Figure 15.
The gas composition in the reactor at 430 mm above the
grate is as illustrated in Figure 16. The time for the increase
in CO (to above the range of the gas analyser) and CO2
concentrations and the reduction in O2 concentration in this
position correspond to the time for the bed temperature
rise as depicted in Figure 9. This notable change is the
ignition front and is due to the ignition of the gaseous
volatiles that are liberated during the pyrolysis process.
Figure 16 also shows that concentration of NOx in this
position is also seen to gradually increase to a maximum
value of approximately 150 ppm before reducing to about
100 ppm. The NOx concentration increases because the
gases coming up to the sampling point contain NOx that
is formed during devolatization of the waste. As the layer
of char close to the surface of the bed passes below the
sampling point, the concentration of NOx decreases slightly.
Trans IChemE, Vol 78, Part B, January 2000
GOH et al.
28
Ti )
(ro
(hi ro ho ri )
2ri ro
+
ri ) ln(hi ro /ho ri ) (ho h1 )
(10)
(u 2 )jet
(u 2 )flow
(11)
29
GOH et al.
30
qo
Qs
ri
ro
(Rp)i
s
Si
Ti
Ts
Tg
To
t
u
ns
nx
V
VL
x
y
Yi
z
l
ls
s
i
Az
C(t,n)
Ds
F2
F3
hi
ho
Hs
j
J
m
M
n
nt
Pl
P(t,n)
qr
q
viL
Dt
Subscripts
2
moisture
3
volatile matter
4
bound ash
5
xed carbon
6
free ash
A
dried, pyrolysed and gasied material
B
raw waste material
C
dried material
D
dried and pyrolysed material
31
GOH et al.
32
REFERENCES
ACKNOWLEDGEMENT
The authors would like to thank the Engineering and Physical Sciences
Research Council (EPSRC), Kingseld Electronics Ltd., Shefeld Heat
and Power Ltd., Shefeld Municipal Solid Waste Incinerator Plant UK and
ABB Corporate Research (Switzerland) for their nancial and technical
contributions to this project.
ADDRESS
Correspondence concerning this paper should be addressed to
Dr Y. R. Goh, Department of Chemical and Process Engineering,
University of Shefeld, Mappin Street, Shefeld, S1 3JD, UK.
This paper was presented at the 2nd International Symposium on
Incineration and Flue Gas Treatment Technologies, organized by IChemE
and held at the University of Shefeld, UK, 46 July 1999.