166000 Cartagena Refinery Project

SUBCONTRACTOR DOCUMENT
COVER SHEET
Subcontractor Name: Ingeniera Especializada S.A. - IEB S.A.
Purchase Offer No.: SC-1611
Purchase Offer Title:

ITT 166000-SC-1611 Computarized Protective Relay Settings file

Documents

CB&I Document No.:

Subcontractor Document Number

Rev.

Rev. Date

SC-1611-BT-P-12

03/25/2014

Document Title: Multilin 339 Motor Protection Testing Protocol

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DOCUMENT CODE:
SC-1611-BT-P-12
MULTILIN 339 MOTOR PROTECTION TESTING PROTOCOL
DATE: 03/25/2014
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MULTILIN 339 MOTOR PROTECTION TESTING PROTOCOL

Substation number:

Voltage Level:

18
Relay Tag Number:

4160
Relay Type:

18-11M-339-005

SR339

Switchgear Tag
Number:
18-MCC-1-01A

Cubicle Number:

Relay serial number:

Firmware Version:

Unit 1RA

BL2A12001505

1.5

1. INITIAL CHECKS
1.1 Conditions of equipment necessary for testing
1.2 Safety conditions of the working site
1.3 Verify that no current exist through secondary circuits of the CTs

2. VISUAL AND MECHANICAL INSPECTION

2.1 Operation of light-emitting diodes (Status/Target LEDs) through the activation
of the associated signal.
STATUS LEDS

CHECK

IN SERVICE
TROUBLE
LOCKOUT
START INHIBIT
TRIP
ALARM
PICKUP
MAINTENANCE
STOPPED
STARTING
RUNNING
HOT RTD

2.2 Relay case and front panel conditions

2.3 Tightness of connections
2.4 Grounded frame in accordance with relay manufacturer's instructions
2.5 Operation of front-panel display and control buttons
2.6 Relay settings in accordance to coordination study

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3. ELECTRICAL TESTS
The following tests will be performed based on the typical wiring diagram shown below.

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3.1 Analog current inputs measurement test (maximum error under the accuracy declared by manufacturer in the device's inputs specifications). This test will be done by
secondary injection of the currents shown in the following table, and its result will be positive if the calculated error is below the accuracy specified by the relay
manufacturer as stated in the reference manual.
Calculated Error
Injected Current (1)
Measured Current (2)
(3)={[(1)*CTR - (2)] / (1)*CTR}*100
Description
(A secondary)
(A Primary)
%
A

A1

20% of Rated
Current

30

50% of Rated
Current

2,5

2,5

100% of Rated
Current

Sequence
Current Test

2,5

B2

C3

75
150.1
30<358

75<118

150.1<238

OBSERVATIONS:

3.2 Analog voltage inputs measurement test (maximum error under the accuracy declared by manufacturer in the device's inputs specifications). This test will be done by
secondary injection of the currents shown in the following table, and its result will be positive if the calculated error is below the accuracy specified by the relay
manufacturer as stated in the reference manual.
Description

Injected Voltage (1)

For the sequence current test this will be the positive sequence current value
For the sequence current test this will be the negative sequence current value
3
For the sequence current test this will be the zero sequence current value
2

Measured Voltage (2)

Calculated Error
(3)={[(1)*VTR - (2)] / (1)*VTR}*100

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(V secondary)

(V Primary)

A-B

B-C

C-A

A-B

20% of Rated
Voltage

24

840

50% of Rated
Voltage

60

100% of Rated
Voltage

120

Voltage
Sequence Test

24

60

120

OBSERVATIONS:
La fase C no se encuentra conectada.

3.3 Self-test alarms inactive in the relay (front panel status LEDs or display)

4
5
6

For the sequence voltage test this will be the positive sequence voltage value
For the sequence voltage test this will be the negative sequence voltage value
For the sequence voltage test this will be the zero sequence voltage value

B-C

%
C-A

A-B

B-C

C-A

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3.4 Functional operation test of every function set in the coordination study. Attached to this protocol the summarized settings of the relay being tested are shown.

27

49

66

38

50

TCS

46

50G

47

51LR

IMPORTANT NOTE: Every protection function will be tested using the test set, and the detailed results will appear in the test report, as an attachment to this protocol

OBSERVATIONS:

3.5 Operation of all digital inputs available in the relay (digital input signal recognized by the relay).

C1 52a

C5 INPUT5

C9 INPUT9

C2 52b

C6 INPUT6

C10 INPUT10

C3 INPUT3

C7 INPUT7

C4 INPUT4

C8 INPUT8

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This test will be done by applying 125 Vdc from the auxiliary DC output of the test set to the specific input pair of terminals. For example, for testing C5 input, the positive polarity of
the DC signal must be applied to the C5 terminal and the negative polarity to C11 (Common reference terminal for the whole set of digital inputs). The change of state in the digital
input being tested must be verified through the Actual Values menu in the EnerVista SR3 Setup software after establishing connection with the relay being tested, as it is shown in
the next capture.

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3.6 Operation of all output contacts available in the relay (closing or opening of the output contacts from the activation of any logic programmed in the
relay).

A2-B3-A3

A8-B9-A9

B4-A4-B5

B10-A10-B11

A5-B6-A6

A11-B12-A11

B7-A7-B8
This test will be done through the activation of an auxiliary logic programmed just for the purpose of testing the output contacts. Such logic will be programmed as a bypass signal,
which means that by the activation of a contact input (using the same method explained before) the contact output being tested is activated. A graphic explanation for programming
this logic is given below:

3.7 Adequate operation of the logic functions programmed in the relay, if applicable, by activating the input elements of such logics, according to the logic scheme implemented
and using the wiring diagrams as a guide.

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3.8 All the records, statistics, counters and events reset upon completion of testing

SUBCONTRACTOR SIGNATURE

EPC CONTRACTOR SIGNATURE

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4. FUNCTIONAL TESTS
4.1 Operation of all active digital inputs (digital input signal recognized by the relay)

Binary Input ID

Signal Assignment Description

DNP Point
(if applicable)

Operation Check

C Card INPUT 1
C Card INPUT 2
C Card INPUT 3
C Card INPUT 4
C Card INPUT 5
C Card INPUT 6
C Card INPUT 7
C Card INPUT 8
C Card INPUT 9
C Card INPUT 10
IMPORTANT NOTE: This test will have attached the wiring diagrams detailing the signals wired to the input contacts of the relay.

OBSERVATIONS:

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4.2 Operation of the programmed output contacts. Test every output by operating the controlled device (circuit breaker, auxiliary relay or alarm)

Binary Input ID

Signal Assignment Description/Controlled Device

Operation Check

OUTPUT 1
OUTPUT 2
OUTPUT 3
OUTPUT 4
OUTPUT 5
OUTPUT 6
OUTPUT 7
IMPORTANT NOTE: This test will be done by secondary injection of a trip condition or by activating each logic element programmed to the active output contacts

OBSERVATIONS:

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4.3 Perform transfer and/or received DTT specifying the devices interacting
DTT Signal ID/Description

DTT Source Device

DTT Destination Device

Transmission Check

Reception Check

IMPORTANT NOTE: This test will be done by secondary injection of a trip condition in the source device and checking the receiving of this signal in the destination device.
OBSERVATIONS:

4.4 Verify the correct processing of at least 25% of the signals configured in the DNP points tested. The following is the suggested 25% of the signals to be tested. For a
detailed and complete list of the DNP signals assigned to this specific relay, see the checklist attached at the end of this document.

Type (AI, DI, DO,

ACCUM)

DNP
Object

Variation

DNP Index

Modbus
Register

XX-11M-339-016_MCC Alarm

D.I

42215

XX-11M-339-016_PCS ON

D.I

42215

XX-11M-339-016_PCS OFF

D.I

43878

Short Point Name Description

Operation
Check

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Type (AI, DI, DO,

ACCUM)

DNP
Object

Variation

DNP Index

Modbus
Register

XX-11M-339-016_MCC Run

D.I

43879

XX-11M-339-016_MCC Stop

D.I

43880

XX-11M-339-016_MCC Fault/Trip

D.I

43881

XX-11M-339-016_SIS Command

D.I

43882

XX-11M-339-016_CB Open

D.I

30328

XX-11M-339-016_CB Closed

D.I

30330

XX-11M-339-016_Trip (86)

D.I

30332

XX-11M-339-016_Phase A Curr

A.I

30

30328

XX-11M-339-016_ Phase B Curr

A.I

30

30330

XX-11M-339-016_Phase C Curr

A.I

30

30332

XX-11M-339-016_Neutral Curr

A.I

30

30326

Short Point Name Description

Operation
Check

4.5 All the records, statistics, counters and events reset upon completion of testing

SUBCONTRACTOR SIGNATURE

EPC CONTRACTOR SIGNATURE