Professional Documents
Culture Documents
OPTIONAL INLET
GAS KO SECTION
ENSURES
VIRTUALLY 100%
REMOVAL OF
CONTAMINANTS
HIGH EFFICIENCY
MASS TRANSFER
SECTION FOR
MAXIMUM
PERFORMANCE
OPTIMUM
GLYCOL
DISTRIBUTION
GIVES LOW GAS
TURNDOWN
HYDROCARBONS TO
RECOVERY SYSTEM
REBOILER HEATER
SIZED TO MINIMISE
FOULING AND
AVOID
OVERHEATING
STILL COLUMN
SIZED FOR
MAXIMUM
GLYCOL
RECOVERY
GLYCOL COOLING
MEDIA OPTIONS
INCLUDE GAS, WATER
AND AIR
GAS TO
RECOVERY SYSTEM
STEAM OUTLET
HYDROCARBONS TO
RECOVERY SYSTEM
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Table of Contents
1
Introduction
1.1
Technical Details
2.1
2.1.1
2.1.2
2.1.3
2.2
Environmental Data
2.3
2.4
Equipment Schedule
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
Quality Control
2.4.6
2.4.7
2.5
Spare Parts
2.6
Attachments
3.1.1
PID Comments
3.1.2
Simulation Results
3.1.3
Reference list
3.1.5
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Introduction
Process Group Intl is a leading supplier of process systems and complete process trains for a
range of process industries including the oil and gas and petrochemical industries. Process
Group Intls continued success depends largely on a team of highly motivated, experienced
professionals who are committed to excellence in all aspects of project execution including
estimation, process, detailed engineering design, procurement, construction, fabrication and
commissioning. Our technical staffs includes engineers with backgrounds in mechanical, civil,
chemical, electrical, instrument and process engineering that are supported by a team of
technical specialists such as CAD design draftsmen, fabrication, construction and
commissioning experts.
Process Group Intl is a joint venture between Process Group Pty, Australia
(www.processgroup.com.au) & Euro Mechanical Intl, UAE (www.euromechanical .com).
Process Group Intl primarily concentrates in Middle East, Asia & Africa regions.
Process Group Intl specialises in the supply of the following range of Plant, Equipment and
Packages on either a complete EPC or supply only basis.
Separation (Oil/Gas/Water)
CLIENT
PROJECT
QUOTE NO.
DATE
1.1
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Description
Glycol Contactor, complete with internals and instrumentation
and valving as per the enquiry P&I D
QTY
1
The Skid will comprise the following equipment items ; installed on a prefabricated skid, complete with all on skid pipework, instrumentation,
internals and access steelwork:
Glycol Reboiler & Surge Drum c/w natural draft fire tube and
stack. Stripping column to achieve 99% glycol concentration.
Reboiler to be controlled by BMS panel
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
1 Unit
1 Unit
1 Unit
Imp Notes: Our offer is subjected to comments on enquiry P&I D as attached with this offer.
We are not possession of Al Furat Engineering Standard Schedule G and hence
MOC of the equipments is based on our experience and industry standard.
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
No special tools or fixtures are currently envisaged for the supplied equipment for installation,
removal and routine maintenance. If special tools are subsequently identified in the detailed
design of the equipment, [including the sub-vendor equipment], then they will be supplied.
Exclusions to PGI Scope of Supply
The following are NOT included in the PGI scope of supply (i.e. Items within client scope).
Unit / equipment installation at site;
Cabling, wiring and impulse lines beyond the skid edge junction boxes;
Electrical, instrument & control wiring between skid edge junction boxes and off skid
items;
Fire proofing and/or fire protection/detection equipment beyond those stated;
Power cabling to electric motors (as motor terminal boxes will be located next to skid
edge)
Roof / weather protection;
Supply of Utilities and Consumables;
Special Tools - none required;
Insulation on Contactor
Certifying Authority
Skid Hold-down bolts
Skid Lighting
Piping requirements between Contactor & Regeneration Skid
Technical Clarification
We have not considered separate inlet gas scrubber at the inlet of the contactor. The
contactor will have integral scrubber at the bottom which is common practice acceptable as
per API 12 GDU and Shell DEP.
No Air Blower (G-K-372) has been considered in our offer. The reboiler burner will be
natural draft type.
PGI will participate in HAZOP , however any increase in scope
Document submission schedule to be mutually discussed and agreed during kick off
meeting in the event PGI is the successful bidder.
For main gas line we have considered piping spec BBO and for TEG line AAO.
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Technical Details
2.1
2.1.1
30 degC
36 37 barg
124,572 kg/hr ( 120% case)
19
Gas composition as per section 3.6 of document Data Sheet for TEG dehydration Package.
2.1.2
CLIENT
PROJECT
QUOTE NO.
DATE
2.1.3
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
drum level control valve. This is located here to minimise vapour in the upstream Glycol
Exchanger.
In the Glycol Still Column the TEG undergoes the necessary distillation to achieve the required
TEG concentration in the Glycol Regenerator. The reflux from the Reflux Condenser Coil
provides additional condensing duty at the top of the Glycol Still Column to minimise the TEG
losses to the vent. The reboiler heat duty is provided by a firetube. Overhead vapours from the
Glycol Still Column are routed to the overhead vapour recovery system.
Lean TEG flows from the reboiler into the glycol stripping column where the glycol is stripped
using stripping gas to achieve 99% concentration.
The glycol then pases through the TEG/TEG exchnager before reaching the Glycol Surge
Drum. Which provides a residence time buffer for circulation variance, and Glycol Contactor
packing drain-down, along with the capacity to allow for 1 month of glycol losses. From here it
passes to the Glycol Circulation Pumps.
The API 674 type reciprocating constant volume Glycol Pump, pumps the TEG back to the
Glycol Contactor, via a lean TEG cooler which serves to further cool the lean TEG to within 510C of the feed gas to the contactor, to minimise vaporisation losses within the Glycol Contactor
and prevent foaming.
CLIENT
PROJECT
QUOTE NO.
DATE
2.2
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Environmental Data
Air temperature:
2.3
5 to 50C
3.77 kW
CLIENT
PROJECT
QUOTE NO.
DATE
2.4
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Size:
Design Press:
Design Temp:
Material
Design Code:
Size:
Design Press:
Design Temp:
Press Drop:
Flowrate
Filtration:
Material:
Design Code:
Size:
Design Press:
Design Temp:
Press Drop:
Flowrate
Material:
Design Code:
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Size:
Design Press:
Design Temp:
Material:
Design Code:
Surge Drum
Size:
Design Press:
Design Temp:
Material:
Design Code:
Design Duty:
Design Press:
Design Temp:
Material:
200 kW
7 barg [Plate]
0 / 230 C
SS
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
50 kW
48 Barg
0 / 120C
CS
Design Codes
Note :- Gas / Glycol exchanger will be attached to the contactor at the top.
Glycol Circulation Pumps
Design Press:
Design Temp:
Capacity:
Material:
Design Code:
48 bar g
0 / 120 C
11 USGPM
Carbon Steel with Stainless Steel Wetted Parts
API 674
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
6 bar g
0 / 80 C
0.25 m3/h
Stainless Steel
ANSI
50 Litres
316L SS
0.1 Litres/h
316SS
API 675
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
pH Injection Package
Tank Capacity:
Material:
Pumps (2 off)
Capacity:
Material:
Design Code:
50 Litres
316L SS
0.1 Litres/h
316SS
API 675
Lifting Equipment
We have considered the supply of one lifting beam complete with slings and shackles.
The lifting beam will be subject to 100% NDT and will be proven by trial lift.
The slings and shackles will be proof load tested.
CLIENT
PROJECT
QUOTE NO.
DATE
2.4.1
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Free standing Glycol Contactor(Note :- Gas / Glycol exchanger will be attached to the
contactor at the top)
One complete TEG regeneration skids complete with overhead recover system
The Still Columns and exposed instruments would be removed for shipment and require reassembly on site.
The skid structures will be designed and supplied on the basis that it will be supported on 4
[four] discrete points. PGI assume that the location of these supports can be selected by PGI to
suit the design of the skid structure. Skid members will be sized suitable for a single point lift
and will cater for the dynamic conditions specified (dynamics normally only applicable to
offshore applications), taking due account of any imposed loads from equipment in PGI supply.
No imposed loads from outside of PGIs package limits have been allowed for.
The responsibility for re-assembly of the package on site rests with purchaser. Any shimming
and attachment of holding down bolts are the responsibility of the purchaser.
Skid mounted pressure vessels will either be welded or bolted to the skid base.
Access will be provided for routine operation & regular maintenance of the plant. Access for
major maintenance activities will not be specifically provided (i.e. no specific access for
maintenance block valves, maintenance spectacle blinds, start-up vents & drains).
Direct mounted instrumentation, (such as temperature & pressure gauges & transmitters), will
be self supported, where appropriate. Instrumentation may also be supported off brackets
mounted on pipework.
2.4.2
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Scope of Supply:
Items wired to junction boxes, located at the skid edge.
(per P&ID as attached)
Skid-mounted Instrumentation:
Pump Start/Stop Stations:
Lighting:
Power Sockets:
Fire & Gas Detection:
by others
none
Engineering to be supplied
Control Panels:
No control system will be provided. BMS panel for reboiler will be supplied for installtion in safe
area.
Hazardous Area Considerations:
Field instruments are located in the following zone classifications:
Zone:
Gas Group:
Temp Class:
1
IIA
T3
Exia
Exia/ib
Exd
Classification ignored use Zone 1
Exe
Exp
ExN
65
Level Gauges:
Reflex gauges for abolsute level measurement
Transparent for interface level measurement.
Tubular glass type for Chemical injection Tanks
Pressure Gauges:
Flow/Restriction Orifice:
Level Switches/Transmitters:
We have included for Displacement type transmitters for short ranges (upto 1 M) and DP type
transmitters for larger ranges.
Control Valves:
Actuator Type:
Pneumatic
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Valve Type:
Globe
Shutdown/Switching Valves:
Actuator Type:
Valve Type:
Pneumatic
Ball
Relief Valves:
Type: conventional
The scope of the relief valve system offered, has taken no allowance for elevated flare headers.
Sized in accordance with:
Spared:
API 521
as per P&ID
Thermowells:
Connections to Vessels:
Connections to Piping
Connections to Instrument:
Minimum Flange Rating:
2" 316 SS
1.5
NPT
300#
Transmission / Control:
Type of Process Control:
Transmission:
Customer PCS
Electronic 4-20 mA (HART)
Cabling:
Colour:
Blue
Black
Type:
Process Control / Power:
Shutdown / Safety Systems:
Junction Boxes:
Protection:
Material:
Ex e
GRP with Brass Continuity Plates
" 316 SS
" 316 SS
Twin Ferrule Compression
CLIENT
PROJECT
QUOTE NO.
DATE
2.4.3
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
2.4.4
Mineral wool
Stainless Steel
Un-insulated
Un-insulated
Un-insulated
Guards or Insulation as required
None included
In general PGI use sound engineering judgement rather than rigorous calculation on most
piping systems.
Pipe supporting will generally be based on sound engineering judgement & experience and will
not be rigorously analysed, other than in exceptional circumstances (e.g. spring supports).
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Butterfly Valves
In view of the low available pressure drops in the overhead recover system we have
considered actuated butterfly valves for pressure and level control, and for venting to LP vent (if
the HP flare header pressure exceeds the design discharge pressure of the ejector).
We have also considered butterfly valves for isolation of the above items, but the final valve
connecting to the flare system will be a ball valve.
All butterfly valves will be of soft seated, high efficiency, offset design.
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Piping
150# Fabricatio 300#
n
>300#
Skid Assembly
Instrument Bulks
Part
Plate
Forging &
Fittings
Non Pressure
Parts
Plate
Forging &
Fittings
Non Pressure
Parts
Pressure Parts
Non Pressure
Parts
Pressure Parts
Non Pressure
Parts
Pressure Parts
Non Pressure
Parts
Pressure Parts
Primary Steel
Lifting
attachments
Secondary Steel
Trim Steel
Pipe & Fittings
Bolting
Gaskets
Cable
Tube
Fittings
Radiography
Per Code
Non-Destructive Examination
UT
DPI
Per Code
Per Code
100%
Per Code
Per Code
100% on
lugs
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
Vendor
standard
10%
100%
10%
10%
100%
10%
100%
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Valve Requirements:
Specification:
Special Requirements:
MPI
100% on
lugs
CLIENT
PROJECT
QUOTE NO.
DATE
Quality Control
Quality Management System:
PGI operates a Quality Management system which meets the requirements of BS EN ISO
9001:2000. PGI operates a system of QC approval on all sub suppliers.
Material Traceability & Inspection:
Item
Part
Traceability Level
IIA Involvement
Material Traceability and Inspection will be in accordance with the following matrix:
Mat Certification
Type
(EN10204 1991)
2.4.5
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
L.P. Vessels
(ANSI 150# flange rating)
Plate
Forging & Fittings
Non Pressure Parts
3.1 B
3.1 B
3.1.B
1
1
3
YES
H.P. Vessels
(>ANSI 150# flange rating)
Plate
Forging & Fittings
Non Pressure Parts
3.1 B
3.1 B
3.1.B
1
1
3
YES
Manual Valves
Pressure Parts
Non Pressure Parts
Pressure Parts
Non Pressure Parts
Pressure Parts
Non Pressure Parts
Pressure Parts
Primary Steel
Lifting attachments
Secondary Steel
Trim Steel
Pipe & Fittings
3.1 B
2.1
3.1 B
2.1
3.1 B
2.1
2.2
3.1 B
3.1 B
2.2
2.2
3.1 B
3.1.B
2
3
2
3
2
3
3
2
1
3
3
1
1
NO
NO
NO
NO
YES
YES
NO
NO
NO
Control Valves
Relief Valves
General Instrumentation
Structural Steelwork
Piping
Fabrication
150# - 900#
>900#
Skid Assembly
Bolting
Gaskets
2.2
2.2
2
2
NO
Instrument Bulks
Cable
Tube
Fittings
2.2
3.1 B
2.2
2
2
2
NO
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Full traceability. Supplier shall provide manufacturers material certificates (EN 10204
1991 3.1b). These shall be identified by means of showing their specific location on material
placement drawings.
(2)
Compliance traceability Supplier shall maintain a system of traceability that shall enable
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
In general, materials will not be shipped without formal release from client and / or third party
inspectors.
2.4.6
2.4.7
CLIENT
PROJECT
QUOTE NO.
DATE
2.5
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Spare Parts
PGI would recommend and are supplying the following commissioning spares:
Spare Ignition spark plug and insulators for ionisation pilot flame detector
Special Tools
PGI's Field Support department will provide a comprehensive 2 years spares quotation for client
review & purchasing, once engineering is completed & sub-suppliers have been selected,
during contract execution.
2.6
HESCO
Details of which can be provided for your perusal if required
CLIENT
PROJECT
QUOTE NO.
DATE
STROYTRANSGAZ (STG)
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
1168 Rev 0
24th-July-2008
Attachments
3.1.1
3.1.2
3.1.3
3.1.4
GA Drawing & Typical 3D view of the Regen skid of similar size unit.
00875-G350-PR-PID-0120
1. There will be no Chimney Tray on Contactor (G-C-351)
2. Are both PSV 352 and 351 required? No isolation between two vessels and therefore
PSVs are connected.
3. Are PSVs required on G-E-357 and G-F-360? These have direct isolation, however if
locked open code may not require PSVs. Please check.
4. Recommend a bypass around Lean TEG filter to allow element change during
operation. If no bypass, is isolation required? If so, is PSV required?
5. Is isolation required around G-E-357 and G-F-360? If so is a PSV required?
00875-G350-PR-PID-0121
1. PDT361 A/B are measuring exactly the same pressure drop on the same pipe. Is this
required?
2. G-F-362A/B Are duty/standby units required for these units? Bypass lines have been
shown allowing each unit to be taken off-line for short periods during operation.
00875-G350-PR-PID-0122
1. A Condenser Coil is shown using the Rich TEG coming from the Contactor. This
stream is not shown on the contactor P&ID. Additionally the Condenser Coil exit
stream enters the Rich TEG outlet from the Hot HEX. Is there a reason for this? It
would be more suited to enter upstream of the flash drum.
2. G-V-358 is labelled the Glycol Surge Drum in the upper title block and G-V-354 is
labelled the TEG Reboiler. This is incorrect.
3. C-V-354 should not be positioned directly downstream of the reboiler. Stream exiting
reboiler should pass through Glycol/Glycol exchanger (G-E-356) to recover as much
heat as possible. Additionally, temperature exiting the reboiler and in the surge drum
would be too high for pumps (since pumps are directly downstream of surge)
4. Is isolation required around G-E-359? Is so, is a PSV required?
5. Line direction between G-V-355 and G-V-365 is incorrect.
6. Line direction between From Charcoal Filters and G-V-365 is incorrect.
00875-G350-PR-PFD-0105
1. G-P-363A/B is not required Pressure is sufficient.
2. Please discuss condenser coil positioning. Would be more beneficial upstream of flash
drum to provide better operation within the flash vessel (higher temp).
op-102
07-288 revC
STG / Syrian Gas Company
Gas Dehydration Package
lbH2Ommscf 0.5662
TEG
GP
WaterDew
-35.32
op-102
Comp
Splitter
Gas
Properties
Condtions
GP
VS
Outlet of
Gas/Glycol
Exchanger
WaterDew
-32.08
Condtions
op-104
Water Dew
Point @ 75 barg
0.9983
11.06
Trim Cooler
Duty
USGPM
-51.80
Pump Inlet
kW
Q-Dummy
Trim
Cooler
Trim
Cooler
- TEG
Outlet
Trim
CoolerTEG
Intlet
Dry
Gas
Lean
Filter
Inlet
Pump
Outlet
Pump
Inlet
Make-up
TEG
MIX-2
Make-up TEG
Temperature
25.00
Pressure
Mass Flow
MIX-1
Inlet
Gas
KO
Drum
Contactor
Rich
TEG
Condenser
Inlet
Condenser
Outlet
Surge
Drum
Outlet
Flash
Inlet
Flash
Vapor
Wet
Gas
Inlet
Water
Outlet
Pressure
Let-Down
74.41
kW
Minimum Approach
28.39
kPag
Mass Flow
68.81
kg/h
0.0055
kg/h
Still
Overhead
Gas
Q-ACHE
Flash
Outlet
Outlet
of
ACHE
G-V-355
To
LP
Flare
Still
RCY-4 Column
Inlet
Q-Reboiler
Q-Condenser
To
TEG
Drain
Vessel
Q-Condenser
Q-Reboiler
kW
L/R
HEX:
Rich
Glycol
Outlet
Temperature
Stripping
VLV-101 Gas Inlet
Hot
Glycol
HEX
Reboiler
Bottoms
60.00 C
Mass Flow
105.7 kg/h
0.2929 kg/h
Reboiler Bottoms
Master Comp Mass Frac (TEGlycol)
Duty
kg/h
Still
Column
Flash
Condensate
Flash
Tank
16.00
ACHE
Condenser
VLV-100
Cold
Glycol
HEX
Reflux
Coil
60.00
Pressure
174.5 kg/h
Surge
Drum
kW
QCond
Temperature
kW
SPRDSHT-1
Water to
Saturate
Mass Flow
350.0 kPag
7.323e-002 kg/h
Q- Cond
Heat Flow 7.314
Saturated
Gas
98.01
Q-Pump
Heat Flow 3.773
To LP Flare
C
Temperature
Surge
Drum
Inlet
Lean TEG
to
Contactor
60.15
Q-Pump
Lean
Filter
RCY-2
Dummy
Temperature
TEG
Regen
Pump
0.9982
Filter
Outlet
Hot Glycol HEX
Cold
HEX Lean
Inlet
Duty
194.9 kW
Filters
R
RCY-1
Case: S:\1.0 Quotes\1.8 Quotes 2007\07-288 PGI Amine & TEG\Calcs\Hysys\07288_25DEGC_3600KPAG_130.5MMSCFD revC.hsc
RCY-1
Vapour Fraction
Temperature
Pressure
Molar Flow
Actual Volume Flow
Mass Flow
Mass Density
Molecular Weight
Viscosity
Master Comp Mass Frac (H2O)
Master Comp Mass Frac (TEGlycol)
Vapour Fraction
Temperature
Pressure
Molar Flow
Actual Volume Flow
Mass Flow
Mass Density
Molecular Weight
Viscosity
Master Comp Mass Frac (H2O)
Master Comp Mass Frac (TEGlycol)
Vapour Fraction
Temperature
Pressure
Molar Flow
Actual Volume Flow
Mass Flow
Mass Density
Molecular Weight
Viscosity
Master Comp Mass Frac (H2O)
Master Comp Mass Frac (TEGlycol)
Vapour Fraction
Temperature
Pressure
Molar Flow
Actual Volume Flow
Mass Flow
Mass Density
Molecular Weight
Viscosity
Master Comp Mass Frac (H2O)
Master Comp Mass Frac (TEGlycol)
C
kPag
MMSCFD
USGPM
kg/h
kg/m3
cP
C
kPag
MMSCFD
USGPM
kg/h
kg/m3
cP
C
kPag
MMSCFD
USGPM
kg/h
kg/m3
cP
C
kPag
MMSCFD
USGPM
kg/h
kg/m3
cP
Water to Saturate
0.0000
25.00
3600
1.114e-003
4.366e-003
1.0
1008
18.02
0.8905
1.0000
0.0000
Surge Drum Inlet
0.0007
60.15
5.000
0.3816
12.79
2818.2
969.8
148.3
<empty>
0.0015
0.9982
TEG
0.0000
210.4
3520
2.555e-005
8.640e-004
0.2
974.0
150.2
0.5229
0.0000
1.0000
To LP Flare
1.0000
60.00
16.00
7.057e-002
364.4
68.8
0.8314
19.57
1.196e-002
0.1563
0.0001
Inlet Gas
Saturated Gas
0.9998
1.0000
25.00
25.00
3600
3600
130.6
130.5
1.731e+004
1.731e+004
124561.0
124537.2
31.69
31.68
19.15
19.15
<empty>
1.236e-002
0.0011
0.0009
0.0000
0.0000
Still Overhead Gas 2
1.0000
1.0000
98.01
60.15
21.00
5.000
0.1881
2.496e-004
1034
1.424
174.5
0.2
0.7429
0.7178
18.63
18.67
1.050e-002
1.260e-002
0.6657
0.0018
0.0017
0.0006
1
Outlet of Gas/Glycol Exchanger
0.0277
1.0000
156.3
26.37
60.00
3520
0.5141
130.4
81.38
1.782e+004
2939.5
124408.9
159.0
30.74
114.8
19.15
<empty>
1.238e-002
0.0410
0.0000
0.9570
0.0000
To TEG Drain Vessel Lean Filter Inlet
0.0000
0.0000
60.00
60.06
16.00
3950
0.1175
0.3813
0.4746
11.30
105.7
2818.0
980.8
1098
18.06
148.4
0.4668
9.935
0.9972
0.0015
0.0028
0.9983
Streams
Condenser Inlet
Condenser Outlet
0.0116
0.0117
27.82
31.76
620.0
600.0
0.5202
0.5202
16.10
16.37
2946.4
2946.4
805.7
792.6
113.7
113.7
<empty>
<empty>
0.0409
0.0409
0.9548
0.9548
Surge Drum Outlet
Make-up TEG
0.0000
0.0000
60.15
25.00
5.000
350.0
0.3813
1.338e-005
11.37
2.882e-004
2817.9
0.1
1091
1119
148.4
109.9
9.870
23.40
0.0015
0.0500
0.9983
0.9500
Rich TEG
Reboiler Bottoms
0.0000
0.0000
25.82
191.6
3600
25.00
0.5202
0.3815
11.62
12.69
2946.4
2817.9
1117
977.4
113.7
148.3
22.58
0.6711
0.0409
0.0015
0.9548
0.9982
Q- Cond
Q-Reboiler
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
Flash Outlet
Filter Outlet
L/R HEX: Rich Glycol Outlet Lean TEG to Contactor
0.0000
0.0014
0.0038
0.0000
70.00
70.17
158.3
30.00
550.0
350.0
300.0
3800
0.5141
0.5141
0.5141
0.3811
11.99
13.01
16.73
11.06
2939.5
2939.5
2939.5
2818.0
1079
995.1
773.8
1121
114.8
114.8
114.8
148.4
7.393
<empty>
<empty>
25.51
0.0410
0.0410
0.0410
0.0015
0.9570
0.9570
0.9570
0.9984
Trim Cooler- TEG Intlet Trim Cooler - TEG Outlet
Stripping Gas Inlet
Fuel Gas
0.0000
0.0000
1.0000
1.0000
60.15
30.00
6.212
26.35
3850
3800
40.00
3520
0.3813
0.3813
5.555e-002
5.555e-002
11.30
11.06
199.3
7.591
2818.0
2818.0
53.0
53.0
1098
1121
1.171
30.74
148.4
148.4
19.15
19.15
9.911
25.50
1.080e-002
1.238e-002
0.0015
0.0015
0.0000
0.0000
0.9983
0.9983
0.0000
0.0000
Flash Inlet
Hot HEX - Lean Outlet
Cold HEX - Lean Inlet
Water Dew Point @ 75 barg
0.0117
0.0004
0.0004
1.0000
70.00
100.2
100.2
16.50
550.0
15.00
15.00
7500
0.5202
0.3815
0.3816
130.4
17.76
12.66
12.66
7223
2946.4
2817.9
2818.2
124408.7
730.4
979.9
979.9
75.83
113.7
148.3
148.3
19.15
<empty>
<empty>
<empty>
1.384e-002
0.0409
0.0015
0.0015
0.0000
0.9548
0.9982
0.9982
0.0000
Q-Dummy
Q-ACHE
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
Case: S:\1.0 Quotes\1.8 Quotes 2007\07-288 PGI Amine & TEG\Calcs\Hysys\07288_25DEGC_3600KPAG_130.5MMSCFD revC.hsc
Gas Dehydration
A.01
- Glycol
Introduction
The use of Glycol to dehydrate gas streams is an established method
that has proven its functionality and versatility over many years.
There are 3 common types of Glycol used for Gas Dehydration:
Mono-Ethylene Glycol (MEG)
Di-Ethylene Glycol (DEG)
Tri-Ethylene Glycol (TEG)
The type of Glycol used and the package design depends on several
factors, and the end-users specic requirements and objectives for
the gas stream being processed.
Each package is typically designed in close consultation with the
client to ensure the best overall design is achieved.
Design Basis
The design of TEG and MEG Dehydration Systems is unique for
every requirement, and the overall package design will vary to meet
the specied moisture content of the gas at the process conditions.
Each system is typically designed and built as a complete turn-key
package with particular emphasis given to the following issues:
Process Description
In a typical TEG package, water saturated gas enters near the
bottom of the Contactor Tower and ows upwards through the
internal trays/packing (1). Lean Glycol enters the Contactor Tower
near the top and cascades down through the Contactor internals
(9), making contact with the up-owing gas stream. The countercurrent ow path of the Glycol and the high contact surface area
absorbs water into the Glycol from the gas stream.
Rev 11-06
Gas Dehydration
- Glycol
A.01
Reference Packages
Santos Australia: Fairview Development
Arrow Energy: Tipton West Field Development
Origin Energy: Spring Gully Phase II
Anzon Australia: Basker Manta Development
IOOC: Kharg Island Gas Project (Bahregansar)
IOOC: Kharg Island Gas Project (Aboozar)
CNOOC Indonesia: SES Gas Project
Related Literature:
Other related brochures in this series:
A.03 Dew Point Control Units
A.02 Molecular Sieve Dehydration
A.04 Silica Gel Dehydration
B.01 Amine Sweetening
Client
Payandan / NISOC
Project
BHP Billiton
CNOOC
TXU
Description
Gas Dehydration Package ( USD 1.4 MM )
Amine CO2 Removal Package and Miscellaneous
Equipment Items
35 MMSCFD TEG Dehydration Package for
Crystal Ocean FPSO
Bahragansar 47 MMSCFD TEG Dehydration
Package
Aboozar 66 MMSCFD TEG Dehydration Package
Year of
Delivery
Under
Execution
2006
2006
2006
2006
Casan Project
2005
Shell Todd
2005
Origin Energy
2004
2004
NQGP Alliance
2006
2004
Client
Project
Description
Year of
Delivery
Esso (Worley)
2003
2003
2003
2002
OMV (Transfield/GHD)
2002
2002
2002
2001
2001
2001
2001
2001
Santos
Chevron Petroleum
Client
Project
Description
Year of
Delivery
2001
BOC Gases
2001
2000
2000
BP
2000
Santos
1999
1999
1998
IHI
Oil Company of Australia
Premier Oil
Boral Energy
2000
1999
1997
1997
12/2/06
REV.
ISSUE
DATE
INITIAL ISSUE
DESCRIPTION
DOC.
STATUS
DG
BM
BG
DRN.
BY
CHKD.
BY
APPD.
BY
DISCIPLINE
APPD.
BY
PROJ.
PROJECT:
ERECTION
& CONSTRUCTION
& COMPANY
GULF PIPING
CONSTRUCTION
COMPANY
3179-82-2FG
PIDEC PROJECT NO: 1181
GPC PROJECT NO: G-1285
DRAWING NO:
REV.
KHG2-VD-01-201-120- A1
Sheet 1 of 2
12/2/06
REV.
ISSUE
DATE
INITIAL ISSUE
DESCRIPTION
DOC.
STATUS
DG
BM
BG
DRN.
BY
CHKD.
BY
APPD.
BY
DISCIPLINE
APPD.
BY
PROJ.
PROJECT:
ERECTION
& CONSTRUCTION
& COMPANY
GULF PIPING
CONSTRUCTION
COMPANY
3179-82-2FG
PIDEC PROJECT NO: 1181
GPC PROJECT NO: G-1285
DRAWING NO:
REV.
KHG2-VD-01-201-120- A1
SHEET 2 OF 2