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EE&C Technologies for Textile/Garments/Steel Sector

Dr. Md. Zahurul Haq


Professor
Department of Mechanical Engineering
Bangladesh University of Engineering & Technology (BUET)
Dhaka-1000, Bangladesh
zahurul@me.buet.ac.bd
http://teacher.buet.ac.bd/zahurul/

Steel/Garments/Textile Technologies

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Energy Scenario in Bangladesh

Macro Energy Balance in Bangladesh

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Energy Scenario in Bangladesh

Macro Energy Balance in Bangladesh

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Energy Scenario in Bangladesh

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Source: Compiled by JICA Project Team based on the current gas and electricity
consumption data
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EE&C for Textile & Garments Industries

Top 10 Clothing Exporter

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EE&C for Textile & Garments Industries

Water, Energy & Chemicals use in Textile Production

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EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

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EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

7 / 12

EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

7 / 12

EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

7 / 12

EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

7 / 12

EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

7 / 12

EE&C for Textile & Garments Industries

EE& C Technologies for Textile & Garments Industries

High efficiency spinning machines


High efficient loom (e.g. air-jet loom)
High efficient sewing machine
High efficient stenter (e.g. controlled by inverter, air volume and
nozzle width are adjustable)
High efficient dyeing machine (e.g. controlled by inverter)
High efficient boilers (e.g. once-though boilers)
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

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EE&C for Textile & Garments Industries

Boiler Operating Efficiency

When you make a cup of tea, which way is more economical?

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EE&C for Textile & Garments Industries

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EE&C for Textile & Garments Industries

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BOCM/JCM (2015)

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EE&C Potentials of Steel Mills

EE& C Technologies for Steel Mills

High efficient induction burners


Regenerative burners for pre-heating
Combustion control by controlling air fuel ratio in exhaust gas.
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

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EE&C Potentials of Steel Mills

EE& C Technologies for Steel Mills

High efficient induction burners


Regenerative burners for pre-heating
Combustion control by controlling air fuel ratio in exhaust gas.
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

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EE&C Potentials of Steel Mills

EE& C Technologies for Steel Mills

High efficient induction burners


Regenerative burners for pre-heating
Combustion control by controlling air fuel ratio in exhaust gas.
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

11 / 12

EE&C Potentials of Steel Mills

EE& C Technologies for Steel Mills

High efficient induction burners


Regenerative burners for pre-heating
Combustion control by controlling air fuel ratio in exhaust gas.
Combined Cooling, Heating & Power (CHP)

c Dr. Md. Zahurul Haq (BUET)


EE&C Technologies

BOCM/JCM (2015)

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Cooling, Heating & Power

Cogeneration

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1 MW GT/Gas engine exhaust contain approx 1.8 MW heat, which


can be used to produce:
4 TPH steam, or
0.4-0.5 MW electricity, or
200 RT refrigeration

c Dr. Md. Zahurul Haq (BUET)


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