Product Data Sheet

Edition 0907 / 1
Inertol-Poxitar F

Inertol-Poxitar F

Construction

Heavy duty coal tar epoxy coating for steel and concrete

Product
Description

Inertol-Poxitar F is a two part reaction hardening, chemical resistant coating of

low solvent content based on coal tar epoxy resin, in combination with mineral
fillers.
Approved and listed by Federal Department of Hydraulics (BAW).

Uses

Inertol-Poxitar F is used as a chemical resistant coating on:

Sewage treatment plants
Immersed piers
Steel and concrete silos
Oil catchment tanks
Steel protection
Marine structures
Inertol Poxitar-F is not suitable for surfaces in contact with drinking water,
housing, stables, etc.

Characteristics /
Advantages

Suitable for concrete and steel surfaces

Can be applied onto damp or humid surfaces
Can also be applied as an internal and external coating for permanently
immersed or buried structures
Continues to cure under water

Product Data
Form
Appearance / Colours

Black, tinted Red (for intermediate coat)

Packaging

35 kg sets (Parts A + B)

Storage
Storage Conditions /
Shelf Life

12 months from the date of production if stored properly in original, unopened and
undamaged sealed packaging in dry conditions at temperatures between +5C
and +30C

Technical Data
Specific Gravity

1.8 kg/ltr

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Mechanical / Physical
Properties
Adhesive Strength

On concrete
On ground steel

~ 2 N/mm (concrete failure)

~ 4 N/mm

(DIN 53232)

Resistance
Chemical Influences

Inertol-Poxitar F is resistant to freshwater, seawater, barnacles, diluted acids and

lyes, neutral salts, mineral and heating oils, rich oils, detergent, etc.

Temperatures

Chemical Resistant
Chart

The tests below are based on 3 coats, 120 per coat (minimum chemical
resistance requirement)

Dry heat up to +100C

Damp heat and also warm water, up to ~ +60C
Short term exposure up to maximum +80C
Not resistant to warm water in case of a temperature gradient

Test Medium

1 day

30 days

6 months

12 months

Distilled water

Liquid manure (conc.)

Sewage sludge

Pre-treated sludge

Salt water

Caustic soda, 30%

Ammonia solution, 15%

Hydrochloric acid, 10%

Sulphuric acid, 20%

Phosphoric acid, 10%

A
A

Oxalic acid, 10%

Acetic acid, 5%

Bleach (14% Cl2)

Fuel oil

Petrol (super)

Toluene

Ethyl alcohol

Nitric acid, 10%

A = Suitable for permanent
immersion

B = Suitable for temporary

resistance

A
C = Not suitable

Important:
Where other chemicals, mixtures of chemicals or elevated temperatures are
expected, please consult our Technical Service Department.

System Information
Coating System

Concrete

2 3 coats of Inertol-Poxitar F.
First coat to be thinned with maximum 5% by weight Thinner S. Second coat
unthinned.
Steel

2 3 coats of Inertol-Poxitar F, preferably alternating colour shades.

For heavy mechanical exposure, priming with Friazinc -R MY is recommended.

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Application Details
Consumption
Specific
Gravity

Solids Content, %
(approximate)

Theoretical layer Theoretical material

thickness with a
consumption for
consumption of 100 medium dry film
2
g/m
thickness of

Wet
~ kg/ltr By volume By weight microns

Inertol-Poxitar F

Friazinc -R MY

1.8

87

2.8

67

96
90

Dry
microns

Microns

49

150

0.310

24

60
80*

0.250
0.340*

56
36

~ kg/m

*when spraying

Apart from small areas the dry film thickness of Friazinc -R MY should not exceed
150 microns per layer.
For calculation of practical consumption see the respective codes of practice (or
DIN 53220).
Depending on surface condition (roughness, porosity, etc.) material consumption for
the first application on concrete may be higher. Consumption is the same for airless
spray applications as by brush.
Substrate Quality

Concrete
2
At least 14 days old and should be minimum 20 N/mm . It must be sound and
gripping, free of cement slurry, dust, loose and friable particles and other
contamination.
Steel
Blast cleaning to SA 2 according to ISO 12944 Part 4. Free of dirt, oil, fat, etc.

Substrate Preparation /
Priming

Concrete
Concrete surfaces should be prepared by thoroughly mechanically wire-brushing,
abrading, scarifying or preferably by high pressure water/sand blasting. This is
particularly important in case of underwater exposure.
Large holes, cavities, blow-holes or irregularities should be patched/filled up with

Sikadur -31 LP adhesive or Sikadur -41 LP patching mortar.

Steel
Coating in all cases with prepared metals must proceed without delay and
certainly within 4 hours of preparation.

Application Conditions /
Limitations
Application Temperature

+10C min. / +30C max.

Application Instructions
Mixing Ratio

Parts A : B = 85:15 parts by weight

Mixing

Stir part A (base component) thoroughly prior to application. Add part B

(hardener) and mix thoroughly with an electric stirrer using up and down
movements. The mixed material can be used immediately.
In case of crystallisation of part B liquefy the material in a warm water bath (+40 to
+50C) and let it cool down to normal temperature before mixing with part A.

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Application Method /
Tools

The method of application has a major effect on achieving uniform thickness and
appearance. Spray application will usually give the best results. The indicated
dry-film thickness is easily achieved by airless spray and usually also achievable
by brush. Adding solvents reduces the sag resistance and the dry-film thickness.
In case of application by roller, sometimes also by brush, additional applications
may become necessary to achieve the required coating thickness, depending on
type of construction, site conditions, colour shade, etc. Before starting major
coating operations, it may be useful to check with a test application on site
whether the selected application method will provide the requested results.
Brush or Roller Application
With distemper brushes, round brushes or radiator brushes. No solvents should
be added, as they would delay curing, especially under water.
Airless Spraying
Spray pressure in gun minimum 150 bar, diameter of hose minimum 8 mm, nozzle
bore 0.53 0.66 mm, spray angle 40 - 80. At low temperatures maximum 5% by
weight Thinner S may be added, but an immediate exposure to water is then not
possible.
For control purposes, use Inertol-Poxitar F tinted Red for intermediate coats.
The higher the surface and ambient temperatures, the quicker the curing will be.
Application is possible from +10C. Under unfavourable conditions, for example
high humidity, surface discolouration (brown) might occur. However, this will have
no effect on performance.

After complete curing, Inertol-Poxitar F shows a slight glossy black appearance

and is tough-hard, robust and highly resistant to abrasion. Inertol-Poxitar F is

particularly suited for surfaces which cannot be kept dry during application.
Application on damp surfaces (concrete and steel) is possible.

Inertol-Poxitar F can be exposed to water immediately after application, taking into

consideration that the solvents will get into the water and lead to temporary
contamination. Immediate exposure to water should therefore only be considered in
special cases and after consulting the authorities for the protection of environment.

Cleaning of Tools

Clean all tools and application equipment with Thinner S immediately after use.
Hardened and/or cured material can only be mechanically removed.

Potlife

~ 1.5 hours (at +20C)

Intercoat Periods

The waiting times between applications depend largely on temperature and

weather. From experience, the recommended waiting times for the following
applications are
Waiting Time

+5C

+10C

+15C

+20C

+25C

+30C

Minimum

36 hours

30 hours

24 hours

12 hours

8 hours

6 hours

Maximum

96 hours

72 hours

60 hours

48 hours

36 hours

24 hours

If these waiting times cannot be observed, adhesion problems must be taken into
account, which will make reactivation necessary. This also applies to cases where
low temperatures present problems.
The best method of activation is whip blasting or grinding, after which thorough dedusting must be carried out prior to application of the next coat.

Curing Details
Curing Times

At +20C and good ventilation, final curing is achieved after 8 10 days. Curing
also takes place at lower temperatures (below +10C) but it takes longer. Curing
also takes place underwater.

Value Base

All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control.

Health and Safety

Information

For information and advice on the safe handling, storage and disposal of chemical
products, users should refer to the most recent Material Safety Data Sheet
(available upon request) containing physical, ecological, toxicological and other
safety-related data.

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The information, and, in particular, the recommendations relating to the application

and end-use of Sika products, are given in good faith based on Sika's current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sikas recommendations. In
practice, the differences in materials, substrates and actual site conditions are
such that no warranty in respect of merchantability or of fitness for a particular
purpose, nor any liability arising out of any legal relationship whatsoever, can be
inferred either from this information, or from any written recommendations, or from
any other advice offered. The user of the product must test the products
suitability for the intended application and purpose. Sika reserves the right to
change the properties of its products. The proprietary rights of third parties must
be observed. All orders are accepted subject to our current terms of sale and
delivery. Users must always refer to the most recent issue of the local Product
Data Sheet for the product concerned, copies of which will be supplied on request.

Construction

Legal Note

Sika Kimia Sdn Bhd

Lot 689 Nilai Industrial Estate
71800 Nilai, Negeri Sembilan DK
MALAYSIA

Phone: +6 06 799 1762

Fax:
+6 06 799 1980
e-mail: info@my.sika.com
www.sika.com.my

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