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02/2014

PFEIFER
SEIL- UND HEBETECHNIK
GMBH

Product overview

PFEIFER VS System

DR.-KARL-LENZ-STRASSE 66
D-87700 MEMMINGEN
PHONE Technical support 0 83 31-937-345
Sales 0 83 31-937-290
FAX
0 83 31-937-342
E-MAIL bautechnik@pfeifer.de
INTERNET www.pfeifer.de

PFEIFER Safely in the


right direction
Made in Germany for over 430 years.
PFEIFER Seil- und Hebetechnik GmbH in Memmingen is the
headquarters of the PFEIFER Group and can look back on
a family tradition of more than 430 in the manufacture of ropes
and cables. Today, Gerhard Pfeifer, the 12th generation of the
family, heads the internationally active group of companies
providing top-class performance in the areas of wire rope
technology, lifting technology and connecting and lifting
systems.

Quality is our business.


All our products have always been safety-related. The
precast concrete industry has now been lifting its precast
elements, often weighing tons, for half a century using
PFEIFER anchors. In every case, human lives depend on
our products working safely. We ensure this with our quality
and expertise. We want to gain and retain the trust of
our customers through reliable and innovative products and
a reliable service.
And that is exactly why both today and in the future we are
backing Made in Germany where it matters.

We will be pleased to give you advice.


Good advice.
With constant ongoing development, regular testing and
inspection of our products, our engineers and technicians are
a team of advisors with a comprehensive body of knowledge
and innovative strength. As developer, our technology experts
can develop reliable, economical and safe suggestions and
solutions for installations even for the most difficult applications, e.g. anchors even in limit situations that differ from the
general installation manuals.

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Contents

PFEIFER quality and safety

Table of contents

General information on the PFEIFER VS System

PFEIFER VS Slim Box/PFEIFER VS Plus Box

PFEIFER VS Box

4-5
6-9
10-13

3D

3D

PFEIFER VS ISI-System

14-15

PFEIFER VS BZ System

Installation instructions for the ISI/BZ System

16-17
3D

18-21

22-23

PFEIFER VS rail system T 50

24-25

Installation instructions for the T 100, T 20, T 50 rail


systems systems

26-28

PFEIFER VS rail system T 100, T 20

National regulations

29

30-33

34

VS PAGEL Joint Material


VS FDS Joint Pressure Formwork

Important note.
This document gives a basic overview of the PFEIFER-VS
System. General information about installation and use is
given here.
This document contains no information about dimensioning
or load-bearing capacity! It is essential that the applicable
national regulations (approvals/standards) are observed in
respect of joints that support static loads and are therefore
subject to building regulations.

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS System:
Your solution for lightningfast, problem-free assembly
of precast concrete wall
elements

ility
b
i
x
fle
e
h
aps
T
g
ave
e
l
to

Consistent manufacturing quality thanks to semi-automated processes within the scope of a quality management system certified
by BS EN ISO 9001:2000.
Experienced long-term employees control and organise production
at the head office in Memmingen, producing high quality products
Made in Germany.

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

With PFEIFER you have


many advantages


Advantages in planning
Safety from one source: the intelligently co-ordinated
spectrum of products in the PFEIFER VS System
offers the planner a comprehensive range for any
application
Safety through steel ferrules that transmit the full cable
breaking force into the concrete element without additional retention reinforcement
Spring-back wire rope loops allow the planner to
arrange precast concrete sections flexibly

Advantages in precast element production


Easy fixing to the formwork by nailing or gluing to steel
formwork with hot-melt adhesive
Careful processing and accurate fabrication ensures
that the highest demands for sealing against concrete
slurry penetration are satisfied

!
p
o
t
S

Advantages in precast element assembly


The wire rope loops are easily folded out using a roofing hammer no difficult bending of reinforcing steel,
no time-consuming screwing
No rusting, since the recess rail and wire ropes are
galvanized
Flexible, spring-back wire rope loops allow precast
concrete elements to be placed leaving gaps

Advantages for the purchasing department


PFEIFER offers a comprehensive, well-rounded range
with VS Boxes, VS Rails and VS Long Boxes
Specially economic solution through modern production
plants
Easily handling saves assembly time and wage costs

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Maximum efficiency
and performance
PFEIFER VS Slim and
Plus Box systems
Efficiency
Minimum mortar use
Minimum wall thicknesses can be achieved
Highest carrying capacity

Innovation
Patented loop fixing
Steel ferrule
Symmetrical arrangement of two wire rope loops

Symmetry
The installation of boxes does not depend on direction

Quality
High-quality sheet metal boxes with no loose plastic
elements
Flat box from 2 cm thickness

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PFEIFER VS Slim Box


PFEIFER VS Plus Box
Item no. 05.053
Item no. 05.032

Reinforcement Systems

VS Slim Box

VS Plus Box
The PFEIFER VS Slim Boxes and
VS Plus Boxes are used for static
load-bearing connections between
wall-type precast concrete elements.
They consist of construction-orientated and stable steel sheet boxes in
which the folding, flexible wire rope
loops are located. Wall joints can be
achieved economically, easily and
securely.

Materials:
Box: steel sheet, galvanized
Steel rope: high-strength, galvanized
Steel ferrule
Cover: tape

VS Slim Box

VS Plus Box

Ref.-No.
05.035.060

Type

VS Slim Box 60

Dimensions [mm]
b

SL

50

180

20

192

60

55

Colour clip

Packing
unit/pieces

Weight approx.

yellow

400

0,40

kg/piece

05.035.080

VS Slim Box 80

50

180

20

192

80

60

blue

400

0,40

05.032.100

VS Plus Box

80

220

25

192

100

60

blue

250

0,45

Sample order for 4000 PFEIFER VS Plus boxes:


4000 PFEIFER VS Plus boxes ref. no. 05.032.100.

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

General installation instructions for the VS Slim Box and VS Plus Box systems
Use
The PFEIFER VS Slim/Plus Box
systems are provided for the connection of reinforced concrete precast wall elements (Figures 2 to 5)
made of concrete of grade C30/37
or better.
The systems always consist of
the VS Slim/Plus Boxes and of
a suitable casting mor tar such
as VS PAGEL GROUT.

Fig. 1:

Fig. 2:
Butt joint

Fig. 3:
Corner joint

Fig. 4:
T-joint

B

Fig. 5:
Wall-column
joint

B

B

Dimensioning
Notice: The verification of the VS Slim/Plus Boxes is to be carried
out in accordance with whatever national regulations may exist in
respect of the stresses from the three directions (tensile, shear forces parallel
and perpendicular to the joint). The current overview will be found on page 33
and at www.pfeifer-bautechnik.de.

Installation and usage


Installation

Reinforcement

Fig. 6: Principle sketch of the VS Slim/Plus Boxes

Reinforcement according to Figures


6 and 7 is recommended in the reinforced concrete precast elements
according to German regulations
for the VS Slim/Plus Box systems.
Other national regulations have local
priority over this recommendation,
and if they exist it is essential that
they are observed.

Fig. 7

PLQPLQ

%$%
PP

Notice: As an alternative
to the stirrups, a suitable
mesh cap can also be installed.









Longitudinal bar



%$%PP



=96VS
Slim Box
6OLP%R[

=96VS
Plus Box
3OXV%R[

2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

B 500 A/B stirrup

PP

0DWWH4



Installation and usage


Element joint
Standard joint = 20 mm (Figure 8), maximum joint = 40 mm (Figure 9), minimum joint = 10 mm (Figure 10)
Fig. 8

Fig. 9


Fig. 10


%$%




%$%

%$%





Installation tolerances
Fig. 11

Fig. 12

%$%
PP

%$%
PP

The VS Slim/Plus Box joint functions as an overlapping joint. For that reason,
the loops must each lie above one another within certain vertical and horizontal tolerances.
Vertically, the loops are usually to be fitted without any offset, so that they
touch one another and lie directly on top of one another (Figure 12). This
happens when the boxes are arranged in the same way from the base of the
elements to be joined. A maximum vertical position error of 20 mm is permitted (Figure 11).

PD[
max 20

Manufacture of the steel reinforced concrete precast elements


Fig. 13

Fig. 14

Fig. 15

Fig. 16

Fig. 17

Fig. 18

The wall elements are usually concreted on formwork tables. A trapezoidal strip is
fastened to the frontal vertical end of the wall elements, according to Figure 13. The
dimensions of the trapezoidal wood can be obtained from Figure 14. Care should be
taken to see that the position is central within the load-bearing concrete layer. When
inserting the VS Slim/Plus Box into the formwork, it is necessary to ensure that
the wire rope end is threaded as straight as possible between the reinforcement.
The anchorages for the wire rope ends are to be arranged at 90 to the joint
(Figures 13/17). Fixing the loops to the reinforcing mat with wire prevents the
loops from slipping out of place. Starting from the lowest point of the element, the
boxes are then nailed into place, or attached with hot-melt adhesive in the case of
steel formwork. It is always important to see that the arrangement is the same on
both sides of the joint!
After demoulding
The flexible covering foil is simply pulled off after demoulding (Figure 15).
The inside of the VS Slim/Plus Box is then exposed, and the wire rope loops
are visible. The wire rope loops can then easily be folded out, using a tool to
avoid injury (Figure 16).
The wire rope loop should protrude perpendicularly from the structural element
(Figure 17), and should spring back to this position again even after having
been pushed aside when assembling the elements. To do this, the loop is
hooked into the fastening that is integrated into the sheet metal box (Figure 18).
This is important in order to ensure that the loops will overlap properly later on.
The wall elements are now ready for final installation on site.
Caution: The most sensitive element of the connection of the joint
between wall elements is always the casting mortar. Only when the
joints have been properly and completely cast, and the joint concrete has
been suitably compacted, can the joints transmit the applied forces properly.
Notice: The illustrations show the VS Plus Box. They are to be
used in much the same way for the VS Slim Box.

05_032-23
Assembling the precast elements: The joints, the VS Slim/Plus Boxes and the loops must be clean, free from dirt or from separative fluids. The

wall elements are either placed on a bed of mortar or on underlaid plates of different heights with the permitted connection method according to page 8 (Figure 2 to
Figure 5). The elements must be levelled so that their position and heights are in accordance. The width of the opening at the element joint is usually 20 mm, and
must not be outside the tolerance range of between 10 and 40 mm. Vertically, the loops should lie in contact one the other, or may have a distance of no more than
20 mm between them.

2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS Box
universal application
and simple assembly
Ideal positioning of the
wire rope loops ensured
through engagement
mechanism.

Efficiency
Axis distances can be adjusted economically
Inexpensive solution
Low mortar consumption through economical casting
channel

Innovation
Convenient steel sheet box for any desired configuration
Usable anywhere
Ideal loop fixing

Quality
The box, which is only 2 cm high, can easily be fitted
between or underneath the reinforcement
Colour identification of the plastic slides according to
loop length

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PFEIFER VS Box
Item no. 05.025

Connecting elements
VS Box
Casting is particularly fast and effecThe PFEIFER VS Box is primarily
tive with the help of the FDS VS Joint
used for non-load-bearing connecPressure Formwork.
tions between concrete elements
(see page 33 for exceptions). It
consists of a construction-orientated
and stable steel sheet box in which
the folding, flexible wire rope bonding loop is located.Wall joints can be
achieved economically, easily and
securely.

Materials:
Box: steel sheet, galvanized
Steel rope: high-strength, galvanized
Steel ferrule
Cover: tape

Ref.-No.
Type
Dimensions [mm]
Colour clip

b l h d L SL B
05.025.016.01.060 VS 60
05.025.016.01.080 VS 80
05.025.016.01.100
VS 100
05.025.016.01.120
VS 120

50
160
20
50
160
20
50 160 20
50 160 20

3
192 60
55
3
212 80
60
3 212 100 65
3 212 120 70

yellow
black
white
grey

Packing
Weight approx.
unit/pieces
kg/piece
1000
1000
1000
1000

0,20
0,21
0,22
0,23

05.030.48 Replacement tape, 50 m roll, silver grey, 50 mm wide

Sample order for 5000 PFEIFER VS Boxes type VS 100


5000 PFEIFER VS Boxes ref. no. 05.025.016.01.100.
Please only order multiples of the packing unit (box)!

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

General installation instructions for the PFEIFER VS Box


Use
The PFEIFER VS Boxes are provided
for the connection of reinforced concrete precast wall elements (Figures
2 to 5) made of concrete of grade
C30/37 or better.
The systems always consist of the
VS Boxes and of a suitable casting
mortar such as VS PAGEL GROUT.

Fig. 1

Fig. 2:
Butt oint

Fig. 3:
Corner joint

Fig. 4:
T-joint

Fig. 5:
Wall-column
joint

Dimensioning
Notice: When used at statically relevant locations, the applicable
national regulations must be applied. These only exist for the VS
Box in a few countries! It is strongly recommended that the VS Slim
Box/VS Plus Box is used in accordance with national regulations
instead of the VS Box for static load-bearing connections.

Installation and usage


Installation

Reinforcement

Fig. 6: Joint geometry

Fig. 7
PLQ

%$%
PP

PLQ










Reinforcement according to Figures


6 and 7 is recommended in the reinforced concrete precast elements for
the VS Box systems. Other national
regulations have local priority over
this recommendation, and if they
exist it is essential that they are
observed.






Longitudinal bar
B 500 A/B stirrup
%$%PP
PP

PLQ











Q 188 mesh

Notice: As an alternative to the stirrups, a suitable mesh cap can also


be installed.

12
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Installation and usage


Element joint
Standard joint = 20 mm (Figure 9), maximum joint = 40 mm (Figure 10), minimum joint = 10 mm (Figure 11)
Fig. 8

Fig. 9



Fig. 10

Fig. 11






%$%

%$%





%$%



*only for types VS 80/100/120

Installation tolerances
Fig. 12

Fig. 13

PD[

%$%
PP

%$%
PP

The VS Box joint functions as an overlapping joint. For that reason, the
loops must each lie above one another within certain vertical and horizontal
tolerances.
Vertically, the loops are usually to be fitted without any offset, so that they
touch one another and lie directly on top of one another (Figure 13). This
happens when the boxes are arranged in the same way from the base of the
elements to be joined. A maximum vertical position error of 20 mm is permitted (Figure 12).

Manufacture of the steel reinforced concrete precast elements


Fig.14

30/40/50/60 Fig. 15

70

50

Fig. 16

Fig. 17

FIg. 18

Fig. 19

The wall elements are usually concreted on formwork tables. A trapezoidal


strip is fastened to the frontal vertical end of the wall elements, according to
Figure 14. The dimensions of the trapezoidal wood can be obtained from
Figure 15. Care should be taken to see that the position is central within the
load-bearing concrete layer. When inserting the VS Box into the formwork,
it is necessary to ensure that the wire rope end is threaded as straight as
possible between the reinforcement. The anchorages for the wire rope ends
are to be arranged at 90 to the joint (Figures 14/18). Fixing the loops to the
reinforcing mat with wire prevents the loops from slipping out of place.
Starting from the lowest point of the element, the boxes are then nailed into place,
or attached with hot-melt adhesive in the case of steel formwork. It is always
important to see that the arrangement is the same on both sides of the joint!
After demoulding
The flexible covering foil is simply pulled off after demoulding (Figure 16). The
inside of the VS Box is then exposed, and the wire rope loops are visible. The wire
rope loops can then easily be folded out, using a tool to avoid injury (Figure 17).
The wire rope loop should protrude perpendicularly from the structural element (Figure 18), and should spring back to this position again even after
having been pushed aside when assembling the elements. To do this, the
loop is hooked into the fastening that is integrated into the sheet metal box
(Figure 19).
This is important in order to ensure that the loops will overlap properly later on.
The wall elements are now ready for final installation on site.
Caution: The most sensitive element of the connection of the
joint between wall elements is always the casting mortar. The
joints can only function when the joints have been properly and
completely cast, and the joint concrete has been suitably compacted.

Assembling the precast elements: The joints, the VS Boxes and the loops must be clean, free from dirt or from separative fluids.The wall elements are
either placed on a bed of mortar or on underlaid plates of different heights using the permitted connection method.The elements must be levelled so that their position
and heights are in accordance. The width of the opening at the element joint is usually 20 mm, and must not be outside the tolerance range of between 10 and 40 mm.
Vertically, the loops should lie in contact one the other, or may have a distance of no more than 20 mm between them (see page 15).
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

13

PFEIFER VS ISI System3D


forget rail direction
ISI always fits!
Look for the
blue mark
and forget
the arrow!

Efficiency
Minimum mortar use
Minimum wall thicknesses can be achieved
Effective arrangement of reinforcement in columns and
wall joints

Innovation
Reduced mortar consumption
Maximum safety
Casting mortar and plastic joint filling mortar available
No additional joint formwork is necessary

Symmetry
Non-directional installation
Loop space is the same above and below = half the
intermediate distance
Practical and reliable

Quality
Construction-orientated and stable profiles with no
loose plastic elements

S o ft w
ar
e

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS ISI 20
PFEIFER VS ISI 50
Item no. 05.030.236.20
Item no. 05.027.236.50

Reinforcement Systems

VS ISI System3D

The PFEIFER VS ISI System creates Casting is particularly fast and effec
static load bearing connections
tive with the help of the FDS VS
between precast wall panels and
Joint Pressure Formwork.
columns and wall-wall connections.
VS PAGEL GROUT and the plastic

VS P PAGEL JOINT FILLING


MORTAR are, for example, available
to the user as joint filling materials.

Materials:
Rails: steel sheet, galvanized
Steel rope: high-strength, galvanized
Steel ferrule
Cover: tape

ER

VS ISI 20

Q
/
%

6/

E
E
E

O
Q
Q

D
/

VS ISI 50

6/

Ref.-No.
05.030.236.20

Type

VS ISI 20

Dimensions [mm]
l
SL
L

b0

b1

b2

50

70

20

1180

80

50

65

80

50

1180

80

Loops
Quantity

227

236

118

60

100

1,18

227

236

118

60

60

1,66

05.027.236.50

VS ISI 50

05.027.968

Replacement tape for cut rails 50 m roll, silver grey, 96 mm wide

Packing- Weight approx


unit/pieces
kg/piece

Sample order: 840 m joint with the PFEIFER VS ISI System3D consisting of
700 PFEIFER VS ISI 20 Bestell-Nr. 05.030.236.20

700 PFEIFER VS ISI 50 Bestell-Nr. 05.027.236.50.


Notice: The casting channel can be economically extended without

loops using VS ISI empty profiles. They can be shortened individually. Additional formwork is then no longer necessary.
Ref. no.: 05.030.000 (Typ VS 20/000)
05.027.000 (Typ VS 50/000)

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS BZ
System3D the ideal
WALL-WALL connection
with symmetry!

Look for the


orange mark
and forget
the arrow!

Efficiency
Low mortar use
Highest carrying capacities
No additional joint formwork is necessary
Casting mortar and plastic joint filling mortar available

Symmetry
Non-directional installation
Loop space is the same above and below = half the
intermediate distance
Practical and reliable
Left and right hand rails identical

Quality
Construction-orientated and stable profiles with no
loose plastic elements

S o ft w
ar
e

16
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS Rail BZ 50
Item no. 05.027

Reinforcement Systems
VS BZ System3D
The PFEIFER VS Rail BZ is used for
Casting is particularly fast and effecload-bearing connections between
tive with the help of the FDS VS
precast wall panels.
Joint Pressure Formwork.
VS PAGEL GROUT and the VS P

PAGEL JOINT FILLING MORTAR are,


for example, available to users as joint
filling materials.

Materials:
Rail: steel sheet, galvanized
Steel rope: high-strength, galvanized
Cover: tape

E
E
E
G
Q

D
/

6/

Ref.-No.
05.027.236.01
05.027.968

Type
VS BZ 50

b0

b1

b2

50

64

80

50

Dimensions [mm]
l
SL
L
1180

100

212

Loops
Quantity

236

118

60

Packing Weight approx.


unit/pieces
kg/piece
60

1,45

Replacement tape for cut rails 50 m roll, silver grey, 96 mm wide

Sample order: 295 m joint with the PFEIFER VS BZ System3D consisting of


500 PFEIFER VS Rail BZ50, ref. no. 05.027.236.
Notice: Modifications of the length of the casting channel can be

achieved economically using VS empty rail profiles. They can be


shortened individually. Additional formwork is then no longer necessary.

Ref. no.: 05.027.000 (type VS 50/000)

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

General installation instructions for the VS ISI System3D/VS BZ System3D


Use
The PFEIFER VS ISI and BZ systems are provided for the connection of reinforced concrete precast wall elements (Figures 2 to 5), or walls and columns
made of concrete of grade C30/37 or better. The systems always consist of the
VS profiled rails and of a suitable casting mortar such as VS PAGEL GROUT
or VS P PAGEL JOINT FILLING MORTAR.
Fig. 1

VS ISI System3D

Fig. 2:
Wall butt joint

Fig. 3:
T-joint

Fig. 4:
Corner joint

Fig. 5:
Bild
SttzenColumn-wall
Wandanconnection
schluss

Fig. 6

Fig. 7

VS BZ System3D

Dimensioning
Notice: The verification of the VS rail systems is to be carried out
in accordance with whatever national regulations may exist in
respect of the stresses from the three directions (tensile, shear forces parallel and perpendicular to the joint). The current overview will be found on
page 33 and at www.pfeifer-bautechnik.de.

Installation and usage


Fig. 9: Principle sketch VS BZ

Fig. 8: Principle sketch VS ISI

min 140

min 140
min 37,5

Anchoring

5 a 25 mm

B 500 A/B stirrup,


8 mm

min 30

5 a 25 mm

min 37,5

min 30

Anchoring
B 500 A/B stirrup,
8 mm

50

50
73

90

20

80 120

5 a 25 mm

20

18

20

50
longitudinal bars
B 500 A/B, 12 mm

longitudinal bars
B 500 A/B, 12 mm
50

50

65

64

2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

dBR 30 mm

Installation and usage


Bending the anchoring loop

When the elements have small dimensions, the anchoring loop of the VS ISI/BZ System3D can be bent. The crucial factor here are the bending dimensions
given, for example, in Figures 10 to 12. At a corner joint, a 8 mm stirrup is recommended in the region of the bent loop.
b 140 mm

100 mm

Fig. 11:
Corner joint
with bent loop

50 mm
100 mm

140 mm

50 mm

Fig. 10: T-joint with bent loop

Fig. 12: Detail of the reinforcement at a bent loop T-joint


(see Figure 11)
dBR 30 mm

b/2

Reinforcement

50 mm

Detail of the 50
reinforcement
at a bent
mm
loop corner joint (see Figure 12)
dBR 30 mm

50 mm

dBR 30 mm

Reinforcement according to Figures


Fig. 13: Load application reinforcement 8, 9 and 13 is recommended in the
B 500 A/B,
reinforced concrete precast ele 12 mm
ments according to German regulations for the VS ISI/BZ System3D.
Other national regulations have local
priority over this recommendation,
and if they exist it is essential that
they are observed.
236

50 mm

236

max.
3540

Notice: As an alternative
to the stirrups, a suitable
mesh cap can also be installed.

236

236

Element joints
Fig. 14
%$%

Fig. 15
%$%

Fig. 16
%$%

Standard joint = 20mm (Fig. 14)


Minimum joint = 15mm (Fig. 15)
Maximum joint = 40mm (Fig. 16)

Installation tolerances

max. 20

B 500 A/B,
12 mm

Fig. 17

B500 A/B,
12 mm

The planning must not provide for any offsets between the loops over the
length of the joint. The loops must therefore be installed in such a way that
they are in contact and lie directly on top of one another (Figure 18). If the
joints extend over a number of floors, it may in some circumstances be
useful to set regular zero points for orientation of the rail sections.
Maximum vertical height tolerance from standard construction variations of
20 mm is admissible (Figure 17).

Fig. 18

19
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Manufacture of the steel reinforced concrete precast elements


When a precast element connection is established using the VS ISI/BZ System3D, the casting channel is automatically formed by rail profiles. This means
that it is not necessary to provide any additional recessing blocks, depressions or the like. When inserting into the formwork, it is necessary to ensure that
the wire rope ends are threaded as straight as possible between the reinforcement. Starting from the lowest point of the element, the profiles are then simply
nailed into place with the loops at the same height for both elements (Figure 21), or attached with hot-melt adhesive in the case of steel formwork. Fixing the
loops to the reinforcing mat with wire prevents the rails and loops from slipping out of place. The anchorages for the wire rope ends are to be arranged at
90 to the joint. They are to be positioned in such a way that the heights of facing loops correspond precisely.
Caution: Install the rails in the two elements that are to be
joined with the loops at the same height. If the height of the loops
differs by more than 20 mm, the joint loses its load carrying capacity.
Caution: Because the loops are of different lengths, the BZ and ISI
VS Systems are not compatible with one another. For that reason,
rails with blue and orange clips must NOT be combined.
Fig. 19: ISI identification with
blue clip

Fig. 20: BZ identification with


orange clip

After demoulding

The flexible covering foil is simply pulled off after demoulding (Figure 22). The inside of the VS profiles is then exposed, and the wire rope loops are visible.
The wire rope loop can easily be folded out (Figure 23). The wire rope loop should protrude perpendicularly from the element, and should spring back to this
position again even after having been pushed aside when assembling the elements. This is important in order to ensure the correct overlap. The wall elements are now ready for final installation on site.
Notice: PFEIFER application consultation service
should be consulted if increased
formwork pressure is to be
expected as a result of vertical
formwork.

Fig. 21:
Nailing the
profile into the formwork

Fig. 22:
Opening the
VS Rail

Fig. 23:
Folding out
the loops

Assembling the precast elements


The joints, the rail profiles and the loops must be free from dirt or from separative fluids. With the permitted connection method, the wall elements are either
placed on a bed of mortar or on levelling plates. The elements must be levelled so that their position and heights are in accordance. Within the framework of
the approval, the spacing of the joint may be between 15 mm and 40 mm. Vertically, the loops should lie in contact one the other, or may have a distance of
no more than 20 mm between them (see page 23).

20
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Notes
Notizen

21
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

www.pfeifer.de

The VS Rail T 100 and


the Long Box T 20 offer an
optimum casting channel
for your column-wall
connection
Efficiency
Butt and T wall joints, as well as wall-column connections economical, simple and secure to implement
Rail profile acts simultaneously as formwork no
additional wooden formwork needed
No additional tools necessary

Innovation
Optimum loop overlapping through fixed geometry
Lateral profiling ensures firm hold in the ground

Quality
Every application found in practice is covered
Robust, galvanized sheet steel strip
Loops protected in the rail when folded out

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS Rail T100

PFEIFER VS Long Box T 20


Item no. 05.031
Item no. 05.030

Connection Systems

VS Rail T100

VS Long Box T20


The PFEIFER VS Rail T100 and VS
Long Box T 20 are used for nonload-bearing connections between
concrete elements.
The T100 rail is constructed with a
depth that can accept the facing

loops from the flat VS Long Box.


The casting region is thus located
inside the T 100 rails.

VS PAGEL GROUT and the VS P


PAGEL JOINT FILLING MORTAR are,
for example, available to users as joint
filling materials.
Casting is particularly fast and effective with the help of the FDS VS Joint
Pressure Formwork.

Material:
Rail: steel sheet, galvanized
Steel rope: high-strength, galvanized
steel spit clamp
Cover: tape

bo
h

n
L
B

SL
l
m

Ref.-No. Type
Dimensions [mm]
Loops
Packing Weight approx.
l SL L a m n B Quantity d unit/pieces kg/piece

b0 b1 b2 h

05.031.000
05.031.150
05.031.200

50 75 95
100
1180

VS 100/000

100 180 147 26 125 60


VS 100/150 50 75 95 100 1180

VS 100/200 50 75 95 100 1180


100 180 200 55 125 60

05.031.250
05.031.300
05.031.600

VS 100/250 50 75 95 100 1180


100 180 250 55 125 60

VS 100/300 50 75 95 100 1180 100 180 300 105 175 60

VS 100/600 50 75 95 100 1180 100 180 600 280 300 60

05.030.000
05.030.150
05.030.200

VS 20/000
50 - - 20
1180
- 212 - - - 60 0

VS 20/150 50 - - 20 1180
100 212 147 26 125 60
8

VS 20/200 50 - - 20 1180
100 212 200 55 125 60
6

05.030.250
05.030.300
05.030.600

VS 20/250
50 - - 20 1180
100 212 250 55 125 60

VS 20/300 50 - - 20 1180 100 212 300 105 175 60

VS 20/600 50 - - 20 1180 100 212 600 280 300 60


8
6


3
3

60
35
35

1,70
2,74
2,48

5
4
2

3
3
3

35
35
35

2,35
2,22
1,96

3
3
3

150
100
100

0,68
1,48
1,40

3
3
3

100
100
100

1,18
1,08
0,88

5
4
2

05.027.968 Replacement tape for cut rail, 50 m roll, silver grey, 96 mm wide
05.030.968 Replacement tape for cut long box, 50 m roll, silver grey, 50 mm wide

Sample order: 480 PFEIFER VS Rails T100 with 200 mm loop spacing
480 PFEIFER VS Rails T100 ref. no. 05.031.200.

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2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Lateral rail profiling


ensures firm hold!

The PFEIFER VS
Rail implement wall joints
economically, simply and
securely
Efficiency
Comprehensive range for all applications
Fast, efficient assembly using materials by the meter
Simple fabrication of storey-height casting channel

Innovation
Lateral rail profiling ensures firm hold in the concrete
even during demoulding

Quality
Strong, convenient steel sheet box for any desired
configuration
The rails can be separated or shortened easily
Optimum joint casting due to simple rail geometry

24
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

PFEIFER VS Rail T 50
Item no. 05.027

Connecting elements
VS Rail
The PFEIFER VS Rail T 50 is used for
non-load-bearing connections between
concrete elements. Wall joints can be
achieved economically, easily and
securely. The length of the wire rope
loops is matched to the rail profile so
that optimum connection conditions
are achieved in the casting channel.
The trapezoidal rail guarantees secure,
easy casting of the joint over the entire
height of the storey.

VS PAGEL GROUT and the VS P


PAGEL JOINT FILLING MORTAR are,
for example, available to users as joint
filling materials.
Casting is particularly fast and effective with the help of the FDS VS Joint
Pressure Formwork.

Materials:
Box: steel sheet, galvanized
steel rope: high-strength, galvanized
steel ferrule
cover: tape

Ref.-No.
Type Dimensions [mm]

b0 b1 b2 h
l
SL L
a
m
n
B

Loops
Packing
Quantity d Colour clip unit/piece

Weight approx.
kg/piece

05.027.000 VS 50/000
05.027.150 VS 50/150
05.027.200 VS 50/200

50 64 80 50 1180
50 64 80 50 1180 100 212 147 26 125 60
50 64 80 50 1180 100 212 200 55 125 60


8
6

white
150
3 white 50
3 white 50

1,00
2,00
1,75

05.027.250 VS 50/250
05.027.300 VS 50/300
05.027.600 VS 50/600

50 64 80 50 1180 100 212 250 55 125 60


50 64 80 50 1180 100 212 300 105 175 60
50 64 80 50 1180 100 212 600 280 300 60

5
4
2

3 white 50
3 white 50
3 white 50

1,45
1,35
1,15

05.027.968
Replacement tape for cut rail, 50 m roll, silver grey, 96 mm wide

Sample order: 450 PFEIFER VS Rails with 200 mm loop spacing


450 PFEIFER VS Rails ref. no. 05.027.200.
Please only order multiples of the packing unit (mesh box)!

25
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

General installation instructions for VS rail systems


Use

The PFEIFER VS rail systems are provided for the connection of reinforced
concrete precast wall elements (Figures 2 to 5), or walls and columns made
of concrete of grade C30/37 or better. The systems always consist of the
VS profiled rails and of a suitable casting mortar such as VS PAGEL
GROUT or VS P PAGEL JOINT FILLING MORTAR.

Fig. 1

VS T100 System

Fig. 2:
Wall butt joint

Fig. 3:
T-joint

Fig. 4:
Corner
joint

Fig. 5:
Column-wall
connection

VS T50 System

Dimensioning
Notice: It is strongly recommended that the VS ISI / VS BZ 50
rails are used in accordance with national regulations for static
load-bearing connections.

Installation and usage


Fig. 6: Principle sketch VS T 100/T 20
min 140

min 140

min
37,5

Anchoring

5 a 25 mm

B 500 A/B stirrup,


8 mm

min 30

5 a 25 mm

min
37,5

Fig. 7: Principle sketch VS T 50


min 30

Anchoring
B 500 A/B stirrup,
8 mm

50
100
92

140

20

80 120

50

5 a 25 mm

20
longitudinal bars
B 500 A/B, 12 mm

20

50
75

longitudinal bars
B 500 A/B, 12 mm

26
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

50
64

dBR 30 mm

Installation and usage


Bending the anchoring loop

When the elements have small dimensions, the anchoring loop of the VS Long Boxes can be bent. The crucial factor here are the bending dimensions given,
for example, in Figures 8 to 10. At a corner joint, a 8 mm stirrup is recommended in the region of the bent loop.
Fig. 9:
Corner joint
with bent loop

PP

EPP

PP
PP

PP

PP

Fig. 8:T-joint with bent loop

Fig. 10: Detail of the reinforcement at a bent loop T-joint


(see Figure 8)

Reinforcement

dBR 30 mm

dBR 30 mm

E

Detail of the 50
reinforcement
at a bent
mm
loop corner joint (see Figure 9)

50 mm

50 mm

dBR 30 mm

Fig. 11: Load application reinforcement Reinforcement according to Figures


6, 7 and 11 is recommended in the
B 500 A/B,
reinforced concrete precast elements
12 mm
for the VS rail systems. Other national regulations have local priority over
this recommendation, and if they exist
it is essential that they are observed.
a

50 mm

Notice: As an alternative
to the stirrups, a suitable
mesh cap can also be installed.

a
max.
3540
a

Element joints
Fig. 12

Fig. 13

%$%





%$%

%$%



Fig. 14



Standard joint = 20mm (Fig. 12)


Minimum joint = 15mm (Fig. 13)
Maximum joint = 40mm (Fig. 14)



Installation tolerances

max. 20

B 500 A/B,
12 mm

Fig. 15

B500 A/B,
12 mm

The planning must not provide for any offsets between the loops over the
length of the joint. The loops must therefore be installed in such a way that
they are in contact and lie directly on top of one another (Figure 16). If the
joints extend over a number of floors, it may in some circumstances be
useful to set regular zero points for orientation of the rail sections.
Maximum vertical height tolerance from standard construction variations of 20
mm is admissible (Figure 15).

Fig. 16

27
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Manufacture of the steel reinforced concrete precast elements


When a precast element connection is established using the VS Rail and Long Box system, the casting channel is automatically formed by rail profiles. This
means that it is not necessary to provide any additional recessing blocks, depressions or the like. When inserting the VS profiles into the formwork, it is
necessary to ensure that the wire rope ends are threaded as straight as possible between the reinforcement. Starting from the lowest point of the element, the
profiles are then simply nailed into place with the loops at the same height for both elements (Figure 18), or attached with hot-melt adhesive in the case of
steel formwork. Fixing the loops to the reinforcing mat with wire prevents the rails and loops from slipping out of place. The anchorages for the wire rope
ends are to be arranged at 90 to the joint. They are to be positioned in such a way that the heights of facing loops correspond precisely.

Fig. 17:
ISI identification
with white clip

Caution: Install the rails in


the two elements that are
to be joined with the loops at the
same height. Observe the same
installation direction of the upper
and lower non-symmetrical rails
here. If the height of the loops differs by more than 20 mm, the joint
loses its load carrying capacity.
Ensure that the rails and long
boxes are properly aligned.

After demoulding
The flexible covering foil is simply pulled off after demoulding (Figure 19). The inside of the VS profiles is then exposed, and the wire rope loops are visible.
The wire rope loop can easily be folded out (Figure 20). The wire rope loop should protrude perpendicularly from the element, and should spring back to this
position again even after having been pushed aside when assembling the elements. This is important in order to ensure the correct overlap. The wall elements
are now ready for final installation on site.
Notice: PFEIFER application
consultation service should
be consulted if increased formwork pressure is to be expected as
a result of vertical formwork.

Fig. 18:
Nailing the profile into the
formwork

Fig. 19:
Opening the
VS Rail

Fig. 20:
Folding out the
loops

Assembling the precast elements


The joints, the rail profiles and the loops must be free from dirt or from separative fluids. With the permitted connection method, the wall elements are either
placed on a bed of mortar or on levelling plates. The elements must be levelled so that their position and heights are in accordance. Within the framework of
the approval, the spacing of the joint may be between 15 mm and 40 mm. Vertically, the loops should lie in contact one the other, or may have a distance of no
more than 20 mm between them (see page 31).

28
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Overview of current national regulations


Description

Germany

Poland

Romania

Finland

Ukraine

Denmark

Russia

Czech Republic

---

---

---

---

---

---

VS Slim Box
DIBT: ABZ
Z-21.8-1875

SB: BY5B-EC2-13

VS Plus Box
DIBT: ABZ
Z-21.8-1839

3D

VS ISI System

DIBT: ABZ
Z-21.8-1929

---

---

---

---

---

SB: BY5B-390

---

CT:
POCC DE.C81.H00016
0545911

---

---

: I III
UA1.034.0160751-12
781920

VS Box

ITB: AT-15-5736/2013

DIBT: ABZ
Z-21.8-1792

C.T.P.C.: 001SC-01/196-2012 Cod. 2.8

VS BZ System3D

---

VS Rails

---

---

---

---

---

---

---

---

VS Long Boxes

DIBT: ABZ
Z-21.8-1847

SB: BY5B-EC2-13

VS Rails T 100
---

DIBt:
ITB:
SB:
C.T.P.C.:
CT:
:
ZS:
ABZ:
AT:

Deutsches Institut fr Bautechnik, Berlin, Deutschland


Instytut Techniki Budowlanej, Warszawa, Polska
Suomen Betoniyhdistys r.y. (Finsk Betongfreningen), Helsinki, Suomi
Consiliul Tehnic Permanent Pentru Constructii, Bucuresti, Romnia
- ,
i,
TECHNICK A ZKUEBN STAV STAVEBN PRAHA s.p., Praha, esk republika
Allgemeine Bauaufsichtliche Zulassung
Aprobata Techniczna

Check validity every time!


2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

29

The optimum joint material for every application


VS Pagel GROUT
Highly penetrating
Simple handling
High design resistance
No feed pump required
Even relatively few joints can
be filled economically
This high-strength, extremely
well-flowing casting mortar flows
perfectly into the recesses of the
PFEIFER VS Box systems. As a
result there are no strength-limiting
faults. In combination with the
PFEIFER VS FDS Joint Pressure
Formwork, this mortar makes it
possible to fabricate extremely
high-quality joint casting quickly
and securely.

VS P Pagel JOINT FILLING MORTAR


Plastic and stable in the joint
without formwork
Less preparatory work is required
Mixing and conveying can be
done in one step
Pump conveying to the joint
The PFEIFER VS rail systems have
an optimised profile without awkward
depressions. It is therefore possible
to use a mortar that is plastic and
that stands in the joint independently.
The big advantage of this is that only
very little formwork is needed here.
This technology offers significant
savings, particularly on large building
sites with many metres of joint.

30
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Joint filler VS PAGEL GROUT for VS Slim Box/VS Plus Box/VS Box
Information and notes
The properties of the grout in the joint play an important role in a load-bearing connection of precast concrete elements with the PFEIFER VS system
elements. The specially developed VS PAGEL GROUT has proven its suitability in combination with PFEIFER VS systems in extensive tests.

Grout properties
Very free-flowing for at least 90 minutes
Shrinkage-compensated
Resistant to frost and de-icing salt
Can be pumped with mixing and conveying
pumps
Corrosion inhibiting
Production certified according to DIN ISO 9001
Delivered as bagged goods (25 kg bags)

Mixing VS PAGEL GROUT

The VS PAGEL GROUT is delivered ready-to-pour, and only requires the addition of water according to the PAGEL mixing instructions printed on the bag.
The material is then immediately ready to use.

Joint filling
The grout is added continuously until the planned height (max. 3.54 m) is reached. The formwork must be able to withstand the pressure created in this way.
Compaction is not necessary. Nevertheless, air removal by poking with the reinforcing steel bar or the application of an internal vibrator is recommended. The
grout sets very quickly, and allows work to continue promptly. The joint can be subjected to the approved load after the appropriate setting time.

Joint formwork variants


1. Board formwork

In order to completely fill joints between precast elements with VS PAGEL


GROUT, a shuttering board (Figure 1) is attached on both sides. It is recommended that foam rubber is applied to the shuttering boards in order to compensate for unevenness. When the shuttering boards are properly fastened
and it has been ensured that casting mortar cannot escape anywhere, the joint
can be filled as described in the "Joint filling" section. The formwork can be
removed, cleaned and reused after the material has hardened.
2. Mortar seal
Another variant makes it possible to close the joint flanks with the plastic VS P
PAGEL JOINT FILLING MORTAR (Figure 2). After this mortar has hardened, the
core of the joint can be filled with VS PAGEL GROUT, and the higher performance of the systems can be achieved.

Caution: The VS PAGEL GROUT is manufactured and marketed


by PAGEL Spezialbeton GmbH & Co. KG in Essen, Germany. The
casting mortar must therefore always be handled properly in accordance
with the manufacturer's data.
Caution: If joint pressure formwork or pre-compressed strips are to
be pressed into the side joints without affecting the casting space,
the effective lateral concrete coverage of the rail and the wire rope loop is
reduced. The remaining cross-section must satisfy the applicable minimum
requirements.
Fig. 1

Fig. 2
Previously
closed joint

3. VS FDS Joint Pressure FormworkS


The joint pressure formwork consists of two hoses, 4 m long. These are very
slightly inflated, and pressed into the slot of the joint, so that the casting
space of the loops is not impaired. After the hose has been inserted over the
full height of the joint, the hoses are brought up to the rated pressure, and the
joint is sealed (Figure 3). The casting mortar can now be introduced from
above, over the full height of at most 3.54 m. After the casting mortar has
hardened, the air pressure can be released and the hose removed. It can be
reused after cleaning. Please follow the detailed installation instructions.
4. Sealed compriband

Foam
rubber

Foam
rubber

Fixed shuttering board

Fixed shuttering board

Fig. 3

Previously
closed joint

Fig. 4

Another way to cast the joints with the VS PAGEL GROUT is the variant
sketched in Figure 4. In this case, prior to casting, a foam cord/compriband is
inserted into the joint in a defined manner, after which a permanently elastic
jointing is applied.

FDS Joint
Pressure
Formwork

Permanently
elastic
jointing

Foam cord,
compriband

When this jointing has completely hardened, the grouting can be carried out without any additional formwork measures. The pressure that arises during casting
must, however, be considered. This should be determined by the processing
company, allowing suitable casting sections to be chosen to avoid the jointing
from being pushed out.

Consumption of VS PAGEL GROUT

Table 4: Grout volumes for standard joint (20 mm)

Wall thickness [cm]


10
12
14
16
18
20
22
24
The VS software calculates the volume of grout for the selected grouted
joint, using the true quantities and dimensions of the project that has been

VS Box:

10,7 11,1 11,5 11,9 12,3 12,7


entered. It outputs the number of sacks required, and, if wanted, creates an

VS
Slim
Box:
7,3
7,7
8,1
8,5
8,9
9,3
9,7 10,1
enquiry fax for PAGEL.

11,9 12,2 12,7 13,1 13,5 13,9


Table 4 to the right makes it possible to calculate an estimate of the fully-fil- VS Plus Box:
led joints; an average grout consumption per metre of joint, based on walls
Consumption in l/m; about 2 kg material are required for each litre;
that are 3.5 m high, is given.
The volume of grout is significantly affected by the number of boxes.
The maximum possible number of boxes per meter is applied here.
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

31

VS PAGEL GROUT joint filler for the VS rail systems


Information and notes
The properties of the grout in the joint play an important role in a load-bearing connection of precast concrete elements with the PFEIFER VS system
elements. The specially developed VS PAGEL GROUT has proven its suitability in combination with PFEIFER VS systems in extensive tests.

Grout properties
Very free-flowing for at least 90 minutes
Shrinkage-compensated
Resistant to frost and de-icing salt
Can be pumped with mixing and conveying
pumps
Corrosion inhibiting
Production certified according to DIN ISO 9001
Delivered as bagged goods (25 kg bags)

Mixing VS PAGEL GROUT

The VS PAGEL GROUT is delivered ready-to-pour, and only requires the addition of water according to the PAGEL mixing instructions printed on the bag.
The material is then immediately ready to use.

Joint formwork variants


The grout is added continuously until the planned height (max. 3.54 m) is reached. The formwork must be able to withstand the pressure created in this way.
Compaction is not necessary. Nevertheless, air removal by poking with the reinforcing steel bar or the application of an internal vibrator is recommended. The
grout sets very quickly, and allows work to continue promptly. The joint can be subjected to the approved load after the appropriate setting time.

Joint formwork variants


1. Board formwork

In order to completely fill joints between precast elements with VS PAGEL


GROUT, a shuttering board (Figure 5) is attached on both sides. It is recommended that foam rubber is applied to the shuttering boards in order to compensate for unevenness.
When the shuttering boards are properly fastened and it has been ensured that
casting mortar cannot escape anywhere, the joint can be filled as described in
the "Joint filling" section. The formwork can be removed, cleaned and reused
after the material has hardened.
2. Mortar seal
Another variant makes it possible to close the joint flanks with the plastic
VS P PAGEL JOINT FILLING MORTAR (Figure 6). After this mortar has
hardened, the core of the joint can be filled with VS PAGEL GROUT, and the
higher performance of the systems can be achieved.

Caution: The VS PAGEL GROUT is manufactured and marketed


by PAGEL Spezialbeton GmbH & Co. KG in Essen, Germany. The
casting mortar must therefore always be handled properly in accordance
with the manufacturer's data.
Caution: The remaining cross section must be at least 14 cm.
If joint pressure formwork or pre-compressed strips are to be
pressed into the side joints without affecting the casting space, the effective
lateral concrete coverage of the rail and the wire rope loop is reduced.

Foam rubber

Foam rubber

Previously
closed joint

Previously
closed joint

3. VS FDS Joint Pressure Formwork


The joint pressure formwork consists of two hoses, 4 m long. These are very
slightly inflated, and pressed into the slot of the joint, so that the casting
space of the loops is not impaired. After the hose has been inserted over the
full height of the joint, the hoses are brought up to the rated pressure, and the
joint is sealed. The casting mortar can now be introduced from above, over
the full height of at most 3.54 m. After the casting mortar has hardened, the
air pressure can be released and the hose removed. It can be reused after
cleaning (Figure 7).
4. Sealed compriband

Fig. 6

Fig. 5
FDS Joint
Pressure
Formwork

Foam cord,
compriband

Permanently
elastic jointing

Another way to cast the joints with the VS PAGEL GROUT is the variant
sketched in Figure 8. In this case, prior to casting, a foam cord/compriband is
inserted into the joint in a defined manner, after which a permanently elastic
jointing is applied.
When this jointing has completely hardened, the grouting can be carried out
without any additional formwork measures. The pressure that arises during
casting must, however, be borne in mind. This should be determined by the
processing company, allowing suitable casting sections to be chosen to avoid
the jointing from being pushed out.

Consumption of VS PAGEL GROUT

32

The VS software calculates the volume of grout for the selected grouted
joint, using the true quantities and dimensions of the project that has been
entered. It outputs the number of sacks required, and, if wanted, creates an
enquiry fax for PAGEL.
Table 4 below makes it possible to calculate an estimate of the fully-filled
joints; an average grout consumption per metre of joint, based on walls that
are 3.5 m high, is given.

Fig. 7

Fig. 8

Table 4: Grout volumes for standard joint (2 cm)


Wall thickness [cm]

VS ISI System3D

3D

VS BZ System

14

16

18

20

22

24

6,68

7,08

7,48

7,88

8,28

8,68

8,50

8,90

9,30

9,70

10,10 10,50

Consumption in l per m;
about 2 kg material are required for each litre
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

VS PAGEL JOINT FILLING MORTAR for the VS rail systems


Information and notes
The advantage of the VS P PAGEL JOINT FILLING MORTAR lies in the filling of precast element joints, where it is possible to omit the use of formwork to a large
extent. The optimised, plastic properties of this mortar means that it is stable after being poured in the joint, without the need for further measures.

Mortar properties
Non-shrinking, with an elastic consistency
Easy preparation
Can be pumped with conventional screw pumps
High early and final strengths
Resistant to frost and de-icing agents
Impermeable to water
Low water/cement ratio
Production certified according to DIN ISO 9001
Monitored externally and in-house
Delivered as bagged goods (25 kg bags)

Mixing VS P PAGEL JOINT FILLING MORTAR


The mortar is supplied ready to use, and only has to be mixed with water
before use. It is essential that the mixing instructions on the bags are
observed.

Joint filling
First completely close off one joint flank using foam cord, profiled rubber (Figure 9), or alternatively using VS P PAGEL JOINT FILLING MORTAR (Figure
10). After closing with VS-P PAGEL JOINT FILLING MORTAR, wait for the mortar to become stiff. After this, working from the other side, the remaining
joint, which is now closed on one side, should be filled from the bottom to the top evenly and continuously. Gently poking the joint with the filling nozzle or
the filling pipe ensures a proper result. The joint can easily be drawn flat after having been filled.

Joint formwork variants


Fig. 9

Fig. 10

Foam cord,
compriband

Previously closed joint

The manufacturer's instructions


must be followed when processing

VS P PAGEL JOINT FILLING

MORTAR and VS PAGEL GROUT!


You will also find detailed information
there regarding processing, and
an extensive list of recommended
devices.
Technical data can also be found in
the technical documentation provided

by PAGEL .

Wolfbankring 9
D-45355 Essen
Telefon +49(0)201685040
Telefax +49(0)2016850431
E-Mail info@PAGEL.com
Internet www.PAGEL.com

Nozzle making
The user can make the filling nozzle from commercially available 22 mm
(3/4") copper heating pipe. It can be attached to the pump hose with the aid of
a solder fitting (Figures 11 and 12).
Notice: This information only concerns the introduction of the
material into the joint!

5-10 mm

Caution: Do not constrict the filling space. If pre-compressed


strips are to be pressed into the side joints without affecting the
casting space, the effective lateral concrete coverage of the rail and the
wire rope loop is reduced. This must also be taken into account by the
planners in the dimensioning.

25-30 mm

Fig. 11
Cross-section
of the filling
nozzle
(3/4" pipe "pressed flat")

Fig. 12

Qualification
Suitable machine technology and trained personnel are essential for the quality
and efficiency of the VS P PAGEL JOINT FILLING MORTAR. You can request
instruction from PAGEL Spezial-Beton GmbH & Co. KG as required.

33
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

The PFEIFER VS FDS


Joint Pressure Formwork
for quick, perfect joins
between double wall
elements





Innovation
Problem-free joint pressure formwork makes grouting
precast element joints easy
No more belt and braces solutions
No need for special reinforcement
Reusable

Quality
High-quality materials for long-lasting elements
Perfect joint appearance

Efficiency
Space-saving storage
Long-lasting
Fast to use
Time-saving
No reworking
The PFEIFER VS FDS Joint Pressure
Formwork makes it possible to apply form
work to filling joints in the VS FS system
as quick as a flash for a perfect seal.
Simple to fit and completely waste-free
because joint pressure formwork can be
reused.
The joint pressure formwork guarantees a
tight join when casting up to 3.50 m in
height. After the joint filling has hardened
the air is released from the pressure formwork and it is removed, leaving a clean,
recessed, slightly rounded smooth join.
This is especially useful for the permanently elastic exterior seal of a building.

34
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

Notes

Notizen

35
2013 Copyright, PFEIFER, 87700 Memmingen/Technical modifications and errors excepted. Status 02/2014.

www.pfeifer.de

J&P Sales Department


Connecting and Lifting Systems

Lifting Anchor Systems


Thread System

in Germany

Lifting Anchor Systems


BS Anchor System
Lifting Anchor Systems
WK Anchor System
Fixing Systems
DB Anchor 682
for Permanent Fixing

Connection Systems
Concrete Earthing System BEB

Reinforcement Systems
PH Reinforcement Continuity System
Cable Tension Members
Tension Rod System
Attachment Materials
(Wire Ropes, Chains, Textiles)
Lashing Systems

Grabs for Reinforcing Steel


Balancing Spreader Beams

This document is superseded when a new edition appears


at www.pfeifer.de.

N
O
I
T
A
O

Reinforcement Systems
VS -Wire Rope Loop System

Connection Systems
Sandwich Anchor System
Delta Anchor System

in Austria

Connection Systems
Stell Bearing
Staircase Bearing VarioSonic

Connection Systems
Column Shoe System
Wall Shoe System

Fixing Systems
HK Assembly Anchor System

Fixing Systems
Socket Dowels
Polyamide Sockets

Nobelstrae 51-55
D-12057 BERLIN
Tel. 030-68283-02
Fax 030-68283-497
E-Mail info@jordahl.de
Internet www.jordahl.de
Am Gterbahnhof 20
D-79771 KLETTGAU
Tel. 07742-9215-20
Fax 07742-9215-90
E-Mail klettgau@jp-bautechnik.de
Internet www.h-bau.de
Fundlandstrae 29
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Tel. 0201-28966-0
Fax 0201-28966-20
E-Mail essen@jp-bautechnik.de
Hamburger Ring 1
D-01665 KLIPPHAUSEN/Dresden
Tel. 035204-215-11
Fax 035204-215-18
E-Mail dresden@jp-bautechnik.de
Markircher Strae 14
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Tel. 0621-4840340
Fax 0621-4840344
E-Mail mannheim@jp-bautechnik.de
Lechstrae 21
D-90451 NRNBERG
Tel. 0911-6427808
Fax 0911-6428472
E-Mail nuernberg@jp-bautechnik.de
Pfeifer Seil- und Hebetechnik GmbH
Klaus Neuhauser
Gebietsverkaufsleitung
sterreich Bautechnik
Dr.-Karl-Lenz-Strae 66
D-87700 Memmingen
Telefon: +43 (0)664-88311458
Email: kneuhauser@pfeifer.de

in Denmark
JORDAHL & PFEIFER
BYGGETEKNIK A/S
Risgrdevej 66,
Risgrde
DK-9640 FARS
Tel. +45-9863-1900
E-Mail info@jordahl-pfeifer.dk

in France
JORDAHL H-BAU
FRANCE SARL (sige)
7, rue des Vallires Sud
25220 CHALEZEULE
Tl +33-3 81 25 04 65
Fax +33-3 81 25 07 96
E-Mail info@jordahl-hbau.fr

in Spain
PFEIFER Cables y Equipos de
Ekvacion, SLV.
Avda. de los Pirineos,
25 Nave 20
San Sebastin de los Reyes
ES-28703 MADRID
Tel. +34-916593185
Fax +34-916593139
E-Mail jp@jp-anclajes.com
ES-08820 BARCELONA
Tel. +34-93-3741030
Fax +34-93-3741459

in Russia

OOO PFEIFER
KANATI & PODJMNIE TEHNOLOGII
RU-119017 MOSCOW
Pyzhevskiy pereulok,
h.5, bld.1, office 108
Tel. +7-495-363-01-27
Fax +7-495-363-01-28
E-Mail info@pfeiferrussia.ru

Our products are sold by:

in Ukraine

JORDAHL& PFEIFER
TECHNIKA BUDOWLANA
ul. Pawyka 17a
76-018 IVANO-FRANKIVSK
Tel. +38067442-85-78 (Eastern Region)
Tel. +38067442-85-79 (Western Region)
E-Mail info@j-p.com.ua

in Hungary

PFEIFER GARANT KFT.


Gymri t 128
HU-1103 BUDAPEST
Tel. +36-1-2601014
Fax +36-1-2620927
E-Mail info@pfeifer-garant.hu

in Singapore

J&P BUILDING SYSTEMS PTE LTD.


No. 48 Toh Guan Road East
#08-104 Enterprise Hub
SG-SINGAPORE 608586
Tel. +65-6569-6131
Fax +65-6569-5286
E-Mail info@jnp.com.sg

in Brazil

PFEIFER CABOS DE AO E
SISTEMAS DE IAMENTO LTDA.
Rua da Regenerao, 465
21040-170 RIO DE JANEIRO
Tel. +55-21-2560-0673
E-Mail info@pfeifer-brasil.com

in the UAE

EMIRATES GERMAN BUILDING


MATERIALS TRADING (LLC)
P. O. Box 18917
UAE-DUBAI
Tel. +971-4-2676644
Fax +971-4-2676646
E-Mail gemirate@emirates.net.ae

in Switzerland

PFEIFER ISOFER AG
Hasentalstrae 8
CH-8934 KNONAU
Tel. +41-44-7685555
Fax +41-44-7685530
E-Mail info@pfeifer-isofer.ch

in the United Kingdom

J&P BUILDING SYSTEMS LTD.


Unit 5 Thame Forty
Jane Morbey Road
GB-THAME, OXON OX9 3RR
Tel. +44-1844-215200
Fax +44-1844-263257
E-Mail enquiries@jp-uk.com

in Czechia

JORDAHL & PFEIFER


STAVEBNI TECHNIKA S.R.O.
Bavorsk 856/14
CZ-15500 PRAHA 5
Tel. +420-272700701
Fax +420-272703737
E-Mail info@jpcz.cz

in Romania

S.C. JORDAHL & PFEIFER


TEHNIC DE ANCORARE S.R.L
Str. Malului Nr. 7, et.1
RO-550197 SIBIU JUD. SIBIU
Tel. +40 269 246 098
Fax +40 269 246 099
E-Mail info@jordahl-pfeifer.ro

in Poland

JORDAHL & PFEIFER


TECHNIKA BUDOWLANA SP. Z O.O.
ul. Wrocawska 68
PL-55-330 KREPICE k/Wrocawia
Tel. +48-71-3968264
Fax +48-71-3968105
E-Mail biuro@jordahl-pfeifer.pl

For all other export countries please contact our headquarters in Germany.

02.14 AB/MA 184353

Headquarters

PFEIFER SEIL- UND


HEBETECHNIK GMBH
Dr.-Karl-Lenz-Strae 66
D-87700 MEMMINGEN
Telefon +49(0)8331-937-312
Telefax +49(0)8331-937-342
E-Mail export-bt@pfeifer.de
Internet www.pfeifer.de

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