Technical Information

for Operating the

SIMODRIVE and
POWER DRIVE
Inverter Systems
with the Contouring Controls
TNC 410 PA/M
TNC 426 PB/M
TNC 430 PA/M
iTNC 530

1 Components for Operation with a

Non-HEIDENHAIN Inverter
1.1 Overview................................................................................................. 3
1.2 UV 105 Power Supply Unit ................................................................... 4
1.3 Interface Board for SIMODRIVE 611 D ................................................. 5
1.4 Protective PCB for SIEMENS inverter .................................................. 7
1.5 Cables and Covers (only LE 4xx M, CC 42x) ........................................ 7

2 Connections to the Components

2.1 Expansion Board for LE 4xx PA/PB .................................................... 10
2.1.1 Connection Overview ................................................................... 10
2.1.2 Connections to the Expansion Board ........................................... 11
2.2 UV 105 (Only LE 4xx M, CC 42x).........................................................
2.2.1 Connection Overview ...................................................................
2.2.2 Connections .................................................................................
2.2.3 Dimensions ..................................................................................

12
12
13
14

2.3 Expansion Board for LE 4xx M, CC 42x .............................................. 15

2.3.1 Connection Overview ................................................................... 15
2.3.2 Connections ................................................................................. 16

3 Mounting and Installation

3.1 General Information ............................................................................
3.1.1 Configuration of Modules (only LE 4xx M, CC 42x) .....................
3.1.2 Connecting the Modules (only LE 4xx M, CC 42x) .......................
3.1.3 Mounting the Protective PCB in the Infeed/Regenerative
Feedback Module of the SIMODRIVE 611 D Inverter ..................
3.1.4 Covering the Modules (only LE 4xx M, CC 42x) ...........................

18
18
18
19
19

3.2 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D

in Single-Row Configuration .............................................................. 20
3.3 Mounting the LE 4xx M, CC 42x with POWER DRIVE ...................... 21
3.4 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D
in Double-Row Configuration ............................................................. 22

HEIDENHAIN Technical Information

1 Components for Operation with a Non-HEIDENHAIN

Inverter
1.1 Overview
LE 4xx M, CC 42x
with SIMODRIVE
inverter system

To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611D-inverter

system in single-row configuration you need the following components.

n UV 105 power supply unit

n Protective PCB
n Expansion board depending on the options
n Ribbon cable for the PWM signals
n Covers for the PWM cable
To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611D-inverter
system in double-row configuration you need the following components.

n UV 105 power supply unit

n Installation kit for double-row configuration
n Protective PCB
n Expansion board depending on the options
n Round cable with ribbon cable connector for the PWM signals
n Covers for the PWM cable
LE 4xx M, CC 42x
with POWER DRIVE
inverter system

To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system

in single-row configuration you need the following components.

n UV 105 power supply unit

n Ribbon cable for the PWM signals
n Covers for the PWM cable
To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system
in double-row configuration you need the following components.

n UV 105 power supply unit

n Installation kit for double-row configuration
n Round cable with ribbon cable connector for the PWM signals
n Covers for the PWM cable
LE 4xx PA/PB with
SIMODRIVE
inverter system

April 2002

To operate an LE 4xx PA/PB with the SIMODRIVE inverter system you need
the following components.

n Protective PCB
n Expansion board depending on the options

Components for Operation with a Non-HEIDENHAIN Inverter

1.2 UV 105 Power Supply Unit

The UV 105 power supply unit provides the LE 4xx M

and the CC 42x with power during operation with the
SIMODRIVE or POWER DRIVE inverter system.
The adapter connector must be connected with X69
of the UV 105.
The cover for the UV 105 and the adapter connector
for X69 are included in the items supplied.
Id. Nr. 349 211-01
X69

Adapter connector for

UV 105
Power supply

400 Vac 10%

50 Hz to 60 Hz

Power consumption

Approx. 300 W

Degree of protection

IP20

Weight

4.1 kg

ID number

344 980-xx

Changes to UV 105

344 980-01

Initial version

344 980-02

Modification for double-row configuration

344 980-12

Only for HEIDENHAIN inverters!

HEIDENHAIN Technical Information

1.3 Interface Board for SIMODRIVE 611 D

The SIEMENS SIMODRIVE 611 D inverter system is

equipped with an expansion board for one or two
control loops (for ribbon cable) or for two control loops
(for cable with D-sub connector).

Designation

ID number

Interface PCB (1-axis version) for ribbon

cable (LE 4xx M, CC 42x)

324 955-xx

Interface PCB (2-axis version) for ribbon

cable (LE 4xx M, CC 42x)

359 002-xx

Interface PCB (2-axis version) for cable with 324 952-xx

D-sub connector (LE 4xx PA/PB)
Changes to interface PCB (1-axis version)
324 955-03

Initial version

324 955-04

Improved EMC

324 955-14

Layout revised, ready-signal LED

displaced (adapted on 359 002-xx)

Changes to interface PCB (2-axis version)

313 437-03

Initial version

313 437-04

Improved EMC

359 002-01

Initial version, separate axis switch-off

Changes to interface PCB (2-axis version)

324 952-01

April 2002

Initial version

324 952-02

Rebuilding (fault correction)

324 952-03

Changed layout (fault correction)

324 952-10

EMC improvements, 2nd reset LED

324 952-11

Layout error corrected

Components for Operation with a Non-HEIDENHAIN Inverter

Maximum current consumption of HEIDENHAIN interface cards for the

SIMODRIVE power modules from SIMODRIVE infeed module:
Unit bus pin

Interface PCB for ribbon cable

5.35 V

100 mA

175 mA

+15 V

75 mA

90 mA

-15 V

1 mA

2.5 mA

(1-axis version)

(2-axis version)

Enabling of safety 20 mA
relay
Unit bus pin

20 mA

Interface PCB (2-axis version) for cable

with D-sub connector

5.35 V

175 mA

+15 V

90 mA

-15 V

2.5 mA

Enabling of safety 20 mA
relay
Maximum current consumption of the SIMODRIVE power module from the
SIMODRIVE infeed/regenerative feedback module:

SIMODRIVE
power modules

Activation of
power transistors

Power for
fan

6SN1123-1AA00-0HAx

125 mA

6SN1123-1AA00-0AAx

125 mA

6SN1123-1AA00-0BAx

125 mA

6SN1123-1AA00-0CAx

125 mA

125 mA

6SN1123-1AA00-0DAx

125 mA

100 mA

6SN1123-1AA00-0EAx

125 mA

200 mA

6SN1123-1AA00-0FAx

125 mA

300 mA

6SN1123-1AB00-0HAx

250 mA

6SN1123-1AB00-0AAx

250 mA

125 mA

6SN1123-1AB00-0BAx

250 mA

125 mA

6SN1123-1AB00-0CAx

250 mA

100 mA

HEIDENHAIN Technical Information

1.4 Protective PCB for SIEMENS inverter

The protective PCB protects the supply leads of the dc-link voltage from the
SIMODRIVE inverter to the UV 105 or LE 4xx PA/PB.
Designation

ID number

Protective PCB (for installation in SIEMENS 296 965-01

infeed/regenerative feedback modules)

1.5 Cables and Covers (only LE 4xx M, CC 42x)

Round cable 20-pin
(SIMODRIVE and
POWER DRIVE)

The 20-pin round cable connects the outputs of the LE 4xx M or CC 42x with
the corresponding interface cards in the SIMODRIVE 611 D or the power
modules of the POWER DRIVE. One cable is required for each axis or spindle.
Note
The 20-pin round cable is needed only for the double-row design.

Ribbon cable 20-pin

(SIMODRIVE and
POWER DRIVE)

Length of 20-pin round cable

ID number

1m

360 888-01

2m

360 888-02

3m

360 888-03

4m

360 888-04

5m

360 888-05

7m

360 888-07

The 20-pin ribbon cable connects the outputs of the LE 4xx M or CC 42x with
the corresponding interface cards in the SIMODRIVE 611 D or the power
modules of the POWER DRIVE. One 20-pin ribbon cable is required for each
axis or spindle.

Note
The 20-pin ribbon cable is needed only for the single-row design.
You can calculate the length of the required 20-pin ribbon cable as follows:

April 2002

Add the width of all modules (including the UV 105 and installation kit)
between the LE 4xx M or CC 42x and the power module for which the cable
length is to be calculated.

Add to this total width the width of the power module for which you are
calculating the cable length.

From the following table, select the next longer cable length
(only LE 430 M/9 axes and CC 42x with more than 6 control loops: cable
length after the next).

Components for Operation with a Non-HEIDENHAIN Inverter

SIEMENS power module

Width

6SN112x-1AA00-0HAx

50 mm

6SN112x-1AA00-0AAx

50 mm

6SN112x-1AA00-0BAx

50 mm

6SN112x-1AA00-0CAx

50 mm

6SN112x-1AA00-0DAx

100 mm

6SN112x-1AA00-0EAx

150 mm

6SN112x-1AA00-0FAx

300 mm

6SN112x-1AB00-0HAx

50 mm

6SN112x-1AB00-0AAx

50 mm

6SN112x-1AB00-0BAx

50 mm

6SN112x-1AB00-0CAx

100 mm

INDRAMAT power module

Width

HDD12.2-W040N

50 mm

HDS12.2-W040N

50 mm

HDS13.2-W075N

100 mm

HDS13.2-W100N

100 mm

HDS14.2-W200N

150 mm

Length of the 20-pin ribbon cable

ID number

100 mm

250 479-07

200 mm

250 479-08

300 mm

250 479-09

400 mm

250 479-10

500 mm

250 479-11

600 mm

250 479-12

700 mm

250 479-13

800 mm

250 479-14

900 mm

250 479-15

1000 mm

250 479-16

1100 mm

250 479-19

1200 mm

250 479-20

1300 mm

250 479-21

HEIDENHAIN Technical Information

Covers for the cable

(SIMODRIVE)

The cables must be covered to protect them against interference.

The cover for the LE 4xx M or the CC 42x is supplied with the LE 4xx M or
CC 42x. The cover for the UV 105 is supplied with the UV 105.
Note
The covers for the power modules are needed only for the SIMODRIVE
inverter systems, not for the POWER DRIVE inverter systems.
The covers for the power modules and a lateral termination cap for the covers
must be ordered separately:
U

Add the width of all power modules (for widths see 20 pin ribbon cable)

To this total width, add at least 50 mm

(to cover the infeed/regenerative feedback module)

From the following table, select the covers that you need to attain the
calculated total width.

Length of covers for the power

modules

ID number

50 mm

329 032-05

75 mm

329 032-06

100 mm

329 032-10

250 mm

329 032-25

Designation

ID number

Lateral termination cap for the power

module covers

340 181-01

Warning
Ensure that the unit bus on the infeed/regenerative feedback module is
completely covered.

April 2002

Components for Operation with a Non-HEIDENHAIN Inverter

2 Connections to the Components

2.1 Expansion Board for LE 4xx PA/PB
2.1.1 Connection Overview

X1

PWM, axis/spindle

Grounding conductor (connect with the central

grounding point of the machine)
RESET X1/RESET X2
Axes/spindle disabled by LE (red)
READY Ready for operation (green)
AS1
AS2
K663
K9
X2

Contact 1 of the normally closed contact

Contact 2 of the normally closed contact
Safety relay for pulse release
Supply voltage of SIMODRIVE unit bus
for safety relay
PWM, axis/spindle

X351

SIMODRIVE unit bus

Warning
Do not engage or disengage any connecting elements while the unit is
under power!
Note
The signal ground (X131) of the SIMODRIVE inverter must connected with
the central signal ground of the machine!
Up to Id. Nr. 324 952-03, the signal ground (X131) of the SIMODRIVE
inverter must connected with the central signal ground of the machine!
To ensure noise immunity, HEIDENHAIN recommends against mixed use
of the interface cards Id. Nr. 324 952-10 (A)/11 and Id. Nr. 324 952-03/02/01

10

HEIDENHAIN Technical Information

2.1.2 Connections to the Expansion Board

X1, X2 PWM
connection

April 2002

Pin layout:
D-sub connection

Assignment

Do not assign

PWM U1

PWM U2

PWM U3

Reset

Ready

Iactl 2

Iactl 1

0 V U1

10

0 V U2

11

0 V U3

12

0 V (analog)

13

ERR

14

+Iactl 2

15

+Iactl 1

Housing

External shield

Connections to the Components

11

2.2 UV 105 (Only LE 4xx M, CC 42x)

2.2.1 Connection Overview

Power supply over UZ

+5 V 0 V

Terminal

5 V power supply

Ribbon cable

Supply, status signals

X69

Status signals from

engaged adapter connector

X31

Power supply

Warning
Do not engage or disengage any connecting elements while the unit is
under power!
12

HEIDENHAIN Technical Information

2.2.2 Connections
Danger
The UV 105 power supply unit must be opened only by HEIDENHAIN
service personnel.
Do not engage or disengage any terminals while they are under power.
The UV 105 has a 50-line ribbon cable for power supply to the LE 4xx M or
CC 42x.
It is your responsibility to protect the infeed lines of the dc-link voltage from
the SIMODRIVE 611 D to the UV 105. HEIDENHAIN offers a protective PCB
(Id. Nr. 296 965-01) for installation in SIEMENS infeed/regenerative feedback
modules. This PCB has four A/500 V fuses.
X31: Supply voltage
of the UV 105

Supply voltage: 400 V 10 %

Pin layout:
Connecting terminal
U
V

Assignment
Ua
V
Equipment ground (YL/GY)

a. Connecting cable: 1.5 mm2, shielded

Warning
The power at the terminals U1 and U2 must be supplied via an isolating
transformer (300 VA, basic insulation in accordance with EN 50178 or
VDE 550)
Supply of the
UV 105 with UZ

April 2002

The UV 105 is powered with dc-link voltage UZ through a cable that is

connected in place of the conductor bar.

Connections to the Components

13

2.2.3 Dimensions

14

HEIDENHAIN Technical Information

2.3 Expansion Board for LE 4xx M, CC 42x

2.3.1 Connection Overview

X73

Enabling connector
Grounding conductor (connect with the central
grounding point of the machine)

SH1
Pulse release disabled (red)
SH2
Pulse release disabled (red)
READY Ready for operation (green)
Sliding switch (1-axis version):
Input for PWM signals: X111 or X112

1-axis
version

X111

PWM, axis/spindle

X112

PWM, axis/spindle

X351

SIMODRIVE unit bus

2-axis
version

Warning
Do not engage or disengage any connecting elements while the unit is
under power!
Note
The signal ground (X131) of the SIMODRIVE inverter must connected with
the central signal ground of the machine!

April 2002

Connections to the Components

15

2.3.2 Connections
X73 Enabling
connector

Pin layout:
Terminal
clamp

Assignment

Old
designation

Note

24 V

K9

Power supply from the

SIMODRIVE unit bus

K663

Safety relay for pulse

release

0V

ON

Do not assign

Do not assign

6a

OE1

AS1

Contact 1 of the normally

closed contact

7a

OE2

AS2

Contact 2 of the normally

closed contact

a. max. 125 V
Warning
A recovery diode is required in the proximity of inductive loads, e.g. relay or
contactor coils.

16

HEIDENHAIN Technical Information

X111, X112 PWM

connection to
LE 4xx M, CC 42x

April 2002

Pin layout:
Ribbon cable connector 20-pin

Assignment

1a

PWM U1

1b

0 V U1

2a

PWM U2

2b

0 V U2

3a

PWM U3

3b

0 V U3

4a

SH2

4b

0 V (SH2)

5a

SH1

5b

0 V (SH1)

6a

+Iactl 1

6b

Iactl 1

7a

0 V (analog)

7b

+Iactl 2

8a

Iactl 2

8b

0 V (analog)

9a

Do not assign

9b

BRK

10a

ERR

10b

Ready

Connections to the Components

17

3 Mounting and Installation

3.1 General Information
3.1.1 Configuration of Modules (only LE 4xx M, CC 42x)
For each power module, the LE 4xx M or CC 42x with the SIMODRIVE 611 D
inverter system needs the proper expansion board from HEIDENHAIN. The
UV 105 power module is required to supply the LE 4xx M or CC 42x.
Only the UV 105 supply module is required to operate the LE 4xx M or CC 42x
with the POWER DRIVE inverter system.
In all cases, the UV 105 supply module is arranged next to the LE 4xx M or CC
42x at left. In single-row configuration, the inverter system is arranged
additionally next to the UV 105 at its left.
The double-row inverter configuration can be arranged anywhere in the
electrical cabinet and is limited only by the maximum cable length of the PWM
cable of the LE 4xx M or CC 42x.
3.1.2 Connecting the Modules (only LE 4xx M, CC 42x)
If you use the SIMODRIVE 611 D, the feed lines of the dc-link voltage to the
UV 105 must be protected with the protective PCB. For this purpose the
infeed/regenerative feedback module of the SIMODRIVE 611 D inverter is
installed.
The 50-line ribbon cable of the UV 105 connects the LE 4xx M or the CC 42x
with the UV 105 and supplies the power. The CC 42x is also supplied with 5 V
over two lines from the UV 105.
Single-row configuration:
The 20-pin ribbon cable connects the LE 4xx M or CC 42x with the interface
cards from HEIDENHAIN in the SIMODRIVE 611 D power modules or the
power modules of the POWER DRIVE inverter.
These 20-line ribbon cables supply the PWM signals from the axes and the
spindle.
Double-row configuration:
The 20-pin round cable connects the LE 4xx M or CC 42x with the interface
cards from HEIDENHAIN in the SIMODRIVE 611 D power modules or the
power modules of the POWER DRIVE inverter. The cables are lead to the
inverter rows through the installation kit.
These 20-pin ribbon cables supply the PWM signals from the axes and the
spindle.

18

HEIDENHAIN Technical Information

3.1.3 Mounting the Protective PCB in the Infeed/Regenerative Feedback Module of the
SIMODRIVE 611 D Inverter
Fasten the protective PCB in the infeed/regenerative feedback module with
the provided mounting panel

Infeed/regenerative

+
+

Protective PCB

To the UV 105 or
LE 4xx PA/PB

X131

U1

V1

W1

3.1.4 Covering the Modules (only LE 4xx M, CC 42x)

The cables on the inverters must be covered to protect them against
interference.
The protective cover for the LE or CC 42x is supplied along with the LE or
CC 42x, and that for the UV 105 is provided with the UV 105.
The covers for the HEIDENHAIN expansion boards for the single-row and
double-row configuration must be ordered separately to match the inverter
configuration.
No covers from HEIDENHAIN are required for the POWER DRIVE inverters.

April 2002

Mounting and Installation

19

3.2 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D in Single-Row

Configuration

UV 105

HEIDENHAIN
interface card

Unit bus

PWM

PWM

Covers

Adapter connector

Power supply

20

HEIDENHAIN Technical Information

3.3 Mounting the LE 4xx M, CC 42x with POWER DRIVE

UV105

+Uz
Uz

PWM
Covers

PWM

Adapter connector
Power supply

April 2002

Mounting and Installation

21

3.4 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D in Double-Row

Configuration

HEIDENHAIN
interface card

Unit bus
PWM

Covers

UV 105

Uz

LE 4xx M
CC 42x, MC 422

Housing

+Uz

Maintain the
minimum spacing
between rows!

Covers

PWM

Adapter connector

22

HEIDENHAIN Technical Information