You are on page 1of 148

High Performance Gearheads for Servo and Stepper Motors

NEW

HPGP / HPG /

NEW

CSG-GH / CSF-GH

NEW

HPN / HPF

Gearheads

Revolutionary Technology for


Evolving Industries
Harmonic Drive LLC engineers and manufactures precision servo actuators, gearheads
and gear component sets. We work with industry-leading customers and companies of
all sizes to provide both standard product and custom-engineered solutions to meet
their mission critical application requirements. The majority of the products sold by
HDLLC are proudly made at our US headquarters and manufacturing facility in
Massachusetts. Afliated companies in, Japan (Harmonic Drive Systems, Inc.) and
Germany (Harmonic Drive AG) provide additional manufacturing capabilities.

Photo credit: NASA

1955
Walt Musser's
Patent
Application for
Strain Wave
Gearing

1963

1971

1977

1986

1988

Harmonic Drive
components
used in inertial
damping system
for an unmanned
helicopter

Lunar Rover was


rst driven on
the moon by
Dave Scott. Each
of the Rover's
wheels were
driven by a
Hermetically
Sealed Harmonic
Drive actuator

Developed rst
mechatronic
products
(Servo Actuators)
combining
Harmonic Drive
gearing with
servo motors
and feedback
sensors

First use of
Harmonic Drive
gear used in
semiconductor
wafer handling
robot

"S" Tooth Prole


was Patented
providing double
the torque,
double the life
and double the
stiffness

Gearheads

1990
Began
production of
planetary gears

With over 50 years of experience, our expert engineering and production teams
continually develop enabling technologies for the evolving motion control market. We are
proud of our outstanding engineering capabilities and successful history of providing
customer specic solutions to meet their application requirements.

Our high-precision, zero-backlash Harmonic Drive gears and Harmonic Planetary


gears play critical roles in robotics, spaceight applications, semiconductor
manufacturing equipment, factory automation equipment, medical diagnostics and
surgical robotics.

1998

1999

2004

2004

Market
introduction of
high precision
HPG Harmonic
Planetary
gearheads with
low backlash for
life

Ultra-at
Harmonic Drive
gearing
developed.

Mars Exploration
Rover Opportunity
began a 90 day
mission to
explore the
surface of Mars.
10 years later it is
still operating and
making new
discoveries

Market
introduction of
the CSG High
Torque Harmonic
Drive gear with
increased torque
capacity and life

2011
Robonaut 2
launches on
STS-133 and
becomes the
rst permanent
robotic crew
member of the
International
Space Station

2011
Introduction of
Hollow Shaft
Harmonic
Planetary
gear unit

2013
Harmonic Drive
products used by
multiple teams
competing in the
DARPA Robotics
Challenge

Photo credit: NASA

Gearheads

Innovative High Performance


Gearheads for Servomotors
High Accuracy, High Torsional Stiffness, Long Life
Precision Harmonic Planetary gearheads and Harmonic Drive gearheads
offer high performance for servomotors with a wide range of available gear ratios
and torque capacities.
Building a high precision actuator can be easily achieved by coupling a
servomotor to one of our precision Quick Connect gearheads.

You can create a high precision actuator by


connecting any manufacturer's servomotor
to our precision gearhead with
our Quick Connect coupling.

Gearheads

CONTENTS
Overview

2-3

Product Lines

6-7

Operating Principles

8-9

Quick Connect Gearheads


(Ratios 3:1 to 50:1)
HPGP High Torque Series

18-29

HPG Standard Series

30-41

Right Angle HPG Series

42-51

HPN Value Series

54-61

(Ratios 50:1 to 160:1)


CSG-GH High Torque Series

66-75

CSF-GH Standard Series

76-85

Planetary Gear Units


(Ratios 3:1 to 50:1)
Hollow Shaft HPF Series

94-99

Input Shaft HPG Series

100-109

Technical Information
Efciency

112-127

Output Bearing Specications

128-132

Input Bearing Specications

133-134

Assembly

135-137

Mechanical Tolerances

138

Lubrication

139

Safety

142

Major Applications of Our Products

146

Gearheads

Product Lines
NEW
CSG-GH Series

NEW

Price

HPGP Series
HPG Series

High Precision
Low Backlash
Standard Torque

NEW

HPN Series

High Precision
Zero- Backlash
High Torque

CSF-GH Series
High Precision
Zero-Backlash
Standard Torque

High Precision
Low Backlash
High Torque

Exceptional Price
for Performance
Quiet
Quick Delivery
Low Cost

Performance

Product Line

Quick Connect Gearheads


HPGP High Torque Series

Size

Peak torque 12Nm to 3940Nm

11
14,20,32
50
65

Outline Dimension
mm
40
60,90,120
170
230

Reduction ratio
5,21,37,45
5,11,15,21,33,45
4,5,12,15,20,25

Backlash*1
Standard

Reduced

3 arc-min

n/a

3 arc-min

1 arc-min

3 arc-min

1 arc-min

3 arc-min

1 arc-min

Motor power
10W200W
30W4kW
500W10kW
1.3kW15kW

*1 For details of repeatability and transmission accuracy, refer to HPGP performance table on page 20.

NEW

HPG Standard Series

Size

Peak torque 5Nm to 3200Nm

11
14,20,32
50
65

Outline Dimension
mm
40
60,90,120
170
230

Reduction ratio
5,9,21,37,45
3,5,11,15,21,33,45
4,5,12,15,20,25,40,50

Backlash*1
Standard

Reduced

3 arc-min

n/a

3 arc-min

1 arc-min

3 arc-min

1 arc-min

3 arc-min

1 arc-min

Motor power
10W100W
30W3.5kW
500W10kW
1.3kW15kW

*1 For details of repeatability and transmission accuracy, refer to HPG Performance table on page 32.

HPG Right Angle Series

Size

Peak torque 150Nm to 2200Nm

32,50
65

Outline Dimension
mm
120,170
230

Reduction ratio
5,11,15,21,33,45
5,12,15,20,25,40,50

Backlash*1
Standard

3 arc-min
3 arc-min

Motor power
500W8kW
2kW8kW

*1 For details of repeatability and transmission accuracy, refer to HPG Right Angle performance table on page 44.

HPN Standard Series

Size

Peak torque 9Nm to 752Nm

NEW
6

11
14
20
32
40

Outline Dimension
mm
42
60
90
115
142

Reduction ratio *1
4,5,7,10,16,20,30
3,4,5,7,10,13,21,31

*1 One stage reduction ratio-3,4,5,7,10, two stage reduction ratio-13,16,20,21,30,31.

Gearheads

Backlash
Two stage
One stage

5 arc-min

7 arc-min

Motor power
30W 150W
100W 600W
200W 2kW
400W 7kW
500W 7.5kW

Gearhead Models
Size Size (mm)

HPGP Series

HPG Series

HPN Series

CSG/CSF-GH Series

Gear Ratio
11 40
(HPN42)

5,21,37,45

5,9,21,37,45

4,5,7,10,16,20,30

14 60

5,11,15,21,33,45

3,5,11,15,21,33,45

3,4,5,7,10,13,21,31

50,80,100

20 90

5,11,15,21,33,45

3,5,11,15,21,33,45

3,4,5,7,10,13,21,31

50,80,100,120,160

32 120
HPN115

5,11,15,21,33,45

3,5,11,15,21,33,45

3,4,5,7,10,13,21,31

50,80,100,120,160

40 142
HPG/HPGP50 170
CSG/CSF45 170

3,4,5,7,10,13,21,31

5,11,15,21,33,45

3,5,11,15,21,33,45

50,80,100,120,160

65 230

4,5,12,15,20,25

4,5,12,15,20,25,40,50

80,100,120,160

CSG-GH High Torque Series

Peak torque 23Nm to 3419Nm


Zero-Backlash

NEW

CSF-GH Standard Series

Peak torque 18Nm to 2630Nm


Zero-Backlash

Size
14
20
32
45
65

Outline Dimension
mm

60
90
120
170
230

Reduction ratio
50,80,100
50,80,100,120,160
80,100,120,160

Repeatability
(arc sec)*1
10
8
6
5
4

Transmission
Accuracy (arc min)*1
1.5
1.0

Motor power
30W100W
100W400W
300W1.5kW
450W2kW
850W5kW

*1 For details of repeatability and transmission accuracy, refer to CSG-GH performance table on page 68.

Size
14
20
32
45
65

Outline Dimension
mm

60
90
120
170
230

Reduction ratio
50,80,100
50,80,100,120,160
80,100,120,160

Repeatability
(arc sec)*1
10
8
6
5
4

Transmission
Accuracy (arc min)*1

Motor power
30W100W
100W200W
300W1kW
450W2kW
850W5kW

1.5
1.0

*1 For details of repeatability and transmission accuracy, refer to CSF-GH performance table on page 78.

Gear Units
HPF Hollow Shaft Series

Peak torque 100Nm to 220Nm

Size
25
32

Outline Dimension
mm

136
167

Hollow shaft diameter


25
30

Reduction ratio

Backlash*1

11

3 arc-min

*1 For details of repeatability and transmission accuracy, refer to HPF Hollw shaft performance table on page 95.

NEW

HPG Input Shaft Series

Peak torque 3.9Nm to 2200Nm

Size
11
14,20,32
50
65

Outline Dimension
mm

40
60,90,120
170
230

Reduction ratio

Backlash*1
Standard

Reduced

5,9,21,37,45

3 arc-min

n/a

3,5,11,15,21,33,45

3 arc-min

1 arc-min

3 arc-min

1 arc-min

4,5,12,15,20,25,40,50

3 arc-min

1 arc-min

*1 For details of repeatability and transmission accuracy, refer to HPG Input shaft performance table on page 102.

Gearheads
7

Operating Principles
Operating
Principles

Operating Principle

Gearheads

Example of a two-stage planetary speed reducer (reduction ratios 11 and higher) is illustrated.
A single-stage planetary speed reducer (reduction ratios 10 and below) utilizes the second-stage only.

Second-stage planet gear

Output

Second-stage
carrier
Thin-wall
elastic internal gear

First-stage carrier + Second-stage pinion

Input pinion

First-stage planet gear

Second-stage First-stage
speed reducer speed reducer

First-stage

A planetary speed reducer with


three planet gears.

Rotation of the input pinion transfers revolution motion to the first-stage


planet gears that mesh with it. The revolution motion is then transferred to
the first-stage carrier through the planetary shaft to the second-stage
pinion.

The direction of rotation is the same as the input pinion.

Second-stage

A planetary speed reducer


with three or four planet gears.

The second-stage pinion gear is driven by the first-stage carrier and


provides the input to the second-stage planet gears. Similar to the case of
the first-stage speed reducer, the rotation is then transferred to the
second-stage carrier. The internal ring of the cross roller bearing serves as
both the second stage carrier and as the gear output flange.

The direction of rotation is the same as the input of the first stage.

006

Gearheads

Operating
OperatingPrinciples
Principle

Gearheads

Operating Principle

A simple three element construction combined with the unique operating principle puts extremely high
reduction ratio capabilities into a very compact and lightweight package. The high performance attributes
of this gearing technology including zero backlash, high torque, compact size, and excellent positional
accuracy are a direct result of the unique operating principles.

Wave Generator
The Wave Generator is a thin
raced ball bearing tted onto an
elliptical hub. This serves as a
high efciency torque converter
and is generally mounted onto
the input or motor shaft.

Flexspline
The Flexspline is a non-rigid,
thin cylindrical cup with external
teeth on the open end of the cup.
The Flexspline ts over the Wave
Generator and takes on its
elliptical shape. The Flexspline
is generally used as the output
of the gear.

90

Circular Spline
The Circular Spline is a rigid ring
with internal teeth. It engages the
teeth of the Flexspline across the
major axis of the Wave Generator
ellipse. The Circular Spline has
two more teeth than the Flexspline
and is generally mounted onto a
housing.

180

360

Circular Spline

Wave Generator

Flexspline

The Flexspline is slightly smaller in


diameter than the Circular Spline
and usually has two fewer teeth than
the Circular Spline. The elliptical
shape of the Wave Generator causes
the teeth of the Flexspline to engage
the Circular Spline at two opposite
regions across the major axis of the
ellipse.

As the Wave Generator


rotates the teeth of the
Flexspline engage with the
Circular Spline at the major
axis.

Direction of Rotation
The output rotational direction of CSG/CSF-GH
series is reverse of the input rotational direction.
Input:

Fixed:

Wave Generator (Motor shaft mounting)

Circular Spline (Casing)

Output: Flexspline (Cross roller bearing)

For every 180 degree


clockwise movement of the
Wave Generator the Flexspline
rotates counterclockwise by
one tooth in relation to the
Circular Spline.

Each complete clockwise


rotation of the Wave Generator
results in the Flexspline moving
counter-clockwise by two teeth
from its original position relative
to the Circular Spline. Normally,
this motion is taken out as
output.

Tooth behavior and engagement


The Harmonic Drive gear
utilizes a unique gear tooth
prole for optimized tooth
engagement. Unlike an involute
tooth prole, this tooth prole
(S tooth) enables about 30% of
the total number of teeth to be
engaged simultaneously. This
technological innovation results
in high torque, high torsional
stiffness, long life and smooth
rotation.

Circular Spline

Flexspline

Gearheads

Model &
& Code
Code
Model

Model & Code


Harmonic Planetary Gearheads

HPGP - 11 A - 05 - BL3 - D - F0 Model Name

Size

Design Revision

14
20
32
50
65

High Torque

BL1: Backlash
less than 1
arc-min (Sizes
14 to 65)

5, 21, 37, 45

11

HPGP

Backlash

Reduction Ratio

BL3: Backlash
less than 3
arc-min

5, 11, 15, 21, 33, 45

Input Side Bearing


D: Input side contact
sealed bearing (DDU)
Z: Input side bearing
with double noncontact shields

4, 5, 12, 15, 20, 25

Motor Code

Output Configuration

Input Configuration & Options

F0: Flange output


J20: Shaft output without key
J60: Shaft output with key and
center tapped hole
F0: Flange output
J2: Shaft output without key
J6: Shaft output with key and
center tapped hole (J2, J6
for Size 65 is also available)

This code represents the


motor mounting configuration.
Please contact us for a unique
part number based on the
motor you are using.

HPG - 20 A - 05 - BL3 - D - F0 - Motor Code


Model Name

Size

Design Revision

11

14
20
32
50
65

HPG

Standard

Backlash

Reduction Ratio

BL1: Backlash
less than 1
arc-min (Sizes
14 to 65)

5, 9, 21, 37, 45

BL3: Backlash
less than 3
arc-min

3, 5, 11, 15, 21, 33, 45

Input Side Bearing


D: Input side contact
sealed bearing (DDU)
Z: Input side bearing
with double noncontact shields

4, 5, 12, 15, 20, 25, 40, 50

Output Configuration

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key and
center tapped hole (J2, J6
for Size 65 is also available)

HPG - 32 A - 05 - J2 - RA3 -

Model Name

Size

Design Revision

Reduction Ratio

32
5, 11, 15, 21, 33, 45

HPG

50

Right Angle

65

5, 12, 15, 20, 25, 40, 50

Output Configuration
F0: Flange output
J2: Shaft output
without key
J6: Shaft output with
key and center
tapped hole
(J2, J6 for
Size 65 is also
available)

Model Name

Size

Design Revision

HPN

Reduction Ratio
4, 5, 7, 10, 16, 20, 30

11
14

High Torque

20
32

3, 4, 5, 7,1 0, 13, 21, 31

This code represents the


motor mounting configuration.
Please contact us for a unique
part number based on the
motor you are using.

Motor Code

Right Angle Type

Input Configuration

Right angle specification,


RA3 or RA5.

This code represents the motor


mounting configuration. Please contact
us for a unique part number based on
the motor you are using.

HPN - 14 A - 05 - J6 -

as

Input Configuration & Options

F0: Flange output


J20: Shaft output without key
J60: Shaft output with key and
center tapped hole

Output Configuration
J6: Shaft output with key and
center tapped hole
J8: Shaft output with center
tapped hole

Motor Code
Input Configuration
This code represents the motor
mounting configuration. Please
contact us for a unique part
number based on the motor you
are using.

40

007

10

Gearheads

Model &
& Code
Code
Model

Model & Code


Harmonic Drive Gearheads

CSG - 20 - 100 - GH - F0 Model Name

Size

Reduction Ratio
50, 80, 100

CSG

14
20
32
45
65

High Torque

Model

Output Configuration

Input Configuration

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key
and center tapped hole

GH
Gearhead

50, 80, 100, 120, 160

This code represents the motor mounting


configuration. Please contact us for a
unique part number based on the motor
you are using.

80, 100, 120, 160

CSF - 20 - 100 - GH - F0 Model Name

Size

Reduction Ratio
50, 80, 100

CSF

14
20
32
45
65

Standard

Motor Code

Model

Input Configuration

Output Configuration
F0: Flange output
J2: Shaft output without key
J6: Shaft output with key
and center tapped hole

GH
Gearhead

50, 80, 100, 120, 160

Motor Code

This code represents the motor mounting


configuration. Please contact us for a
unique part number based on the motor
you are using.

80, 100, 120, 160

Harmonic Planetary Gear Units

HPF - 25 A - 11 - F0 U1 - SP1

Model Name

HPF

Hollow Shaft

Size
25
32

Design Revision
A

Reduction Ratio
11

Output Configuration
F0: Flange output

Input Configuration

Options

U1: Hollow input shaft

None Standard item


SP Special specification

HPG - 20 A - 05 - BL3 - J2 U1 - SP1


Model Name

Size
11

HPG

Input Shaft

14
20
32
50
65

Design Revision
B

Reduction Ratio
5, 9, 21, 37, 45

3, 5, 11, 15, 21, 33, 45


4, 5, 12, 15, 20, 25, 40, 50

Backlash
BL1: Backlash
less than 1
arc-min (Sizes
14 to 65)
BL3: Backlash
less than 3
arc-min

Output Configuration

Input Configuration

Options

F0: Flange output


J20: Shaft output without key
J60: Shaft output with key and
center tapped hole

U1: Input shaft (with key;


no center tapped hole)

None Standard item


SP Special specification

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key and
center tapped hole
(J2, J6 for Size 65 is also
available)

U1: Input shaft


(with key and center
tapped hole)

008

Gearheads

11

Applications
Application

Application Examples for Harmonic Planetary Gearheads


The Harmonic Planetary gearheads are especially suitable for a wide range of high technology fields requiring precision motion control such as
semiconductor or LCD manufacturing equipment, robot and machine tools.

Linear axis for robots (Racks and pinion)

Gantry Robots

Primary axes of SCARA robots

Harmonic
Planetary
Gearhead

Rack and pinion


Chain
Belt

Harmonic Planetary
Gearhead

Harmonic
Planetary
Gearhead

Wafer transfer robots

Electric presses

Pipe benders

Harmonic
Planetary
Gearhead

HPGP/HPG
Harmonic
Planetary
Gearhead

Injection molding unloading robots

Harmonic
Planetary
Gearhead

Machine tool turrets

X-Y axes of machine tools

Harmonic
Planetary
Gearhead

Rack and pinion


Arm positioning
Harmonic
Planetary
Gearhead

Harmonic
Planetary
Gearhead

12

Gearheads

009

Applications
Application

Application Examples for Harmonic Planetary Gearheads


Index Tables

Roller Drive

Harmonic Planetary
Right Angle Gearhead

Input shaft with belt drive

The H
contr

Linear Axis Drive

Harmonic Planetary
Right Angle
Gearhead

Harmonic Planetary
Right Angle Gearhead

LCD transfer robots

Tensile strength testers

Harmonic
Planetary
Gearhead

Harmonic
Planetary
Gearhead

Harmonic Planetary
Gearhead with
Input Shaft

Harmonic
Planetary Gearhead

Overhead transport system


Harmonic
Planetary
Gearhead

Automated guided vehicle

High-speed articulated robots

Wheel

The H
allow
with a
beari

Rail

Harmonic
Planetary
Gearhead

Wheel
Harmonic
Planetary
Gearhead

010

Gearheads

13

Applications
Application

Application Examples for Harmonic Drive Gearheads

The Harmonic Drive gearheads series is especially suitable for a wide range of high technology applications requiring precision motion
control such as semiconductor or LCD manufacturing equipment, robots and machine tools.

X-Y axes of machine tools

Linear Drive (XY table)

Rack and pinion

CSG-GH/CSF-GH

CSG-GH/
CSF-GH

Rotation

Transfer Robot

CSG-GH/CSF-GH

CSG-GH/CSF-GH

Index table positioning

Roller drive

CSG-GH/CSF-GH
CSG-GH/CSF-GH

Application Examples for HPF Series Gearheads

The HPF Precision Hollow Shaft Planetary Gear is based on the HPG Harmonic Planetary gearhead. The large coaxial hollow shaft
allows cables, shafts, ball screws or lasers to pass directly through the axis of rotation. The HPF also incorporates a large output ange
with an integrated Cross-Roller Bearing which can support high axial, radial and moment loads without the need for additional support
bearings.

Pipe benders

Electric presses

Printed circuit board inspection

HPF

HPF

HPF
HPGP/HPG

14

Gearheads

011

Gearheads for Servomotors


HPGP High Torque Series
HPG Standard Series
HPG Right Angle Series
HPN Value Series

Gearheads

15

HPGP HPG Series


The thin wall flexible gear technology used for HarmonicDrive gearing is applied to the
internal gear of our planetary gear speed reducers. It allows the internal gear to deform
elastically thus maintaining low backlash for the life of the gearhead, without the need for
adjustment.
Planetary gears have simultaneous meshing between the sun gear and planet gears and
between the planet gears and the internal gear. Some manufacturers try to reduce the
backlash by controlling the dimensional precision of the parts, however this causes
interference of meshing parts due to dimensional errors, resulting in uneven input torque
and noise. Harmonic Planetary gears use a thin wall elastic internal gear which allows a
preload of the gear and compensates for interference between meshing parts. The
Harmonic Planetary gear series incorporates this internal gear which maintains low
backlash for the life of the speed reducer.
Low backlash: Less than 3 arc-min (Less than 1 arc-min also available)
Low gear ratios, 3:1 to 50:1
High efciency

High load capacity by integrating structure with cross roller bearing


High-torque capacity

2
16

Gearheads

Robust cross roller bearing and output


flange are integrated to provide high moment
stiffness, high load capacity and precise
positioning accuracy.

The cross roller


bearing output flange
serves as the second
stage carrier for a rugged,
compact design.

Shielded or sealed
input bearing

Motor mounting flange

Backlash compensating
internal gear
Quick Connect coupling for
easy mounting of any servomotor

Gearheads 3 17

HPGP Series

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series

HPGP
Torque
Series
Backlash
andHigh
Torsional
Stiffness
6

Size

Gearhead 11,
- Standard
14, 20, 32,backlash
50, 65 (BL3)
( 3 arc-min)
Size Ratio

11

14

20

32

50

65

5
21
37
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
4
5
12
15
20
25

Peak
Torque
Torsion angle on one side
Backlash
at TR X 0.15 D

-4
3940Nm
arc12Nm
min 10
rad arc min
2.5

10-4rad
7.3

8.7
Reduction
Ratio8.7
3.0

3.0

Sizes
Table 21-1

Torsional stiffness

A/B
kgfm/arc min 100Nm/rad
0.065

22

Gearhead - Reduced backlash (BL1)


( 1 arc-min)
Size Ratio

8.7
Low Backlash
2.7

7.9

0.14

47

14

Innovative ring gear automatically adjusts for backlash, ensuring


180The ring 20
0.55
consistent,
gearhead.
gear
8.7low backlash for the life of the
3.0
2.0
5.8
design automatically provides the optimum backlash in the
planetary gear train and maintains the same low backlash for the
3.8
life of the gearhead.1.3
1.7
High 8.7
Efciency

Up to 95%

4.9

1.3

3.8

1.7

4.9

2.2

740

High Load
Capacity Output14Bearing
4700
8.7

3.0

32

50

A Cross Roller bearing is integrated with the output ange to provide


high moment stiffness, high load capacity and precise positioning
accuracy.
1.3
3.8
3.0

38

8.7

13000

10-4rad

arc min

10-4rad

Table 021-2

Torsional stiffness

A/B
kgfm/arc min 100Nm/rad

not available

Standard: <3 arc-min Optional: <1 arc-min


1.5Life
4.4
Low Backlash for

3.0

arc min

11

Single Stage: 4:12.2to 5:1, Two


6.4 Stage: 11:1 to 45:1

3.0

Torsion angle on one side


at TR X 0.15 D

Backlash

65

4.9 variety of servomotors


Easy mounting1.7to a wide

Quick Connect coupling

5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
4
5
12
15
20
25

1.0

1.0

2.9

2.9

1.1

3.2

1.7

4.9

0.6

1.7

1.1

3.2

0.5

1.5

0.14

47

0.55

180

CONTENTS
1.0

2.9

1.0

2.9

0.5

1.5

740

2.2

Rating
Table
2.9
1.0
14
1.0
2.9
Performance
Backlash and Torsional
0.5
1.5Stiffness
2.9
1.0
38
Outline
Dimensions
1.0
2.9
Product Sizing & Selection

- (Hysteresis
- F0 loss)
HPGP - 11 A - 05 - BL3
BacklashD

4700

13000

19
20
21
2 2-27
28-29

Motor Code

Torsional stiffness curve

The vertical distance between points (2) & (4) in Fig. 021-1 is called a
With the input of the gear locked in place, a torque applied to the
hysteresis loss. The hysteresis loss between Clockwise load torque
output ange will torsionally deect in proportion to the applied
TRand Counter
load
torque
- TR is dened
as the & Options
torque. We generate
a Name
torsional
stiffness
curve by Reduction
slowly applying
Backlash
Input SideClockwise
Bearing
Output
Configuration
Model
Size
Design Revision
Ratio
Input Configuration
backlash of the HPGP series.F0: Backlash
Flange output of the HPGP series is less
torque to the output in the following sequence:
D:
Input
side
contact
BL1: Backlash less
J20: Shaft output without key
This code represents the
5, 21,Zero,
37, 45
(1bearing
arc-min
(3) than 1than
(1) Clockwise torque to 11
TR, (2) Return to
J60: available).
Shaft output with key and
sealed
(DDU)is also
arc-min3 arc-min
motor mounting configuration.
center tapped hole
Counter-Clockwise torque to -T14R, (4) Return to Zero and (5) again (Sizes 14 to 65)
Please contact us for a unique
HPGP
Z: Input side bearing
F0: Flange output
A
part number based on the
Clockwise torque to
TRTorque
.
20
with double nonHigh
BL3: Backlash less
J2: Shaft output without key
5, 11, 15, 21, 33, 45
Figure
motor
you 021-1
are using.
Torque-torsion
angle diagram
J6: Shaft output with key and
contact shields
than 3 arc-min
A loop of (1) > (2) > (3) > (4) > (5)32will be drawn as in Fig. 021-1.
50
The torsional stiffness in the region
from 0.15 x TR to TR is is
4, 5, 12, 15, 20, 25
65
calculated using the average value of this slope. The torsional
stiffness in the region
from zero
torque to 0.15 x TR is lower.
Gearhead
Construction
This is caused by the small amount of backlash plus engagement
pilot
of the mating parts and loading of the planet gears underMounting
the initial
torque applied.
Output flange

B
D

TR

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

Cross roller bearing

Gearheads
Output torque
x 0.15 torque See Fig. 021-1
(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

Torque

Hysteresis loss
Input rotational
direction
= Backlash
TR0.15

(4)

Output side oil seal

TL

Quick Connect coupling

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

(3)

T
18

TTL
A
B

-TR0.15

Calculation formula
D

Figure 018-1

Rubber cap

(2)

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.
Output rotational direction
Formula 021-1

(1) (5)

Shielded bearing

-TR

Calculation of total torsion angle

center tapped hole (J2, J6 for Size


65 is also available)

Torsion angle

Motor mounting flange


Mounting bolt hole

Rated
Torque *1

20

13

3000

Flange

kg

kg
2-Hexagon
socket
head
locking screw
0.14

0.18

10000

0.24

0.20

0.54

0.42

21

21

23

33

27

0.63

0.51

45

29

50

1.6

1.2

1.9

1.5E*4

2.0

1.6

1.9

1.5

39

4-M46
59

21

78

33

72

156

45

98

142

160

15

220

21

240

33

200

45

280

380

11

450

15

460

2.2
15

6000

3000

63

217

142

3000

27
20
400
15

440
400
1460

C0.5

1500

490
M36

Output ange
6000 part
Customer's

3000

650

400

6000

440

10 h7

150

156

70

5 4 h9

C0.6

133

15

11

4.4

3.0

C0.5

38

R0.4
4500

2000

2180

Clearance
0.5 or more

620
33
(Note) The dimension45tolerances that
are not specied
vary depending on the manufacturing
640
1360
method. Please check the conrmation drawing or contact us for dimension tolerances not
1150
3520
4
shown on the drawing above.
1190
5
3790
1350
12
4500
65
2000
1670
15
3940
20

1520

3790

25

1900

3840

5.1
5.4
5.1
13
0.4 (Min.0.2)

1850

1460

Dimension Table

F H7

15

56

39

40 h7
39.5

18
20

21

2-Screw with gasket

2500

3000

Figure 022-1

Shaft

13

29

4 h9
0
-0.1

rpm

15

4-3.4

7.5

HPG series

High-performance Gear Heads for Servo Motors series

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

rpm

12

11

11

50

Nm

12

A H7

45

32

Nm

1-2.5H7X4
6.6
10 PCD18

24

2837.5

20

Max. Input
Speed *5

40

21 40

14

Max. Average
Input Speed *4

Nm

11

Limit for Momentary


Torque *3

24
5 H7

Ratio

Size

Limit for Repeated


Peak Torque *2

15

32 7

47* 7

(Unit: mm)

4-D*3

HPGP Series

Table 019-1

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailedMass
dimensions.
*6

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

Rating
Table
HPGP-11
Outline Dimensions

4
6

HPGP series

High-performance Gear Heads for Servo Motors series

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

Detail P

3.7
Recommended
clearance
dimension for customer's part
mounted to the output ange
4.0
(Note)
3.7 using a gearhead with an
When
output
10 ange, it is recommended
for the customer to design
clearance between the part
mounted on the output ange and
the housing face as shown in the
12 on the left. The clearance is
gure
needed because the distance
between the output ange and the
oil seal (non-rotating) is small (min.
0.2mm).
22

*1: A
t

37

Moment of Inertia
Ratio

*2: T
s
p
c
p
"

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Coupling

(Unit: mm) Table 022-1


*1: Rated torque is based on L50 life of 20,000 hours at rated input speed.
*2: The limit for torque during start and stop cycles.
H *1
A (H7)
B
C
F (H7)
G
Mass (kg) *2
*3: The limit forFlange
torque during
emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events
Coupling
Min.
Max.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
Typical
Shaft
Flange
to ensure it meets required operating conditions.
*4: Single
Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of
TypeThe
I actual1limit for average
54.5
20
4
28operating 70
5
8
17.5
26
0.34
0.30
a motion prole.
input50
speed depends
on the
environment.
Stage
*5: Maximum instantaneous input speed.
*6: The
Twomass is for the gearhead only (without input shaft coupling & motor ange). Please contact us for the mass of your specic conguration.
Type
I
1 the size 20
50Shaft type4 (J2 & J6) 28
70
5
8
17.5
26
63.5
0.40
0.36
*7: Stage
Flange output
is standard
for
65 gearhead.
is also available.

HPGP 11

Siz

(10-4 kgm2) Table 022-2


5

21

37

45

0.006

0.004

0.0027

0.0025

016

Gearheads

19

32

50

65

6.4
11.6

2.7

7.9

1.5

4.4
11.6

2.0

5.8

1.3

3.8

1.7

4.9

1.3

3.8

1.7

8.7
4.9

1.3

3.8

3 1.7

8.7
4.9

11

20
0.14

47

14

15
0.55

11.6

22

180

15
740

2.2

20

32

14

15
4700

50

38

13000
15

65

0.20
0.020
Torsion angle on one side
0.061
0.60 at TR X 0.15 D
0.1710-4rad arc min 0.062
arc min
10-4rad
0.15
0.066
0.64
0.88
0.43available 0.044
not
0.82
0.092
0.90
0.75
0.11
1.1
3.2
0.53
1.1
0.34
0.12
1.0 0.25 2.9
1.7
4.9

1.0

1.0

1.0

1.0

1.9
1.6
1.2
0.95
0.65
0.48
3.4
2.7
2.5
2.3
1.5
1.2
8.2
4.6
4.1
3.7
2.4
2.0
29
24
13
11
10
8.6

2.9

2.9

2.9

2.9

0.93
1.7
1.8 0.6

0.095
0.17
1.7
0.18

2.1 1.1

3.2
0.22

1.7
2.9 0.5
3.7
4.7
4.8 1.0

0.17
0.30
1.5
0.38
0.48
2.9
0.49

15
17 1.0
19
21

1.5
2.9
1.7
1.9
2.1

0.20

2.0

0.52
0.41
1.5
0.51
0.61
0.78
2.9
0.80
0.91
1.5
1.2

5.1
4.0 0.5
5.0
6.0
7.6 1.0
7.8
8.9
0.5
12

2.9

0.30

2.0
0.14

47 0.20

28
15
11
8.8
5.9
0.55
4.9
73
38
29
24
2.2
14
13
130
60
47
1440
24
20
420
360
38
190
160
130
110

2.9
1.5
1.1
0.90
180 0.60
0.50
7.4
3.9
3.0
740 2.4
1.4
1.3
13
6.1
4.8
4700 4.1
2.5
2.0
43
37
1300019
16
13
11

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values shown in the
table are maximum values.
Figure 020-1

Backlash
(Hysteresis loss)
er Accuracy

Torsional stiffness curve

1 is called a
Input anglebetween points (2) & (4) in Fig. 021-1
1 distance
The vertical
With the inputerof the gear locked in place, a torque applied to the
er 2
output
angle
Actual
R load torque
hysteresis2loss.
The
hysteresis
loss between Clockwise
output ange will torsionally deect in proportion to the applied
ratio load torque - TR is dened as the
R Gear reduction
TRand Counter
Clockwise
torque. We generate2a torsional stiffness curve by slowly applying
backlash of the HPGP series. Backlash of the HPGP series is less
torque to the output in the following sequence:
*2: The repeatability
is measured
by moving
to a given
position
than 3*3:arc-min
(1torque
arc-min
is also
available).
Starting
is the
torque
value applied to the input side at which
Return
to theoretical
Zero, (3)
(1) Clockwise
torque to
TR, (2)
seven times,
each
same
direction.
The actual
the output rst starts to rotate. The values in the table are maximum
Counter-Clockwise
torque
totime
-TRapproaching
, (4) Returnfrom
to the
Zero
and
(5) again
position of the output shaft is measured each time and repeatability is
values.
Clockwise torque
to TRas
. the 1/2 of the maximum difference of the seven data
Table 020-2
calculated
Figure 021-1
Loaddiagram
No load
A loop of (1) >points.
(2) > (3)
> (4) >values
(5) will
drawninasangles
in Fig.
021-1.prexed with Torque-torsion angle
Measured
arebe
indicated
(arc-sec)

of

HPGP speed reducer surface temperature

The values
in the
table are
maximum
The torsional "".
stiffness
in the
region
from
0.15 values.
x TR to TR is is
Figure 020-2
calculated using the average value of this slope. The torsional
stiffness in the region from zero torque to 0.15 x TR is lower.
This is caused by the small amount of backlash plus engagement
1
of the mating parts and loading of the planet gears under the initial
torque applied.
2

Torsion angle

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate. The values in the table are
maximum values.
Note: Never rely on these values as a margin in a system
A that must hold
an external load. A brake must
(2)be used where back driving is not permissible.

-TR
D

Calculation of total torsion angle

Calculation formula

Formula 021-1

TTL
A
B

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

TL

Gearheads
Output torque
x 0.15 torque See Fig. 021-1
(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

T
20

-TR0.15

Load 0
HPGP speed reducer surface temperature

(4)

Table 020-3

No load
25C
T
R
Torque

Hysteresis loss

A running torque is the torque required at the input to operate


*5: No-load
= Backlash
TR0.15
the gearhead at a given speed under
a no-load condition. The values
in the table are average values.

The method to calculate the total torsion angle (average


value) on
X
one side when the speed reducer applies a load in Xa no-load
state.
X
Repeatability = X
2

25C

(1) (5)

(3)

Input speed
3000 rpm
TR: Rated output torque
Load
No load
A/B: Torsional stiffness25C
HPGP speed reducer surface temperature

D:

Table 020-4

Torsion on one side at TRX0.15

HPGP series

4 2.2

0.065

1.6
1.4
8.6
8.0
7.4
5
5.2
11
3.3
15
2.4
21
19
33
45
15
5
12
11
9.3
15
6.4
21
4.7
33
33
45
27
5
25
11
15
22
21
15
33
11
45
80
5
45
11
40
15
36
21
33
24
45
20
4
288
5
240
12
125
15
110
20
95
25
84

0.41

Backlash
0.29

High-performance Gear Heads for Servo Motors series

8.7

4.0

2.9
Size Ratio

HPG series

20

3.0

A/B30
kgfm/arc min 100Nm/rad

High-performance Gear Heads for Servo Motors series

14

arc min 37 10-4rad


45
5
8.7
3.0
11
15
21
33
3.0 45 8.7
5
11
15
21
3.0 33 8.7
45
5
11
15
21
8.7
3.0
33
45
5
11
15
3.0 21 8.7
33
45
4
5
3.0 12 8.7
15
20
25

14.5
10-4rad
7.3

CSG-GH series

11

5
21
37
45
5 14
11
15
21
33
45
5
11 20
15
21
33
45
5
11
15 32
21
33
45
5
11
15 50
21
33
45
4
5
12
15 65
20
25

5
arc min
2.5

Table 21-1

Torsional stiffness

Table 020-1

No-load running torque *5


Ncm
kgfcm
Table 021-2
5.0
0.51
Torsional stiffness
1.3 A/B
0.13
0.90
0.092
kgfm/arc
min 100Nm/rad
0.80
0.082
9.8
1.0
4.9
0.50

High-performance Gear Heads for Servo Motors series

Size Ratio11

Torsion angle on one side


at TR X 0.15 D

Gearhead
- Reduced
backlash
(BL1)
Starting torque
*3
Backdriving
torque
*4
kgfcm
Nm
kgfm
( Ncm
1 arc-min)

CSF-GH series

Backlash
21

Repeatability *2
arc sec

High-performance Gear Heads for Servo Motors series

1
Gearhead - Standard backlash
Accuracy *(BL3)
Size
Ratio
arc min
10-4rad
( 3 arc-min)

High-performance Gear Heads for Servo Motors series

Performance
Table Stiffness
Backlash
and Torsional

HPG series (Orthogonal Shaft Type)

HPGP Series

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

017

Gearhead - Reduced backlash (BL1)


Gearhead - Standard backlash (BL3)
Only primary
dimensions are shown in the drawings below. Refer to the
( 1conrmation
arc-min) drawing for detailed dimensions.
( 3 arc-min)

32

29

7.5

0
-0.1

65

4 h9

50

5.8

11

3.8

3.8
4.9

47

27
20
15

180

2.2
740

2.2

4.9

15

4700

14

3.8
4.9

C0.5

13000

38

head locking screw

R0.4

not available

5
11
15
14
21
33
45
5
11
15
20
21
33
45
5
11
15
32
21
33
45
H 5
11
15
50
21
33
45
4
5
12
65
15
20
25

0.6

1.7

1.1

3.2

0.5

1.5

1.0

2.9

0.5

1.5

2.9
Output ange1.0

2.9

2.9

1.0

0.55

180

0.5
2.9

1.0

2.2

740

14

4700

Detail P

Recommended clearance
dimension for customer's part
mounted to the output ange
(Note)
When
a gearhead with an
38 using13000
output ange, it is recommended
for the customer to design
clearance between the part
mounted on the output ange and
the housing face as shown in the
gure on the left. The clearance is
needed because the distance
between the output ange and the
oil seal (non-rotating) is small (min.
0.2mm).

Customer's part

1.0

47

E*4

2.9

1.0

0.14

1.5
2.9
0.4 (Min.0.2)

Clearance
0.5 or more

Backlash (Hysteresis loss)

The vertical distance between points (2) & (4) in Fig. 021-1 is called a
hysteresis loss. The hysteresis loss between Clockwise load torque
TRand Counter Clockwise load torque - TR is dened as the
backlash of the HPGP series. Backlash of the HPGP series is less
than 3 arc-min (1 arc-min is also available).
(Unit: mm)
C Torque-torsion angle
F (H7) diagram
Max.

70

Min.

Max.

Torsion angle

70

Max.

17.5
17.5
(2)

Sin
Sta

Table 022-1

H *1 Figure 021-1
Mass (kg) *2

G
Min.

(Note
meth
show

26

Typical

(1) (5)

54.5

Shaft

Flange

0.34

0.30

0.40

0.36

Dimension Table

4.9

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Torsional stiffness curve

1.7

C0.5

M36

With the input of the gear locked in place, a torque applied to the
output ange will torsionally deect in proportion to the applied
torque. We generate a torsional stiffness curve by slowly applying
torque to the output in the following sequence:
(1) Clockwise torque to TR, (2) Return to Zero, (3)
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
Clockwise torque to TR.
A (H7)
B
A loop of (1) >Flange
(2) > (3) Coupling
> (4) > (5) will be drawn as in Fig. 021-1.
Min.
Max.
Max.
Min.
The torsional stiffness in the region from 0.15 x TR to TR is is
calculated
the
average
value
of
this
slope.
The
torsional
Single using
Type I
1
20
50
4
28
Stage in the region from zero torque to 0.15 x TR is lower.
stiffness
This is caused by the small amount of backlash plus engagement
Two
of the
mating Type
partsI and loading
of the
gears under
1
20 planet 50
4 the initial
28
Stage
torque applied.

3.2

2.9

1.0

4-D*3

1.1
1.0

(Unit: mm)

HPGP Series

3 22

C0.6
0.55

arc min

F H7

4.4

10 h7

20

0.14

10-4rad

2-Screw with gasket

6.4
7.9

arc min

Figure 022-1

Torsional stiffness

A/B
socket
10-4rad 2-Hexagon
kgfm/arc min 100Nm/rad

A H7

8.7

40 h7
39.5

14

0.065

Size Ratio

24

11

10-4rad
7.3

A/B
kgfm/arc min 100Nm/rad

Torsion angle on one side


at TR X 0.15 D

Backlash

40

arc min 10-4rad arc min


1-2.5H7X4
5
2.5
21
40 8.7
PCD18
3.0
37
3.0
45
28.5
5
2.2
11
15
8
8.7
3.0
12.7
21
33
45
5
1.5
11
15
8.7
3.0
21
2.0
33
45
4-M46 1.3
5
4-3.4
11
15
8.7
3.0
21
1.7
33
45
5
1.3
11
4 h9
15
8.7
3.0
21
1.7
33
45
4
1.3
5
12
8.7
3.0
15
1.7
20
25

Torsional stiffness

24
5 H7

Size Ratio

Only

Table 021-2

Table 21-1

Torsion angle on one side


at TR X 0.15 D

Backlash

High-Performance Gearhead for Servomotors

Backlash
Torsional
Stiffness
HPGP-11and
Outline
Dimensions

4
6

HPGP Series

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

26

63.5

Refer t
suitabl
*1 May
*2 The
*3 Tap
*4 E d

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact
us for other mounting options if the congurations shown above are not
-TR0.15
0
-TR
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
TR
Torque
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
(4)
Calculation of total torsion angle
Hysteresis
loss
*3 Tapped hole for motor mounting screw.
A
The
method istodependent
calculate
the total
torsion angle (average value) on
*4 E dimension
on motor
selection.
= Backlash
TR0.15

Tw
Sta

Mo

HPG

Moment of Inertia
Calculation formula

HPGP 11

Ratio

Coupling

Formula 021-1

TTL 5
A
B 0.006

(10-4 kgm2) Table 022-2

21

37

0.004

0.0027

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

one side when the speed reducer applies a load in a no-load state.

TL

Output torque x 0.15 torque See Fig. 021-1


(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

A/B

Torsional stiffness

(3)

45

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

0.0025

018

Gearheads

21

High-Performance Gearhead for Servomotors

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Gearhead - Standard backlash (BL3)


( 3 arc-min)
Backlash 40

Size Ratio

1-2.5H7X4
Torsion
angle on one side
at TRPCD18
X 0.15 D

Table 21-1

Torsional stiffness

A/B 3
kgfm/arc min 100Nm/rad

Figure 022-1
Gearhead - Reduced backlash (BL1)
(Unit: mm)
( 1 arc-min)
2-Hexagon socketTable 021-2

-4
arc min 10
rad arc min
10-4rad
28.5
5
2.5
7.3
21
11
22
0.065
8.7
3.0
37
3.0
8.7
18
45
5
2.2
6.4
11
15
C0.6
47
0.14
8.7
3.0
14
21
2.7
7.9
33
45
5
1.5
4.4
P
4-M46
2.2
11
4-3.4
15
180
0.55
8.7
3.0
20
21
2.0
5.8
15
5
33
27
45
20
H
5
1.3
3.8
11
4 h9
15
15
740
2.2
8.7
3.0
32
21
1.7
4.9
33
45
5
1.3
3.8
11
15
4700
14
8.7
3.0
50
21
1.7
4.9
C0.5
R0.4
33
45
M36
4
1.3
3.8
5
12
(Note) The dimension tolerances that are not specied vary depending
on
the manufacturing
13000
38
8.7
3.0
method. Please check the conrmation drawing or contact us for dimension tolerances 65
not
15
1.7
4.9
shown on the drawing above.
20
25

head
screwstiffness
Torsion angle on one
sidelocking
Torsional
at TR X 0.15 D
A/B 3

2-Screw with gasket

Size Ratio

Backlash

arc min

10-4rad

arc min

10-4rad

4-D*
kgfm/arc min 100Nm/rad

HPGP Series

HPGP-11
Dimensions
Backlash
and Outline
Torsional
Stiffness

0
-0.1

7.5

50

65

F H7

B
2.9

1.0

G
1.0

1.0

A H7

5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
4
5
12
15
20
25

2.9

Output2.9
ange

1.0

3.2

1.7

4.9

0.6

1.7

1.1

3.2

0.14

47

0.55

180

0.5

1.5

1.0

Detail P 2.2
2.9

740

1.0

0.5
2.9

0.4
(Min.0.2)
1.0

0.5

Clearance
0.5 or more

2.9

1.1

Customer's part

24

29

4 h9

32

not available

C0.5

40

20

24
5 H7

14

10 h7

11

40 h7
39.5

HPGP Series

High-Performance Gearhead for Servomotors

1.0

E*4

Recommended clearance
dimension for customer's part
mounted to the output ange
1.5
(Note)
When using a gearhead with an
output ange, it is recommended
4700
14 to design
for the customer
2.9
clearance between the part
mounted on the output ange and
the housing face as shown in the
gure on the left. The clearance is
1.5
needed because the distance
between the output ange and the
13000
38
oil seal (non-rotating)
is
small (min.
2.9
0.2mm).

Dimension Table

led a
orque
s the
less

Torsional stiffness
curve
Flange Coupling

A (H7)

(Unit: mm) Table 022-1

F (H7)
G
Backlash (Hysteresis
loss)

021-1

Max.
torque

Max.
applied

Min.
the

*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
The torsional
stiffness in the region from 0.15 x TR to TR is is
Torsion angle
*3 Tapped hole for motor mounting screw.
E dimension
on motor
selection.
calculated*4 using
theis dependent
average
value
of this slope. The torsional
stiffness in the region from zero torque to 0.15 x TR is lower.
This is caused by the small amount of backlash plus engagement
Moment of Inertia
(10-4 kgm2) Table 022-2
of the mating parts and loading of the planet gears under the initial
Ratio
torque applied.
5
21
37
45
(2)
Coupling

HPGP 11

0.006

0.004

0.0027

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.

15

Formula 021-1

Calculation formula
D

22

TTL
A
B

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

T
TL

-TR0.15

0.0025

Calculation of total torsion angle

-TR

Gearheads
Output torque
x 0.15 torque See Fig. 021-1
(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

Shaft
021-1

(1) (5)

A
D

ue

Max.
Typical
(2)
& (4) in
Fig.

Mass (kg) *2

Flange a
is called
With the input of the gear locked in
a
to
hysteresis
loss.
The
hysteresis
loss
between
Clockwise
load
torque
output ange
will
torsionally
deect
in
proportion
to
the
applied
Single
Type I
54.5
1
20
50
4
28
70
5
8
17.5
26
0.34
0.30
Stage
TRand Counter Clockwise load torque - TR is dened as the
torque. We generate
a torsional stiffness curve by slowly applying
backlash of the HPGP series. Backlash of the HPGP series is less
torque to the output in the following sequence:
Two
Type I
1
20
50
4
28
8 is also
17.5available).
26
63.5
0.40
0.36
than703 arc-min5 (1 arc-min
(1) Clockwise
Stage torque to T R, (2) Return to Zero, (3)
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
to the conrmation
ClockwiseRefer
torque
to TR. drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
Figure 021-1
Torque-torsion angle diagram
A loop of (1)
> (2)
(3) > (4)
(5) interface
will bedimensions.
drawn as in Fig. 021-1.
*1 May
vary>depending
on >
motor
Min.
place,

Min.
Max.
TheMax.
vertical distance
between Min.
points

H *1

TR

(4)
TR0.15

Torque

Hysteresis loss
= Backlash

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

(3)

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

019

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
1-3H7x5
PCD30
60
1-2.5H7X4
40
PCD18
22.5

.5
8
2
7
0

(Unit: mm)

Hexagon socket
2-Hexagon socket
4-D*3
head head
bolt locking screw

Rubber cap
2-Screw with gasket

Figure 022-1

(Unit: mm)

4-D*3

4
6

3018

F H7
F H7
A H7
A H7

56 h7
40 h7
55.5
39.5
40
24
14 H7
5 H7

BB

4-M46

8-M4x7

2.2

E*4 E*4

2.5
21 15 8 5

37 27
20
28
15
25

5 h9
4 h9

C0.5
C0.5

C0.5
C0.6

4-3.4
4-5.5

Only

Figure 023-1

HPGP Series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

HPG series

40

H
H

Detail P

Output ange

24

40

10 h7

40

0
-0.1

29h7
16

4 h9

Customer's part

7.5

0
-0.1

5 h9

Recommended clearance
dimension for customer's part
mounted to the output ange
(Note)
When using a gearhead with an
output ange, it is recommended
for the customer to design
0.4 (Min.0.2)
clearance between the part
C0.5C0.5
R0.4
R0.4
(Note) The dimension tolerances that are not specied vary depending mounted
on the manufacturing
on the output ange and
method. Please check the conrmation drawing or contact us for dimension
tolerances
M4x8
the housing
facenot
as shown in the
shown
on
the
drawing
above.
M36
gure on the left. The clearance is
Clearance
needed because the distance
0.5 or more
between the output ange and the
(Note) The dimension tolerances that are not specied vary depending on the manufacturing
oil seal (non-rotating) is small (min.
method. Please check the conrmation drawing or contact us for dimension tolerances not
0.2mm).
shown on the drawing above.

13

Dimension Table

(Unit: mm) Table 023-1

Dimension Table
Flange

Coupling

Type I

A (H7)

F (H7)

H *1

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

30

58

35

74

6.0

7.8

21.5

32.5

85

Flange

Coupling

A (H7)

F (H7)

Mass (kg) *2
Shaft

Flange

mm) Table 022-1


1.07 (Unit:
0.95
H *1

Mass (kg) *2
Shaft
1.00

Flange

Ty

Single
Type I
54.5
1
20
50
4
28
70
5
8
17.5
26
0.34
Refer
to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
Stage

0.30

Ty

Type II

Min.70

40

Max.
7

Max.
45

Min.
84

Max.
9.0

suitable for your particular motor.


*1 May vary depending on motor interface dimensions.
Two
*2 The
mass will vary
slightly
inside diameter4of the input 28
shaft coupling.70
Type
I depending
1 on the ratio
20and on the 50
Stagehole for motor mounting screw.
*3 Tapped
*4 E dimension is dependent on motor selection.

Min.
14.2

Max.
25.8

Min.
33.8

17.5

Max.
85

26

Typical
1.12

63.5

0.40

0.36

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
(10-4 kgm2) Table 023-2
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
Ratio
*3 Tapped hole for motor mounting
screw.5
45
33
21
15
11
Coupling
*4 E dimension is
dependent on motor selection.

Moment of Inertia
HPGP 14

Moment of2 Inertia0.204


HPGP 11

Ratio

Coupling

0.06

0.058

0.197

0.195

0.044

0.05

(10-4
- kgm 2) Table 022-2

21

37

45

0.006

0.004

0.0027

0.0025

-33 Ratio

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

HPGP-14
HPGP-11Outline
OutlineDimensions
Dimensions

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

Ty

Ty

Refer
suitab
*1 Ma
*2 The
*3 Tap
*4 E d

0.044
-

Mo

HP

020

Gearheads

23

8 h9

8.7

3.0

2.0

5.8

1.3

3.8

1.7

4.9

1.3

3.8

1.7

4.9

1.3

3.8
C1

8.7

3.0

1.7

4.9

M6x12

F H7

Dimension Table
023-1

Flange

Coupling

Torsional stiffness curve

*2

A (H7)
Min.

Max.

Max.

Min.

F (H7)

Min.
Max.
Min.
Max.
Backlash
(Hysteresis
loss)

Max.

(Unit: mm) Table 024-1


Mass (kg) *2

H *1

Typical

Shaft

95

00

-33 Ratio

Moment
ofthe
Inertia
The method
to calculate
total torsion angle (average value) on
one side when the speed reducer
Ratio applies a load in a no-load state.
11

0.62

HPGP 20

Calculation formula

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

TL

Gearheads
Output torque
x 0.15 torque See Fig. 021-1
(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

TR

(10-4 kgm2) Table


TR024-2
0.15

21

33

45

0.5

0.45

0.45

0.12

0.071

A/B: Torsional stiffness


0.063

(3)

Torque

Hysteresis loss
= Backlash

0.58

Formula 021-1

T
24

TTL
A
B

15

0.69

Coupling

0
(4)

Calculation of total torsion angle

(2)

-TR0.15

suitable for your particular motor.


*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft-T
coupling.
R
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

TR: Rated output torque


D:

HPGP series

High-performance Gear Heads for Servo Motors series

Flange

The vertical
distance
between
points
(2) & (4) 98.0
in Fig. 021-1
is called
a
With the inputType
of the
gear 1locked in 50
place, a72torque applied
to
I
8
55the
80
7.0
19.6
23.0
35.5
3.1
2.7
hysteresis loss. The hysteresis loss between Clockwise load torque
output ange will torsionally deect in proportion to the applied
Type II
TRand 7.0
Counter19.6
Clockwise
torque -105.0
TR is dened
as2.9the
1
80
98 by slowly
10
90
120
30.0 load42.5
3.3
torque. We generate
a torsional
stiffness
curve
applying
backlash of the HPGP series. Backlash of the HPGP series is less
torque to the output in the following sequence:
Type III
3
30
45
10
35
50
7.0
7.8
21.0
31.0
93.5
2.6
2.2
than 3 arc-min (1 arc-min is also available).
(1) Clockwise torque to TR, (2) Return to Zero, (3)
Counter-Clockwise
to Zero 10
and (5) again
Type IV torque 1to -TR, (4)
46Return70
55
96
7.0
19.6
30.0
42.5
105.0
3.3
2.9
Clockwise torque to TR.
Type I
1
50
72
8
55
80Torque-torsion
7.0
19.6
23.0
35.5
103.0
3.1 Figure 021-1
2.7
angle diagram
A loop of (1) > (2) > (3) > (4) > (5) will be drawn as in Fig. 021-1.
The torsionalType
stiffness
in the
from 0.15
is is 120
II
1 region 80
98 x TR10to TR90
7.0
19.6 angle
30.0
42.5
110.0
3.3
2.9
Torsion
(1) (5)
calculated using the average value of this slope. The torsional
Type III
30
35
50
7.0
7.8
21.0
31.0
98.5
2.6
2.2
stiffness in the
region from3 zero torque
to450.15 x 10
TR is lower.
This is caused
by
the
small
amount
of
backlash
plus
engagement
Type IV
1
46
70
10
55
96
7.0
19.6
30.0
42.5
103.0
3.3
2.9
of the mating parts and loading of the planet gears under the initial
Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations
shown above are not
A
torque applied.

nge

HPG series

4.4

High-performance Gear Heads for Servo Motors series

8.7

3.0

1.5

8-M6x10

4-9

5
1.1
3.2
11
15
0.14 C0.5 47
2.9
1.0
47
0.14
14
21
1.7
4.9
33
45
B
5
0.6
1.7
C0.5
11
15
180
0.55
2.9
1.0
180
0.55
20
21
1.1
3.2
33
45
E*4
7.5
5
0.5
1.5
27 10
G
11
15
53
46
740
2.2
2.9
1.0
740
2.2
32
1.0
2.9
42
H 21
33
36
45
5
0.5
1.5
11
15
4700
14
2.9
1.0
4700
14
50
21
1.0
2.9
33
45
4
0.5
1.5
R0.4
5
(Note)12
The dimension tolerances that are not specied vary depending on the manufacturing
13000
38
2.9
13000 not
38
65method.
check the conrmation
drawing or contact us for dimension
tolerances
15 Please 1.0
1.0
2.9
shown on the drawing above.
20
25

CSG-GH series

8.7

3.0

7.9

45

not available

High-performance Gear Heads for Servo Motors series

65

2.7

11

22

-4
4-D*3
head
10
radbolt
kgfm/arc min 100Nm/rad

Torsion on one side at TRX0.15

CSF-GH series

8.7

3.0

6.4

cap arc min


arc minRubber
10-4rad

High-performance Gear Heads for Servo Motors series

50

2.2

0.065

Size Ratio

High-performance Gear Heads for Servo Motors series

32

8.7

A/B
5
kgfm/arc min 100Nm/rad

Table 021-2

Torsion angle on one side


Torsional stiffness
socketA/B
D
at TR X 0.15 Hexagon

Backlash

HPG series (Orthogonal Shaft Type)

20

05

1
3.0

8.7

10 rad
7.3

Figure 024-1

(Unit: mm)

A H7

14

3.0

22.5

arc min
2.5

Table 21-1

Torsional stiffness

Gearhead - Reduced backlash (BL1)


( 1 arc-min)

85 h7
84
59
24 H7

11

5
21
37
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
4
5
12
15
20
25

arc min 90
10-4rad

59
25 h7

Size Ratio

Torsion angle on one side


1-5H7x8
at TR X 0.15 D
PCD35
-4

Backlash

7 h11

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Gearhead - Standard backlash (BL3)


( 3 arc-min)

0
-0.2

mm)

HPGP-20
Dimensions
Backlash
and Outline
Torsional
Stiffness

21

HPGP Series

023-1

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

021

HPGP-32
HPGP-11Outline
OutlineDimensions
Dimensions
Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
Rubber cap
2-Screw with gasket

4-M46

4-3.4

98
82
70
27
20
15

8 h11

12 h9

84
40 h7

F H7
A H7

15

0
-0.1

Detail P

Recommended clearance
dimension for customer's part

(Note) The dimension tolerances that are not specied vary depending
on the manufacturing
mounted
to the output ange
method. Please check the conrmation drawing or contact us for dimension tolerances not
(Note)
shown on the drawing above.

When using a gearhead with an


output ange, it is recommended
for the customer to design
clearance between the part
mounted on the output ange and
the housing face as shown in the
gure on the left. The clearance is
(Unit: mm)
Table 025-1
needed
because
the distance
the output
and the
H *1 between Mass
(kg) ange
*2
oil seal (non-rotating) is small (min.
Typical
Shaft
Flange
0.2mm).

0.4 (Min.0.2)

R0.4
Clearance
0.5 or more

(Note) The dimension tolerances that A


are(H7)
not specied vary
B depending on the
C manufacturing F (H7)
FlangePlease Coupling
method.
check the conrmation drawing or contact us for dimension tolerances not
Min.
Max.
Max.
Min.
Max.
Min.
Max.
shown on the drawing above.

Min.

Max.

Fl

Type I

110

120

10

120

155

10.0

28.6

31.0

57.5

140

3.1

2.7

Type II

70

100

80

112

10.0

28.6

30.0

56.5

139

3.3

2.9

Type III

50

100

10

80

112

14.0

19.6

25.8

38.8

139

2.6

2.2

Type IV

70

95

10

80

115

10.0

28.6

41.0

67.5

150

3.3 (Unit:
2.9
mm) Table 022-1

70

A (H7)
110

10

B80

155

C 10.0

28.6

F (H7)
45.0

71.5

G 154

Dimension Table
Type V
Type I

-33 Ratio

F H7

E*4

Customer's part

R0.4

C0.5

7.5

E*4

4-D*3

10 h7

M10x20

Dimension M36
Table

Output ange

C1
29

12.5
35
2.2 13
63

40

4 h9 0
35 -0.2

4 h9

CSG-GH series

B
C0.5

C0.6

Figure 022-1

(Unit: mm)

C0.5

C0.5

8-M8x12

24

HPG series

4-11

24115 h7
5 H7114
84
32 H7

High-performance Gear Heads for Servo Motors series

18
60

40 h7
39.5

4
6

(Unit: mm)

Hexagon socket
4-D*3 socket
head bolt 2-Hexagon
head locking screw

A H7

1-5H7x8
PCD45
120
1-2.5H7X4
22.5
40
PCD18
35
1

.5
8
2

Only

Figure 025-1

Flange

Coupling

Single
Type II
Stage

110

Type1I

1 70

Type
Two III

50

Stage

Type IV

Type I

Min.

Max.

Max.

120

155

10.0

28.6

31.0

57.5

145

20
100

507

480

28
112

70
10.0

28.65

30.0 8

17.5
56.5

100

10

80

112

14.0

19.6

25.8

80

115

10.0

28.6

41.0

120

20

70

95

10

HPGP Series

HPGP series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

High-performance Gear Heads for Servo Motors series

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

50

Min.

10

Max.

28

70

Min.

Max.

Min.

Ty

Shaft

Flange

26
144

54.5
3.3

0.34
2.9

0.30

38.8

144

2.6

2.2

67.5

155

3.3

2.9

26

3.1

63.5

Ty

Mass (kg) *2
2.9

Typical

17.5

Max.

H *1
3.3

2.7

0.40

0.36

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
Type V
1
70
110
10
80
155
10.0
28.6
45.0
71.5
159
3.3
2.9
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
*2
The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
suitable for your particular motor.
*3 Tapped hole for motor mounting screw.
*1 May vary depending on motor interface dimensions.
*4
E dimension
is dependent
on motoronselection.
*2 The
mass will vary
slightly depending
the ratio and on the inside diameter of the input shaft coupling.

Ty

Refer to
suitable
*1 May
*2 The
*3 Tap
*4 E di

Mo

*3 Tapped hole for motor mounting screw.


*4 E dimension is dependent on motor selection.

Moment of Inertia
Moment of Inertia
HPGP 11
HPGP 32

Coupling

Coupling

Ratio

1 1
2

Ratio

HPG

(10-4 kgm2) Table 022-2


5
3.9
-

5
0.006

11
3.7
-

21
0.004

15
3.5
-

37
0.0027

21
3
0.84

45

(10-4 kgm2) Table 025-2

33

0.0025 2.8
0.66

45
.8
0.61

022

Gearheads

25

2.7

2.9

3.8

1.7

M10x20
4.9

1.3

3.8

Coupling

Type I

180
103
82
70

740

2.2

14

C1

13000

38

A (H7)

R0.4

4700

F H7
A H7

5
1.1
3.2
11
15
2.9
1.0
47
0.14
14
21
1.7
4.9
C0.5
33
45
5
0.6
1.7
11
E*4
12 15
1.0
180
0.55
2053 21
16
G 2.9
1.1
3.2
84 33
H
45
5
0.5
1.5
11
15
2.9
1.0
740
2.2
32
21
1.0
2.9
33
45
5
0.5
1.5
11
15
not specied vary depending
2.9 that are1.0
1.0 tolerances
4700
14 on the manufacturing
50(Note)21The dimension
2.9 us for dimension
method. Please check the conrmation drawing
or contact
tolerances not
33on the drawing above.
shown
45
4
0.5
1.5
5
12
2.9
1.0
13000
38
65
15
1.0
2.9
20
25
(Unit: mm) Table 026-1

F (H7)

H *1

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

Shaft

Flange

70

200

15

90

235

19.0

41.0

45.0

81.0

202

20.2

17.2

70

200

15

90

235

243.5

20.4

17.4

Backlash
(Hysteresis
loss)
19.0
41.0
45.0
81.0

The vertical distance between points (2) & (4) in Fig. 021-1 is called a
With the input of the gear locked in place, a torque applied to the
hysteresis loss. The hysteresis loss between Clockwise load torque
output ange will torsionally deect in proportion to the applied
Type III
2
80
115
10
100
150
31.5 load55.0
19.0
16.0
TRand 19.0
Counter41.0
Clockwise
torque - 176
TR is dened
as
the
torque. We generate
a torsional
stiffness
curve
by slowly
applying
backlash of the HPGP series. Backlash of the HPGP series is less
torque to the output in the following sequence:
than 3 arc-min
(141.0
arc-min 45.0
is also available).
Type IVtorque 1to T R, 70(2) Return
to15 Zero,90 (3) 235
(1) Clockwise
200
19.0
81.0
202
27.5
24.5
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
to the to
conrmation
ClockwiseRefer
torque
TR. drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
Figure 021-1
suitable for your particular motor.
Torque-torsion angle diagram
A loop of (1)
> (2) > (3) > (4) > (5) will be drawn as in Fig. 021-1.

2.7

2.9

2.2

*1 May vary depending on motor interface dimensions.

*2 Thestiffness
mass will vary
the ratio
and onxthe
The torsional
inslightly
the depending
region on
from
0.15
TRinside
todiameter
TR ofistheisinput shaft coupling.
*3 Tapped hole for motor mounting screw.
calculated*4 using
thefor average
this slope.
torsional
E dimension
Flange Type I,value
II, and IV of
is dependent
on motor The
selection.
stiffness in the region from zero torque to 0.15 x TR is lower.
This is caused by the small amount of backlash plus engagement
Moment
Inertia
of the mating
parts andof
loading
of the planet gears under the initial
torque applied.
Ratio

2.9

Coupling

HPGP 50

11

15

12

9.4

9.1

8.3

Calculation of total 2torsion angle

21

-TR
D

2.9

Formula 021-1

Calculation formula
D

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

T
26

TTL
A
B

TL

Gearheads
Output torque
x 0.15 torque See Fig. 021-1
(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

5.8

(1) (5)

(10-4 kgm2) Table 026-2

-TR0.15

33

6.1

4.9

(2)

45

5.9

(4)

(3)

HPGP series

4.7

TR0.15

TR

Torque

Hysteresis loss
= Backlash

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.

Torsion angle

2.9

2.9

High-performance Gear Heads for Servo Motors series

not available

HPG series

4-D*
kgfm/arc min 100Nm/rad

High-performance Gear Heads for Servo Motors series

1.3

8.7
3.0
Dimension
Table
1.7
4.9

Flange

0.55

3.8
4.9

10-4rad

CSG-GH series

14 h9

1.7

TorsionalType
stiffness
curve
II
1

2.2

5.8

122
50 h7

9 h11

8.7

C0.5

47

35

2.0

8.7

3.0

4.4
8-M12x20

1.3
3.0

90
0.14

7.9

1.5

4-14

11

22

arc min

55

6.4

0.065

165 h8
163
122
47 H7

2.2

10-4rad

High-performance Gear Heads for Servo Motors series

nge

8.7

arc min

CSF-GH series

025-1

) *2

3.0

0
19

Table 021-2

Hexagon socket

Torsion angle on one side


Torsional stiffness
bolt
Backlash
Rubber cap at TR X 0.15 head
D
A/B 3

7
Size Ratio

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

High-performance Gear Heads for Servo Motors series

65

7.3

Figure 026-1

(Unit: mm)

HPG series (Orthogonal Shaft Type)

50

8.7

3.0

2.5

2.7

44.5

ing
ot

8.7

3.0

32

8.7

3.0

35

20

10-4rad

14

arc min

35

11

5
21
37
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
5
11
15
21
33
45
4
5
12
15
20
25

Table 21-1

PCD70
170
Torsional stiffness
Torsion angle on one side
55
at TR X 0.15 D
A/B
5 min
4arc
10-4rad kgfm/arc min 100Nm/rad

35

Size Ratio

Backlash

Gearhead - Reduced backlash (BL1)


( 1 arc-min)

High-performance Gear Heads for Servo Motors series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Gearhead - Standard backlash (BL3)


1-6H7x9
( 3 arc-min)

55

mm)

HPGP-50
Dimensions
Backlash
and Outline
Torsional
Stiffness

0
-0.2

HPGP Series

025-1

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

023

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
1-8H7x12
PCD85
1-2.5H7X4
2-M10X20
40
Tap forPCD18
eyebolt
230 +1
-3

60

HPG series (Orthogonal Shaft Type)

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

C0.5

2.2
12 15

27
165
20
130
15

22 h9
4 h9

C0.6
C0.5

4-M46
8-M16X24

F H7
F H7
A H7

168
5 H7
60 H7

214 24

40 h7

57

E*

25

110

14 h11

E*4

G
5

Detail P

Output ange

Recommended clearance
dimension for customer's part
mounted to the output ange
(Note)
When using a gearhead with an
output ange, it is recommended
for the customer to design
0.4 (Min.0.2)
clearance between the part
R0.4
C1 C0.5
R0.4
mounted on the output ange and
the housing face as shown in the
M16x35
M36
gure
onmanufacturing
the left. The clearance is
(Note) The dimension tolerances that are not specied vary depending
on the
Clearance
neededtolerances
because the
method. Please check the conrmation
drawing or contact us for dimension
not distance
0.5
or
more
between the output ange and the
shown on the drawing above.
(Note) The dimension tolerances that are not specied vary depending on the manufacturing
oil
seal
(non-rotating)
is small (min.
method. Please check the conrmation drawing or contact us for dimension tolerances not
0.2mm).
shown on the drawing above.

24

40

10 h7

168

29
80 h7

71 -0.2

4 h9

Customer's part

7.5

0
-0.1

CSG-GH series

High-performance Gear Heads for Servo Motors series

HPG series

120

4-18

C0.5
220 h8
39.5

High-performance Gear Heads for Servo Motors series

18

4-3.4

Hexagon socket
4-D*3
4-D*3
head bolt

Rubber cap

(Unit: mm)

2-Hexagon socket
head locking screw

2-Screw with gasket

A H7

65 28.5 65
22.5

Figure 027-1

(Unit: mm) Figure 022-1

HPGP Series

HPGP-65
HPGP-11Outline
OutlineDimensions
Dimensions

High-Performance Gearhead for Servomotors

NO

4
6

HPGP series

High-performance Gear Heads for Servo Motors series

HPGP
Gearhead
Series
HPGP
Gearhead
Series
HPGP
Gearhead
Series

Dimension Table

Dimension Table
Flange

Coupling

Single
Stage

Flange
Type
I

Single
Two
Stage
Stage

TypeI I
Type

Min.

Coupling
1
125
Min.
1 1

(Unit: mm) Table 027-1

A (H7)

Max.

Max.

230

15

230 50

15

A (H7)

12520

Max.

B
Max.

F (H7)

H *1

Min.

Max.

Min.

Max.

Min.

Max.

150

Min.

265

35.0

43.9

63.0

87.5

150

28 265

Max.

70 35.0

F (H7)

Min.

Max.

5 43.9

863.0

Mass (kg) *2

(Unit:
mm) Table 022-1
Flange

Typical

Shaft

Min.

241.5
Max.

48.0

Typical

38.0

Shaft

Flange

17.5
87.5

26
311.5

54.5
52.0

0.34
42.0

0.30

H *1

Mass (kg) *2

ReferTwo
to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
Type Imotor. 1
20
50
4
28
70
5
8
17.5
26
63.5
0.40
0.36
suitable
for your particular
Stage
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
Refer
to thehole
conrmation
drawing screw.
for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
*3 Tapped
for motor mounting
suitable
for yourisparticular
*4 E dimension
dependentmotor.
on motor selection.

*1
*2
*3
*4

May vary depending on motor interface dimensions.


The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
Tapped hole for motor mounting screw.
E dimension is dependent on motor selection.

Moment of Inertia
Ratio

Coupling

Moment
of Inertia
HPGP 65
1

HPGP 11

Ratio

Coupling2

92 5

0.006

(10-4 kgm2) Table 022-2


27

28

21
0.004

77

20

15

12

(10-4 kgm2) Table 027-2

37
0.0027

69

45

25

15

15

57

56

0.0025

024

Gearheads

27

Product
& Selection
Backlash
andSizing
Torsional
Stiffness

To fully utilize the excellent performance of the HPGP HarmonicPlanetary gearheads, check your operating conditions
and, using the owchart, select the appropriate size gear for your application.

Gearhead - Reduced backlash (BL1)


Gearhead - Standard backlash (BL3)
( 1 arc-min)
general, a servo system rarely operates at a continuous
( 3Inarc-min)
Table 021-2
Table 21-1
Flowchart for selecting
size
Torsionalchange
stiffness and a
Torsionaangle
on one side
Torsional stiffness
Torsion angle
on one side
load and Backlash
speed. The input
speed,
load torque
Backlash
at TR X 0.15 D
at TR X 0.15 D
Size Ratio
A/B
A/B
comparatively
large torque is applied
during start
and stop.Size Ratio
Pleasearc
usemin
the owchart
shown
size.
arc min 10 rad arc min
10 rad kgfm/arc min 100Nm/rad
10 rad arc
min below
10 for
rad selecting
kgfm/arc mina 100Nm/rad
Operating conditions must not exceed the performance
5
Unexpected
impact torques
also be applied.
2.5 may 7.3

32

50

5
1.1
3.2
11
15
2.9
0.14
21Calculate1.0
the average load torque 1.7
applied on the
output side
4.9
33from the load torque pattern: Tav (Nm).
45
5
0.6
1.7
11
15Calculate the average output speed based on the load torque
0.55
no av (rpm) 2.9
21pattern: 1.0
1.1
3.2

n3
n4

Time

With the input of the gear locked in place, a torque applied to the
output ange will torsionally deect in proportion to the applied
torque. We generate a torsional stiffness curve by slowly applying
torque to the output in the following sequence:
to pattern.
Zero, (3)
(1) Clockwise torque
tovalue
TR,of (2)
Obtain the
each Return
load torque
Counter-ClockwiseLoad
torque
to -TR, (4) Return to Zero
(5) again
Tn (Nm)
torque
T1 toand
Clockwise torque to
TR.
Time
t1 to tn (sec)
A loop of (1) > (2) >Output
(3) > (4)
> (5) willspeed
be drawn as in
rotational
n1Fig.
to nn021-1.
(rpm)
The torsional stiffness in the region from 0.15 x TR to TR is is
calculated using the average value of this slope. The torsional
<Normal operation pattern>
stiffness in the region
from zero torque to 0.15 x TR is lower.
Starting
T1, t1, n1
This is caused by the small amount of backlash plus engagement
Steady operation
T2, t2, n2
of the mating parts and loading of the planet gears under the initial
Stopping (slowing)
T3, t3, n3
torque applied.

13000

NG
NG

Check whether the maximum input speed is equal to or less than

Check whether TS is equal to or less than the momentary max.


torque (Nm) value from the ratings.

Torque-torsion angle diagram


Calculate the
lifetimeangle
and check whether it meets the
Torsion
specication requirement.
Tr: Output torque
nr: Max. average input speed

(2) OK

ni max n1R to nnR

Formula 021-1

Calculation formula

<Required life>
D

TTL
A
B

Ts

L50 = L (hours)

Total torsion angle

Torsion angle on one side


See Fig. 021-1,
at output torque x 0.15 torque Table 021-1, Table 021-2
Load torque

Gearheads
Output torque
x 0.15 torque See Fig. 021-1
(=TRX0.15)
See Fig. 021-1, Table 021-1 to 2

NG
NG

-TR0.15
The model number
is conrmed.
0
A

The method to calculate


the by
total
torsion angle (average
value)
on
(Restricted
motors)
R: Reduction
ratio
one side when the speed reducer applies a load in a no-load state.
<Impact torque>
When impact torque is applied

(1) (5)

10/3

Tr
nr
L5020,000
(Hour)
Tav
ni av

-TR

no max n1 to nn

NG
NG

Figure 021-1

OK

Calculation ofMax.
total
inputtorsion
rotationalangle
speed

NG
NG

The vertical distance between points (2) & (4) in Fig. 021-1 is called a
OK
hysteresis loss. The hysteresis loss between Clockwise load torque
TRandCheck
Counter
Clockwise
load
torque
- Ton
Rstart
is dened
whether T1
and T3 are within
peak
torques (Nm)
NG as the
NG
and stop in the rating table.
backlash of the HPGP series. Backlash of the HPGP series is less
OK
than 3 arc-min (1 arc-min is also available).

T4, t4, n4

<Maximum rotational speed>


Max. output rotational speed

TL

4700

the values in(Hysteresis


the rating table.
Backlash
loss)
ni max maximum input speed (rpm)

Idle

740
NG

OK

Torsional stiffness curve

28

180

Calculate the average input speed (ni av) from the average output
speed (no av) and the reduction ratio (R): ni av = no avR Max.
average input speed (nr).

n2
n1

47

33
45
5
0.5
1.5
11
15
Make a preliminary
model
with the following
2.9 selection
1.0
2.2
21condition:
1.0
2.9
Tav Average load torque (Refer to rating table).
33
45
OK
5
0.5
1.5
Determine the reduction ratio (R) based on the maximum output
11
rotational speed (no max) and maximum input rotational speed (ni
15
2.9
1.0
14
max).
21
1.0
2.9
ni max
33
R
no max
45
4(A limit is placed on ni max by motors.)
0.5
1.5
5Calculate the maximum input speed (ni max) from the maximum
12
output speed (no max) and the reduction ratio (R).
2.9
1.0
38
15
ni max=no max R
1.0
2.9
20
25

33
Checking the load torque pattern
45
5
1.3
3.8
Review
the load torque pattern. Check the specications shown in
11
the
gure
below.
15
740
2.2
8.7
3.0
32
21
1.7
4.9
33
Graph 028-1
45
5
1.3
3.8

T1
11
15
4700
14
8.7T2
3.0
50
21
1.7
4.9
33
45
Time
4
1.3
3.8
5
T4
12
13000
38
8.7
3.0
65
T3
15

1.7
4.9
20
t1
t2
t3
t4
25

Output rotational
speed

65

not available

Review the operation conditions, size and reduction ratio.

20

ratings.

21
11
22
0.065
8.7
3.0
37
3.0
8.7
Check
your operating conditions against the following load
45
5
6.4
torque
pattern and select2.2a suitable
size based on the
11
owchart
shown on the right. Also check0.14
the life and
static
15
47
8.7
3.0
14
21
2.7
7.9
safety
coefcient
of
the
cross
roller
bearing
and
input
side
33
main
bearing (input shaft type only).
45
5
1.5
4.4
11
15
180
0.55
8.7
3.0
20
21
2.0
5.8

-4

14

-4

11

-4

Refer to the Caution note below.

-4

Load torque

HPGP Series

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series

TR

(4)
TR0.15

Torque

Hysteresis loss
= Backlash

Caution

(3)

If the expected operation will result in conditions


TR:where;
Rated output torque
i) Actual average load torque (Tav) > Permissible
maximum
value stiffness
of average load torque or
A/B:
Torsional
ii) Actual average input rotational speed (ni av) > Permissible average input rotational speed (nr),
D: temperature
Torsion on
side
at TRConsider
X0.15
then please check its effect on the speed reducer
riseone
or other
factors.
selecting the next larger speed reducer, reduce the operating loads or take other means to
ensure safe use of the gear. Exercise caution especially when the duty cycle is close to
continuous operation.

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Example of model number Selection


1-2.5H7X4
PCD18

4-D*3

4
6

28.5
Load torque
Time
Output rotational speed

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational
C0.5 speed
C0.6
t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 5 sec,P

F H7

24
5 H7

40 h7
39.5

Tn (Nm)
tn (sec)
18
nn
(rpm)

<Normal operation pattern>


Starting
T1 = 70 Nm,
Steady operation
T2 = 18 Nm,
Stopping (slowing)
T3 = 35 Nm,
Idle
T4 = 0 Nm,
4-M46
4-3.4

2-Hexagon socket
head locking screw

2-Screw with gasket

<Impact torque> B
When impact torque is applied

n1 = 60 rpm
n2 = 120 rpm
n3 = 60 rpm
n4 = 0 rpm
2.2
15

27
20
10/3
1 2 0 r p m 3
15s e c 1 8 N m

A H7

40

Value of eachload torque pattern.

Figure 022-1

(Unit: mm)

no max = 120 rpm


C
ni max = 5,000 rpm
(Restricted by motors)

HPGP Series

HPGP-11 Outline Dimensions

High-Performance Gearhead for Servomotors

HPGP
Gearhead
Series
HPGP
Gearhead
Series

Ts = 180 Nm

<Required life>
L50 = 30,000 (hours)
G

E*4

Calculate the average load torque applied to the output side based on the load torque pattern: Tav (Nm).

10/3

40

60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec 0rpm 5sec

10 h7

0.3sec3sec0.4sec5sec

0.4 (Min.0.2)

7.5

Make a preliminary model selection with the followingC0.5


conditions. R0.4
T av = 30.2 Nm 72 Nm. (HPGP-20A-33 is tentatively selected based on the average
load torque (see the rating table) of size 20 and reduction ratio of 33.)

M36

OK

Clearance
0.5 or more

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
Determine
a reduction
from the maximum
speedus
(no
and maximum
input not
speed (ni max).
method.
Please
checkratio
the (R)
conrmation
drawingoutput
or contact
formax)
dimension
tolerances
shown
onrpm
the drawing above.
5,000
120 rpm

= 41.7 33

Recommended clearance
dimension for customer's part
mounted to the output ange
(Note)
When using a gearhead with an
output ange, it is recommended
for the customer to design
clearance between the part
mounted NG
on the output ange and
the housing face as shown in the
gure on the left. The clearance is
needed because the distance
between the output ange and the
oil seal (non-rotating) is small (min.
0.2mm).

Calculate the maximum input speed (ni max) from the maximum output speed (no max) and reduction ratio (R): ni max = 120 rpm33 = 3,960 rpm

Dimension Table

Calculate the average input speed (ni av) from the average output speed (no av) and reduction ratio (R):
ni av = 46.2 rpm33= 1,525 rpm Max average input speed of size 20 3,000 rpm

Flange

Coupling

A (H7)

Min.

Max.

Max.

20

50

OK

F (H7)

Type I

Two
Stage

Type I

20

50

Mass (kg) *2

Max.

Min.

Max.

Min.

Max.

Typical
NG

Shaft

Flange

28

70

17.5

26

54.5

0.34

0.30

28

70

17.5

26

63.5

0.40

0.36

OK

(Unit: mm) Table 022-1

H *1

Min.

Check whether the maximum input speed is equal to or less than the values specified in the rating table.
ni max = 3,960 rpm 5,000 rpm (maximum input speed of size 20)

Single
Stage

NG

Review the operation conditions, size and reduction ratio.

29

4 h9

Customer's part

0
-0.1

no av

Detail P

Output ange

Calculate the average output speed based on the load torque pattern: no av (rpm)

Refer to the Caution note at the bottom of page 28.

10/3

6 0 rpm 0
. 3 s e c 7 0 N m
6 0 r p m 0 . 4 s e c 3 5 N m
4 h9
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec

24

T av

10/3

Check whether T1 and T3 are within peak torques (Nm) on start and stop in the rating table.
T1 = 70 Nm 156 Nm (Limit for repeated peak torque, size 20)
NG shown above are not
T3 =to35
Nm
156 Nm drawing
(Limit forfor
repeated
peak
torque, size
20)
Refer
the
conrmation
detailed
dimensions.
Dimensions
of typical products are shown. Please contact us for other mounting options if the congurations

suitable for your particular motor.


*1 May vary depending on motor interface dimensions.
OK of the input shaft coupling.
*2 The mass will vary slightly depending on the ratio and on the inside diameter
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.
Check whether Ts is equal to or less than limit for momentary torque (Nm) in the rating table.
TS = 180 Nm 217 Nm (momentary max. torque of size 20)

Moment of Inertia
Ratio

L50 = 20,000
30.2 Nm

(10-4 kgm2) Table 022-2

OK

5
21
Coupling
Calculate
HPGP
11life and check whether the calculated life meets the requirement.
10/3
0.004
1
72 Nm
3,0000.006
rpm
1,525 rpm

NG

37

45

0.0027

0.0025

712,251 (hours) 30,000 (hours)

OK

NG

The selection of model number HPGP-20A-33 is confirmed from the above calculations.

Gearheads

29

HPG Gearhead Series

5Nm 3200Nm

Sizes

HPGP Series

Peak torque

High-Performance Gearhead for Servomotors

11, 14, 20, 32, 50, 65

HPGP Series

Size

High-Performance Gearhead for Servomotors

HPG Series

High-Performance Gearhead for Servomotors

HPG Series

High-Performance Gearhead for Servomotors

HPG Standard Series

Reduction ratio

Single Stage: 3:1 to 9:1, Two Stage: 11:1 to 50:1

Low Backlash

Standard: <3 arc-min Optional: <1 arc-min


Low Backlash for Life

Innovative ring gear automatically adjusts for backlash, ensuring


consistent, low backlash for the life of the gearhead. The ring gear
design automatically provides the optimum backlash in the planetary
gear train and maintains the same low backlash for the life of the
gearhead.

HPG

Standard

Size

Product Sizing & Selection

A - 05 - BL3 - D - F0 -

Design Revision

Reduction Ratio

11

5, 9, 21, 37, 45

14
20
32
50
65

3, 5, 11, 15, 21, 33, 45

Backlash

Input Side Bearing

BL1: Backlash less


than 1 arc-min
(Sizes 14 to 65)

D: Input side contact


sealed bearing (DDU)

BL3: Backlash less


than 3 arc-min

Z: Input side bearing


with double noncontact shields

4, 5, 12, 15, 20, 25, 40, 50

Gearhead Construction
Mounting pilot

Output Configuration

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key and
center tapped hole (J2, J6 for Size
65 is also available)

Shielded bearing

Output flange

33
34-39
4 0 - 41

Motor Code

F0: Flange output


J20: Shaft output without key
J60: Shaft output with key and
center tapped hole

CSF-GH Series

Model Name

Backlash and Torsional Stiffness


Outline Dimensions

High-Performance Gearhead for Servomotors

HPG - 20

31
32

CSG-GH Series

Quick Connect coupling

High-Performance Gearhead for Servomotors

Easy mounting to a wide variety of servomotors

Rating Table
Performance

CSF-GH Series

A Cross Roller bearing is integrated with the output ange to provide high
moment stiffness, high load capacity and precise positioning accuracy.

High-Performance Gearhead for Servomotors

High Load Capacity Output Bearing

CSG-GH Series

Up to 95%

High-Performance Gearhead for Servomotors

CONTENTS

High efciency

Input Configuration & Options

This code represents the


motor mounting configuration.
Please contact us for a unique
part number based on the
motor you are using.

Rubber cap

Quick Connect coupling

Input rotational direction


Output rotational direction

Output side oil seal


Cross roller bearing

Motor mounting flange


Mounting bolt hole

30

Gearheads

Figure 030-1

9
11

14

20

32

50

65

Nm
5

21

37

45

10

Nm

20

15

11

15

15

16

21

17

33

20

45

22

17

64

38

100

11

46

117

15

58

21

58

33

70

45

73
60

11

160

15

170

21

190

33

200

45

240

160

290

11

340

15

400

21

450

33

470

45

560

870

900

12

1020

15

1260

20

1370

25

1470

40

1320

50

1650

rpm

3000

5000

37
56

30

63

3000

Mass*6
Shaft
Flange
kg

kg

0.18

0.14

0.24

0.20

0.50

0.40

0.60

0.50

10000

10

11

120

rpm

Max. Input
Speed *5

10

Nm

Max. Average
Input Speed *4

6000

Siz

HPG Series

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

Ratio

Limit for Momentary


Torque *3

High-Performance Gearhead for Servomotors

Size

Limit for Repeated


Peak Torque *2

HPG Series

Table 031-1

Rated
Torque *1

107

4000

124

217

3000

6000

1.6

1.2

1.8

1.4

4.3

2.9

4.9

3.5

13

10

117

106
225

3600

507

300
330
300

650

3000

6000

330
300
850

1200

1110

1850

3000

1200
2000

1250
1140

2180

1130

4500

2500

2890

6
15

12

32*7

22

47*7

37

3100
3200
3100
3200

4500

2000

3000

*1: A
m

1900
2200

*1: Rated torque is based on L50 life of 20,000 hours at rated input speed.
*2: The limit for torque during start and stop cycles.
*3: The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events to
ensure it meets required operating conditions.
*4: Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of a
motion prole. The actual limit for average input speed depends on the operating environment.
*5: Maximum instantaneous input speed.
*6: The mass is for the gearhead only (without input shaft coupling & motor ange). Please contact us for the mass of your specic conguration.
*7: Flange output is standard for the size 65 gearhead. Shaft type (J2 & J6) is also available. Note: Never rely on these values as a margin in a system that must
hold an external load. A brake must be used where back driving is not permissible.

*2: T
s
p
c
M
v

HPG series (Orthogonal Shaft Type)

High-performance Gear Heads for Servo Motors series

P
High-Performance Gearhead for Servomotors

Rating Table

HPG series

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

026

Gearheads

31

1.7
1.8
2.0

0.17
0.18
0.20

2.1

0.22

1.7

0.17

2.9
3.7
4.7
4.8
5.1

0.30
0.38
0.48
0.49
0.52

4.0
5.0
6.0
7.6
7.8
8.9
12
15
17
19
21
30
35

0.41
0.51
0.61
0.78
0.80
0.91
1.2
1.5
1.7
1.9
2.1
3.1
3.6

2.0

0.20

50
28
15
11
8.8
5.9
4.9
135
73
38
29
24
14
13
250
130
60
47
40
24
20
420
360
190
160
130
110
76
64

5.1
2.9
1.5
1.1
0.90
0.60
0.50
14
7.4
3.9
3.0
2.4
1.4
1.3
26
13
6.1
4.8
4.1
2.5
2.0
43
37
19
16
13
11
7.7
6.6

*2: The repeatability is measured by moving to a given theoretical position


seven times, each time approaching from the same direction. The actual
position of the output shaft is measured each time and repeatability is
calculated as the 1/2 of the maximum difference of the seven data points.
Measured values are indicated in angles (arc-sec) prexed with "". The
values in the table are maximum values.
Figure 032-2

to

of a

must

7
X
Repeatability = X
2

1
R

*3: Starting torque is the torque value applied to the input side at which the
output rst starts to rotate. The values in the table are maximum values.
Load
HPG speed reducer surface temperature

X
2

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate. The values in the table are
maximum values.

Load
HPG speed reducer surface temperature

Table 032-3

No load
25C

*5: No-load running torque is the torque required at the input to operate the
gearhead at a given speed under a no-load condition. The values in the
table are average values.
Table 032-4
Input speed
Load
HPG speed reducer surface temperature

3000 rpm
No load
25C

HPGP series

Table 032-2

No load
25C

Note: Never rely on these values as a margin in a system that must hold
an external load. A brake must be used where back driving is not permissible.

X
2

Gear reduction ratio

er 2

Figure 032-1

CSF-GH series

CSF-GH Series

1 Input angle
2 Actual output angle

High-Performance Gearhead for Servomotors

er Accuracy
er

CSF-GH Series

High-Performance Gearhead for Servomotors

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values in the table are
maximum values.

HPG series

0.095

0.30

High-performance Gear Heads for Servo Motors series

0.93

2.9

CSG-GH series

0.12

High-performance Gear Heads for Servo Motors series

1.1

High-performance Gear Heads for Servo Motors series

15

8.7

0.092
0.11

High-performance Gear Heads for Servo Motors series

15

8.7

0.90

HPG series (Orthogonal Shaft Type)

65

15

11.6

0.044

CSG-GH Series

50

15

11.6

0.43

Table 032-1

No-load running torque *5


Ncm
kgfcm
5.0
0.51
2.5
0.26
1.3
0.13
0.90
0.092
0.80
0.082
21
2.1
9.8
1.0
4.9
0.50

High-Performance Gearhead for Servomotors

32

20

11.6

Backdriving torque *4
Nm
kgfm
0.20
0.020
0.33
0.034
0.061
0.60
0.062
0.066
0.64

CSG-GH Series

20

30

14.5

Starting torque *3
Ncm
kgfcm
4.0
0.41
3.7
0.37
2.9
0.29
1.6
0.17
1.4
0.15
14
1.5
8.6
0.88
8.0
0.82
7.4
0.75
5.2
0.53
3.3
0.34
2.4
0.25
31
3.2
19
1.9
15
1.6
12
1.2
9.3
0.95
6.4
0.65
4.7
0.48
56
5.7
33
3.4
27
2.7
25
2.5
22
2.3
15
1.5
11
1.2
134
14
80
8.2
45
4.6
40
4.1
36
3.7
24
2.4
20
2.0
288
29
240
24
125
13
110
11
95
10
84
8.6
75
7.7
70
7.1

High-Performance Gearhead for Servomotors

14

Repeatability *2
arc sec

HPGP Series

11

High-Performance Gearhead for Servomotors

5
9
21
37
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
4
5
12
15
20
25
40
50

Accuracy *1
arc min
10-4rad

HPGP Series

Ratio

High-Performance Gearhead for Servomotors

Size

HPG Series

High-Performance Gearhead for Servomotors

HPG Series

031-1

High-Performance Gearhead for Servomotors

Performance Table

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

027

32

Gearheads

32

50

CSF-GH series

High-performance Gear Heads for Servo Motors series

65

3.0

10-4rad

2.5

7.3

3.0

8.7

2.2

6.4

2.7

7.9

1.5

4.4

2.0

5.8

1.3

3.8

1.7

4.9

1.3

3.8

1.7

4.9

1.3

3.8

1.7

4.9

8.7

3.0

8.7

3.0

8.7

3.0

8.7

3.0

8.7

Torsional stiffness

A/B
kgfm/arc min 100Nm/rad
0.065

0.14

0.55

2.2

22

47

180

740

14

4700

38

13000

Torsional stiffness curve

With the input of the gear locked in place, a torque applied to the
output ange will torsionally deect in proportion to the applied
torque. We generate a torsional stiffness curve by slowly applying
torque to the output in the following sequence:
(1) Clockwise torque to TR, (2) Return to Zero, (3)
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
Clockwise torque to TR.
A loop of (1) > (2) > (3) > (4) > (5) will be drawn as in Fig. 033-1.
The torsional stiffness in the region from "0.15 x TR" to "TR" is
calculated using the average value of this slope. The torsional
stiffness in the region from "zero torque" to "0.15 x TR" is lower.
This is caused by the small amount of backlash plus engagement
of the mating parts and loading of the planet gears under the initial
torque applied.

D
T
TL
A/B

arc min

10-4rad

Torsional stiffness

A/B
kgfm/arc min 100Nm/rad

not available
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
4
5
12
15
20
25
40
50

14

20

32

50

65

1.0

1.0

1.0

1.0

2.9

2.9

2.9

2.9

1.1

3.2

1.7

4.9

0.6

1.7

1.1

3.2

0.5

1.5

1.0

2.9

0.5

1.5

1.0

2.9

0.5

1.5

1.0

2.9

0.14

47

0.55

180

2.2

740

14

4700

1.0

2.9

38

13000

(N
me
sh

Backlash (Hysteresis loss)

The vertical distance between points (2) & (4) in Fig. 033-1 is called a
hysteresis loss. The hysteresis loss between "Clockwise load torque
TR" and "Counter Clockwise load torque -TR" is dened as the
backlash of the HPG series. Backlash of the HPG series is less than 3
arc-min (1 arc-min or less for a reduced backlash option).
Torque-torsion angle diagram

Sin
Sta

Figure 033-1

Torsion angle

-TR0.15

Formula 033-1

Calculation formula

10-4rad

Tw
Sta

(1) (5)

Refer t
suitabl
*1 Ma
*2 The
*3 Tap
*4 E d

(2)
0

TR

(4)
TR0.15

Torque

Mo

Hysteresis loss
= Backlash

HPG

High-performance Gear Heads for Servo Motors series

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.

Torsion angle on one side


at TR X 0.15 D

Backlash

arc min

11

-TR

Calculation of total torsion angle

HPG series (Orthogonal Shaft Type)

Ratio

Size

HPG Series

8.7

arc min

High-Performance Gearhead for Servomotors

3.0

Torsion angle on one side


at TR X 0.15 D

HPG Series

10-4rad

Only

20

CSG-GH series

High-performance Gear Heads for Servo Motors series

HPG series

14

5
9
21
37
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
4
5
12
15
20
25
40
50

Backlash

arc min

Table 033-2

11

Ratio

Gearhead - Reduced backlash (BL1)


( 1 arc-min)

Size

Table 033-1

Gearhead - Standard backlash (BL3)


( 3 arc-min)

H
High-Performance Gearhead for Servomotors

Backlash and Torsional Stiffness

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

TTL
A
B

Total torsion angle

(3)

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

Torsion angle on one side


at output torque x 0.15 torque
Load torque

See Fig. 033-1,


Table 033-1, Table 033-2

Output torque x 0.15 torque (=TRX0.15)

See Fig. 033-1

Torsional stiffness

See Fig. 033-1, Table 033-1 to 2

028

Gearheads

33

Dimension Table

033-1

Flange

Coupling

Single
Stage

Type I

Two
Stage

Type I

A (H7)

F (H7)

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

20

50

28

70

17.5

26

54.5

20

50

28

70

17.5

26

63.5

21
30

Table 034-1

Mass (kg) *2
Shaft

Flange

0.34

0.30

0.34

0.30

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

que

Moment of Inertia
HPG 11

Ratio

Coupling

.15

(10-4 kgm2) Table 034-2


5

21

37

45

0.005

0.003

0.004

0.0027

0.0025

HPGP series
HPG series

CSG-GH Series

(Unit: mm)

H *1

Min.

CSF-GH Series

led a
orque
s the
han 3

High-Performance Gearhead for Servomotors

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

CSF-GH Series

CSG-GH Series

Clearance
0.5 or more

M36

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

R0.4

High-Performance Gearhead for Servomotors

0
-0.1

7.5

24

40

10 h7

4 h9

29

0.4 (Min.0.2)

C0.5

Recommended clearance
dimension for customer's part
mounted to the output ange
(Note)
When using a gearhead with an
output ange, it is recommended
for the customer to design
clearance between the part
mounted on the output ange and
the housing face as shown in the
gure on the left. The clearance is
needed because the distance
between the output ange and the
oil seal (non-rotating) is small (min.
0.2mm).

CSG-GH series

Detail P

Output ange
Customer's part

High-performance Gear Heads for Servo Motors series

15

4 h9

CSF-GH series

27
20

High-performance Gear Heads for Servo Motors series

E *4

High-performance Gear Heads for Servo Motors series

A H7

15

High-performance Gear Heads for Servo Motors series

2.2

F H7

24

40 h7

4-D*3

C0.5

C0.5

3-M46

4-3.4

2-Hexagon socket
head locking screw

2-Screw with gasket

5 H7

6
4
18

HPGP Series

HPGP Series

40

Figure 034-1

(Unit: mm)

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

39.5High-Performance Gearhead for Servomotors

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

HPG Series

High-Performance Gearhead for Servomotors

HPG Series

High-Performance Gearhead for Servomotors

HPG-11 Outline Dimensions

High-performance Gear Heads for Servo Motors series

HPGGearhead
Gearhead Series
HPG
Series

029

34

Gearheads

Rubber cap

HPG series

4-5.5

6-M4x7

F H7

C0.5

A H7

40

14 H7

55.5

56 h7

High-performance Gear Heads for Servo Motors series

E *4

2.5
21
37

40

28

7 h11

5 h9

0
-0.1

C0.5

0
21 -0.2

16 h7

40

5 h9

25

13

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

C0.5

HPG Series

60

Hexagon socket
4-D*3
head bolt

Only

High-Performance Gearhead for Servomotors

Unit: mm

3 0

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

M4x8

Dimension Table
(Unit: mm) Table 035-1
Flange

Coupling

Type I
Type II

A (H7)

F (H7)

H *1

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

Shaft

Flange

30

58

35

74

6.0

7.8

21.5

32.5

85

1.07

0.95

40

70

45

84

9.0

14.2

25.8

33.8

85

1.12

1.00

Fl

Ty

Ty

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia
HPG 14

Ratio

Refer t
suitabl
*1 May
*2 The
*3 Tap
*4 E d

(10-4 kgm2) Table 035-2


3

11

15

21

33

45

0.06

0.058

0.05

0.044

0.044

0.26

0.207

0.197

0.180

0.171

0.167

0.165

Coupling

Ty

Mo

HPG series (Orthogonal Shaft Type)

High-performance Gear Heads for Servo Motors series

Figure 035-1

HPG Series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

High-Performance Gearhead for Servomotors

HPG-14 Outline Dimensions

HPGP series

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

HP

030

Gearheads

35

Hexagon socket
head bolt
4-D*3

Rubber cap

F H7

Flange

Coupling

Type I

.00

F (H7)

HPG series
(Unit: mm) Table 036-1

H *1

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

50

72

55

80

7.0

19.6

23.0

Type II

80

98

10

90

120

7.0

19.6

30.0

Type III

30

45

10

35

50

7.0

7.8

21.0

Type IV

46

70

10

55

96

7.0

19.6

30.0

nge

.95

Mass (kg) *2

Typical

Max.

36.5

98.0

42.5

105.0

CSF-GH Series

*2

A (H7)

CSF-GH Series

035-1

High-Performance Gearhead for Servomotors

Dimension Table

31.0

93.5

42.5

105.0

Shaft

Flange

3.1

2.7

3.3

2.9

2.6

2.2

3.3

2.9

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension for Flange Type IV is dependent on motor selection.

Moment of Inertia
3

11

15

21

33

45

1.1

0.7

0.6

0.56

0.49

0.45

0.45

0.11

0.065

0.063

Coupling

HPG 20

Ratio

(10-4 kgm2) Table 036-2

CSF-GH series

CSG-GH Series

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

High-performance Gear Heads for Servo Motors series

R0.4

High-Performance Gearhead for Servomotors

0
21 -0.2

C1
M6x12

CSG-GH Series

High-Performance Gearhead for Servomotors

CSG-GH series

59
25 h7

7 h11

8 h9

10
46

53
42
36

High-performance Gear Heads for Servo Motors series

E *4

7.5
27

High-Performance Gearhead for Servomotors

6-M6x10

4-9

High-performance Gear Heads for Servo Motors series

B
C0.5

HPG series (Orthogonal Shaft Type)

C0.5

High-performance Gear Heads for Servo Motors series

A H7

45

HPGP Series

05
1

HPGP Series

90

Figure 036-1

Unit: mm

HPGP series

High-Performance Gearhead for Servomotors

85 h7
High-Performance Gearhead for Servomotors
84
59
24 H7

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

HPG Series

HPG Series

mm

High-Performance Gearhead for Servomotors

035-1

High-Performance Gearhead for Servomotors

HPG-20 Outline Dimensions

High-performance Gear Heads for Servo Motors series

HPG Gearhead
HPG
GearheadSeries
Series

031

36

Gearheads

35
1

A H7

84
32 H7

F H7
4-11

114

115 h7

60

C0.5
B
C0.5

6-M8x12

12.5
98

E *4

13

35
12 h9

4-D*3

22.5x6=135

Rubber cap

120

HPG Series

(Unit: mm)

Hexagon socket
head bolt

Only

High-Performance Gearhead for Servomotors

Figure 037-1

HPG Series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

63
H

82

84

40 h7

8 h11

70

0
-0.2

C1

35

M10x20

R0.4

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

H
High-Performance Gearhead for Servomotors

HPG-32 Outline Dimensions

HPG series

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Dimension Table
Flange

Coupling

Type I

(Unit: mm) Table 037-1

A (H7)

F (H7)

H *1

Fl

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

Shaft

Flange

110

120

10

120

155

10.0

28.6

31.0

57.5

140

7.8

6.4

Type II

70

100

80

112

10.0

28.6

30.0

56.5

139

7.8

6.4

Type III

50

100

10

80

112

14.0

19.6

25.8

38.8

139

7.5

6.1

Type IV

70

95

10

80

115

10.0

28.6

41.0

67.5

150

7.9

6.5

Type V

70

110

10

80

155

10.0

28.6

45.0

71.5

154

9.5

8.1

Ty

Ty

Ty

Refer t
suitabl
*1 May
*2 The
*3 Tap
*4 E d

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia

(10-4 kgm2) Table 037-2


3

11

15

21

33

45

5.6

3.9

3.4

3.2

2.8

2.8

0.84

0.52

0.61

Coupling

HPG 32

Ratio

Mo

HP

032

Gearheads

37

CSG-GH Series

M10x20

.4

.4

.1

.5

Coupling

Type I

A (H7)

F (H7)

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

70

200

15

90

235

19.0

41.0

45.0

Type II

70

200

15

90

235

19.0

41.0

45.0

Type III

80

115

10

100

150

19.0

41.0

31.5

Type IV

70

200

15

90

235

19.0

41.0

45.0

Max.

Typical

81.0

202

81.0

243.5

55.0

176

81.0

202

CSF-GH Series

nge

Flange

CSF-GH Series

*2

(Unit: mm) Table 038-1

H *1

High-Performance Gearhead for Servomotors

Dimension Table

CSG-GH series

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Mass (kg) *2
Shaft

Flange

20.2

17.2

20.4

17.4

19.0

16.0

27.5

24.5

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling. Use type IV ange for motors weighing over 65 kg.
*3 Tapped hole for motor mounting screw.
*4 E dimension for Flange Type I, II and IV is dependent on motor selection.

.1

Moment of Inertia

(10-4 kgm2) Table 038-2


4

11

15

21

33

45

23

12

8.8

8.8

5.9

7.7

5.8

4.8

4.7

Coupling

HPG 50

Ratio

CSF-GH series

R0.4

High-Performance Gearhead for Servomotors

44.5

0
-0.2

C1

HPG series

High-performance Gear Heads for Servo Motors series

122
50 h7

9 h11

14 h9

84

High-performance Gear Heads for Servo Motors series

103
82
70

E *4
16

CSG-GH Series

12
53

High-Performance Gearhead for Servomotors

14-M8x12

037-1

High-performance Gear Heads for Servo Motors series

C0.5

High-performance Gear Heads for Servo Motors series

C0.5

1
00

4-14

HPGP series

4-D*3

High-Performance Gearhead for Servomotors

22.5x6=135

165 h8
163
122
47 H7

90
1

Hexagon socket
head bolt

Rubber cap

F H7
A H7

HPGP Series

HPGP Series

170
22 .5

22 .5

Figure 038-1

(Unit: mm)

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

22.5x6=135

HPG Series

*3

HPG Series

mm)

High-Performance Gearhead for Servomotors

037-1

High-Performance Gearhead for Servomotors

HPG-50 Outline Dimensions

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

033

38

Gearheads

+1

6
2

Rubber cap

Hexagon socket
head bolt

F H7
A H7

12

220 h8
214
168
60 H7

B
C0.5

C0.5

High-performance Gear Heads for Servo Motors series

23

50

H
4-18

12
57

6-M16X24
165
130
110

Hi

AC
a
ca

168
80 h7

14 h11

22 h9

Re

E *4

25

Ea

C1

R0.4

Qu

M16x35
(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above. The ange output is standard, the shaft output is optional.

Dimension Table
Flange

Coupling

Single
Stage

Type I

Two
Stage

Type I

(Unit: mm) Table 039-1

A (H7)

F (H7)

H *1

Mod

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

Shaft

Flange

125

230

15

150

265

35.0

43.9

63.0

87.5

241.5

48.0

38.0

125

230

15

150

265

35.0

43.9

63.0

87.5

311.5

52.0

42.0

High

Gea

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia

HPG series (Orthogonal Shaft Type)

4-D*

14

HPG Series

2-M10X20
Tap for eyebolt

230-3
65
65

High-Performance Gearhead for Servomotors

(Unit: mm)

HPG Series

Figure 039-1

High-Performance Gearhead for Servomotors

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

71 -0.2

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

CS

HPG-65 Outline Dimensions

HPG series

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

HPG Gearhead
Gearhead Series
HPG
Series

Ratio

12

15

20

25

40

50

25

24

15

14

89

74

67

65

53

53

Coupling

HPG 65

(10-4 kgm2) Table 039-2

(The f

Gearheads

39

HPG Gearhead Series


High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

HPGP Series

To fully utilize the excellent performance of the HPG HarmonicPlanetary gearheads, check your operating conditions and,
using the owchart, select the appropriate size gear for your application.

HPGP Series

HPG Series

High-Performance Gearhead for Servomotors

HPG Series

High-Performance Gearhead for Servomotors

Product Sizing & Selection


In general, a servo system rarely operates at a continuous
load and speed. The input speed, load torque change and a
comparatively large torque is applied during start and stop.
Unexpected impact torques may also be applied.
Check your operating conditions against the following load
torque pattern and select a suitable size based on the
owchart shown on the right. Also check the life and static
safety coefcient of the cross roller bearing and input side
main bearing (input shaft type only).

Flowchart for selecting a size


Please use the owchart shown below for selecting a size.
Operating conditions must not exceed the performance
ratings.

Calculate the average load torque applied on the output side


from the load torque pattern: Tav (Nm).

Checking the load torque pattern

T3
t1

t2

t3

ni max=no max R

t4

Calculate the average input speed (ni av) from the average output
speed (no av) and the reduction ratio (R): ni av = no avR Max.
average input speed (nr).

n2
n1

(A limit is placed on ni max by motors.)


Calculate the maximum input speed (ni max) from the maximum
output speed (no max) and the reduction ratio (R).

CSG-GH Series

T4

CSG-GH Series

Time

ni max
no max

n3

OK

n4

Time

Check whether the maximum input speed is equal to or less than


the values in the rating table.
ni max maximum input speed (rpm)
OK

High-Performance Gearhead for Servomotors

Load torque
Output rotational
speed

Determine the reduction ratio (R) based on the maximum output


rotational speed (no max) and maximum input rotational speed (ni
max).

T2

OK

High-Performance Gearhead for Servomotors

T1

High-Performance Gearhead for Servomotors

Check whether T1 and T3 are within peak torques (Nm) on start


and stop in the rating table.

T1, t1, n1
T2, t2, n2
T3, t3, n3
T4, t4, n4

<Maximum rotational speed>


Max. output rotational speed

no max n1 to nn

(Restricted by motors)

R: Reduction ratio

<Impact torque>
When impact torque is applied

Ts

Max. input rotational speed

<Required life>

Gearheads

OK

Calculate the lifetime and check whether it meets the


specication requirement.
Tr: Output torque
nr: Max. average input speed
10/3

Tr
nr
L5020,000
(Hour)
Tav
ni av
OK

The model number is conrmed.

ni max n1R to nnR

L50 = L (hours)

CSF-GH Series

<Normal operation pattern>


Starting
Steady operation
Stopping (slowing)
Idle

OK

Check whether TS is equal to or less than the momentary max.


torque (Nm) value from the ratings.

CSF-GH Series

Obtain the value of each load torque pattern.


Load torque
T1 to Tn (Nm)
Time
t1 to tn (sec)
Output rotational speed
n1 to nn (rpm)

40

NG

NG

NG

NG

NG

NG

Review the operation conditions, size and reduction ratio.

Make a preliminary model selection with the following


condition: Tav Average load torque (Refer to rating table).

Graph 040-1

High-Performance Gearhead for Servomotors

Review the load torque pattern. Check the specications shown in


the gure below.

Refer to the Caution note below.

Calculate the average output speed based on the load torque


pattern: no av (rpm)

Caution
If the expected operation will result in conditions where;
i) Actual average load torque (Tav) > Permissible maximum value of average load torque or
ii) Actual average input rotational speed (ni av) > Permissible average input rotational speed (nr),
then please check its effect on the speed reducer temperature rise or other factors. Consider
selecting the next larger speed reducer, reduce the operating loads or take other means to
ensure safe use of the gear. Exercise caution especially when the duty cycle is close to
continuous operation.

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational speed

Tn (Nm)
tn (sec)
nn (rpm)

<Normal operation pattern>


Starting
T1 = 70 Nm,
Steady operation
T2 = 18 Nm,
Stopping (slowing)
T3 = 35 Nm,
Idle
T4 = 0 Nm,

t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 5 sec,

n1 = 60 rpm
n2 = 120 rpm
n3 = 60 rpm
n4 = 0 rpm

<Impact torque>
When impact torque is applied

no max = 120 rpm


ni max = 5,000 rpm
(Restricted by motors)
Ts = 180 Nm

HPG Series

Load torque
Time
Output rotational speed

High-Performance Gearhead for Servomotors

Value of each load torque pattern.

HPG Series

Example of model number Selection

High-Performance Gearhead for Servomotors

HPG Gearhead Series

<Required life>
L50 = 30,000 (hours)

T av

10/3

10/3

10/3

6 0 rpm 0 . 3 s e c 7 0 N m
1 2 0 r p m 3 s e c 1 8 N m 6 0 r p m 0 . 4 s e c 3 5 N m
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec

10/3

Calculate the average output speed based on the load torque pattern: no av (rpm)
no av

60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec 0rpm 5sec

0.3sec3sec0.4sec5sec

Make a preliminary model selection with the following conditions. T av = 30.2 Nm 70 Nm. (HPG-20A-33 is tentatively selected based on the average load
torque (see the rating table) of size 20 and reduction ratio of 33.)

NG

OK

Determine a reduction ratio (R) from the maximum output speed (no max) and maximum input speed (ni max).
5,000 rpm
120 rpm

= 41.7 33

Calculate the maximum input speed (ni max) from the maximum output speed (no max) and reduction ratio (R): ni max = 120 rpm33 = 3,960 rpm

Calculate the average input speed (ni av) from the average output speed (no av) and reduction ratio (R):
ni av = 46.2 rpm33= 1,525 rpm Max average input speed of size 20 3,000 rpm

Refer to the Caution note at the bottom of page 40.

Calculate the average load torque applied to the output side based on the load torque pattern: Tav (Nm).

NG

OK

NG

OK

Check whether T1 and T3 are within peak torques (Nm) on start and stop in the rating table.
T1 = 70 Nm 117 Nm (Limit for repeated peak torque, size 20)
T3 = 35 Nm 117 Nm (Limit for repeated peak torque, size 20)

NG

OK

Check whether Ts is equal to or less than limit for momentary torque (Nm) in the rating table.
TS = 180 Nm 217 Nm (momentary max. torque of size 20)

NG

OK

Calculate life and check whether the calculated life meets the requirement.
70 Nm
L50 = 20,000
30.2 Nm

10/3

3,000 rpm
1,525 rpm

648,413 (hours) 30,000 (hours)

OK

NG

Review the operation conditions, size and reduction ratio.

Check whether the maximum input speed is equal to or less than the values specified in the rating table.
ni max = 3,960 rpm 5,000 rpm (maximum input speed of size 20)

The selection of model number HPG-20A-33 is confirmed from the above calculations.

Gearheads

41

HPG Right Angle Gearhead Series

HPG Right Angle Series

Size

Sizes

32, 50, 65

Peak torque

HPG Right Angle

High-Performance Gearhead for Servomotors

HPG Right Angle

High-Performance Gearhead for Servomotors

150Nm 2200Nm

Reduction ratio

Single Stage: 5:1, Two Stage: 11:1 to 50:1

Low backlash

Standard: <3 arc-min Low Backlash for Life

Innovative ring gear automatically adjusts for backlash, ensuring


consistent, low backlash for the life of the gearhead. The ring gear
design automatically provides the optimum backlash in the planetary
gear train and maintains the same low backlash for the life of the
gearhead.

CONTENTS

High efciency
Up to 92%

Rating Table
Performance
Backlash and Torsional Stiffness
Outline Dimensions
Product Sizing & Selection

High Load Capacity Output Bearing


A Cross Roller bearing is integrated with the output ange to provide high
moment stiffness, high load capacity and precise positioning accuracy.

Easy mounting to a wide variety of servomotors


Quick Connect coupling

HPG - 32
Model Name

Size

Design Revision

A - 05 - J2 - RA3 Reduction Ratio

32

HPG

Right Angle

50
65

5, 11, 15, 21, 33, 45

5, 12, 15, 20, 25, 40, 50

Output Configuration

F0: Flange output


J2: Shaft output without
key
J6: Shaft output with key
and center tapped
hole (J2, J6 for Size
65 is also available)

Motor Code

Right Angle Type

Input Configuration

This code represents the motor


mounting configuration. Please
contact us for a unique part number
based on the motor you are using.

Right angle specification,


RA3 or RA5.

Gearhead Construction

Figure 042-1
Input rotational direction
Motor mounting flange

Mounting pilot

Rubber cap

Output flange
Output
rotational
direction

Quick Connect coupling

Screw plug (Note)

Out put side


oil seal
Cross roller bearing

42

Gearheads

43
44
45
46-49
5 0 - 51

Seal cap (Note)


Mounting bolt hole

(Note) Do not remove the screw plug and


seal cap. Removing them may
cause leakage of grease or
deterioration in precision.

Table 043-1

RA5

CSG-GH Series

65

11

160

330

440

15

170

21

190

33

200

330

45

240

300

150

150

200

11

330

330

440

15

400

450

600

21

450

630

840

33

470

990

1320

45

560

1140

1800

300

rpm

600

1500

6000

Shaft

Flange

kg

kg

7.4

6.0

7.9

6.5

20

17

21

18

21

18

22

19

45*7

35

650

290

400

500

11

340

880

1100

15

400

1200

1500

21

450

1150

2100

33

470

45

560

1140

2180

400

400

500

12

960

960

1200

15

1200

1200

1500

20

1370

1600

2000

25

1470

2000

2500

40

1320

1900

4000

1650

2200

4500

50

rpm

Si

Mass *6

1500

1300

4500

4500

HPG Right Angle

200

High-Performance Gearhead for Servomotors

RA5

150

Max. Input
Speed *5

High-Performance Gearhead for Servomotors

50

120

Max. Average
Input Speed *4

HPG Right Angle

RA3

Nm
5

Limit for
Momentary
Torque *3
Nm

High-Performance Gearhead for Servomotors

RA3

Ratio

CSG-GH Series

32

Model

Limit for
Repeated Peak
Torque *2
Nm

High-Performance Gearhead for Servomotors

Size

Rated
Torque *1

1300

3000

60*7

50

*1: A
m

High-Performance Gearhead for Servomotors

CSF-GH Series

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

*1: Rated torque is based on L50 life of 20,000 hours at rated input speed.
*2: The limit for torque during start and stop cycles.
*3: The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events to
ensure it meets required operating conditions.
*4: Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of a
motion prole. The actual limit for average input speed depends on the operating environment.
*5: Maximum instantaneous input speed.
*6: The mass is for the gearhead only (without input shaft coupling & motor ange). Please contact us for the mass of your specic conguration.
*7: Flange output is standard for the size 65 gearhead. Shaft type (J2 & J6) is also available.

High-Performance Gearhead for Servomotors

HPGP series

High-performance Gear Heads for Servo Motors series

HPG series

High-performance Gear Heads for Servo Motors series

CSG-GH series

High-performance Gear Heads for Servo Motors series

*2: T
s
p
c
M
v

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

Rating Table

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

174

Gearheads

43

50

RA5

65

RA5

4.0

11.6

15

3.3

0.34

5.9

6.8

0.69

56

5.7

8.9

0.91
1.2

179

18

162

17

155

16

150

15

53

5.4

12

33

48

4.9

17

1.7

45

47

4.8

23

2.3

111

11

5.8

0.59

241

25

11

76

7.8

8.9

0.91

198

20

173

18

161

16

496

51

21

71

7.2

11

1.2

69

7.0

15

1.6

33

61

6.2

21

2.2

45

59

6.0

28

2.9

132

14

6.9

0.70

11

97

9.9

11

1.2

92

9.4

15

1.5

15
21

15

4.0

11.6

3.0

15

8.7

15

90

9.2

20

2.1

33

82

8.4

29

2.9

45

80

8.2

38

3.9

21

292

30

15

1.6

12

177

18

23

2.3

15

162

17

26

2.6

147

15

31

3.2

20

3.0

8.7

15

25

136

14

36

3.7

40

127

13

51

5.2

50

122

12

61

6.2

459

47

437

45

427

44

647

66

532

54

513

52

494

50

481

49

460

47

453

46

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values in the table are
maximum values.
Figure 044-1
1

er Accuracy
1 Input angle

er

2 Actual output angle


R

*2: The repeatability is measured by moving to a given theoretical position


seven times, each time approaching from the same direction. The actual
position of the output shaft is measured each time and repeatability is
calculated as the 1/2 of the maximum difference of the seven data points.
Measured values are indicated in angles (arc-sec) prexed with "". The
values in the table are maximum values.
Figure 044-2

j1
j2

Gear reduction ratio

1
R

*3: Starting torque is the torque value applied to the input side at which the
output rst starts to rotate. The values in the table are maximum values.
Table 044-2

Load
HPG speed reducer surface temperature

No load
25C

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate. The values in the table are
maximum values.
Note: Never rely on these values as a margin in a system that must hold
an external load. A brake must be used where back driving is not permissible.

Load
HPG speed reducer surface temperature

j7
X
X
2

Repeatability = X
2

er 2

X
2

Table 044-3

No load
25C

*5: No-load running torque is the torque required at the input to operate the
gearhead at a given speed under a no-load condition. The values in the
table are average values.

Table 044-4

Right Angle model RA3


Input speed
Right Angle RA5
Load
HPG speed reducer surface temperature

HPGP series

6.5

58

HPG series

HPG Right Angle

High-Performance Gearhead for Servomotors

HPG Right Angle

High-Performance Gearhead for Servomotors

RA3

15

64

No-load running torque *5


kgfcm
Ncm

High-performance Gear Heads for Servo Motors series

RA3

32

Backdriving torque *4
Nm
kgfm

CSG-GH series

5
11

Starting torque *3
kgfcm
Ncm

High-performance Gear Heads for Servo Motors series

Repeatability *2
arc sec

Accuracy *1
arc min
10-4rad

1500 rpm
3000 rpm
No load
25C

High-performance Gear Heads for Servo Motors series

Ratio

HPG series (Orthogonal Shaft Type)

Model

Size

CSF-GH series

Table 044-1

043-1

High-performance Gear Heads for Servo Motors series

Performance Table

High-performance Gear Heads for Servo Motors series

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

175

44

Gearheads

H
Table 045-1

Right Angle
arc min

10-4rad

arc min

A/B

10-4rad

kgfm/arc min
2.2

5
32

RA3

11

2.4

820

15

2.5

850

<3.0

21

1.9

8.7

5.5

High-performance Gear Heads for Servo Motors series

HPG series

11

9.3

3100

15

11

3800

13

4300

<3.0

21

8.7

2.1

6.1

12

4100

15

13

4500

<3.0

21

8.7

1.8

14

5.2

34

12000

CSF-GH Series

Torque-torsion angle diagram

Figure 045-1

(1) (5)

Torsion angle

-TR0.15

(3)

TTL
D
A
B

(No
met
sho

The vertical distance between points (2) & (4) in Fig. 045-1 is called a
hysteresis loss. The hysteresis loss between "Clockwise load torque
TR," and "Counter Clockwise load torque -TR," is dened as the
backlash of the HPG series. Backlash of the HPG series is less than 3
arc-min (1 arc-min or less is also available).

Calculation formula

A /B

11000

Backlash (Hysteresis loss)

-TR

Formula 045-1

TL

9800

32

5.8

(2)

Refer
shown
*1 Th
*2 Ta
*3 E d
*4 Ma

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

2.0

37

Calculation of total torsion angle

8600

36

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.

3400

26

High-Performance Gearhead for Servomotors

50

8.7

CSF-GH Series

25

40

5000

10
29

<3.0

High-Performance Gearhead for Servomotors

15
20

6.7

12

2.3

TR

(4)
TR0.15

Torque

Hysteresis loss
= Backlash

Mo

4700

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

HPG

Total torsion angle

Torsion angle on one side


at output torque x 0.15 torque

See Fig. 045-1, Table 045-1

Load torque
Output torque x 0.15 torque (=TRX0.15) See Fig. 045-1
Torsional stiffness

H
h

4900

15

CSG-GH Series

CSG-GH Series

45

With the input of the gear locked in place, a torque applied to the
output ange will torsionally deect in proportion to the applied
torque. We generate a torsional stiffness curve by slowly applying
torque to the output in the following sequence:
(1) Clockwise torque to TR, (2) Return to Zero, (3)
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
Clockwise torque to TR.
A loop of (1) > (2) > (3) > 4) > (5) will be drawn as in Fig. 045-1.
The torsional stiffness in the region from "0.15 x TR," to "TR," is
calculated using the average value of this slope. The torsional
stiffness in the region from "zero torque" to "0.15 x TR," is lower.
This is caused by the small amount of backlash plus engagement
of the mating parts and loading of the planet gears under the initial
torque applied.

2500

11

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Torsional stiffness curve

4800

7.5

4.9

33

RA5

4700

14
1.7

65

910
1300

3.9

45

High-Performance Gearhead for Servomotors

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

7.9

33

RA5

900

2.7
2.7

50

880

2.6

45

RA3

100Nm/rad
740

HPG Right Angle

Backlash

Ratio

High-Performance Gearhead for Servomotors

Model

Only

Torsional stiffness

HPG Right Angle

Size

Torsion angle on one side at TR X 0.15

High-Performance Gearhead for Servomotors

HPGP series

High-performance Gear Heads for Servo Motors series

Backlash and Torsional Stiffness

33

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

See Fig. 045-1, Table 045-1

176

Gearheads

45

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
98
82

12 h9
8 h11
35

HPG series

120

35
1

151

60

32 H7
84
114
115 h7

.5
C0

4-11

107

6-M812

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

led a
orque
s the
han 3

Dimension Table

(Unit: mm) Table 046-1

045-1

Flange

Coupling

1
2

A (H7)

F (H7)

Min.

Max.*4

Max.

Min.

Max.*4

Min.

Max.

Min.

Max.

70

200

10

115

235

10

24

29

56

110

200

6.5

125

235

10

35

54

81

Flange

115

10.1

8.7

140

10.3

8.9

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations
shown above are not suitable for your particular motor.
*1 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*2 Tapped hole for motor mounting screw.
*3 E dimension is dependent on motor selection.
*4 May vary depending on motor interface dimensions.

que

Moment of Inertia

.15

HPG 32RA

Ratio

(10-4 kgm2) Table 046-2


5

11

15

21

33

45

6.7

6.3

6.1

5.8

8.09

7.62

Coupling

Mass (kg) *1
Shaft

CSG-GH series

13 12.5

High-performance Gear Heads for Servo Motors series

C0
.5

A H7
F H7

Rubber cap

M10x20

35

CSF-GH series

Hexagon socket
head bolt

0
-0.2

C1

R0.4
H*4

84

40 h7

N*

HPG Right Angle

High-Performance Gearhead for Servomotors

HPG Right Angle

High-Performance Gearhead for Servomotors

70

High-performance Gear Heads for Servo Motors series

4-D*2

High-performance Gear Heads for Servo Motors series

Figure 046-1

(Unit: mm)

HPG series (Orthogonal Shaft Type)

E *3

HPGP series

045-1

High-performance Gear Heads for Servo Motors series

HPG-32 Outline Dimensions

High-performance Gear Heads for Servo Motors series

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

177

46

Gearheads

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Only

Figure 047-1

(Unit: mm)
14 h9

HPG Right Angle

170

22 .5

HPG Right Angle

High-Performance Gearhead for Servomotors

16 12

C0
.5

Rubber cap

M10x20

53

A H7
F H7

Hexagon socket
head bolt

C1

0
-0.2

R0.4

H*4

44.5

122

50 h7

9 h11

4-D*

103
82
70

High-Performance Gearhead for Servomotors

E *3

He
he

622.5=135

1
00

CSF-GH Series
F (H7)

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

4-14
14-M812

(Not
met
sho

(Unit: mm)
N

Table 047-1

Mass (kg) *1

Min.

Max.*4

Max.

Min.

Max.*4

Min.

Max.

Min.

Max.

70

200

10

115

235

10

24

29

56

115

24

21

110

200

6.5

125

235

10

35

54

81

140

25

22

CSF-GH Series

CSF-GH Series

Coupling

High-Performance Gearhead for Servomotors

Flange

A (H7)

90
1

CSF-GH Series

144

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Dimension Table

High-Performance Gearhead for Servomotors

.5
C0

188

47 H7
122
163
165 h8

High-Performance Gearhead for Servomotors

CSG-GH Series

CSG-GH Series

High-Performance Gearhead for Servomotors

HPGP series

High-performance Gear Heads for Servo Motors series

HPG series

High-performance Gear Heads for Servo Motors series

HPG-50RA3 Outline Dimensions

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

Shaft

Flange

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the
congurations shown above are not suitable for your particular motor.
*1 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*2 Tapped hole for motor mounting screw.
*3 E dimension is dependent on motor selection.
*4 May vary depending on motor interface dimensions.

Moment of Inertia
HPG
50RA3

Ratio

Mo

(10-4 kgm2) Table 047-2


5

11

15

21

33

45

9.4

8.8

7.5

6.4

6.4

10.8

10.2

8.9

7.8

7.73

Coupling

Refer
shown
*1 Th
*2 Ta
*3 E d
*4 Ma

H
50R

178

Gearheads

47

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

mm)

103
82
70

E *3

R0.4

H *4

C1

16 12

0.

Rubber cap

Hexagon socket
head bolt

HPG series

M10x20

53
A H7
F H7

0
-0.2

High-performance Gear Heads for Servo Motors series

50 h7
122

9 h11

14 h9

170

7
G

22.5

Dimension Table

047-1

Flange

Coupling

ge

(Unit: mm) Table 048-1

A (H7)

F (H7)

Max.*4

Max.

Min.

Max.*4

Min.

Max.

Min.

Max.

70

200

6.5

115

235

19

42

45

84

168

26.5

23.5

110

200

6.5

125

235

19

42

45

116

200

27.5

24.5

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations
shown above are not suitable for your particular motor.
*1 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*2 Tapped hole for motor mounting screw.
*3 E dimension is dependent on motor selection.
*4 May vary depending on motor interface dimensions.

Moment of Inertia
HPG
50RA5

Ratio

Coupling

Mass (kg) *1

Min.

(10-4 kgm2) Table 048-2


5

11

15

21

33

45

37.4

33.9

33.3

32

Shaft

Flange

CSG-GH series

14-M812

High-performance Gear Heads for Servo Motors series

202.5

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

CSF-GH series

4-14

144

High-performance Gear Heads for Servo Motors series

High-performance Gear Heads for Servo Motors series

1
00

90
1

HPG series (Orthogonal Shaft Type)

622.5=135

47 H7
122
163
165 h8

C0

.5

HPG Right Angle

High-Performance Gearhead for Servomotors

HPG Right Angle

High-Performance Gearhead for Servomotors

4-D*

Figure 048-1

(Unit: mm)

44.5

047-1

HPGP series

HPG-50RA5 Outline Dimensions

High-performance Gear Heads for Servo Motors series

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

179

48

Gearheads

HPG-65 Outline Dimensions


Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

(Unit: mm)

165
130
110

22 h9

2-M1020
Tap for
eyebolt

+1
-3

130

Two
Stage

70

200

110

200

70

200

110

200

F (H7)

Max.

Min.

Max.*4

Min.

Max.

6.5

115

235

19

42

6.5

125

235

19

6.5

115

235

6.5

125

235

60

4-18
6-M1624

CSF-GH Series

CSF-GH Series

High-Performance Gearhead for Servomotors

Max.*4

CSF-GH Series

CSF-GH Series

Single
Stage

A (H7)

Min.

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

C0

.5
60 H7
168
214
220 h8

High-Performance Gearhead for Servomotors

120

CSG-GH Series

CSG-GH Series

High-Performance Gearhead for Servomotors

Dimension Table
Coupling

168

116

45
45

Mass (kg) *1
Shaft

Flange

172

49.5

39.5

200

172

50.5

40.5

84

168

226

58.8

48.8

116

200

226

59.8

49.8

Min.

Max.

45

84

42

45

19

42

19

42

Ya
E

(Unit: mm) Table 049-1

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*2 Tapped hole for motor mounting screw.
*3 E dimension is dependent on motor selection.
*4 May vary depending on motor interface dimensions.

Moment of Inertia
HPG
65RA

Ratio

(10-4 kgm2) Table 049-2


5

12

15

20

25

40

50

48.8

47.8

37.9

37.3

32.3

32.1

60.6

49.2

48.2

38.3

37.7

Coupling

Ya
El

Ma

rpm

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Flange

HPG Right Angle

230

.5

Rubber cap

12.5

HPG Right Angle

25 12

A H7
F H7

M16x35

57

C0

Hexagon socket
head bolt

C1

R0.4
H *4

0
71 -0.2

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

80 h7
168

4-D*2

Moto
using
If the
torqu
Be s
caus
Ex.M
Moto
cond

Figure 049-1

14 h11

E *3

High-Performance Gearhead for Servomotors

HPGP series

High-performance Gear Heads for Servo Motors series

HPG series

High-performance Gear Heads for Servo Motors series

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

Right
Angle
Gearhead
HPGHPG
Right
Angle
Gearhead
Series

180

Gearheads

49

HPG Right Angle Gearhead Series

Product Sizing & Selection


To fully utilize the excellent performance of the HPG-RA HarmonicPlanetary gearheads, check your operating conditions
and, using the owchart, select the appropriate size gear for your application.

Check your operating conditions against the following load


torque pattern and select a suitable size based on the
owchart shown on the right. Also check the life and static
safety coefcient of the cross roller bearing and input side
main bearing (input shaft type only).

Flowchart for selecting a size


Please use the owchart shown below for selecting a size.
Operating conditions must not exceed the performance
ratings.

Calculate the average load torque applied on the output side


from the load torque pattern: Tav (Nm).

Checking the load torque pattern


Review the load torque pattern. Check the specications shown in
the gure below.

Make a preliminary model selection with the following


condition: Tav Average load torque (Refer to rating table).

Graph 050-1

T1

Load torque
Output rotational
speed

Time

T4
T3
t1

OK

Determine the reduction ratio (R) based on the maximum output


rotational speed (no max) and maximum input rotational speed (ni
max).

T2

NG

t2

t3

(A limit is placed on ni max by motors.)


Calculate the maximum input speed (ni max) from the maximum
output speed (no max) and the reduction ratio (R).

ni max=no max R

t4

Calculate the average input speed (ni av) from the average output
speed (no av) and the reduction ratio (R): ni av = no avR Max.
average input speed (nr).

n2
n1

ni max
no max

n3

NG

OK

n4

Time

Check whether the maximum input speed is equal to or less than


the values in the rating table.
ni max maximum input speed (rpm)

NG

OK

Check whether T1 and T3 are within peak torques (Nm) on start


and stop in the rating table.

Obtain the value of each load torque pattern.


Load torque
T1 to Tn (Nm)
Time
t1 to tn (sec)
Output rotational speed
n1 to nn (rpm)
<Normal operation pattern>
Starting
Steady operation
Stopping (slowing)
Idle

T1, t1, n1
T2, t2, n2
T3, t3, n3
T4, t4, n4

<Maximum rotational speed>


Max. output rotational speed

no max n1 to nn

(Restricted by motors)

R: Reduction ratio

<Impact torque>
When impact torque is applied

Ts

Max. input rotational speed

<Required life>

50

Refer to the Caution note below.

Calculate the average output speed based on the load torque


pattern: no av (rpm)

Gearheads

OK

Check whether TS is equal to or less than the momentary max.


torque (Nm) value from the ratings.

NG

OK

Calculate the lifetime and check whether it meets the


specication requirement.
Tr: Output torque
nr: Max. average input speed
10/3

Tr
nr
L5020,000
(Hour)
Tav
ni av
OK

The model number is conrmed.

ni max n1R to nnR

L50 = L (hours)

NG

NG

Review the operation conditions, size and reduction ratio.

HPG Right Angle

High-Performance Gearhead for Servomotors

HPG Right Angle

High-Performance Gearhead for Servomotors

In general, a servo system rarely operates at a continuous


load and speed. The input speed, load torque change and a
comparatively large torque is applied during start and stop.
Unexpected impact torques may also be applied.

Caution
If the expected operation will result in conditions where;
i) Actual average load torque (Tav) > Permissible maximum value of average load torque or
ii) Actual average input rotational speed (ni av) > Permissible average input rotational speed (nr),
then please check its effect on the speed reducer temperature rise or other factors. Consider
selecting the next larger speed reducer, reduce the operating loads or take other means to
ensure safe use of the gear. Exercise caution especially when the duty cycle is close to
continuous operation.

Example of model number Selection

t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 5 sec,

n1 = 60 rpm
n2 = 120 rpm
n3 = 60 rpm
n4 = 0 rpm

<Impact torque>
When impact torque is applied

Ts = 180 Nm

<Required life>
L50 = 30,000 (hours)

10/3

10/3

Calculate the average output speed based on the load torque pattern: no av (rpm)
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec 0rpm 5sec

0.3sec3sec0.4sec5sec

CSG-GH Series

CSG-GH Series

no av

Determine a reduction ratio (R) from the maximum output speed (no max) and maximum input speed (ni max).
5,000 rpm
120 rpm

= 41.7 5

OK

CSF-GH Series

CSF-GH Series

Check whether the maximum input speed is equal to or less than the values specified in the rating table.
ni max = 3,960 rpm 600 rpm (maximum input speed of size 32)

CSF-GH Series

High-Performance Gearhead for Servomotors

Calculate the average input speed (ni av) from the average output speed (no av) and reduction ratio (R):
ni av = 46.2 rpm5= 1,525 rpm Max average input speed of size 32 1,500 rpm

CSF-GH Series

Calculate the maximum input speed (ni max) from the maximum output speed (no max) and reduction ratio (R): ni max = 120 rpm5 = 600 rpm

High-Performance Gearhead for Servomotors

OK

High-Performance Gearhead for Servomotors

Make a preliminary model selection with the following conditions. T av = 30.2 Nm 120 Nm. (HPG-32A-5-RA3 is tentatively selected based on the average
load torque (see the rating table) of size 32 and reduction ratio of 5.)

NG

NG

NG

OK

Check whether T1 and T3 are within peak torques (Nm) on start and stop in the rating table.
T1 = 70 Nm 120 Nm (Limit for repeated peak torque, size 32)
T3 = 35 Nm 120 Nm (Limit for repeated peak torque, size 32)

NG

OK

Check whether Ts is equal to or less than limit for momentary torque (Nm) in the rating table.
TS = 180 Nm 200 Nm (momentary max. torque of size 32)

NG

OK

Calculate life and check whether the calculated life meets the requirement.
120 Nm
L50 = 20,000
30.2 Nm

10/3

3,000 rpm
231 rpm

25,932,572 (hours) 30,000 (hours)

OK

NG

Review the operation conditions, size and reduction ratio.

10/3

6 0 rpm 0 . 3 s e c 7 0 N m 1 2 0 r p m 3 s e c 1 8 N m 6 0 r p m 0 . 4 s e c 3 5 N m
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec

High-Performance Gearhead for Servomotors

10/3

High-Performance Gearhead for Servomotors

T av

Refer to the Caution note at the bottom of page 50.

Calculate the average load torque applied to the output side based on the load torque pattern: Tav (Nm).

HPG Right Angle

<Normal operation pattern>


Starting
T1 = 70 Nm,
Steady operation
T2 = 18 Nm,
Stopping (slowing)
T3 = 35 Nm,
Idle
T4 = 0 Nm,

no max = 120 rpm


ni max = 5,000 rpm
(Restricted by motors)

High-Performance Gearhead for Servomotors

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational speed

Tn (Nm)
tn (sec)
nn (rpm)

HPG Right Angle

Load torque
Time
Output rotational speed

High-Performance Gearhead for Servomotors

Value of each load torque pattern.

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

HPG Right Angle Gearhead Series

The selection of model number HPG-32A-5-RA is confirmed from the above calculations.

Gearheads

51

HPN Value Series


HPN Precision Planetary Gearheads are Quiet, Lightweight and Compact with Low Cost
and Quick Delivery.
HPN Planetary gearheads feature a robust design utilizing helical gears for quiet
performance and long life. These gearheads are available with short lead times and
are designed to couple to any servomotor with our Quick Connect coupling. HPN
gearheads are suitable for use in a wide range of applications for precision motion
control and positioning. HPN Harmonic Planetary gears are available in 5 sizes: 11,
14, 20, 32, and 40, with reduction ratios ranging from 3:1 to 31:1.
Backlash: One Stage <5 arc-min
Two Stage <7 arc-min

Low gear ratios, 3:1 to 31:1


High efciency

Helical gearing

Quiet design: Noise <58dB (Size 14)

Integrated output
shaft and carrier

Motor mounting flange

Deep groove,
output bearings allow
high shaft loads

Ground helical gear for quiet


performance and long life

Quick Connect coupling for


easy mounting of any servomotor

HPN Gearhead Series

HPN Value Series


5

Size

Sizes

11, 14, 20, 32, 40

Peak Torque
9Nm 752Nm

Reduction Ratio
Backlash

Single stage: < 5 arc-min, Two stage: < 7 arc-min

HPN Series

High-Performance Gearhead for Servomotors

HPN Series

High-Performance Gearhead for Servomotors

Single stage: 3:1 to 10:1, Two stage: 13:1 to 31:1

High Efciency
Up to 97%

Output Bearing
A radial ball bearing is integrated with the output
ange to provide high moment stiffness, high load
capacity and precise positioning accuracy.

Easy mounting to a wide variety of servomotors

CONTENTS
Rating, Performance Table

55

O u t lin e D ime n s io n s

56-59

Pro d u c t Sizin g & Se le c t io n

61-62

Quick Connect coupling

HPN - 14
Model Name

Size

A - 05 - J6 Design Revision

High Torque

14
20

Output Configuration

4, 5, 7, 10, 16, 20, 30

11

HPN

Reduction Ratio

Motor Code

3, 4, 5, 7,1 0, 13, 21, 31

32
40

J6: Shaft output with key and


center tapped hole
J8: Shaft output with center
tapped hole

Input Configuration
This code represents the motor
mounting configuration. Please
contact us for a unique part
number based on the motor you
are using.

G ea rhe a d Construction

Figure 054-1
Rubber cap

Mounting pilot

Shielded bearing
Quick Connect coupling

Oil seal

Input rotation
direction

Output
rotation
direction

Output shaft
Mounting
bolt hole

54

Gearheads

Motor mounting ange

HPN Gearhead
HPN
Gearhead Series
Series

Rating Table
Please contact our sales ofce if you have any questions about our specications or comparison with another company's products.

1
14
2

1
20
2

1
32
2

1
40
2

Max. Input
Speed (grease) 5

Nm

Nm

rpm

rpm

3,000

10,000

3,000

6,000

3,000

6,000

3,000

6,000

3,000

6,000

40
40
40
40
40
40
40
89
110
107
100
79
106
99
101
226
256
256
256
216
256
256
256
625
625
625
625
625
625
625
625
1,137
1,265
1,265
829
829
823
1,029
1,097

14
16
11
9
24
24
26
25
50
50
37
18
43
50
38
74
130
149
113
54
130
147
113
254
376
376
376
185
376
376
376
752
752
752
752
509
752
752
752

Allowable
Axial Load 7

Allowable
Radial Load 6
N

280
320
360
420
460
560
640
340
380
410
480
580
630
780
900
900
1,100
1,200
1,400
1,600
1,850
2,100
2,200
2,000
2,300
2,500
2,900
3,200
3,600
3,800
3,800
2,700
3,000
3,300
3,800
4,200
4,500
5,000
5,400

240
260
280
320
360
400
480
380
420
450
510
570
630
740
840
830
920
1,000
1,100
1,230
1,350
1,600
1,800
1,800
1,900
2,000
2,300
2,600
2,900
3,400
3,900
2,800
3,100
3,400
3,800
4,200
4,500
5,000
5,500

HPN Series

Max. Average
Rated Input Speed4

High-Performance Gearhead for Servomotors

1
11

Limit for Momentary


Peak Torque 3

HPN series

Nm
14
14
11
9
18
22
25
22
28
29
30
18
30
30
30
51
80
80
80
54
80
80
80
153
198
200
200
185
200
200
200
440
460
480
510
480
530
620
700

4
5
7
10
16
20
30
3
4
5
7
10
13
21
31
3
4
5
7
10
13
21
31
3
4
5
7
10
13
21
31
3
4
5
7
10
13
21
31

Limit for Repeated


Peak Torque 2

HPN Series

Rated
Torque 1

Ratio

High-Performance Gearhead for Servomotors

Number
of Stages

Size

Table 055-1

*1: Rated torque is based on L50 life of 20,000 hours at rated input speed.
*2: The limit for torque during start and stop cycles.
*3: The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events to ensure it meets required operating

conditions.

*4: Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of a motion prole. The actual limit for

average input speed depends on the operating environment.

*5: Maximum instantaneous input speed.


*6: The load at which the output bearing will have 20,000 hour life at the rated input speed. (Axial load = 0 and radial load point is in the center of the output shaft.)
*7: The load at which the output bearing life will be 20,000 hours at the rated input speed. (Radial load = 0 and axial load point is in the center of the output shaft.)

Performance
Table 055-3

Table 055-2

Size

Number of
Stages
1

11
2

1
14
2

1
20
2

Reduction
Ratio
4
5
7
10
16
20
30
3*2
4
5
7
10
13
21
31
3*2
4
5
7
10
13
21
31

Backlash

Noise*1

Torsional Stiffness

arc min

dB

kgfm/arc-min X100Nm/rad

Size

<5
< 56*2

0.060

20

32

<7

<5
< 58*2

0.27

93

<7

<5

Number of
Stages

1
40
2

< 60*2

0.77

Reduction
Ratio
3*2
4
5
7
10
13
21
31
3*2
4
5
7
10
13
21
31

Backlash

Noise*1

Torsional Stiffness

arc min

dB

kgfm/arc-min X100Nm/rad

<5

< 63*2

2.8

940

< 65*2

4.2

1430

<7

<5

<7

260

<7

*1: The above noise values are reference values.


*2: Contact us for noise values for sizes with a reduction ratio of 3.

Gearheads

55

HPN Gearhead
HPN
GearheadSeries
Series

HPN-11A Outline Dimensions


HPN series

Figure 056-1

(Unit: mm)

H
9
50

0
5 h9 -0.030

19.5

4X

3.4

K
C

6.5

4-D*3

2.5
18
Y

0
35 h7 -0.025

42

High-Performance Gearhead for Servomotors

0
10-0.1

M4X0.7 - 6H

F H7

E *4

A H7

0
13 h7 -0.018

12

M3x0.5 COUPLING SCREW

HPN Series

HPN Series

High-Performance Gearhead for Servomotors

0
5 h9 -0.030

4.5

DETAIL Y
12

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above. Output shaft configuration shown is J6 (with a key and center tapped hole). J8 configuration has no key.

Dimension Table
(Unit: mm)
A (H7)

Min.

Max.*4

30

42

Max.

C
Min.

F (H7)

Max.*4

Min.

Max.

Min.

Max.

49

4.8

15

26

Single Stage
3

35

Two Stage

H*

Ratio

HPN 11A

56

Coupling

Gearheads

Mass(kg)*2

86.5

27.5

0.44

106

47

0.57

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations
shown above are not suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia

Table 056-1

(10-4 kgm2) Table 056-2


4

10

16

20

30

0.042

0.04

0.038

0.037

0.04

0.04

0.038

HPN Gearhead
Gearhead Series
HPN
Series

Figure 057-1

(Unit: mm)

HPN series

HPN-14A Outline Dimensions

4-D*3

DETAIL Y

HPN Series

High-Performance Gearhead for Servomotors

HPN Series

High-Performance Gearhead for Servomotors

E *4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above. Output shaft configuration shown is J6 (with a key and center tapped hole). J8 configuration has no key.

Dimension Table
(Unit: mm) Table 057-1
Flange Coupling
Single Stage
Two Stage
Single Stage
Two Stage

Type I
Type II

1
2

A (H7)

F (H7)

Min.

Max.*1

Max.

Min.

Max.*1

Min.

Max.

Min.

Max.

30

39

35

49

4.8

17

25

50

59

56

74

4.8

14

24

31

H*1

Mass(kg)*2

107

36

0.95

132

61

1.3

112

36

1.2

137

61

1.6

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia
Ratio

10

13

21

31

0.24

0.21

0.2

0.19

0.19

0.2

0.2

0.124

0.096

0.083

0.072

0.066

0.049

0.043

0.041

Coupling

HPN 14A

(10-4 kgm2) Table 057-2

Gearheads

57

HPN Gearhead
Gearhead Series
HPN
Series

HPN-20A Outline Dimensions


Figure 058-1

HPN series

(Unit: mm)

Hexagon
socket-head
cap screw

E *4

HPN Series

High-Performance Gearhead for Servomotors

HPN Series

High-Performance Gearhead for Servomotors

Rubber cap

4-D*3

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above. Output shaft configuration shown is J6 (with a key and center tapped hole). J8 configuration has no key.

Dimension Table
(Unit: mm) Table 058-1
Flange Coupling
Single Stage
Two Stage
Single Stage
Two Stage

A (H7)

F (H7)

G*1

Min.

Max.*1

Max.

Min.

Max.*1

Min.

Max.

Type I

38

85

58

110

25

Type II

50

125

58

155

4.8

25

Min.

Max.

H*1

K
52

21

42

151.8

19.5

36

173.5 73.7

45

66

169.8

43.5

60

191.5 73.7

52

Mass(kg)*2
3
3.7
5
6

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia
Ratio

HPN 20A

58

Coupling

Gearheads

(10-4 kgm2) Table 058-2


3

10

13

21

31

1.2

0.9

0.87

0.9

0.88

0.87

HPN
GearheadSeries
Series
HPN
Gearhead

HPN-32A Outline Dimensions


HPN series

Figure 059-1

(Unit: mm)

Hexagon
socket-head
cap screw

E*4

4-D*3

HPN Series

High-Performance Gearhead for Servomotors

HPN Series

High-Performance Gearhead for Servomotors

Rubber cap

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above. Output shaft configuration shown is J6 (with a key and center tapped hole). J8 configuration has no key.

Dimension Table
(Unit: mm) Table 059-1
Flange Coupling

Single Stage

Two Stage

A (H7)
Min.

F (H7)

G*1

Max.*1

Max.

Min.

Max.*1

Min.

Max.

Min.

Max.

H*1

195

Mass(kg)*2

Type I

50

85

77

110

15.5

25

20

46

58.5

6.6

Type II

70

125

77

155

15.5

28

47

69

212.5 58.5

7.7

Type II

70

215

6.5

77

260

21.5

41

47

85

233.5 58.5

9.3

Type IV

50

85

58

110

25

21

42

232 107.2

7.9

Type V

50

125

58

155

25

44

65

255 107.2

9.1

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia
Ratio

10

13

21

31

2.3

1.7

1.5

1.3

1.2

3.8

3.3

2.9

2.7

7.5

6.2

5.7

5.3

5.3

1.3

1.1

Coupling

HPN 32A

(10-4 kgm2) Table 059-2

Gearheads

59

HPN
HPN Gearhead
GearheadSeries
Series

HPN-40A Outline Dimensions


HPN series

Figure 060-1

(Unit: mm)

Hexagon
socket-head
cap screw

E*4

High-Performance Gearhead for Servomotors

4-D*3

HPN Series

HPN Series

High-Performance Gearhead for Servomotors

Rubber cap

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above. Output shaft configuration shown is J6 (with a key and center tapped hole). J8 configuration has no key.

Dimension Table
(Unit: mm) Table 060-1
Flange Coupling

Single Stage

Two Stage

A (H7)

F (H7)

G*1

Min.

Max.*1

Max.

Min.

Max.*1

Min.

Max.

Min.

Max.

H*1

Mass(kg)*2

Type I

70

215

6.5

78

260

15.5

41

34.5

72

295.5

81

17

Type II

70

175

6.5

78

225

15.5

42

39

105

328.5

81

16

Type III

70

125

78

155

15.5

24

47

77

282.5

81

13

Type IV

70

125

78

155

15.5

28

47

69

309.5

126

17

Type V

70

215

6.5

77

260

21.5

41

47

85

348

126

18

Refer to the conrmation drawing for detailed dimensions. Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not
suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

Moment of Inertia
Ratio

10

13

21

31

14

9.1

7.3

6.2

5.4

15

11

8.8

7.3

6.5

10.2

6.9

5.4

4.1

3.4

4.5

3.5

3.4

5.8

Coupling

HPN 40A

60

(10-4 kgm2) Table 060-2

Gearheads

HPN Gearhead Series

Product Sizing & Selection


To fully utilize the excellent performance of the HPN HarmonicPlanetary gearheads, check your operating conditions and,
using the owchart, select the appropriate size gear for your application.

Please use the owchart shown below for selecting a size.


Operating conditions must not exceed the performance
ratings.

Checking the load torque pattern


Review the load torque pattern. Check the specications shown in
the gure below.

Make a preliminary model selection with the following


condition: Tav Average load torque (Refer to rating table).

Graph 080-1

T1

Load torque

T3
t2

t3

(A limit is placed on ni max by motors.)


Calculate the maximum input speed (ni max) from the maximum
output speed (no max) and the reduction ratio (R).

t4

Calculate the average input speed (ni av) from the average output
speed (no av) and the reduction ratio (R): ni av = no avR Max.
average input speed (nr).

n3

Time

Check whether the maximum input speed is equal to or less than


the values in the rating table.
ni max maximum input speed (rpm)

Obtain the value of each load torque pattern.


Load torque
T1 to Tn (Nm)
Time
t1 to tn (sec)
Output rotational speed
n1 to nn (rpm)

NG

<Normal operation pattern>


Starting
Steady operation
Stopping (slowing)
Idle

T1, t1, n1
T2, t2, n2
T3, t3, n3
T4, t4, n4
no max n1 to nn

(Restricted by motors)

R: Reduction ratio

<Impact torque>
When impact torque is applied

Ts

Max. input rotational speed

<Required life>

10/3

Tr
nr
L1020,000
(Hour)
Tav
ni av
OK

The model number is conrmed.

<Maximum rotational speed>


Max. output rotational speed

ni max n1R to nnR

L50 = L (hours)

NG

NG

OK

Calculate the lifetime and check whether it meets the


specication requirement.
Tr: Output torque
nr: Max. average input speed

no

Ca

OK

Check whether TS is equal to or less than the momentary max.


torque (Nm) value from the ratings.

Ca

De

OK

Check whether T1 and T3 are within peak torques (Nm) on start


and stop in the rating table.

Ta

NG

OK

n4

Ma
tor

ni max=no max R

n2
n1

ni max
no max

NG

Ca
ni

Review the operation conditions, size and reduction ratio.

Output rotational
speed

Time

T4
t1

OK

Determine the reduction ratio (R) based on the maximum output


rotational speed (no max) and maximum input rotational speed (ni
max).

T2

NG

HPN Series

Calculate the average output speed based on the load torque


pattern: no av (rpm)

High-Performance Gearhead for Servomotors

Calculate the average load torque applied on the output side


from the load torque pattern: Tav (Nm).

HPN Series

Check your operating conditions against the following load


torque pattern and select a suitable size based on the
owchart shown on the right. Also check the life and static
safety coefcient of the cross roller bearing and input side
main bearing (input shaft type only).

Ex

Flowchart for selecting a size

Refer
to the Caution
note for
below.
High-Performance
Gearhead
Servomotors

In general, a servo system rarely operates at a continuous


load and speed. The input speed, load torque change and a
comparatively large torque is applied during start and stop.
Unexpected impact torques may also be applied.

Ch
ni

Ch
T1
T3

Ch
TS

Ca

L5

Caution
If the expected operation will result in conditions where;
i) Actual average load torque (Tav) > Permissible maximum value of average load torque or
ii) Actual average input rotational speed (ni av) > Permissible average input rotational speed (nr),
then please check its effect on the speed reducer temperature rise or other factors. Consider
selecting the next larger speed reducer, reduce the operating loads or take other means to
ensure safe use of the gear. Exercise caution especially when the duty cycle is close to
continuous operation.

Gearheads

61

HPN Gearhead Series

nd,

Example of model number Selection


Value of each load torque pattern.
<Maximum rotational speed>
Max. output rotational speed
Max. input rotational speed

Tn (Nm)
tn (sec)
nn (rpm)

<Normal operation pattern>


Starting
T1 = 70 Nm,
Steady operation
T2 = 18 Nm,
Stopping (slowing)
T3 = 35 Nm,
Idle
T4 = 0 Nm,

High-Performance Gearhead for Servomotors

t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 5 sec,

n1 = 60 rpm
n2 = 120 rpm
n3 = 60 rpm
n4 = 0 rpm

<Impact torque>
When impact torque is applied

no max = 120 rpm


ni max = 5,000 rpm
(Restricted by motors)
Ts = 180 Nm

<Required life>
L50 = 30,000 (hours)

T av

10/3

10/3

10/3

6 0 rpm 0 . 3 s e c 7 0 N m
1 2 0 r p m 3 s e c 1 8 N m 6 0 r p m 0 . 4 s e c 3 5 N m
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec

10/3

Calculate the average output speed based on the load torque pattern: no av (rpm)

no av

60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec 0rpm 5sec

0.3sec3sec0.4sec5sec

Make a preliminary model selection with the following conditions. T av = 30.2 Nm 80 Nm. (HPN-20A-31 is tentatively selected based on the average load
torque (see the rating table) of size 20 and reduction ratio of 31.)

NG

OK

Determine a reduction ratio (R) from the maximum output speed (no max) and maximum input speed (ni max).
5,000 rpm
120 rpm

= 41.7 31

Calculate the maximum input speed (ni max) from the maximum output speed (no max) and reduction ratio (R): ni max = 120 rpm31 = 3,720 rpm

Review the operation conditions, size and reduction ratio.

Calculate the average input speed (ni av) from the average output speed (no av) and reduction ratio (R):
ni av = 46.2 rpm31= 1,432 rpm Max average input speed of size 20 3,000 rpm

Refer to the Caution note at the bottom of page 61.

Calculate the average load torque applied to the output side based on the load torque pattern: Tav (Nm).

HPN Series

HPN Series

High-Performance Gearhead for Servomotors

NG

OK

Check whether the maximum input speed is equal to or less than the values specified in the rating table.
ni max = 3,720 rpm 600 rpm (maximum input speed of size 20)

NG

OK

Check whether T1 and T3 are within peak torques (Nm) on start and stop in the rating table.
T1 = 70 Nm 113 Nm (Limit for repeated peak torque, size 20)
T3 = 35 Nm 113 Nm (Limit for repeated peak torque, size 20)

NG

OK

Check whether Ts is equal to or less than limit for momentary torque (Nm) in the rating table.
TS = 180 Nm 256 Nm (momentary max. torque of size 20)

NG

OK

Calculate life and check whether the calculated life meets the requirement.
80Nm
L50 = 20,000
30.2 Nm

10/3

3,000 rpm
1,432 rpm

25,809,937 (hours) 30,000 (hours)

OK

(nr),
r

The selection of model number HPN-20A-31 is confirmed from the above calculations.

62

Gearheads

NG

Review the operation conditions, size and reduction ratio.

Refer to the Caution note below.

Load torque
Time
Output rotational speed

Gearheads for Servomotors


CSG-GH High Torque Series
CSF-GH Standard Series

Gearheads

63

CSG/CSF-GH Series
HarmonicDrive gearing has a unique operating principle which utilizes the elastic
mechanics of metals. This precision gear reducer consists of only 3 basic parts and
provides high accuracy and repeatability.

Wave Generator
The Wave Generator is a
thin raced ball bearing tted onto
an elliptical shaped hub. The
inner race of the bearing is xed
to the cam and the outer race is
elastically deformed into an
ellipse via the balls. The Wave
Generator is usually mounted
onto the input shaft.

Flexspline
The Flexspline is
a non-rigid, thin cylindrical
cup with external teeth.
The Flexspline ts over the
Wave Generator and takes
on its elliptical shape. The
Flexspline is generally
used as the output of the
gear.

Circular Spline
The Circular Spline is a
rigid ring with internal teeth,
engaging the teeth of the
Flexspline across the major
axis of the Wave Generator.
The Circular Spline has two
more teeth than the Flexspline
and is generally mounted to
the housing.

The greatest benefit of HarmonicDrive gearing is the weight and space savings compared
to other gearheads because it consists of only three basic parts. Since many teeth are
engaged simultaneously, it can transmit higher torque and provides high accuracy. A unique
S tooth profile significantly improves torque capacity, life and torsional stiffness of the gear.

2
64

Zero-backlash
High Reduction ratios, 50:1 to 160:1 in a single stage
High precision positioning (repeatability 4 to 10 arc-sec)
High capacity cross roller output bearing
High torque capacity

Gearheads

Robust cross roller bearing is integrated


with the output flange to provide high moment
stiffness, high load capacity and precise
positioning accuracy.

Flexspline

Shielded bearing
Motor mounting flange

Wave Generator

Circular Spline

Quick Connect coupling for


easy mounting of any servomotor

Gearheads

65

CSG-GH Gearhead Series

CSG-GH High Torque Series


5

Size

Figure 039-1

Sizes

14, 20, 32, 45, 65

(Unit: mm)

Peak torque

cket

23Nm to 3419Nm

4-D*3

Reduction ratio
50:1 to 160:1

Zero backlash

CONTENTS

High Accuracy

Performance Table ........................................... 68

A Cross Roller bearing is integrated with the output


ange to provide high moment stiffness, high load
capacity and precise positioning accuracy.

Outline Dimensions ........................................ 86-87

52.0

42.0

Torsional Stiffness, Vibration, Efciency ..................... 88-89


Product Sizing & Selection .................................... 90-91

CSG - 20 - 100 - GH - F0 Model Name

Size

CSG
High Torque

14
20
32
45
65

Reduction Ratio
50, 80, 100

50, 80, 100, 120, 160

CSF-GH Series

38.0

High-Performance Gearhead for Servomotors

48.0

Rating Table Denitions, Life, Torque Limits ................ 86-89

Quick Connect coupling

CSF-GH Series

Flange

Torsional Stiffness .................................................. 69

Easy mounting to a wide variety of servomotors

Mass (kg) *2

Shaft

Rating Table, Ratcheting Torque, Buckling Torque ............ 67

High Load Capacity Output Bearing

High-Performance Gearhead for Servomotors

: mm) Table 039-1

CSG-GH Series

e manufacturing
tolerances not
is optional.

High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

Repeatability 4 to 10 arc-sec

80, 100, 120, 160

Gearhead Construction

Model

Output Configuration

GHGearhead

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key
and center tapped hole

Motor Code
Input Configuration
This code represents the motor
mounting configuration. Please
contact us for a unique part number
based on the motor you are using.

Figure 066-1

n above are not


Mounting pilot
Output Shaft (flange optional)

Shielded bearing

Grease filling port


(2 locations)

Rubber cap
Quick Connect coupling

kgm2) Table 039-2

Input
rotational
direction

50
9

Output
rotational
direction

Cross roller bearing

Oil seal
Mounting bolt hole

(The figure indicates output shaft type.)

66

Gearheads

Motor mounting flange

Rating TableCSG-GH

65

*1:
*2:
*3:
*4:
*5:
*6:
*7:
*8:
*9:

Nm

Nm

Nm

Nm

6.1
8.7
8.7
29
38
45
45
45
86
134
155
155
155
200
356
401
457
457
846
1080
1080
1080

9.0
14
14
44
61
64
64
64
140
217
281
281
281
345
507
650
806
819
1352
1976
2041
2041

23
30
36
73
96
107
113
120
281
395
433
459
484
650
918
982
1070
1147
2743
2990
3263
3419

46
61
70
127
165
191
191
191
497
738
812
812
812
1235
1651
2033
2033
2033
4836
5174
5174
5174

Max. Input
Speed *7

rpm

Mass *
Shaft

Flange

rpm

kg

kg

3500

8500

0.62

0.50

3500

6500

1.8

1.4

3500

4800

4.6

3.2

3000

3800

13

10

1900

2800

32

24

Rated torque is based on L10 life of 10,000 hours when input speed is 2000 rpm
Rated torque is based on L10 life of 10,000 hours when input speed is 3000 rpm, input rotational speed for size 65 is 2800 rpm.
Maximum value of average load torque is based on the load torque pattern. Note that exceeding this value may deteriorate the life or durability of the product.
The limit for torque during start and stop cycles.
The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events to ensure
it meets required operating conditions.
Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of a motion
prole. The actual limit for average input speed depends on the operating environment.
Maximum instantaneous input speed.
The mass is for the gearhead only (without input shaft coupling & motor ange). Please contact us for the mass of your specic conguration.
See page 86 for more information about Torque ratings.

Ratcheting TorqueCSG-GH
Reduction ratio

50
80
100
120
160

Size

Unit: Nm

14

20

32

45

65

110
140
100

280
450
330
310
280

1200
1800
1300
1200
1200

3500
5000
4000
3600
3300

14000
12000
10000
10000

Buckling TorqueCSG-GH
Size

All Ratios

Unit: Nm

14

20

32

45

65

260

800

3500

8900

26600

CSG-GH Series

45

Nm
7.0
10
10
33
44
52
52
52
99
153
178
178
178
229
407
459
523
523
969
1236
1236
1236

Max. Average
Input Speed *6

High-Performance Gearhead for Servomotors

32

Limit for
Repeated
Peak Torque *4

CSG-GH Series

20

Limit for
Average
Torque *3

Rated Torque
at 2000 rpm *1

High-Performance Gearhead for Servomotors

50
80
100
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
80
100
120
160

14

HPG series
CSG-GH series

Ratio

Size

Rated Torque
at 3000 rpm *2

Limit for
Momentary
Torque *5

*1: A
m

Table 067-2

er

*2: Th
se
po
ca
Me
va
Table 067-3

HPG series (Orthogonal Shaft Type)

CSF-GH series

P
Table 067-1

HPGP series

High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

042

Gearheads

67

20
Type II

Type I &II
32

45

All

65

All

1.5

4.4

10

1.0

2.9

1.0

2.9

1.0

2.9

1.0

2.9

1.0

2.9

1.0

2.9

kgfcm
0.9
0.7
0.7
1.4
1.1
1.0
1.0
0.9
2.1
1.8
1.7
1.7
1.6
6.2
4.9
4.8
4.4
4.3
5.4
4.1
4.0
3.6
3.5
13
10
9.5
9.0
8.4
20
18
17
15

Ncm
8.5
7.1
6.8
14
10
10
9.4
8.9
21
17
16
16
15
61
48
47
43
42
53
40
39
35
34
129
99
93
88
82
197
176
165
147

Nm
3.0
4.0
4.9
8
10
13
14
18
12
16
20
24
30
37
46
56
63
81
32
39
47
51
66
78
96
111
128
158
191
213
240
285

kgfm
0.3
0.4
0.5
0.8
1.0
1.3
1.4
1.8
1.3
1.7
2.0
2.4
3.0
3.8
4.7
5.7
6.4
8.3
3.3
4.0
4.8
5.2
6.7
8.0
9.8
11
13
16
19
22
24
29

No-load running torque *5


kgfcm
0.6
0.5
0.5
1.2
1.0
1.0
1.0
1.0
1.2
1.0
1.0
1.0
1.0
4.8
4.3
4.2
4.1
4.1
4.8
4.3
4.2
4.1
4.1
12
11
11
11
11
30
30
29
28

Ncm
5.6
5.1
4.6
11
10
10
9.8
9.6
11
10
10
9.8
9.6
47
42
41
40
40
47
42
41
40
40
120
109
107
105
103
297
289
285
278

67-2

er

CSF-GH Series

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values in the table are
maximum values.

*2: The repeatability is measured by moving to a given theoretical position


seven times, each time approaching from the same direction. The actual
position of the output shaft is measured each time and repeatability is
calculated as the 1/2 of the maximum difference of the seven data points.
Measured values are indicated in angles (arc-sec) prexed with "". The
values in the table are maximum values.
Figure 068-2

67-3

Figure 068-1

er Accuracy
1 Input angle
2 Actual output angle
R

er 2 1
R

Gear reduction ratio

*3: Starting torque is the torque value applied to the input side at which the
output rst starts to rotate. The values in the table are maximum values.
Table 068-2

Load

Speed reducer surface temperature

No load
25C

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate. The values in the table are
maximum values.
Note: Never rely on these values as a margin in a system that must hold
an external load. A brake must be used where back driving is not permissible.

Table 068-3

7
X

Repeatability =

X
2

X
2

X
2

Load
Speed reducer surface temperature

No load
25C

*5: No-load running torque is the torque required at the input to operate the
gearhead at a given speed under a no-load condition. The values in the
table are average values.
Table 068-4

Input speed
Load

Speed reducer surface temperature

2000 rpm
No load
25C

HPGP series

arc sec

CSF-GH Series

tion

CSG-GH Series

CSG-GH Series

sure

High-Performance Gearhead for Servomotors

Type III

x10-4rad

Backdriving torque *4

HPG series

Type I

50
80
100
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
80
100
120
160

arc min

Starting torque *3

CSG-GH series

All

Accuracy *

Ratio

High-Performance Gearhead for Servomotors

Flange Type

High-Performance Gearhead for Servomotors

14

High-Performance Gearhead for Servomotors

Size

Repeatability *2

CSF-GH series

Table 068-1

067-1

High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series

Performance TableCSG-GH

HPG series (Orthogonal Shaft Type)

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

043

68

Gearheads

Torsional StiffnessCSG-GH and CSF-GH

K1
K2
Reduction
K3
ratio
50

1
2

K1
K2

Reduction
ratio
K3
80 or
more

kgfm
104Nm/rad
kgfm/arc min
104Nm/rad
kgfm/arc min
104Nm/rad
kgfm/arc min
10-4rad
arc min
10-4rad
arc min
104Nm/rad
kgfm/arc min
104Nm/rad
kgfm/arc min
104Nm/rad
kgfm/arc min
10-4rad
arc min
10-4rad
arc min

45

65

2.0
0.2
6.9
0.7
0.34
0.1
0.47
0.14
0.57
0.17
5.8
2.0
16
5.6
0.47
0.14
0.61
0.18
0.71
0.21
4.1
1.4
12
4.2

7.0
0.7
25
2.5
1.3
0.38
1.8
0.52
2.3
0.67
5.2
1.8
15.4
5.3
1.6
0.47
2.5
0.75
2.9
0.85
4.4
1.5
11.3
3.9

29
3.0
108
11
5.4
1.6
7.8
2.3
9.8
2.9
5.5
1.9
15.7
5.4
6.7
2.0
11
3.2
12
3.7
4.4
1.5
11.6
4.0

76
7.8
275
28
15
4.3
20
6.0
26
7.6
5.2
1.8
15.1
5.2
18
5.4
29
8.5
33
9.7
4.1
1.4
11.1
3.8

235
24
843
86

54
16
88
26
98
29
4.4
1.5
11.3
3.9

* The values in this table are average values. See page 88 for more information about torsional stiffness.

Hysteresis LossCSG-GH
Reduction ratio 50: Approx. 5.8X10 rad2arc min
-4

Reduction ratio 80 or more: Approx. 2.9X10-4 rad1arc min

Only

Fla

Fla

Ou

CSF-GH series

High-performance Gear Heads for Servo Motors series

CSG-GH series

High-performance Gear Heads for Servo Motors series

Nm

32

CSG-GH Series

T2

Nm
kgfm

20

High-Performance Gearhead for Servomotors

T1

14

CSG-GH Series

Size

Symbol

Table 013-1

High-Performance Gearhead for Servomotors

HPG series

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

(Note
meth
show

High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

Flan

Type

Type

Refer
Dimen
partic
*1 Ma
*2 Th
*3 Ta

044

Gearheads

69

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Figure 070-1

Unit: mm

H
600.5

1-3H75

47

21
20
3

Grease filling port

2 locations (symmetrical locations)

M6 P=1

22 .5

Rubber cap

HPG series

G
H
21
20
3

47
Grease filling port

M6 P=1

14 h7

19
A
80
B
R0.4
9.5
G

CSF-GH Series

21

CSF-GH series

20

16 h7

25
55.8
40

CSF-GH Series

58
28

56 h7

5
13

M48

4-D*3

4 5

High-performance Gear Heads for Servo Motors series

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)
5

C0.5

8-M47

4-5.5

M3 Hexagon
socket head bolt

Rubber cap

C0.5
56 h7
55.8
40

601

2 locations (symmetrical locations)

70

CSG-GH Series

High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

1-3H75
22 .5

R0.4

C0.5

R0.4
(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Dimension Table
Flange Coupling

A (H7)

Unit: mm
B

F (H7)

Table 070-1

H *1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

(10-4kgm2)

Shaft

Flange

Type I

50

58

58

72

5.0

7.8

21.5

32.5

76

0.07

0.88

0.76

Type II

30

45

6.5

36

54

5.0

7.8

21.5

32.5

76

0.07

0.90

0.78

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.

High-performance Gear Heads for Servo Motors series

600.5

Flange Type

CSG-GH series

9.5

High-performance Gear Heads for Servo Motors series

4-D*3

R0.4

High-performance Gear Heads for Servo Motors series

C0.5

8-M47

4-5.5

C.05

HPG series (Orthogonal Shaft Type)

14 h7

56 h7
55.8
40

4 5

70

M3 Hexagon
socket head bolt

19
A
60

Flange Type

HPGP series

CSG-GH-14 Outline Dimensions

e 013-1

High-performance Gear Heads for Servo Motors series

CSG-GHGearhead
Gearhead Series
CSG-GH
Series

045

70

Gearheads

CSG-GH-20 Outline Dimensions


* Output part dimension is the same as the flange type III.

Grease filling port

4-D*3

Rubber cap

F
29
A
89

F
19
A
55
89

C0.5
4 5

05
1

62

Grease filling port

2 locations (symmetrical locations)

M6 P=1

CSG-GH series

F
29
A
110

85 h7
84
59
24 H7

22 .5

C0.5

8-M610

4 5

C0.5

4-9

M4 Hexagon
socket head bolt

Rubber cap

B
R0.4

4-D*3

11
G

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)

80
11

27

10

36

M612

32

85 H7
84
59
25 H7

21 7

42

CSG-GH Series

27 10
26
8

1-5H78
900.56

4-D*3

11
G

High-Performance Gearhead for Servomotors

11
G

Flange Type II

4 5

C0.5

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

2 locations (symmetrical locations)

M6 P=1 Rubber cap

M4 Hexagon
socket head bolt

Grease filling port

M3 Hexagon
socket head bolt

2 locations (symmetrical locations)

M6 P=1

H
62

10

CSG-GH Series

H
55
26.5
28.5

High-Performance Gearhead for Servomotors

10

Only

Figure 071-1

Unit: mm

Flange Type

* Output part dimension is the same as the flange type III.

HPG series

High-performance Gear Heads for Servo Motors series

Flange Type

45

HPG series (Orthogonal Shaft Type)

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

HPGP series

High-performance Gear Heads for Servo Motors series

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

C1

R0.4
R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

(N
me
sh

Dimension Table
Flange

Coupling

Type I

A (H7)

Unit: mm
B

F (H7)

Table 071-1

H *1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

(10-4kgm2)

Shaft

Flange

30

45

36

48

7.0

7.8

23.0

33.0

92.0

0.28

2.3

1.9

Type II

50

70

10

60

80

8.0

14.6

25.0

32.0

99.0

0.42

2.6

2.2

Type III

50

80

10

60

100

8.0

14.6

25.0

32.0

99.0

0.42

2.8

2.4

Flan

Typ

Type

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.

Type

Refer
Dime
partic
*1 M
*2 Th
*3 Ta
*4 E

046

Gearheads

71

13

20

* Output part dimension is the same as the flange type III.

Grease filling port

2 locations (symmetrical locations)

M6 P=1

Grease filling port

H
83

13

46
28
12

2 locations (symmetrical locations)

M6 P=1

4-D*3 M4 Hexagon socket head bolt

Rubber cap

4-D*3
M4 Hexagon
socket head bolt

Rubber cap

C0.5

35
A
140

F
35
A
116

4 5

Flange Type
Grease filling port

2 locations (symmetrical locations)

M6 P=1

F
42
A
R0.4

82

12

133

16 35 13
13

High-performance Gear Heads for Servo Motors series

70
115 h7
114
84
40 h7

R0.4

C1

M1020

CSF-GH series

CSF-GH Series

35 8

45

4-D*3

26
37

CSG-GH series

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)

CSF-GH Series

C0.5

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

4-11

E*4

M4 Hexagon
socket head bolt

Rubber cap

5
C0.5

1
35

10-M812

H
105.5
92.5
35 13
55.5
37
13
36
25

44

CSG-GH Series

115 h7
114
84
32 H7

60

18

High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

1200.62
1-5H78

4 5

22
33
G

High-performance Gear Heads for Servo Motors series

14

25
G

HPG series

C0.5

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Dimension Table

071-1

*2

Unit: mm

ange

Flange Coupling

.9

.2

.4

A (H7)

F (H7)

Table 072-1

H*1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Max.

(10-4kgm2)

Shaft

Flange

Type I

50

85

10

58

105

9.0

19.6

28.0

57

133

2.7

6.4

5.0

Type II

70

95

85

115

16.0

25.8

35.0

67

145.5

2.7

6.6

5.2

Type III

95

130

115

165

11.0

19.6

36.0

65

141

2.0

7.9

6.5

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

High-performance Gear Heads for Servo Motors series

* Output part dimension is the same as the flange type III.

H
75

Figure 072-1

Unit: mm

Flange Type

HPG series (Orthogonal Shaft Type)

Flange Type

HPGP series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

re 071-1

mm

High-performance Gear Heads for Servo Motors series

CSG-GH-32 Outline Dimensions

High-performance Gear Heads for Servo Motors series

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

047

72

Gearheads

CSG-GH-45 Outline Dimensions

4-14

HPG series

(62)

4 5

4-D*3

14.5

H
87
25 Grease filling port
53 16
2 locations (symmetrical locations)
45 42
51
M6 P=1
E*4
13
Rubber cap

M6 Hexagon
socket head bolt

90
1

10
C0.5
C0.5
28.5
G

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and
center tapped hole)

156
21

82

53

4 5

4-D*3

CSG-GH Series

R0.4

1-6H79
10-M1218

CSG-GH series

58
A
165

165 h8
163
122
47 H7

50
A
167

High-performance Gear Heads for Servo Motors series

B
C0.5

1702
4-14

High-performance Gear Heads for Servo Motors series

16

13

14

(Note)

56

165 h8
163
122
50 h7

44.5

If using size 45 or 65 gearheads with


a shaft output and require torques as
high as the "Limit for Momentary
Peak Torque" you must use a J2
shaft configuration (shaft output
without key) with a friction /
compression coupling to the output
load. This is due to the limited
strength of the connection using a
keyed shaft.

70

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

(17)
Rubber cap M6 Hexagon
socket head bolt

R0.4

Flange Type

2 locations (symmetrical locations)

M6 P=1

10
C0.5

1-6H79
10-M1218

Grease filling port

90
1

165 h8
163
122
47 H7

58

98

R0.4

C1

R0.4

M1020

CSG-GH Series

Unit: mm

High-Performance Gearhead for Servomotors

1702

53 16
51
13

Only

Figure 073-1

High-Performance Gearhead for Servomotors

Flange Type

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

A (H7)

Unit: mm
B

(Not
met
sho

Dimension Table
Flange Coupling

HPG series (Orthogonal Shaft Type)

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

HPGP series

High-performance Gear Heads for Servo Motors series

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

F (H7)

Table 073-1

H *1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

(10-4kgm2)

Shaft

Flange

Type I

70

110

80

150

14.0

29.4

31.5

72

167

11

17.3

14.3

Type I

70

110

80

150

19.0

41

40.5

77

167

11

17.3

14.3

Type II

110

130

6.5

145

200

14.0

29.4

31.5

72

176

11

16.7

13.7

Type II

110

130

6.5

145

200

19.0

41

40.5

77

176

11

17.7

14.7

Fla

Typ

Typ

Refer
Dime
partic
*1 M
*2 Th
*3 Ta
*4 E

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

048

Gearheads

73

60

2-M1020

58

225

25

132
65.5

2 locations (symmetrical locations)

12.5

M6 Hexagon
socket head bolt

M6 P=1

225

C0.5

220 h8
214
168 Series
CSF-GH
70
h7
High-Performance
Gearhead
for Servomotors

12
62.5

M1635

C1

192
35

57
13

25

4 5

4-D*3

CSG-GH series

28.5
G

100

12.5

(Note)

85

If using size 45 or 65 gearheads with a


shaft output and required torques are as
high as the "Limit for Momentary Peak
Torque," you must use a J2 shaft
configuration (shaft output without key)
with a friction / compression coupling to
the output load. This is due to the limited
strength of the connection using a keyed
shaft.

R0.4
R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing
method. Please check the conrmation drawing or contact us for dimension tolerances not
shown on the drawing above.

Dimension Table

e 073-1

) *2

ange

4.3

Flange

Coupling

Type I
Type II

A (H7)

Unit: mm
B

F (H7)

Table 074-1

H *1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Max.

(10-4kgm2)

Shaft

Flange

95

95

10

110

125

19.0

39.3

33.0

72

201.5

51

36.2

27.6

110

200

6.5

145

235

19.0

39.3

40.5

79.5

209

51

38.3

29.7

4.3

3.7

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

4.7

motor.

HPGP series

58

60 H7

C0.5

R0.4

CSF-GH Series

E*4

Grease filling port

10

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and
center tapped hole)

4 5

4-D*3

Rubber cap

10-M1624
8H712

20

16
G

60

220 h8

168

65

57
55
13

137

58

168

60 H7

C0.5

R0.4

High-Performance Gearhead for Servomotors

CSG-GH Series

C0.5

80

2302

1
20

High-Performance Gearhead for Servomotors

10

10-M1624
8H712

65

4-18

214

220 h8

Flange Type

CSG-GH Series

23

M6 Hexagon
socket head bolt

Rubber cap

214

4-18

High-Performance Gearhead for Servomotors

2 locations (symmetrical locations)

12.5

Grease filling port

M6 P=1

High-performance Gear Heads for Servo Motors series

1
20

119.5
65.5
54

CSF-GH series

2-M1020

High-performance Gear Heads for Servo Motors series

65

25

High-performance Gear Heads for Servo Motors series

65

57
55
13

HPG series (Orthogonal Shaft Type)

Flange Type
2302

h
as

Figure 074-1

Unit: mm

mm

HPG series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

re 073-1

High-performance Gear Heads for Servo Motors series

CSG-GH-65 Outline Dimensions

High-performance Gear Heads for Servo Motors series

CSG-GH Gearhead
Gearhead Series
CSG-GH
Series

049

74

Gearheads

CSG-GH Series

Gearheads

High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

NOTES Series
CSG-GH Gearhead

NOTES

75

CSF-GH Gearhead Series

CSF-GH Standard Series


5

Size

Sizes

14, 20, 32, 45, 65

Peak torque

HPG Right Angle

50:1 to 160:1

Zero backlash

High Accuracy

HPG Right Angle

Reduction ratio

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

18Nm to 2630Nm

Repeatability 4 to 10 arc-sec

CONTENTS

Rating Table, Ratcheting Torque, Buckling Torque77


Performance Table 78

High Load Capacity Output Bearing

Torsional Stiffness ... 79

A Cross Roller bearing is integrated with the output


ange to provide high moment stiffness, high load
capacity and precise positioning accuracy.

Outline Dimensions...80-84
Rating Table Denitions, Life, Torque Limits86-87

Easy mounting to a wide variety of servomotors

Torsional Stiffness, Vibration, Efciency..88-89


Product Sizing & Selection. . 90-91

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

Quick Connect coupling

Model Ordering Code

CSF - 20 - 100 - GH - F0 -

Model Name

Size

CSF
Standard

14
20
32
45
65

Reduction Ratio

Model

Output Configuration

GHGearhead

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key
and center tapped hole

50, 80, 100


50, 80, 100, 120, 160
80, 100, 120, 160

Motor Code
Input Configuration
This code represents the motor
mounting configuration. Please
contact us for a unique part number
based on the motor you are using.

Gearhead Construction

Figure 18-1
Mounting pilot

Output Shaft (flange optional)

Shielded bearing

Grease filling port


(2 locations)

Rubber cap
Quick Connect coupling
Input
rotational
direction

Output
rotational
direction

Cross roller bearing

(The figure indicates output shaft type.)

76

Gearheads

Oil seal
Mounting bolt hole

Motor mounting flange

Nm

Nm

Nm

Nm

4.7
6.8
6.8
22
30
35
35
35
66
103
120
120
120
154
273
308
351
351
651
831
831
831

6.9
11
11
34
47
49
49
49
108
167
216
216
216
265
390
500
620
630
1040
1520
1570
1570

18
23
28
56
74
82
87
92
216
304
333
353
372
500
706
755
823
882
2110
2300
2510
2630

35
47
54
98
127
147
147
147
382
568
647
686
686
950
1270
1570
1760
1910
3720
4750
4750
4750

Flange

rpm

kg

kg

8500

0.62

0.50

6500

1.8

1.4

4800

4.6

3.2

3800

13

10

2800

32

24

Ratcheting TorqueCSF-GH
88
110
84

220
350
260
240
220

980
1400
1000
980
980

Buckling TorqueCSF-GH
Size

14

20

32

All Ratios

190

560

2200

CSF-GH Series

32

High-Performance Gearhead for Servomotors

20

CSF-GH Series

50
80
100
120
160

Unit: Nm

14

High-Performance Gearhead for Servomotors

Reduction ratio

Size

CSG-GH Series

Rated torque is based on L10 life of 7,000 hours when input speed is 2000 rpm
Rated torque is based on L10 life of 7,000 hours when input speed is 3000 rpm, input speed for size 65 is 2800 rpm.
Maximum value of average load torque is based on the load torque pattern. Note that exceeding this value may deteriorate the life or durability of the product.
The limit for torque during start and stop cycles.
The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events to ensure
it meets required operating conditions.
*6: Maximum instantaneous input speed.
*7: The mass is for the gearhead only (without input shaft coupling & motor ange). Please contact us for the mass of your specic conguration.
*8: See page 86 for more information on torque ratings.

CSG-GH Series

*1:
*2:
*3:
*4:
*5:

Shaft

45

65

2700
3900
3100
2800
2600

11000
9400
8300
8000

Unit: Nm

45

65

5800

17000

Table 077-2

*1: A
a

CSF-GH Series

Max. Input
Speed *6

Mass *7

High-Performance Gearhead for Servomotors

Limit for
Momentary
Torque *5

CSF-GH Series

65

Limit for
Repeated
Peak Torque *4

High-Performance Gearhead for Servomotors

45

Limit for
Average
Torque *3

High-Performance Gearhead for Servomotors

32

5.4
7.8
7.8
25
34
40
40
40
76
118
137
137
137
176
313
353
402
402
745
951
951
951

Table 077-1

Rated ouput
torque at
3000 rpm *2

High-Performance Gearhead for Servomotors

HPGP Series

Nm

50
80
100
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
80
100
120
160

20

High-Performance Gearhead for Servomotors

Ratio

14

HPG series
CSG-GH series

HPGP Series

Size

Rated ouput
torque at
2000 rpm *1

er

*2: T
se
p
c
M
va

Table 0773

HPG series (Orthogonal Shaft Type)

CSF-GH series

High-Performance Gearhead for Servomotors

Rating Table CSF-GH

HPGP series

High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

050

Gearheads

77

Type II

Type I &II
32
Type III

45

All

65

All

CSF-GH Series

077-2

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

ure

4.4

1.0

10

2.9

2.9

2.9

1.0

2.9

1.0

2.9

1.0

2.9

HPG Right Angle

20

1.5

1.0

1.0

Ncm

kgfcm

Nm

kgfm

Ncm

kgfcm

8.2
6.9
6.6
13
10
9.6
9.1
8.6
20
17
16
16
15
58
46
45
42
41
50
38
37
34
33
123
95
89
85
79
186
166
156
139

0.8
0.7
0.7
1.3
1.0
1.0
0.9
0.9
2.0
1.7
1.7
1.6
1.6
5.9
4.7
4.6
4.3
4.2
5.1
3.9
3.8
3.5
3.4
13
9.7
9.1
8.7
8.1
19
17
16
14

2.9
3.9
4.7
7.8
9.6
12
13
17
12
16
19
23
29
35
44
54
61
79
30
37
45
49
64
74
92
107
123
152
179
200
226
268

0.3
0.4
0.5
0.8
1.0
1.2
1.3
1.7
1.2
1.6
2.0
2.3
3.1
3.6
4.5
5.5
6.2
8.1
3.1
3.8
4.6
5.1
6.6
7.8
9.3
11
13
16
18
20
23
27

5.6
5.1
4.6
11
10
10
9.8
9.6
11
10
10
9.8
9.6
47
42
41
40
40
47
42
41
40
40
120
109
107
105
103
297
289
285
278

0.6
0.5
0.5
1.2
1.0
1.0
1.0
1.0
1.2
1.0
1.0
1.0
1.0
4.8
4.3
4.2
4.1
4.1
4.8
4.3
4.2
4.1
4.1
12
11
11
11
11
30
30
29
28

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values shown in the table
are maximum values.
Figure 078-1

er Accuracy
1 Input angle

er

2 Actual output angle


R

*2: The repeatability is measured by moving to a given theoretical position


seven times, each time approaching from the same direction. The actual
position of the output shaft is measured each time and repeatability is
calculated as the 1/2 of the maximum difference of the seven data points.
Measured values are indicated in angles (arc-sec) prexed with "". The
values in the table are maximum values.

0773

No-load running torque*5

Figure 078-2

er 2

Gear reduction ratio

1
R

*3: Starting torque is the torque value applied to the input side at which the
output rst starts to rotate. The values in the table are maximum values.
Table 078-2

Load

Speed reducer surface temperature

No load
25C

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate. The values in the table are
maximum values.
Note: Never rely on these values as a margin in a system that must hold
an external load. A brake must be used where back driving is not permissible.

Table 078-3

7
X

X
Repeatability = 2

X
2

X
2

Load
Speed reducer surface temperature

No load
25C

*5: No-load running torque is the torque required at the input to operate the
gearhead at a given speed under a no-load condition. The values in the
table are average values.
Table 078-4

Input speed
Load

Speed reducer surface temperature

2000 rpm
No load
25C

HPGP series

arc sec

High-Performance Gearhead for Servomotors

Type I

HPG Right Angle

All

High-Performance Gearhead for Servomotors

14

50
80
100
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
50
80
100
120
160
80
100
120
160

x10-4rad

Backdriving torque*

HPG series

arc min

Starting torque*

High-performance Gear Heads for Servo Motors series

Repeatability*

Accuracy*

CSG-GH series

Ratio

High-performance Gear Heads for Servo Motors series

Flange Type

CSF-GH series

Size

High-performance Gear Heads for Servo Motors series

Table 078-1
2

High-performance Gear Heads for Servo Motors series

077-1

HPG series (Orthogonal Shaft Type)

Performance Table CSF-GH

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

051

78

Gearheads

104Nm/rad
kgfm/arc min
10-4rad
arc min
10-4rad
arc min

Hysteresis LossCSF-GH
Reduction ratio 50: Approx. 5.8X10-4 rad2arc min
Reduction ratio 80 or more: Approx. 2.9X10-4 rad1arc min

CSG-GH Series

* The values in this table are average values. See page 88 for more information about torsional stiffness.

CSF-GH Series

CSG-GH series

High-performance Gear Heads for Servo Motors series

104Nm/rad
kgfm/arc min

Fl

Ou

(Not
Plea

High-performance Gear Heads for Servo Motors series

CSF-GH series

kgfm/arc min

CSF-GH Series

arc min
104Nm/rad

High-Performance Gearhead for Servomotors

Reduction
ratio
K3
80 or
more

arc min
10-4rad

Fl

CSF-GH Series

K2

10-4rad

Only

High-Performance Gearhead for Servomotors

K1

104Nm/rad
kgfm/arc min

65
235
24
843
86

54
16
88
26
98
29
4.4
1.5
11.3
3.9

CSG-GH Series

104Nm/rad
kgfm/arc min

45
76
7.8
275
28
15
4.3
20
6.0
26
7.6
5.2
1.8
15.1
5.2
18
5.4
29
8.5
33
9.7
4.1
1.4
11.1
3.8

High-Performance Gearhead for Servomotors

kgfm/arc min

32
29
3.0
108
11
5.4
1.6
7.8
2.3
9.8
2.9
5.5
1.9
15.7
5.4
6.7
2.0
11
3.2
12
3.7
4.4
1.5
11.6
4.0

CSF-GH Series

Reduction
K3
ratio
50

kgfm

104Nm/rad

20
7.0
0.7
25
2.5
1.3
0.38
1.8
0.52
2.3
0.67
5.2
1.8
15.4
5.3
1.6
0.47
2.5
0.75
2.9
0.85
4.4
1.5
11.3
3.9

High-Performance Gearhead for Servomotors

K2

Nm

Table 079-1

High-Performance Gearhead for Servomotors

K1

kgfm

14
2.0
0.2
6.9
0.7
0.34
0.1
0.47
0.14
0.57
0.17
5.8
2.0
16
5.6
0.47
0.14
0.61
0.18
0.71
0.21
4.1
1.4
12
4.2

HPGP Series

T2

HPGP Series

T1

Nm

High-Performance Gearhead for Servomotors

Size

Symbol

High-performance Gear Heads for Servo Motors series

High-Performance Gearhead for Servomotors

Torsional StiffnessCSF-GH

High-Performance Gearhead for Servomotors

HPG series

High-performance Gear Heads for Servo Motors series

HPGP series

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

Flan

HPG series (Orthogonal Shaft Type)

Typ

Typ

Refer
Dime
partic
*1 M
*2 Th
*3 Ta

052

Gearheads

79

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
Figure 080-1

H
47
Grease filling port

2 locations (symmetrical locations)

600.5

4-D*3

9.5

HPG series

R0.4

G
H
21
20
3

47
Grease filling port

19
A
80

17 H7

55.8
40

56 h7

M3 Hexagon
socket head bolt

Rubber cap

C0.5
C0.5
B

6-M47

R0.4

4-D*3

45

9.5

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)

58
28

21

5
M48

20

16 h7
C0.5

R0.4

CSF-GH series

40

55.8

13

56 h7

25

High-performance Gear Heads for Servo Motors series

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

601

2 locations (symmetrical locations)

M6 P=1

4-5.5

19
A
60

70

CSG-GH series

Flange Type

High-performance Gear Heads for Servo Motors series

6-M47

C0.5

HPG Right Angle

4-5.5

HPG Right Angle

C0.5

45

14 H7

56 h7
55.8
40

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

M3 Hexagon
socket head bolt

Rubber cap

High-performance Gear Heads for Servo Motors series

M6 P=1

600.5

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

Dimension Table
Flange Coupling

A (H7)

Unit: mm
B

F (H7)

Table 080-1

H *1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

(10-4kgm2)

Shaft

Flange

Type I

50

58

58

72

6.0

7.8

21.5

32.5

76

0.07

0.88

0.76

Type II

30

45

6.5

36

54

6.0

7.8

21.5

32.5

76

0.07

0.90

0.78

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.

High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

21
20
3

Unit: mm

Flange Type

HPGP series

CSF-GH-14 Outline Dimensions

079-1

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

053

80

Gearheads

F
High-Performance
Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Grease filling port

2 locations
(symmetrical locations)

M6 P=1

Rubber cap

45

11

4-D*3

11

27 10
26
8

62

Grease filling port

2 locations
(symmetrical locations)

M6 P=1

Rubber cap

05

36
85 h7
84
59
25 h7
C1

R0.4

F
29
A
110

High-Performance Gearhead for Servomotors

27

4-D*3

CSG-GH Series

80
11

42

M612

21 7

11

32

10

High-Performance Gearhead for Servomotors

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)

CSG-GH Series

R0.4

High-Performance Gearhead for Servomotors

C0.5

4-9 6-M610

C0.5

High-Performance Gearhead for Servomotors

85 h7
84
59
24 H7

45

M4 Hexagon
socket head bolt

CSF-GH Series

CSF-GH Series

R0.4

CSF-GH Series

900.56

High-Performance Gearhead for Servomotors

Flange Type

CSG-GH series

2 lo

45

C0.5

C0.5

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

M4 Hexagon
socket head bolt

* Output
dimensions are
the same as
flange type III

HPG series (Orthogonal Shaft Type)

Grease filling port

2 locations
(symmetrical locations)

4-D*3

M6 P=1

Rubber cap

62

10

M3 Hexagon
socket head bolt

CSF-GH Series

28.5

Unit: mm

High-Performance Gearhead for Servomotors

55

HPGP Series

26.5

Flange Type

F
29
A
89

* Output
dimensions are
the same as
flange type III

10

Only
Figure 081-1

19
A
55
89

HPGP Series

Flange Type

HPG series

High-performance Gear Heads for Servo Motors series

CSF-GH-20 Outline Dimensions

HPGP series

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

(No
Ple

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

Dimension Table
Flange

Coupling

Type I

A (H7)

F (H7)

Unit: mm
G

Table 081-1

H *1

Moment of Inertia

Mass (kg) *2

Flan

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Typical

(10-4kgm2)

Shaft

Flange

30

45

36

48

7.0

7.8

23.0

33.0

82.0

0.28

2.3

1.9

Typ

Type II

50

70

10

60

80

8.0

14.6

25.0

32.0

99.0

0.42

2.6

2.2

Typ

Type III

50

80

10

60

100

8.0

14.6

25.0

32.0

99.0

0.42

2.8

2.4

Typ

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.

Refer
Dime
partic
*1 M
*2 Th
*3 Ta
*4 E

Gearheads

81

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

e 081-1

Figure 082-1

mm

Unit: mm

Flange Type

Flange Type

1200.62

12

* Output
dimensions are
the same as
flange type III

Rubber cap

M4 Hexagon
4-D*3 socket head bolt

C0.5

45

HPG Right Angle

22

45

Grease filling port

35
33 13
13

HPG series

HPG Right Angle

14
G

-D*3

M6 P=1

H
105.5
92.5
37
55.5
25

E *4
M4 Hexagon
socket head bolt

Rubber cap

2 locations (symmetrical locations)

M6 P=1

60

F
42
A

32 H7

115 h7
114
84

C0.5
5
C0.5

High-performance Gear Heads for Servo Motors series

C0.5

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

* Output
dimensions are
the same as
flange type III

46

2 locations (symmetrical locations)

35
A
116

83

Grease filling port

High-performance Gear Heads for Servo Motors series

4-D*3

M6 P=1

35
R0.4

4-11

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)

4-D*3

26

82

133

12

16

35 13
13

44

35 8

115 h7
114
84
40 h7

70

CSF-GH Series

C1

R0.4

M1020

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

Dimension Table

Unit: mm

e 081-1

) *2

Flange Coupling

ange

A (H7)

CSF-GH series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

CSG-GH series

6-M812

F (H7)

Table 082-1

Moment of Inertia

Mass (kg) *1

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Max.

(10-4kgm2)

Shaft

Flange

1.9

Type I

50

85

10

58

105

11.0

19.6

28.0

57

133

2.7

6.4

5.0

2.2

Type II

70

95

85

115

16.0

25.8

35.0

67

145.5

2.7

6.6

5.2

2.4

Type III

95

130

115

165

11.0

19.6

36.0

65

141

2.0

7.9

6.5

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

82

Gearheads

High-performance Gear Heads for Servo Motors series

2 locations (symmetrical locations)

H
13

High-performance Gear Heads for Servo Motors series

Rubber cap

M4 Hexagon
socket head bolt

HPG series (Orthogonal Shaft Type)

75

Grease filling port

13

35
A
140

Flange Type

HPGP series

CSF-GH-32 Outline Dimensions

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

53 16
51

58

Rubber cap M6 Hexagon

13

socket head bolt

10
C0.5

C0.5

R0.4

H
51

87
45

25
42

4-14

Grease filling port


2 locations (symmetrical locations)

13

M6 Hexagon
socket head bolt

Rubber cap

High-Performance Gearhead for Servomotors

165

C0.5

10

58

High-Performance Gearhead for Servomotors

82

156
21 53 16
13

C1

R0.4
R0.4

CSF-GH Series

M1020

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

Dimension Table
1

4-D*3

45

70
56

165 h8
163
122
50 h7

44.5 9

14

CSF-GH Series

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and
center tapped hole)

CSG-GH Series

28.5

High-Performance Gearhead for Servomotors

CSG-GH series

R0.4
16-M812

CSG-GH Series

C0.5

F (H7)

Min.

Max.

Max.

Min.

Max.

Min.

Max.

70

110

80

150

14.0

29.4

High-Performance Gearhead for Servomotors

47 H7

122

163

100

165 h8

9
1

A (H7)

E *4

M6 P=1

(Not
Plea

Unit: mm
G

Min.

Max.

31.5

72

CSF-GH Series

High-Performance Gearhead for Servomotors

1702

16

CSF-GH Series

53

High-Performance Gearhead for Servomotors

Flange Type

Type I

45

4-D*3

14.5

16-M812

122

47 H7

163

165 h8

90
1

100

HPG series

2 locations (symmetrical locations)

M6 P=1

62

Grease filling port

98

167

4-14

Unit: mm
H

50

1702

Only
Figure 083-1

HPGP Series

HPGP Series

High-performance Gear Heads for Servo Motors series

Flange Type

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series


High-performance Gear Heads for Servo Motors series

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

Flange Coupling

HPG series (Orthogonal Shaft Type)

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

CSF-GH-45 Outline Dimensions

HPGP series

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

Table 083-1

H *1

Moment of Inertia

Typical

(10-4kgm2)

Shaft

Flange

167

11

17.3

14.3

Mass (kg) *2

Flan

Typ
Type I

70

110

80

150

19.0

41

40.5

77

167

11

17.3

14.3

Typ
Type II

110

130

6.5

145

200

14.0

29.4

31.5

72

176

11

16.7

13.7

Type II

110

130

6.5

145

200

19.0

41

40.5

77

176

11

17.7

14.7

Refer
Dimen
partic
*1 Ma
*2 Th
*3 Ta
*4 E

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

056

Gearheads

83

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.

e 083-1

Figure 084-1

Unit: mm

H
57 25
132
65.5
2 55
13
12.5

2-M1020

Grease filling port

F
220 h8
214
168
60 H7

4-18

M6 Hexagon
socket head bolt

Rubber cap

20

E *4

2 locations (symmetrical locations)

M6 P=1

60

45

4-D*3

HPG series

16

R0.4

10
C0.5

C0.5

B
28.5

R0.4

8-M1624

45

4-D*3

CSG-GH series

2302
65
65

High-performance Gear Heads for Servo Motors series

8-M1624

C0.5

58

214
168
60 H7

10
C0.5

HPG Right Angle

Flange Type

High-Performance Gearhead for Servomotors


220 h8

HPG Right Angle

High-Performance Gearhead for Servomotors

4-18

Rubber cap

23

M6 Hexagon
socket head bolt

High-performance Gear Heads for Servo Motors series

6
2

20

2 locations (symmetrical locations)

Grease filling port


M6 P=1

CSF-GH Series

100

192
35 57 25
13

C1

12.5

85
80

220 h8
214
168
70 h7

62.5

12

20

R0.4
R0.4

M1635

CSF-GH series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

Output shaft shape: J2 (Shaft output without key)


J6 (Shaft output with key and center
tapped hole)

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

Dimension Table

e 083-1

) *2

nge

Flange

Coupling

Type I
Type II

A (H7)

Unit: mm
B

F (H7)

Table 084-1

H *1

Moment of Inertia

Mass (kg) *2

Min.

Max.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Max.

(10-4kgm2)

Shaft

Flange

95

95

10

110

125

19.0

39.3

33.0

72

201.5

51

36.2

27.6

110

200

6.5

145

235

19.0

39.3

40.5

79.5

209

51

38.3

29.7

4.3

4.3

3.7

4.7

ar motor.

High-performance Gear Heads for Servo Motors series

2-M1020

57 25
119.5
55
65.5
54
13
12.5

Refer to the conrmation drawing for detailed dimensions.


Dimensions of typical products are shown. Please contact us for other mounting options if the congurations shown above are not suitable for your
particular motor.
*1 May vary depending on motor interface dimensions.
*2 The mass will vary slightly depending on the ratio and on the inside diameter of the input shaft coupling.
*3 Tapped hole for motor mounting screw.
*4 E dimension is dependent on motor selection.

High-performance Gear Heads for Servo Motors series

58
A
G
225

2302
65
65

HPG series (Orthogonal Shaft Type)

Flange Type

58
A
137
225

mm

HPGP series

CSF-GH-65 Outline Dimensions

High-performance Gear Heads for Servo Motors series

CSF-GH Gearhead
Gearhead Series
CSF-GH
Series

057

84

Gearheads

CSF-GH Series

CSG-GH Series

High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

Gearheads

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

HPGP Series

High-Performance Gearhead for Servomotors

HPGP Series

High-Performance Gearhead for Servomotors

NOTES Series
CSF-GH Gearhead

NOTES

85

High-performance Gear Heads for Servo Motors series

CSG-GH/CSF-GH Gearhead
CSG-GH/CSF-GH
GearheadSeries
Series

HPGP series

Rating Table Denitions


See the corresponding pages of each series for values from the ratings.

Rated torque

Max. momentary torque

Torque at steady state

Peak torque at start/stop

HPG Right Angle

HPG Right Angle

Load torque

Time

Time

Inertia

High-Performance Gearhead for Servomotors

Do not exceed the allowable rating. (calculation formula of the


average input speed: Page 91).
High-Performance Gearhead for Servomotors

Life
Life of the wave generator

CSF-GH Series

The rating indicates the moment of inertia reected to the gear


input.

CSF-GH Series

CSG-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

Wave Generator
rotational speed

HPG series

Start

(Speed cycle)

Abnormal impact torque

Maximum Average Input Speed


Maximum Input Speed

Relative torque rating

The life of a gear is determined by the life of the wave


generator bearing. The life may be calculated by using the
input speed and the output load torque.

17

Table 086-1

Life
Series name

CSF-GH

CSG-GH

L10
L50 (average life)

7,000 hours
35,000 hours

10,000 hours
50,000 hours

* Life is based on the input speed and output load torque from the ratings.

Calculation formula for Rated Lifetime


LhLn

Tr

Tav
3

Graph 086-2

Buckling torque

16

Formula 086-1

Nr
Nav

Load torque (when the rated torque is 1)

High-performance Gear Heads for Servo Motors series

CSG-GH series

High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

CSG-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

The gear may be subjected to momentary peak torques in the


event of a collision or emergency stop. The magnitude and
frequency of occurrence of such peak torques must be kept to a
minimum and they should, under no circumstance, occur during
normal operating cycle. The allowable number of occurrences of
the momentary peak torque may be calculated by using formula
073-1.

Stop

Graph 086-1

Limit for Momentary Torque


(see Graph 086-1)

Steady

In cases where load torque and input speed vary, it is necessary


to calculate an average value of load torque. The table indicates
the limit for average torque. The average torque calculated must
not exceed this limit. (calculation formula: Page 91)

Start

Limit for Average Torque

During acceleration and deceleration the Harmonic Drive gear


experiences a peak torque as a result of the moment of inertia of the
output load. The table indicates the limit for repeated peak torque.

High-Performance Gearhead for Servomotors

Limit for Repeated Peak Torque


(see Graph 086-1)

10
9

Racheting torque

8
7

Life of wave generator (L10)

6
5

Fatigue strength of the exspline

Momentary peak torque

3
2

Repeated peak torque

1
0

Rated torque

10 5

10 6

10 7
10 8
Total number of input rotations

10 9

Table 086-2

Ln
Tr
Nr
Tav
Nav

Life of L10 or L50c


Rated torque
Rated input speed
Average load torque on the output side (calculation formula: Page 91)
Average input speed (calculation formula: Page 91)

036

86

Example of load torque pattern

High-Performance Gearhead for Servomotors

Rated torque indicates allowable continuous load torque at input


speed.

Gearheads

* Lubricant life not taken into consideration in the graph described above.
* Use the graph above as reference values.

10

10

Warning

When the exspline buckles, early failure of the


HarmonicDrive gear may occur.

HPGP series

CSG-GH Series

High-Performance Gearhead for Servomotors

HPG series

High-performance Gear Heads for Servo Motors series

CSG-GH series

"Dedoidal" condition.

CSF-GH Series

* See the corresponding pages of each series for buckling torque values.

Flexspline

High-Performance Gearhead for Servomotors

When a highly excessive torque (16 to 17 times rated torque) is


applied to the output with the input stationary, the exspline may
experience plastic deformation. This is dened as buckling torque.

CSF-GH series

Buckling torque

Circular Spline

High-performance Gear Heads for Servo Motors series

If the number of occurances is exceeded, the Flexspline


may experience a fatigue failure.

Figure 087-1

HPG series (Orthogonal Shaft Type)

Caution

High-Performance Gearhead for Servomotors

HPGP Series

N occurances
Permissible occurances
t sec
Time that impact torque is applied
n rpm
Rotational speed of the wave generator
The exspline bends two times per one revolution of the wave generator.

High-performance Gear Heads for Servo Motors series

Caution

Once ratcheting occurs, the teeth wear excessively


and the ratcheting torque may be lowered.

High-performance Gear Heads for Servo Motors series

1.0104
N
n
2
t
60

CSG-GH Series

Formula 087-1

When ratcheting occurs, the teeth may not be correctly


engaged and become out of alignment as shown in
Figure 087-1. Operating the drive in this condition will
Caution
cause vibration and damage the exspline.

High-Performance Gearhead for Servomotors

Calculation formula

* See the corresponding pages of each series for ratcheting torque values.
* Ratcheting torque is affected by the stiffness of the housing to be used when
installing the circular spline. Contact us for details of the ratcheting torque.

CSF-GH Series

The torque that occurs during a collision must be below the


momentary peak torque (impact torque). The maximum number
of occurrences is given by the equation below.

When excessive torque (8 to 9 times rated torque) is applied


while the gear is in motion, the teeth between the Circular Spline
and Flexspline may not engage properly.
This phenomenon is called ratcheting and the torque at which
this occurs is called ratcheting torque. Ratcheting may cause the
Flexspline to become non-concentric with the Circular Spline.
Operating in this condition may result in shortened life and a
Flexspline fatigue failure.

High-Performance Gearhead for Servomotors

Allowable limit of the bending cycles of the exspline during


rotation of the wave generator while the impact torque is
applied: 1.0 x 104 (cycles)

Ratcheting torque

HPGP Series

HPG Series

HPG Series

The Flexspline is subjected to repeated deections, and its strength


determines the torque capacity of the Harmonic Drive gear. The
values given for Rated Torque at Rated Speed and for the allowable
Repeated Peak Torque are based on an innite fatigue
life for the Flexspline.
The torque that occurs during a collision must be below the
momentary peak torque (impact torque). The maximum number of
occurrences is given by the equation below.

High-Performance Gearhead for Servomotors

Strength of exspline

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Torque Limits

High-performance Gear Heads for Servo Motors series

CSG-GH/CSF-GH Gearhead
CSG-GH/CSF-GH
Gearhead Series
Series

037

Gearheads

87

High-performance Gear Heads for Servo Motors series

CSG-GH/CSF-GH Gearhead
CSG-GH/CSF-GH
GearheadSeries
Series

Torque - torsion angle diagram

Hysteresis loss
T0

CSF-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

B
0
B'

T0

K3

K2

When the applied torque is between T1 and T2, the torsion


angle L2 is calculated as follows:
When the load torque is TL2=50 Nm
L2 1(TL2T1)/K2
4.410-4 (506)/11.0104
4.410-4 40.010-5
8.410-4 rad2.89 arc min

Backlash

When a bidirectional load is applied, the total torsion angle will


be 2 x LX plus hysteresis loss.
* The torsion angle calculation is for the gear component set only and does
not include any torsional windup of the output shaft.

Figure 088-2

Torsion angle

When the applied torque is greater than T2, the torsion


angle L3 is calculated as follows:
When the load torque is TL3=178 Nm
L3 12(TL3T2)/K3
4.410-4 11.610-4(178108)/12.0104
4.410-4 11.610-45.810-4
2.1810-3 rad7.5 arc min

Torque

A'

When the applied torque is T1 or less, the torsion angle L1


is calculated as follows:
When the load torque TL1=6.0 Nm
L1 TL1/K1
6.0/6.7104
9.010-5 rad0.31 arc min

Gearheads

Spring constant diagram

The torsion angle () is calculated here using CSG-32-100-GH


as an example.
T1 = 29 Nm
T2 = 108 Nm
K1 = 6.7 x 104 Nm/rad
K2 = 6.7 x 104 Nm/rad
K3 = 6.7 x 104 Nm/rad
1=4.4 x 10-4 rad
2=11.6 x 10-4 rad
High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

Example for calculating the torsion angle

Figure 088-1

HPG Right Angle

Torsion angle

See the corresponding pages of each series for values of the


spring constants (K1, K2, K3) and the torque-torsional angles
(T1, T2, - 1, 2).

038

88

See the appropriate page for each model series for the
hysteresis loss value.

K1 The spring constant when the torque changes from [zero] to [T1]
K2 The spring constant when the torque changes from [T1] to [T2]
K3 The spring constant when the torque changes from [T2] to [T3]

High-Performance Gearhead for Servomotors

CSG-GH series

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-performance Gear Heads for Servo Motors series

CSF-GH Series

High-Performance Gearhead for Servomotors

CSG-GH Series

High-Performance Gearhead for Servomotors

HPG series

High-performance Gear Heads for Servo Motors series

Fixing the input side (wave generator) and applying torque to the
output side (exspline) generates torsion almost proportional to
the torque on the output side. Figure 088-1 shows the torsional
angle at the output side when the torque applied on the output
side starts from zero, increases up to +T0 and decreases down to
T0. This is called the Torque torsion angle diagram, which
normally draws a loop of 0 A B A B A. The slope
described in the Torque torsion angle diagram is represented
as the spring constant for the stiffness of the HarmonicDrive
gear (unit: Nm/rad).
As shown in Figure 074-2, this Torque torsional angle diagram
is divided into 3 regions, and the spring constants in the area are
represented by K1, K2 and K3.

As shown in Figure 088-1, when the applied torque is increased to


the rated torque and is brought back to [zero], the torsional angle
does not return exactly back to the zero point This small difference
(B B') is called hysteresis loss.

High-Performance Gearhead for Servomotors

Stiffness

Hysteresis loss

HPG Right Angle

Stiffness and backlash of the drive system greatly affects the


performance of the servo system. Please perform a detailed
review of these items before designing your equipment and
selecting a model number.

High-Performance Gearhead for Servomotors

HPGP series

Torsional Stiffness

K1

0
T1

T2

Torque

Hysteresis loss is primarily caused by internal friction. It is a very


small value and will vary roughly in proportion to the applied load.
Because HarmonicDrive gearheads have zero backlash, the only
true backlash is due to the clearance in the Oldham coupling, a
self-aligning mechanism used on the wave generator. Since the
Oldham coupling is used on the input, the backlash measured at
the output is extremely small (arc-seconds) since it is divided by
the gear reduction ratio.

HPGP series

Nm/rad See pages of each series.


kgm2

CSG-GH series

CSG-GH Series

CSF-GH series

High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

CSF-GH Series

The efciency will vary depending on the following factors:


Reduction ratio
Input speed
Load torque
Temperature
Lubrication condition (Type of lubricant and the quantity)

High-Performance Gearhead for Servomotors

Efciency

High-Performance Gearhead for Servomotors

The resonant frequency is generated at an input speed of 450 rpm.

CSG-GH Series

15
N = 60 = 450 rpm
2

High-Performance Gearhead for Servomotors

Formula 089-1

CSF-GH Series

Load inertia

High-performance Gear Heads for Servo Motors series

HPGP Series

Spring constant of the HarmonicDrive gear

Table 089-1

Hz

High-Performance Gearhead for Servomotors

The resonant frequency of the


system

K
J

HPG series

1
2

High-performance Gear Heads for Servo Motors series

Formula variables

f=

Formula 089-2

High-performance Gear Heads for Servo Motors series

If the resonant frequency of the entire system, including the


HarmonicDrive gear, is F=15 Hz, then the input speed (N) which
would generate that frequency could be calculated with the formula
below.

How to the calculate resonant frequency of the


system

High-performance Gear Heads for Servo Motors series

The primary component of the transmission error occurs twice per


input revolution of the input. Therefore, the frequency generated by
the transmission error is 2x the input frequency (rev / sec).

High-Performance Gearhead for Servomotors

HPG Series

HPG Series

The primary frequency of the transmission error of the


HarmonicDrive gear may rarely cause a vibration of the load
inertia. This can occur when the driving frequency of the servo
system including the HarmonicDrive gear is at, or close to the
resonant frequency of the system. Refer to the design guide of each
series.

HPGP Series

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Vibration

High-Performance Gearhead for Servomotors

CSG-GH/CSF-GH Gearhead
Gearhead Series
CSG-GH/CSF-GH
Series

039

Gearheads

89

High-performance Gear Heads for Servo Motors series

CSG-GH/CSF-GH Gearhead
CSG-GH/CSF-GH
GearheadSeries
Series

Tn

Load torque

T4

n3

t4

tn

nn

CSF-GH Series

n1

T3

t3

n4

* n1, n2 and nn indicate the average values.

CSF-GH Series

t2

n2

High-Performance Gearhead for Servomotors

t1

Time
High-Performance Gearhead for Servomotors

Output rotational
speed

CSG-GH Series

High-Performance Gearhead for Servomotors

CSF-GH Series

High-Performance Gearhead for Servomotors

CSG-GH series

High-performance Gear Heads for Servo Motors series

HPG series (Orthogonal Shaft Type)

High-performance Gear Heads for Servo Motors series

CSF-GH series

High-performance Gear Heads for Servo Motors series

CSG-GH Series

High-Performance Gearhead for Servomotors

T1

T2

CSF-GH Series

HPG Right Angle

3 n
1 t1 |T1 |3+n2 t2 |T2 |3+nn tn |Tn |3
Tav =



n1 t1 +n2 t2 +nn tn

Time

Obtain the value of each load torque pattern.


Load torque
Tn (Nm)
Time
tn (sec)
Output rotational speed
nn (rpm)
<Normal operation pattern>
Starting
Steady operation
Stopping (slowing)
Idle
<Maximum rotational speed>
Max. output speed
Max. input rotational speed
(Restricted by motors)
<Impact torque>
When impact torque is applied
<Required life>

T1, t1, n1
T2, t2, n2
T3, t3, n3
T4, t4, n4
no max
ni max

Ts, ts, ns
L10 = L (hours)

Calculate the average output


speed: no av (rpm)

(See the ratings of each series).


Gearheads

ni max
R
no max

Obtain the reduction ratio (R).


A limit is placed on ni max by
motors.
Calculate the average input rotational
speed from the average output
rotational speed (no av) and the
reduction ratio (R): ni av (rpm)

ni av = no avR

Calculate the maximum input


rotational speed from the max. output
rotational speed (no max) and the
reduction ratio (R): ni max (rpm)

ni max = no maxR

Check whether the preliminary


model number satises the
following condition from the
ratings.

Ni av

Limit for average speed (rpm)

Ni max Limit for maximum speed (rpm)

NG

OK
Check whether T1 and T3 are equal to or less than the repeated peak
torque specication.

NG

OK
Check whether Ts is equal to or less than the the momentary peak
torque specication.

NG

OK
Calculate (Ns) the allowable
number of rotations during
impact torque.

104

NS =
NS 1.0104

nS R
2t
60

NG

OK
Calculate the lifetime.

) (

Tr 3
nr
L10 = 7000 (hours)
ni av
Tav

Check whether the calculated lifetime is equal to or more than the life
of the wave generator (see Page 086).

OK
The model number is conrmed.

040

n1 t1 +n2 t2 +nn tn
no av =

t1 + t2 + tn

NG

Review the operation conditions and model number

Checking the load torque pattern

Review the load torque pattern. Check the specications shown


in the gure below.
+

High-Performance Gearhead for Servomotors

Calculate the average load torque applied on the output side from the
load torque pattern: Tav (Nm).

Make a preliminary model selection with the following conditions.


Tav Limit for average torque torque

Graph 090-1

90

High-Performance Gearhead for Servomotors

HPG series

(Note) If HarmonicDrive CSG-GH series is installed with the


output shaft facing downward (motor faces upward) and
continuously operated in one direction under the constant load
state, lubrication failure may occur. In this case, please contact
us for details.

Flowchart for selecting a size

Please use the owchart shown below for selecting a size.


Operating conditions must not exceed the performance
ratings.

HPG Right Angle

High-performance Gear Heads for Servo Motors series

In general, a servo system rarely operates at a continuous load


and speed. The input rotational speed, load torque change and
comparatively large torque are applied at start and stop.
Unexpected impact torque may be applied.
These uctuating load torques should be converted to the
average load torque when selecting a model number.
As an accurate cross roller bearing is built in the direct external
load support (output ange), the maximum moment load, life of
the cross roller bearing and the static safety coefcient should
also be checked.

High-Performance Gearhead for Servomotors

HPGP series

Product Sizing & Selection

High-performance Gear Heads for Servo Motors series

HPGP series

L10 = 7000 (hours)

High-performance Gear Heads for Servo Motors series

Make a preliminary model selection with the following conditions. Tav = 319 Nm 620 Nm
(Limit for average torque for model number CSF-45-120-GH: See the ratings on Page 77.)
Thus, CSF-45-120-GH is tentatively selected.

OK
Check whether T1 and T3 are equal to or less
than the repeated peak torque specication.

T1 = 400 Nm 823 Nm (Limit of repeated peak torque of size 45)


T3 = 200 Nm 823 Nm (Limit of repeated peak torque of size 45)

NG

Check whether Ts is equal to or less than the


momentary peak torque specication.

NG

Ts = 500 Nm 1760 Nm (Limit for momentary torque of size 45)

OK
Calculate the allowable number (Ns) rotation during impact
torque and conrm 1.0104

104

NS = = 1190 1.0104
14 rpm120
20.15 sec
60

NG

OK

) (

402 Nm 3
2000 rpm
L10 = 7000 (hours)
319 Nm
1440 rpm

Calculate the lifetime.

Check whether the calculated life is equal to or more than the life of the wave generator (see Page 86).
L10 =19,457 hours 7000 (life of the wave generator: L10)

OK

NG

Review the operation conditions and model number

OK

CSG-GH series

NG

CSF-GH series

Ni av = 1440 rpm 3000 rpm (Max average input speed of size 45)
Ni max = 1680 rpm 3800 rpm (Max input speed of size 45)

High-performance Gear Heads for Servo Motors series

ni max = 14 rpm120 = 1680 rpm

CSF-GH Series

Check whether the preliminary selected model


number satises the following condition from the
ratings.

CSG-GH Series

ni av = 12 rpm120 = 1440 rpm

Calculate the maximum input rotational speed from the


maximum output rotational speed (no max) and the
reduction ratio (R): ni max (rpm)

HPG series (Orthogonal Shaft Type)

1800 rpm
= 128.6 120
14 rpm

Calculate the average input rotational speed from the


average output rotational speed (no av) and the reduction
ratio (R): ni av (rpm)

High-Performance Gearhead for Servomotors

Obtain the reduction ratio (R).

High-Performance Gearhead for Servomotors

7 rpm0.3 sec+14 rpm3 sec+7 rpm0.4 sec


no av = = 12 rpm
0.3 sec + 3 sec + 0.4 sec + 0.2 sec

Calculate the average output rotational speed: no av (rpm)

CSG-GH Series

7 rpm0.3 sec+14 rpm3 sec+7 rpm0.4 sec

High-Performance Gearhead for Servomotors

7 rpm0.3 sec|400Nm|3+14 rpm3 sec|320Nm|3+7 rpm0.4 sec|200Nm|3

CSF-GH Series

3
Tav =

HPG series

Calculate the average load torque applied on the output side of the Harmonic Drive gear from the load torque pattern: Tav (Nm).

High-Performance Gearhead for Servomotors

<Required life>

Ts = 500 Nm, ts = 0.15 sec,


ns = 14 rpm

High-performance Gear Heads for Servo Motors series

n1 = 7 rpm
n2 = 14 rpm
n3 = 7 rpm
n4 = 0 rpm

<Impact torque>
When impact torque is applied

no max = 14 rpm
ni max = 1800 rpm

High-performance Gear Heads for Servo Motors series

t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 0.2 sec,

HPGP Series

HPG Series

HPG Series

<Normal operation pattern>


Starting
T1 = 400 Nm,
Steady operation
T2 = 320 Nm,
Stopping (slowing)
T3 = 200 Nm,
Idle
T4 = 0 Nm,

<Maximum rotational speed>


Max. output speed
Max. input speed
(Restricted by motors)

HPGP Series

High-Performance Gearhead for Servomotors

High-Performance Gearhead for Servomotors

Value of each load torque pattern.


Load torque
TNm
n
Time
tsec
n
Output speed
nrpm
n

High-Performance Gearhead for Servomotors

Example of model number selection

High-Performance Gearhead for Servomotors

CSG-GH/CSF-GH Gearhead
CSG-GH/CSF-GH
Gearhead Series
Series

The selection of model number CSF-45-120-GH is conrmed from the above calculations.

041

Gearheads

91

NOTES
NOTES

92

Gearheads

Planetary Gear Units


HPF Series - Hollow Shaft
HPG Series - Input Shaft

Gearheads

93

HPF Hollow Shaft Gear Unit

HPF Hollow Shaft Gear Unit


2

Size

Sizes

25, 32

Peak torque

Size 25: 100Nm, Size 32: 220Nm

Reduction ratio
11:1

Low backlash

Standard: <3 arc-min Low Backlash for Life

Innovative ring gear automatically adjusts for backlash, ensuring


consistent, low backlash for the life of the gearhead. The ring
gear design automatically provides the optimum backlash in the
planetary gear train and maintains the same low backlash for the
life of the gearhead.

High Load Capacity Output Bearing


A Cross Roller bearing is integrated with the output ange to
provide high moment stiffness, high load capacity and precise
positioning accuracy.
Based on Harmonic Planetary gearhead design concept, the
hollow shaft planetary features the same superior performance
and specications as the HPG line. The large hollow shaft allows
cables, pipes, or shafts to pass directly through the axis of
rotation, simplifying the design and improving reliability.

CONTENTS

Rating Table, Performance 95


Backlash and Torsional Stiffness 96
Outline Dimensions97
Product Sizing & Selection98-99

HPF Series

Model Name

HPF

Hollow Shaft

Size
25
32

Design Revision

Reduction Ratio

11

Output Configuration
F0: Flange output

Input Configuration

Options
None Standard item
SP Special specification

U1: Hollow shaft

Gearhead Construction

Output
rotational
direction

Angular bearing

HPG Series

Input side oil seal

Input Shaft Gear Unit

Input Shaft Gear Unit

HPG Series

Output side oil seal

Mounting bolt hole

HPG Series

Mounting pilot

Cross roller bearing

HPG Series

Input Shaft Gear Unit

Figure 094-1

Input Shaft Gear Unit

Hollow Shaft Gear Unit

HPF Series

HPF Series

Hollow Shaft Gear Unit

HPF - 25 A - 11 - F0 U1 - SP1

Hollow Shaft Gear Unit

Size 32: 30mm

HPF Series

Size 25: 25mm

Hollow Shaft Gear Unit

Inside diameter of the hollow shaft

Input rotational direction

Input flange
Pulley can be connected
Output flange

94

Gearheads

Unit Type

Hollow
ShaftShaft
GearGear
Unit HPF
HPF
Hollow
Unit

Rating Table

HPF series (Hollow Shaft Type)

The HPF hollow shaft planetary gear features a large hollow shaft that allows cables, shafts, ball screws or lasers to pass directly through
the axis of rotation.

HPG series (Input Shaft Type)

Unit Type

Size

Ratio

Rated Torque
at 2000 rpm *1

Limit for Repeated


Peak Torque *3

Rated Torque
at 3000 rpm *2

Nm

Nm

Nm

Limit for
Momentary
Torque *4

Max.
Average
Input Speed *5

Max. Input
Speed *6

Input
Moment of Inertia

rpm

rpm

10-4kgm2

kg

Nm

Table 095-1

Mass

25

11

48

21

100

170

3000

5600

1.63

3.8

32

11

100

44

220

450

3000

4800

3.84

7.2

*1:
*2:
*3:
*4:

Rated torque is based on L10 life of 20,000 hours when input speed is 2000 rpm
Rated torque is based on L10 life of 20,000 hours when input speed is 3000 rpm
The limit for torque during start and stop cycles.
The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events
to ensure it meets required operating conditions.
*5: Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of
a motion prole. The actual limit for average input speed depends on the operating environment.
*6: Maximum instantaneous input speed.

To

With
outp
torqu
torqu
(1)
Coun
Cloc
A loo
The
calcu
stiffn
This
of th
torqu

Performance Table
Table 095-2

Accuracy *1
arc min
10-4rad

Repeatability *2
arc sec

Starting torque *3
Ncm
kgfcm

Backdriving torque *4
Nm
kgfm

No-load running torque *5


Ncm
kgfcm

Size

Reduction
ratio

25

11

11.6

15

59

6.0

6.5

0.66

78

8.0

32

11

11.6

15

75

7.7

8.3

0.85

105

10.7

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values in the table are
maximum values.
Figure 095-1
er Accuracy
1 Input angle
2 Actual output angle
R

Figure 095-2

Table 095-3

Load
HPF speed reducer surface temperature

No load
25C

Table 095-4

X
2

*3: Starting torque is the torque value applied to the input side at which the
output rst starts to rotate. The values in the table are maximum values.

Note: Never rely on these values as a margin in a system that must hold
an external load. A brake must be used where back driving is not permissible.

Repeatability =

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate.The values in the table are maximum
values.

X
2

X
2

Load
HPF speed reducer surface temperature

Hollow Shaft Gear Unit

*2: The repeatability is measured by moving to a given theoretical position


seven times, each time approaching from the same direction. The actual
position of the output shaft is measured each time and repeatability is
calculated as the 1/2 of the maximum difference of the seven data points.
Measured values are indicated in angles (arc-sec) prexed with "". The
values in the table are maximum values.

HPF Series

Gear reduction ratio

er 2

Hollow Shaft Gear Unit

er

Ca

The
one s

HPF Series

No load
25C

*5: No-load running torque is the torque required at the input to operate the
gearhead at a given speed under a no-load condition. The values in the
table are average values.

Table 095-5

Input speed
Load
HPF speed reducer surface temperature

3000 rpm
No load
25C

192

Gearheads

95

Unit Type

Hollow
ShaftShaft
GearGear
Unit HPF
HPF
Hollow
Unit

Backlash and Torsional Stiffness


Torsion angle at TR X 0.15

Backlash

Reduction Ratio

10-4rad

arc min

10-4rad

kgfm/arc min

11

3.0

8.7

2.0

5.8

1.7

570

32

11

3.0

8.7

1.7

4.9

3.5

1173

Backlash (Hysteresis Loss)

See Fig. 096-1,


Table 096-1

T
TL

Output torque x 0.15 torque


(=TRX0.15)

See Fig. 096-1

Torsional stiffness

See Fig. 096-1,


Table 096-1

A/B

HPG Series

te the
n the

e 095-5

B
D
TR: Rated output torque
A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

Input Shaft Gear Unit

TR0.15

Torque

Hysteresis loss
= Backlash

Input Shaft Gear Unit

Total torsion angle


Torsion angle on one side
at output torque x 0.15 torque
Load torque

HPG Series

e 095-4

HPF Series

Hollow Shaft Gear Unit

HPF Series

imum

Hollow Shaft Gear Unit

e 095-3

(3)

Input Shaft Gear Unit

h the
lues.

TTL
A
B

TR

(4)

HPG Series

Hollow Shaft Gear Unit

Calculation formula

-TR0.15

HPF Series

Formula 096-1

-TR

(2)

Hollow Shaft Gear Unit

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.

(1) (5)

HPF Series

Calculation of total torsion angle

e 095-1

Torsion angle

Input Shaft Gear Unit

Figure 096-1

Torque-torsion angle diagram

HPG Series

The vertical distance between points (2) & (4) in Fig. 096-1 is called
a hysteresis loss. The hysteresis loss between Clockwise load
torque TR and Counter Clockwise load torque -TR is dened as
the backlash of the HPF series. The backlash of the HPF series is
less than 3 arc-min (1 arc-min or less is also available.).

e 095-2

ue *5
m

100Nm/rad

25

With the input of the gear locked in place, a torque applied to the
output ange will torsionally deect in proportion to the applied
torque. We generate a torsional stiffness curve by slowly applying
torque to the output in the following sequence:
(1) Clockwise torque to TR, (2) Return to Zero, (3)
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
Clockwise torque to TR.
A loop of (1) > (2) > (3) > (4) > (5) will be drawn as in Fig. 096-1.
The torsional stiffness in the region from "0.15 x TR" to "TR" is
calculated using the average value of this slope. The torsional
stiffness in the region from "zero torque" to "0.15 x TR" is lower.
This is caused by the small amount of backlash plus engagement
of the mating parts and loading of the planet gears under the initial
torque applied.

ed of

A/B

arc min

Torsional stiffness curve

ents

Torsional stiffness

Unit Type

Size

e 095-1

HPG series (Input Shaft Type)

HPF Hollow Shaft Unit

HPF series (Hollow Shaft Type)

Table 096-1

ugh

193

96

Gearheads

Unit Type

Hollow
ShaftShaft
GearGear
Unit HPF
HPF
Hollow
Unit

Si

HPF series (Hollow Shaft Type)

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
For the specications of the input side bearing of the hollow shaft gear unit, refer to page 133.

11

Pe

3.9

HPF-25 Outline Dimensions

Re

Figure 097-1

Sin

6-M45.5

OutputLow speed side

Up

(Use caution regarding bolt


length and interference)

Input
High speed side

Lo

St
Lo

55 h8
77
94
117.6
118 h7

Hollow shaft ID

15

54

Inn
co
ge
the
for

45

1.7

136
115 h7
114
84
44 H7
25

7
7

12-4.5

127

Unit Type

Unit: mm

C
0.5

Hi

5.5

4.5

A
to
pr

44H7 Tolerance range

*1

6-M36
115h7 Tolerance range

12-M48

9.5
32.8

For mounting output load

118h7 Tolerance range

12.5 15 12.4 25.4 7


105.1

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above.
*1: The inside diameter of the hollow shaft rotates with the input shaft (high speed). Use these holes for installing a sleeve which rotates with the output side.
(These holes are not for mounting the load).

Input side
High speed side

(Use caution regarding bolt


length and interference)

Hollow Shaft Gear Unit

6-M46

Output side
Low speed side

Mod

HPF Series

157

12-5.5

HPF Series

Figure 097-2

Unit: mm

Hollow Shaft Gear Unit

HPF-32 Outline Dimensions

00

147 h7

120

146.6

100

60 h8

30

Inside diameter of
the hollow shaft

110

142

167

47 H7

65

143 h7

1
15

HPG series (Input Shaft Type)

HP

Outline Dimensions

50

C
5
0.

47H7 Tolerance range

*1

6-M36
12-M58
(For mounting output load)

143h7 Tolerance range

11.5
38.5

4
4

147h7 Tolerance range

15 17.5 12 34.8 8
125.5

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method. Please check the conrmation drawing or contact us for dimension
tolerances not shown on the drawing above.
*1: The inside diameter of the hollow shaft rotates with the input shaft (high speed). Use these holes for installing a sleeve which rotates with the output side.
(These holes are not for mounting the load).

Gearheads

97

Inp

Ge

Unit Type

Hollow
ShaftShaft
GearGear
Unit HPF
HPF
Hollow
Unit

Product Sizing & Selection

HPF series (Hollow Shaft Type)

To fully utilize the excellent performance of the HPF HarmonicPlanetary gearheads, check your operating conditions and,
using the owchart, select the appropriate size gear for your application.
In general, a servo system rarely operates at a continuous
load and speed. The input speed, load torque change and a
comparatively large torque is applied during start and stop.
Unexpected impact torques may also be applied.

HPG series (Input Shaft Type)

Unit Type

Check your operating conditions against the following load


torque pattern and select a suitable size based on the
owchart shown on the right. Also check the life and static
safety coefcient of the cross roller bearing and input side
main bearing (input shaft type only).

Review the load torque pattern. Check the specications shown in


the gure below.
Graph 098-1

T1

Time

T4
T3

OK

ni max=no max R

Calculate the average input speed (ni av) from the average output
speed (no av) and the reduction ratio (R): ni av = no avR Max.
average input speed (nr).

n3
n4

Time

HPF Series

OK

Check whether the maximum input speed is equal to or less than


the values in the rating table.
ni max maximum input speed (rpm)
OK

Check whether T1 and T3 are within peak torques (Nm) on start


and stop in the rating table.

no max n1 to nn
ni max n1R to nnR
R: Reduction ratio

<Impact torque>
When impact torque is applied

Ts

<Required life>

190

Gearheads

L10 = L (hours)

Check whether TS is equal to or less than the momentary max.


torque (Nm) value from the ratings.

NG

NG

Calculate the lifetime and check whether it meets the


specication requirement.
Tr: Output torque
nr: Max. average input speed
10/3

Tr
nr
L1020,000
(Hour)
Tav
ni av
OK

The model number is conrmed.

Input Shaft Gear Unit

Input Shaft Gear Unit

OK

HPG Series

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational speed
(Restricted by motors)

NG

OK

HPG Series

T1, t1, n1
T2, t2, n2
T3, t3, n3
T4, t4, n4

Input Shaft Gear Unit

HPG Series

<Normal operation pattern>


Starting
Steady operation
Stopping (slowing)
Idle

HPG Series

Input Shaft Gear Unit

Obtain the value of each load torque pattern.


Load torque
T1 to Tn (Nm)
Time
t1 to tn (sec)
Output rotational speed
n1 to nn (rpm)

NG

NG

Review the operation conditions, size and reduction ratio.

t4

n2
n1

(A limit is placed on ni max by motors.)


Calculate the maximum input speed (ni max) from the maximum
output speed (no max) and the reduction ratio (R).

Hollow Shaft Gear Unit

t3

HPF Series

t2

ni max
no max

Hollow Shaft Gear Unit

t1

NG

Determine the reduction ratio (R) based on the maximum output


rotational speed (no max) and maximum input rotational speed (ni
max).

T2

Load torque
Output rotational
speed

Hollow Shaft Gear Unit

HPF Series

Hollow Shaft Gear Unit

Make a preliminary model selection with the following


condition: Tav Average load torque (Refer to rating table).

Refer to the Caution note below.

Checking the load torque pattern

HPF Series

Calculate the average load torque applied on the output side


from the load torque pattern: Tav (Nm).

Calculate the average output speed based on the load torque


pattern: no av (rpm)

98

Flowchart for selecting a size


Please use the owchart shown below for selecting a size.
Operating conditions must not exceed the performance
ratings.

Caution
If the expected operation will result in conditions where;
i) Actual average load torque (Tav) > Permissible maximum value of average load torque or
ii) Actual average input rotational speed (ni av) > Permissible average input rotational speed (nr),
then please check its effect on the speed reducer temperature rise or other factors. Consider
selecting the next larger speed reducer, reduce the operating loads or take other means to
ensure safe use of the gear. Exercise caution especially when the duty cycle is close to
continuous operation.

HPF series (Hollow Shaft Type)

Unit Type

Hollow
Shaft
GearGear
Unit HPF
HPF
Hollow
Shaft
Unit

Example of model number Selection


Value of each load torque pattern.

n1 = 60 rpm
n2 = 120 rpm
n3 = 60 rpm
n4 = 0 rpm

<Impact torque>
When impact torque is applied

Ts = 120 Nm

<Required life>
L10 = 30,000 (hours)

6 0 rpm 0 . 3 s e c 7 0 N m 10/3
1 2 0 r p m 3 s e c 1 8 N m 10/3
6 0 r p m 0 . 4 s e c 3 5 N m 10/3
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec

Calculate the average output speed based on the load torque pattern: no av (rpm)
no av

60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec 0rpm 5sec

0.3sec3sec0.4sec5sec

Make a preliminary model selection with the following conditions. T av = 30.2 Nm 48 Nm. (HPF-25A-11 is tentatively selected based on the average load
torque (see the rating table on page 95) of size 25 and reduction ratio of 11.)

NG

OK

Determine a reduction ratio (R) from the maximum output speed (no max) and maximum input speed (ni max).
5,000 rpm
120 rpm

= 41.7 11

Calculate the maximum input speed (ni max) from the maximum output speed (no max) and reduction ratio (R): ni max = 120 rpm11 = 1,320 rpm

Calculate the average input speed (ni av) from the average output speed (no av) and reduction ratio (R):
ni av = 46.2 rpm11= 508 rpm Max average input speed of size 25 3,000 rpm

NG

OK

NG

OK

Check whether T1 and T3 are within peak torques (Nm) on start and stop in the rating table.
T1 = 70 Nm 100 Nm (Limit for repeated peak torque, size 25)
T3 = 35 Nm 100 Nm (Limit for repeated peak torque, size 25)

NG

OK

Check whether Ts is equal to or less than limit for momentary torque (Nm) in the rating table.
TS = 120 Nm 170 Nm (momentary max. torque of size 25)

NG

OK

Calculate life and check whether the calculated life meets the requirement.
21 Nm
L10 = 20,000
30.2 Nm

10/3

3,000 rpm
508 rpm

35,182 (hours) 30,000 (hours)

OK

NG

Review the operation conditions, size and reduction ratio.

Check whether the maximum input speed is equal to or less than the values specified in the rating table.
ni max = 1,320 rpm 5,600 rpm (maximum input speed of size 25)

Hollow Shaft Gear Unit

10/3

HPF Series

T av

Refer to the Caution note at the bottom of page 98.

Calculate the average load torque applied to the output side based on the load torque pattern: Tav (Nm).

Hollow Shaft Gear Unit

t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 5 sec,

HPF Series

<Normal operation pattern>


Starting
T1 = 70 Nm,
Steady operation
T2 = 18 Nm,
Stopping (slowing)
T3 = 35 Nm,
Idle
T4 = 0 Nm,

no max = 120 rpm


ni max = 5,000 rpm
(Restricted by motors)

Unit Type

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational speed

Tn (Nm)
tn (sec)
nn (rpm)

HPG series (Input Shaft Type)

Load torque
Time
Output rotational speed

The selection of model number HPF-25A-11 is confirmed from the above calculations.

191

Gearheads

99

HPG Input Shaft Gear Unit

HPG Input Shaft

Size

Sizes

11, 14, 20, 32, 50, 65

Peak torque
3.9Nm 2200Nm

Reduction ratio

Figure 097-1

Unit: mm

Single Stage: 3:1 to 9:1, Two Stage: 11:1 to 50:1

High efciency

5.5

Up to 97%

ion regarding bolt


d interference)

Low backlash

Standard: <3 arc-min Optional: <1 arc-min


Low Backlash for Life

Innovative ring gear automatically adjusts for backlash, ensuring


consistent, low backlash for the life of the gearhead. The ring
gear design automatically provides the optimum backlash in
the planetary gear train and maintains the same low backlash
for the life of the gearhead.

High Load Capacity Output Bearing

11

HPG

Input Shaft

14
20
32
50
65

Reduction Ratio
5, 9, 21, 37, 45

3, 5, 11, 15, 21, 33, 45

HPG Series

Backlash
BL1: Backlash
less than 1
arc-min (Sizes
14 to 65)

Gearhead Construction

HPG Series

HPG Series

Input Shaft Gear Unit

caution regarding bolt


h and interference)

Input Shaft Gear Unit

M46

Design Revision

4, 5, 12, 15, 20, 25, 40, 50

BL3: Backlash
less than 3
arc-min

Output Configuration

Input Configuration
U1: Input shaft
(with key; no center
tapped hole)

F0: Flange output


J2: Shaft output without key
J6: Shaft output with key and center
tapped hole (J2, J6 for Size 65 is
also available)

U1: Input shaft


(with key and center
tapped hole)

Angular bearing
Input side oil seal

Input rotational direction


Output rotational direction

Input shaft

sion

Output side oil seal


Cross roller bearing

100

Gearheads

Options

None Standard item


SP Special
specification

Figure 100-1

Mounting pilot
Output flange

U1 - SP1

F0: Flange output


J20: Shaft output without key
J60: Shaft output with key and center
tapped hole

Input Shaft Gear Unit

Size

A - 05 - BL3 - J2

HPG Series

Model Name

Input Shaft Gear Unit

Figure 097-2

Unit: mm

Hollow Shaft Gear Unit

HPF Series

HPG - 20

Rating Table 101


Performance102
Backlash and Torsional Stiffness103
Outline Dimensions..104-107
Product Sizing & Selection...108-109

HPF Series

sion

Hollow Shaft Gear Unit

A Cross Roller bearing is integrated with the output ange


to provide high moment stiffness, high load capacity and
precise positioning accuracy.

CONTENTS

Mounting bolt hole

Unit Type

HPG Input
Input Shaft
Shaft Gear
HPG
Gear Unit
Unit

Rating Table

3.4

37
45
3
5

14

11
15

HPG series (Input Shaft Type)

21
33
45

2.9

6.4

15

3.4
5.9
7.8
9.0
8.8
10
10

13

15

11

20

45

15

45
3
5

11
15
21
33
45
3

16
24
25
29
29
31

98

108
108

4
5

12
15
20
25
40
50

71

195

200

400

270
270
500

340
450

730

1300

850
640
750

100

3000

10000

5000

37

56

3000

6000

4000

124

217

1100

1500

10-4kgm2

0.0087

0.0072

0.0064

0.0063

0.0063
0.0052
0.0050
0.12

3000

6000

225

300

3600

507

650

6000

850

3000

1200

1850

4500

0.80

0.69

0.32

0.31

0.30
0.23
0.18
4.2
2.4
1.8
1.5

2200

1900
2200

4500

2000

3000

0.40
0.30
0.23

3.4
2.2
1.8
1.5

6.7

43
33
32
22
21
16
16

0.26

0.80

0.70

0.90

0.80

2.4

2.0

2.7

2.1

6.3

4.9

6.9

5.3

14

20

32

50

1.3

6.8

58

0.30

11

1.9

9.2

4.3

0.20

0.18

11

5.5

0.24

0.19

18

21

4.4
2500

0.049
0.043

0.44

kg

0.058

0.043

7.4

2000

0.11

0.056

0.049

kg

0.0050

0.057

1.3
657

0.0052

0.067

2.0

3000

0.0058

0.073

0.19

1500
1300

10-4kgm2

0.059

900

1000

800

64

rpm

500

530
600

23

20

rpm

200

97

260

3.9

Nm

60

170

230

45

55

92

15
33

53

150

88

170

11

35

66

21

65*9

9.8

19

33

50

6.0

3.9

8.8

21

32

3.4

2.5

3
5

20

7.8

Mo

Flange

17

14

19

16

7.1
5.4
4.3

65

4.3
44
34

43

33

32

*1: A
m

31
21
21

58

48

16

16

*1: Rated torque is based on L10 life of 20,000 hours at rated input speed.
*2: Maximum value of average load torque is based on the load torque pattern. Note that exceeding this value may deteriorate the life or durability of the product.
*3 The limit for torque during start and stop cycles.
*4: The limit for torque during emergency stops or from external shock loads. Always operate below this value. Calculate the number of permissible events
to ensure it meets required operating conditions.
*5: Maximum average input speed is limited by heat generation in the speed reducer assuming a continuous operating speed or the average input speed of
a motion prole. The actual limit for average input speed depends on the operating environment.
*6: Maximum instantaneous input speed.
*7: Inertia value is for the gearhead only (without input shaft coupling). Please contact us for the inertia of your specic conguration.
*8: The mass is for the gearhead only (without input shaft coupling & motor ange). Please contact us for the mass of your specic conguration.
*9: Flange output is standard for the size 65 gearhead. Shaft type (J2 & J6) is also available.

Input Shaft Gear Unit

11

Nm

5.0

Shaft

*2: T
s
p
c
M
v

HPG Series

21

Nm

Flange

Input Shaft Gear Unit

2.5

Nm

Shaft

HPG Series

Mass *8

Input Moment of Inertia *7

Hollow Shaft Gear Unit

Rated
Torque*1

Max. Input
Speed *6

HPF Series

Ratio

Max. Average
Input Speed*5

Hollow Shaft Gear Unit

Size

Limit for
Momentary
Torque*4

HPF Series

Unit Type

HPF series (Hollow Shaft Type)

Table 101-1

Limit for
Limit for
Average Torque*2 Repeated Peak
Torque*3

198

Gearheads 101

Performance Table

20

32

50

65

11.6

20

11.6

15

11.6

15

8.7

15

15

8.7

8.2

0.84

7.3

0.74

61
39
26
22
20
17
16
146
100
66
57
52
42
41
300
180
110
97
90
74
70
576
517
341
311
282
262
230
219

6.2
4.0
2.6
2.2
2.0
1.7
1.6
15
10
6.8
5.9
5.3
4.3
4.2
31
18
11
9.9
9.2
7.6
7.1
59
53
35
32
29
27
24
22

*1: Accuracy values represent the difference between the theoretical angle and the actual angle of output for any given input. The values in the table are
maximum values.
Figure 102-1
1

er Accuracy
1 Input angle

Input Shaft Gear Unit

Input Shaft Gear Unit

2 Actual output angle

HPG Series

*2: The repeatability is measured by moving to a given theoretical position


seven times, each time approaching from the same direction. The actual
position of the output shaft is measured each time and repeatability is
calculated as the 1/2 of the maximum difference of the seven data points.
Measured values are indicated in angles (arc-sec) prexed with "". The
values in the table are maximum values.

HPG Series

Input Shaft Gear Unit

HPG Series

HPG Series

Input Shaft Gear Unit

er

roduct.

of

Table 102-1

No-load running torque *5


Ncm
kgfcm
8.9
0.91
6.3
0.65
5.2
0.53
4.8
0.49
4.7
0.48
26
2.7
15
1.5
10
1.0

HPF series (Hollow Shaft Type)

14

30

Backdriving torque *4
Nm
kgfm
0.40
0.040
0.68
0.069
1.4
0.14
2.0
0.21
2.4
0.25
0.66
0.067
0.83
0.085
1.8
0.18
2.3
0.23
2.9
0.30
3.8
0.39
4.8
0.49
1.4
0.14
1.7
0.17
3.3
0.34
4.0
0.41
5.1
0.52
7.1
0.72
8.9
0.91
2.8
0.28
3.5
0.35
6.9
0.70
9.1
0.93
12
1.3
17
1.7
21
2.1
5.9
0.60
7.0
0.71
12
1.2
15
1.5
21
2.1
29
3.0
37
3.8
16
1.7
18
1.8
29
3.0
34
3.5
43
4.3
51
5.2
77
7.9
94
9.6

Unit Type

14.5

Starting torque *3
Ncm
kgfcm
7.9
0.81
7.6
0.77
6.8
0.69
5.5
0.57
5.3
0.55
22
2.2
17
1.7
16
1.6
15
13
1.4
1.2
11
1.1
46
4.7
34
3.4
30
3.1
27
2.8
24
2.5
21
2.2
20
2.0
92
9.4
69
7.1
63
6.4
61
6.2
58
6.0
52
5.3
46
4.8
197
20
140
14
110
11
100
10
98
88
8.9
83
8.4
406
41
358
36
243
25
228
23
213
22
202
21
193
20
188
19

HPG series (Input Shaft Type)

Hollow Shaft Gear Unit

11

HPF Series

Model

ge

Repeatability *2
arc sec

Accuracy *1
arc min
10-4rad

Hollow Shaft Gear Unit

Reduction
Ratio
5
9
21
37
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
4
5
12
15
20
25
40
50

HPF Series

e 101-1

Unit Type

HPG Input
Input Shaft
Shaft Gear
HPG
Gear Unit
Unit

Figure 102-2

Reduction ratio

*3: Starting torque is the torque value applied to the input side at which the
output rst starts to rotate. The values in the table are maximum values.
Table 102-2

Load
HPG speed reducer surface temperature

No load
25C

*4: Backdriving torque is the torque value applied to the output side at
which the input rst starts to rotate. The values in the table are
maximum values.

Load
HPG speed reducer surface temperature

7
X

x
Repeatability = 2

Note: Never rely on these values as a margin in a system that must hold
an external load. A brake must be used where back driving is not permissible.

X
2

e r 2

X
2

Table 102-3

No load
25C

*5: No-load running torque is the torque required at the input to operate the
gearhead at a given speed under a no-load condition. The values in the
table are average values.

Table 102-4

Input speed
Load
HPG speed reducer surface temperature

3000 rpm
No load
25C

199

102

Gearheads

Backlash and Torsional Stiffness


Table 103-1

7.3

0.060

20

3.0

8.7

0.065

22

2.2

6.4

0.13

44

2.7

7.9

0.14

47

1.5

4.4

0.50

170

3.0

2.0

5.8

0.55

180

1.3

3.8

1.7
2.0

570
670

3.0

1.7

4.9

2.2

740

1.3

3.8

8.4
11

2800
3700

3.0

1.7

4.9

14

4700

1.3

3.8

30

10000

3.0

1.7

4.9

37

12500

8.7

8.7

8.7

8.7

8.7

Torsional stiffness curve

11

14

20

32

50

65

Calculation of total torsion angle

not available

3
5
9
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
4
5
12
15
20
25
40
50

1.0

1.0

1.0

1.0

1.0

2.9

2.9

2.9

2.9

2.9

Re

1.1

3.2

0.13

44

1.7

4.9

0.14

47

0.6

1.7

0.50

170

1.1

3.2

0.55

180

0.5

1.5

1.7
2.0

570
670

1.0

2.9

2.2

740

0.5

1.5

8.4
11

2800
3700

1.0

2.9

14

4700

0.5

1.5

30

10000

1.0

2.9

37

12500

Re

Figure 103-1

Torsion angle

(1) (5)

-TR0.15

(2)
0

TR

(4)
TR0.15

Torque

Hysteresis loss
= Backlash

Calculation formula

(No
Ple

Torque-torsion angle diagram

Formula 103-1

TTL
A
B

(3)

Total torsion angle

Torsion angle on one side at output torque x 0.15 torque


Load torque

See Fig. 103-1, Table 103-1 to 2

TL

Output torque x 0.15 torque (=TRX0.15)

See Fig. 103-1

A/B Torsional stiffness

HPG

The vertical distance between points (2) & (4) in Fig. 103-1 is called
a hysteresis loss. The hysteresis loss between "Clockwise load
torque TR" and "Counter Clockwise load torque -TR" is dened as
the backlash of the HPG series. The backlash of the HPG series is
less than 3 arc-min (1 arc-min or less for a custom product).

-TR

The method to calculate the total torsion angle (average value) on


one side when the speed reducer applies a load in a no-load state.

A/B

Backlash (Hysteresis loss)

With the input of the gear locked in place, a torque applied to the
output ange will torsionally deect in proportion to the applied
torque. We generate a torsional stiffness curve by slowly applying
torque to the output in the following sequence:
(1) Clockwise torque to TR, (2) Return to Zero, (3)
Counter-Clockwise torque to -TR, (4) Return to Zero and (5) again
Clockwise torque to TR.
A loop of (1) > (2) > (3) > (4) > (5) will be drawn as in Fig. 103-1.
The torsional stiffness in the region from 0.15 x TR to TR is
calculated using the average value of this slope. The torsional
stiffness in the region from zero torque to 0.15 x TR is lower.
This is caused by the small amount of backlash plus engagement
of the mating parts and loading of the planet gears under the initial
torque applied.

kgfm/arc min 100Nm/rad

10-4rad

Input Shaft Gear Unit

3.0

8.7

arc min

HPG Series

3.0

arc min 10-4rad

Input Shaft Gear Unit

65

2.5

Torsional stiffness

50

kgfm/arc min 100Nm/rad

Ratio

32

10-4rad

Size

Hollow Shaft Gear Unit

20

arc min 10-4rad

A/B

Torsion angle on one


side at TR X 0.15

HPF Series

14

5
9
21
37
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
3
5
11
15
21
33
45
4
5
12
15
20
25
40
50

arc min

Backlash

Hollow Shaft Gear Unit

HPG series (Input Shaft Type)

Unit Type

11

Ratio

Torsional stiffness

HPF Series

Size

Torsion angle on one


side at TR X 0.15

Backlash

Only
For t

Table 103-2

Input Shaft Gear Unit - Reduced backlash (BL1) ( 1 arc-min)

HPF series (Hollow Shaft Type)

Input Shaft Gear Unit - Standard backlash (BL3) ( 3 arc-min)

HPG Series

Unit Type

HPG Input
HPG Input
ShaftShaft
Gear Unit

TR: Rated output torque


A/B: Torsional stiffness
D: Torsion on one side at TRX0.15

(No
Ple

See Fig. 103-1, Table 103-1 to 2

200

Gearheads 103

Outline Dimensions
Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
For the specications of the input side bearing refer to page 133.

HPG-11 Outline Dimensions

Figure 104-1

56

Reduction Ratio = 5, 9

27.5

15
2.2

Unit: mm

13.5

16

11

0.5

4
6

10

2 h9

2 h9
4.8

0
-0.1

C0.5

39

C0.5

6 h7

24

40 h7

39.5

5 H7

10

28 h8

18

Unit Type

40

12

ad

3-M46

27

Output ange

20
15

Detail P

Customer's part

4 h9

24

4 h9

4-M3X6
(PCD34

40

4-3.4

M36

C0.5

R0.4

Hollow Shaft Gear Unit

7.5

0
-0.1

29

10 h7
Hollow Shaft Gear Unit

0.4 (Min.0.2)

HPG series (Input Shaft Type)

e 103-2

min)

HPF series (Hollow Shaft Type)

Unit Type

HPG Input
HPG Input
ShaftShaft
Gear Unit

clearance
0.5 or more

Recommended clearance dimension


for customer's part mounted to the
output ange
(Note)
When using a gearhead with an
output ange, it is recommended for
the customer to design clearance
between the part mounted on the
output ange and the housing face
as shown in the gure on the left.
The clearance is needed because
the distance between the output
ange and the oil seal (non-rotating)
is small (min. 0.2mm).

HPF Series

HPF Series

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

Reduction Ratio = 21, 37, 45

Figure 104-2

65
36.5

15
2.2

0.5

4.8

Detail P

29

10 h7

0.4 (Min.0.2)

M36

C0.5

R0.4

0
-0.1

39

28 h8

Output ange
Customer's part

24

27

4-M3X6
(PCD34

4 h9
7.5

6 h7
C0.5

20
15

0
-0.1

15

12

Input Shaft Gear Unit

24

5 H7

39.5

C0.5

HPG Series

4 h9

2 h9
4

10

Input Shaft 40
Gear h7
Unit

3-M46

10 2

HPG Series

Input Shaft Gear Unit

4-3.4

11

2 h9

4
6

18

HPG Series

Input Shaft Gear Unit

HPG Series

que

13.5

25
5

40

re 103-1

Unit: mm

40

alled
load
ed as
ies is

Clearance
0.5 or more

Recommended clearance dimension


for customer's part mounted to the
output ange
(Note)
When using a gearhead with an
output ange, it is recommended for
the customer to design clearance
between the part mounted on the
output ange and the housing face
as shown in the gure on the left.
The clearance is needed because
the distance between the output
ange and the oil seal (non-rotating)
is small (min. 0.2mm).

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

201

104

Gearheads

Unit Type

HPG Input
HPG Input
ShaftShaft
Gear Unit

Outline Dimensions

HPF series (Hollow Shaft Type)

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
For the specications of the input side bearing, refer to page 133.

Only
For t

HPG

HPG-14 Outline Dimensions

Figure 105-1

Unit: mm

99
21

78

2.5

53

Unit Type

60

25

37

1
4 h9

4 h9
59

44

C0.5

18

C0.5

0
9.5 -0.1

40

55.5

56 h7

HPG series (Input Shaft Type)

14 H7

20

30

12 h7

15

M4X8
4-5.5

6-M4x7
37

5 h9

28

0
13 -0.1

40
16 h7

5 h9

25

C0.5

M4x8

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

(No
Plea

HPG
Hollow Shaft Gear Unit

Input Shaft Gear Unit

HPG Series

Input Shaft Gear Unit

13
M4x8

HPG Series

25

5 h9

HPF Series

5 h9

C0.5

6-M6x10

4-9

30

Unit: mm

0
-0.1

C0.5

Figure 105-2

89

24 H7

59

84

85 h7

45

10

25

68

0
1

36

92

16 h7

90

62

25

27
7.5

HPF Series

119

Hollow Shaft Gear Unit

HPG-20 Outline Dimensions

4
8 h9

59
M6x12

25 h7

0
21 -0.2

7 h11

53
42
36

C1

R0.4

(Note) The dimension tolerances that are not specied vary depending on the
manufacturing method. Please check the conrmation drawing or contact us
for dimension tolerances not shown on the drawing above.

202

Gearheads 105

Outline Dimensions
Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
For the specications of the input side bearing, refer to page 133.

HPG-32 Outline Dimensions

e 105-1

Figure 106-1

mm

Unit: mm

13

45
Unit Type

120

171
136
91
59
31

8 h9

0
21 -0.2

90

118

25 h7

38

84

C0.5
M6x12

6-M8x12

98
82
70

C1

R0.4

Hollow Shaft Gear Unit

M10x20

Hollow Shaft Gear Unit

84

12 h9

0
-0.2

35

C0.5

40 h7

8 h11

4-11

32 H7

60

114

115 h7

35

7 h11

3
1

HPG series (Input Shaft Type)

35
12.5

HPF series (Hollow Shaft Type)

Unit Type

HPG Input
HPG Input
ShaftShaft
Gear Unit

HPF Series

HPF Series

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

HPG-50 Outline Dimensions

e 105-2

mm

Figure 106-2

Unit: mm

219.5
166.5

53

170
22.5 22.5

106.5

12

71
7

60

34

1.5

10 h9

16

90

4-14

00

14-M8x12

103

14 h9

8 h11
120

168.5

35 h7

0
-0.2

C0.5

30

50

48

122
47 H7

Input Shaft Gear Unit

C0.5

HPG Series

163

165 h8

Input
Shaft
Gear Unit
22.5x6
=135

HPG Series

22.5x6=135

Input Shaft Gear Unit

HPG Series

HPG Series

Input Shaft Gear Unit

M8X12

82

0
-0.2

50 h7

122

9 h11

70

44.5

C1
M10x20

R0.4

(Note) The dimension tolerances that are not specied vary depending on the
manufacturing method. Please check the conrmation drawing or contact us
for dimension tolerances not shown on the drawing above.

203

106

Gearheads

HPG Input
HPG Input
ShaftShaft
Gear Unit
Unit Type

Outline Dimensions

HPF series (Hollow Shaft Type)

Only primary dimensions are shown in the drawings below. Refer to the conrmation drawing for detailed dimensions.
For the specications of the input side bearing, refer to page 133.

HPG-65 Outline Dimensions


Figure 107-1

Reduction Ratio = 4, 5

254.5
197.5
64
25

16 h9

50 h7

C0.5

C0.5

44

168

60 H7

12

214

220 h8

65

0
-0.2

HPG series (Input Shaft Type)

80
1.5

10 h11

6
2

52

135

Tap for eyebolt

65

117.5

12

220

65

+1
-3

2-M10X20

65

Unit Type

57
230

Unit: mm

4-18

M10X20

6-M16X24

165

22 h9
14 h11

130

168
0
71 -0.2

80 h7

110

M16x35

C1

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

168

80 h7
C1

Input Shaft Gear Unit

HPG Series

0
-0.2

165
130
110

14 h11

M16x35

44
M10X20

Input Shaft Gear Unit

60 H7

C0.5

6-M16X24

22 h9

0
71 -0.2

C0.5

65

16 h9

HPG Series

4-18

168

214

220 h8

12

25

1.5

10 h11

60

80

52

HPF Series

65

134

65

Tap for eyebolt

Hollow Shaft Gear Unit

267.5
187.5

12

135

65

2-M10X20

HPF Series

230

+1
-3

220

324.5
57

50 h7

Reduction Ratio = 12, 15, 20, 25, 40, 50

Hollow Shaft Gear Unit

Figure 107-2

Unit: mm

R0.4

(Note) The dimension tolerances that are not specied vary depending on the manufacturing method.
Please check the conrmation drawing or contact us for dimension tolerances not shown on the drawing above.

204

Gearheads 107

Unit Type

HPG Input
Input Shaft
Shaft Gear
HPG
GearUnit
Unit

Product Sizing & Selection

HPG series (Input Shaft Type)

Checking the load torque pattern


Review the load torque pattern. Check the specications shown in
the gure below.

Calculate the average output speed based on the load torque


pattern: no av (rpm)

T2

Load torque

Time

T4
T3
t3

n2
n1

n3

t4

n4

HPF Series

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational speed
(Restricted by motors)

no max n1 to nn
ni max n1R to nnR
R: Reduction ratio

<Impact torque>
When impact torque is applied

Ts

Calculate the average input speed (ni av) from the average output
speed (no av) and the reduction ratio (R): ni av = no avR Max.
average input speed (nr).

NG

OK

Check whether the maximum input speed is equal to or less than


the values in the rating table.
ni max maximum input speed (rpm)

NG

OK

Check whether T1 and T3 are equal to or less than the limit for
repeated peak torque (Nm) in the rating table.

NG

OK

Check whether TS is equal to or less than the limit for momentary


torque (Nm) in the rating table.

NG

Input Shaft Gear Unit

OK

HPG Series

Input Shaft Gear Unit

T1, t1, n1
T2, t2, n2
T3, t3, n3
T4, t4, n4

HPG Series

Input Shaft Gear Unit

HPG Series

Time

<Normal operation pattern>


Starting
Steady operation
Stopping (slowing)
Idle

<Required life>

ni max
no max

ni max=no max R

Hollow Shaft Gear Unit

t2

Determine the reduction ratio (R) based on the maximum output


speed (no max) and maximum input speed (ni max).

(A limit is placed on ni max by motors.)


Calculate the maximum input speed (ni max) from the maximum
output speed (no max) and the reduction ratio (R).

Hollow Shaft Gear Unit

t1

NG

OK

HPF Series

Output rotational
speed

Select a preliminary model number with the following condition:


Tav Average load torque (See the rating table on page 101)

T1

Obtain the value of each load torque pattern.


Load torque
T1 to Tn (Nm)
Time
t1 to tn (sec)
Output rotational speed
n1 to nn (rpm)

Input Shaft Gear Unit

Calculate the average load torque applied on the output side


from the load torque pattern: Tav (Nm).

Graph 108-1

HPG Series

Flowchart for selecting a size


Please use the owchart shown below for selecting a size.
Operating conditions must not exceed the performance
ratings.

Refer to the Caution note below.

Unit Type

In general, a servo system rarely operates at a continuous load and


speed. The input speed, load torque change and a comparatively
large torque is applied during start and stop. Unexpected impact
torques may also be applied.
Check your operating conditions against the following load torque
pattern and select a suitable size based on the owchart shown on
the right. Also check the life and static safety coefcient of the
cross roller bearing and input side main bearing (input shaft type
only).

L10 = L (hours)

Calculate the lifetime and check whether it meets the


specication requirement.
Tr: Output torque
nr: Max. average input speed
10/3

Tr
nr
L1020,000 (Hour)
Tav
ni av
OK

The model number is conrmed.

NG

Review the operation conditions, size and reduction ratio.

HPF series (Hollow Shaft Type)

To fully utilize the excellent performance of the HPG HarmonicPlanetary gearheads, check your operating conditions and, using the
owchart, select the appropriate size gear for your application.

Caution
If the expected operation will result in conditions where;
i) Actual average load torque (Tav) > Limit for average torque or
ii) Actual average input rotational speed (ni av) > Maximum average input speed (nr),
then please check its effect on the speed reducer temperature rise or other factors. Consider
selecting the next larger speed reducer, reduce the operating loads or take other means to
ensure safe use of the gear. Exercise caution especially when the duty cycle is close to
continuous operation.

196

108

Gearheads

HPF series (Hollow Shaft Type)

Unit Type

HPGInput
Input Shaft Gear
HPG
Gear Unit
Unit

Example of Model Number Selection


Value of each load torque pattern.

n1 = 60 rpm
n2 = 120 rpm
n3 = 60 rpm
n4 = 0 rpm

<Impact torque>
When impact torque is applied

Ts = 180 Nm

<Required lifespan>
L10 = 30,000 (hours)

60rpm 0.3sec 70Nm 10/3


120rpm 3sec 18Nm 10/3
60rpm 0.4sec35Nm 10/3
60rpm 0.3sec 120rpm 3sec 60rpm 0.4sec

Calculate the average output speed based on the load torque pattern: no av (rpm)
60rpm0.3sec 120rpm 3sec 60rpm 0.4sec 0rpm5sec

0.3sec3sec0.4sec5sec

Make a preliminary model selection with the following conditions. T av = 30.2Nm 60Nm. (HPG-20A-33 is tentatively selected based on the average load
torque (see the rating table on page 101) of model No. 20 and reduction ratio of 33.)

NG

OK

Determine a reduction ratio (R) from the maximum output speed (no max) and maximum input speed (ni max).
5,000 rpm
120 rpm

= 41.7 33

Check whether T1 and T3 are equal to or less than the peak torques (Nm) on start and stop in the rating table.
T1 = 70 Nm 100 Nm (Limit for repeated torque, size 20)
T3 = 35 Nm 100 Nm (Limit for repeated torque, size 20)

NG

NG

HPF Series

OK

HPF Series

OK

Check whether the maximum input speed is equal to or less than the values specified in the rating table.
ni max = 3,960 rpm 6,000 rpm (maximum input rotational speed of size 20)

Hollow Shaft Gear Unit

Calculate the average input rotational speed (ni av) from the average output speed (no av) and reduction ratio (R):
ni av = 46.2 rpm33= 1,525 rpm Max. average input speed of size 20 3,000 (rpm)

Hollow Shaft Gear Unit

Calculate the maximum input speed (ni max) from the maximum output speed (no max) and reduction ratio (R): ni max = 120 rpm33 = 3,960 rpm

NG

OK

Check whether Ts is equal to or less than the values of the momentary max. torque (Nm) in the rating table.
TS = 180 Nm 217 Nm (momentary max. torque of size 20)

NG

OK

Calculate life and check whether the calculated life meets the requirement.
29 Nm
L10 = 20,000
30.2 Nm

10/3

3,000 rpm
1,525 rpm

34,543 (hours) 30,000 (hours)

OK

NG

Input Shaft Gear Unit

no av

HPG Series

10/3

Review the operation conditions, size and reduction ratio.

T av

Refer to the Caution note at the bottom of page 108.

Calculate the average load torque applied on the output side based on the load torque pattern: Tav (Nm).

Input Shaft Gear Unit

t1 = 0.3 sec,
t2 = 3 sec,
t3 = 0.4 sec,
t4 = 5 sec,

HPG Series

<Normal operation pattern>


Starting
T1 = 70 Nm,
Steady operation
T2 = 18 Nm,
Stopping (slowing)
T3 = 35 Nm,
Idle
T4 = 0 Nm,

no max = 120 rpm


ni max = 5,000 rpm
(Restricted by motors)

Unit Type

<Maximum rotational speed>


Max. output rotational speed
Max. input rotational speed

Tn (Nm)
tn (sec)
nn (rpm)

HPG series (Input Shaft Type)

Load torque
Time
Output rotational speed

The selection of model number HPG-20A-33 is confirmed from the above calculations.

197

Gearheads 109

NOTES

Input Bearing Specifications and Checking Procedure


Check the maximum load and life of the bearing on the input side if the reducer is an HPG input shaft unit or an HPF hollow
shaft unit.

Checking procedure

HPG

HPF

(1) Checking maximum load


Calculate:
Maximum load moment load (Mi max)
Maximum load axial load (Fai max)
Maximum load radial load (Fri max)

Maximum load moment load (Mi max) Permissible moment load (Mc)
Maximum load axial load (Fai max) Permissible axial load (Fac)
Maximum load radial load (Fri max) Permissible radial load (Frc)

Technical Information / Handling Explanation

Technical Data

NOTES

(2) Checking the life


Calculate:
Average moment load (Mi av)
Average axial load (Fai av)
Average input speed (Ni av)

Calculate the life and check it.

Specication of input shaft bearing


The specication of the input side main bearing of the input shaft unit is shown below.
HPG

Specification of input shaft bearing


Size

Table 133-1

Basic rated load

Basic dynamic rated load Cr

Basic static rated load Cor

kgf

kgf

11

2700

275

1270

129
320

14

5800

590

3150

20

9700

990

5600

570

32

22500

2300

14800

1510

50

35500

3600

25100

2560

65

51000

5200

39500

4050
Table 133-2

Size

Allowable moment load Mc

Allowable axial load Fac *1

Nm

kgfm

kgf

kgf

11

0.16

0.016

245

25

20.6

2.1

14

6.3

0.64

657

67

500

51

20

13.5

1.38

1206

123

902

92

32

44.4

4.53

3285

335

1970

201

50

96.9

9.88

5540

565

3226

329

65

210

21.4

8600

878

5267

537

HPF

Specification of input shaft bearing

Technical Information / Handling Explanation

Size

110

Allowable radial load Frc *2

Basic dynamic rated load Cr

Basic rated load

Table 133-3

Basic static rated load Cor

kgf

kgf

25

14500

1480

10100

1030

32

29700

3030

20100

2050
Table 133-4

Size

Allowable moment load Mc

Allowable axial load Fac *1

Allowable radial load Frc *3

Nm

kgfm

kgf

kgf

25

10

1.02

1538

157

522

53.2

32

19

1.93

3263

333

966

98.5

NoteTable 133-2 and 133-4

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

Gearheads

221

Technical Information
Efciency

112

Output Bearing Specications and


Check Procedure

129

Input Bearing Specications and Check


Procedure

133

Product Handling
Assembly

135

Mechanical Tolerances

138

Lubrication

139

Warranty, Disposal

141

The rated value and performance vary depending on the product series.
Be sure to check the usage conditions and refer to the items conforming
to the related product.

Gearheads 111

Technical
Data
Technical
Data
Technical
Data

Technical Information / Handling Explanation

Input Efficiency
Bearing Specifications and Checking Procedure

In general, the efciency of a speed reducer depends on the reduction ratio, input rotational speed, load torque, temperature

Check theand
maximum
load
and lifeThe
of efciency
the bearing
on the
input
side
the reducer
is an HPGconditions
input shaft
unit orinan
hollow
lubrication
condition.
of each
series
under
theif following
measurement
is plotted
theHPF
graphs
on
shaft unit.the next page. The values in the graph are average values.
HPG
CheckingMeasurement
procedure condition

HPF

Table 112-1

HPGP / HPG / HPF / HPN3000rpm


Input
rotational load
speed
Checking
maximum
CSG-GH / CSF-GHIndicated on each efficiency graph.
Ambient temperature
25
Calculate:
Maximum load moment load (Mi max) Permissible moment load (Mc)
Lubricant
Maximum
load moment load (Mi Use
max)standard lubricant for each model. (See pages 139-140 for details.)

(1)

Maximum load axial load (Fai max)


compensated
Maximum Efciency
load radial load
(Fri max)

for low

Maximum load axial load (Fai max) Permissible axial load (Fac)
Maximum load radial load (Fri max) Permissible radial load (Frc)
temperature

Calculate the efciency at an ambient temperature of 25C or less by multiplying the efciency at 25C by the low-temperature
(2) Checking the life
efciency correction value. Obtain values corresponding to an ambient temperature and to an input torque (TRi*) from the
Calculate:
following graphs when calculating the low-temperature efciency correction value.
Average moment load (Mi av)
Calculate the life and check it.
Average axial
load (Fai av) HPG
HPGP
HPF
HPN
Average
input
speed
(Ni
av)
* TRi is an input torque corresponding to output torque at 25C.

Graph 112-1

1.0

Specication of input shaft bearing


TRi100

The specication of the input side main bearing of the input shaft unit is shown below.
0.8

Efciency correction coefcient

Size

0.6

Table 133-1

Basic rated load

Basic dynamic rated load Cr

TRi50

HPG

Specification of input shaft bearing

kgf

Basic static rated load Cor

11

2700

275

1270

129

5800

590

3150

320

20

9700

32

22500

50

35500

65

51000

0.4

TRi10

kgf

14

990

5600

570

2300

14800

1510

3600

25100

2560

5200

39500

4050

TRi25

0.2

Size

Table 133-2

Allowable moment load Mc

Allowable axial load Fac *1

Allowable radial load Frc *2

Nm

kgfm

kgf

kgf

11

0.16

0.016

245

25

20.6

2.1

14

6.3

0.64

67

20

13.5

10
20
657
Ambient temperature

1206

123

0.0

1.38

30

500

51

902

92

32

44.4

4.53

3285

335

1970

201

50

96.9

9.88

5540

565

3226

329

21.4

8600

878

5267

537

65

210
CSG-GH

CSF-GH

* TRi is an input torque corresponding to output torque at 25C.


1.4

Size

Basic dynamic rated load Cr


1.2

Efciency correction coefcient

Technical Information / Handling Explanation

N
25

14500

32

29700

Size

1.0
0.8

25

10

32

19

0.6
0.4
0.2

NoteTable 133-2 and 133-4

Table 133-3

Basic static rated load Cor

TRi100

kgf

1480

10100

1030

3030

20100

2050

Allowable axial load Fac *1

TRi50
TRi25

Table 133-4

Allowable
radial load Frc *3
TRi10

kgfm

kgf

kgf

1.02

1538

157

522

53.2

1.93

3263

333

966

98.5

*1 The allowable axial load is0.0the tolerance of an axial load applied to the shaft center.
5
15
25
35
40
0
10
20
30
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the toleranceTemperature
of a radialload
applied to the point of 20 mm from the shaft edge (input ange edge).

208

112

Basic rated load

kgf

Allowable moment load Mc

Nm

Graph 112-2

HPF

Specification of input shaft bearing

Gearheads

Technical
Data
Technical
Data
Technical
Data
HPG

HPF

Figure 134-1

The maximum load moment load (Mi max ) is calculated as follows.


External
Reduction Ratio = 5
Reduction
Ratio load
= 21 inuence diagram
Check that the following formulas
are established
in all
circumstances:
Graph
113-1
TRi
TRi
100

100

90

90

Formula 134-1

50
40

Fri max
30
20
Fai max

Max. radial load

N (kgf)

N (kgf)

Max. axial load

10

Lri,Lai
0

0.5

See Fig. 134-1.

80

See Fig. 134-1.

50
40
30
20

Fri

10

See Fig. 134-1.

1.5

70
60

Fri

0
0

0.1

0.2

Input torqueNm

Mi max Mc (Permissible moment load)


Fai max Fac (Permissible
axialGraph
load)
113-3
TRi TRi

0.4

0.5

Lri

Lri

HPG

90
80

Efciency %

0.3

Input torqueNm

Reduction Ratio = 37, 45


100

Lai

60

Fai

Lai

70

Efciency %

Efciency %

80

FaiGraph 113-2

Technical Information / Handling Explanation

Size 11
:maximum
Gearhead load moment
HPGP load to input shaft
Calculating

HPF

70
60

How50to calculate average load


Reduction ratio = 37
40
(Average
moment load, average axial load, average input rotational frequency)
30

HPG

HPF

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
20

Reduction ratio = 45

10
0
0

0.1

0.2

M2

Gearhead (standard item)

: Gearhead
Ratio

=t25

100

M4

Time: t

HPGP

How to calculate the average axial load (Faiav)

t3

t4

TRi

Reduction Ratio = 11

Graph 113-4

Efciency %

Input speed

Efciency %

60

n3

50n 1
40

30

n4

20

70
60
50How
40

to calculate the average output rotational frequency (Niav)

Formula 134-4

30
20

Time: t

10

10

0
0

0.5

Input torqueNm

Reduction Ratio = 33, 45

Graph 113-6
TRi
TRi
Calculate
100 the bearing life according to Calculation Formula
90 check the life.
132-5 and
Formula 134-5
70

Reduction ratio = 15

50
40
30
20

Cr
Pci

Efciency %

Efciency %

80

60

0.5

rpm

1.5

See Formula 134-4


2

Basic dynamic rated


load
Input
torqueNmN (kgf)

See Table 133-1 and -3

Dynamic equivalent radial load

See Table 134-1 and -2

Speed reducer only

Gearhead (standard item)

1.5

TRi

2.5

Graph 113-7

90

HPG

Dynamic equivalent radial load

80

70

Size

60

11

50

Pci

20

30

32

65

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Reduction ratio = 45

50

0.2

0.4

0.6

Input torqueNm

Dynamic equivalent radial load

Size
DDU bearing (bearing with double side
rubber contact seal)
assembled on input side of the gearhead (optional)

25
32

Table 134-1

Reduction ratio = 33

14

40

10

Hour

Average input rotational speed

TRi

100

20

Reduction ratio = 21

Life
0

Input torqueNm

Calculating
life=of
side bearing
Reduction Ratio
15,input
21

Graph 113-5

80

n2

70

Ni av

TRi

100

Formula 134-3

90

80

L10

TRi Input torque corresponding


to output torque

DDU bearing (bearing with double side rubber contact seal)


assembled on input side of the gearhead (optional)

90

10

Formula 134-2

0.3

Input torqueNm

Speed reducer only

t1
Reduction

How to calculate the average moment load (Miav)

TRi

0.8

HPF

Table 134-2

Pci
Input torque corresponding

121tooutput
Mi torque
av 2.7 Fai av
106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

209
See Formula 134-2
Gearheads 113
See Formula 134-3

Technical Information / Handling Explanation

Moment load

M1

Size 14

M3

Graph 134-1

Technical
Data
Technical
Data
Technical
Data
Size 20

: Gearhead

HPGP

Technical Information / Handling Explanation

Input Bearing Specifications and Checking Procedure


Reduction ratio = 5

Reduction ratio = 11

Graph 114-1
114-2
TRi
TRi bearing on the
Check the maximum
load and life of the
input side if the reducer
is an HPG input shaft
unit orGraph
an HPF
hollow
100
100
shaft unit.
90
90

Efciency %

HPG

60

80

HPF

Efciency %

80

70
Checking procedure

(1) Checking maximum


load
50

Calculate:
40
Maximum load moment
load (Mi max)
30
Maximum load axial
20 load (Fai max)
Maximum load radial
10 load (Fri max)

50
40

Maximum load moment load (Mi max) Permissible moment load (Mc)
30
Maximum load axial load (Fai max) Permissible axial load (Fac)
20
Maximum load radial load (Fri max) Permissible radial load (Frc)
10

(2) Checking the life

70
60

0
0

10

Input torqueNm
Input torqueNm
Calculate:
Average moment
load (Miratio
av) = 15, 21
Reduction
ratio = 33, 45
Calculate the life and check Reduction
it.
Average axial load (Fai av)
TRi
TRi
TRi
TRi
Graph 114-3
100
100
Average input speed (Ni av)
90

90

80

80

Efciency %

Specication 60of input shaft bearing

Efciency %

70

Reduction ratio = 15

40

HPG

Specification of input
20 shaft bearing
10

Reduction ratio = 33

Basic dynamic rated load Cr

Size

N
11
14

kgf

Input torqueNm

2700

0
Basic static rated
load Cor
0

1270

129

990

5600

570

32

22500

2300

14800

1510

50

35500

3600

25100

2560

39500

4050

65

Size 32

51000

: Gearhead

5200

HPGP

Reduction ratio = 5 *1
Size

Input torqueNm

Ri
Allowable
moment load T
Mc
100

Graph
114-5
Allowable

Reduction ratio = 11

TRi Input torque corresponding


to output torque

Table 133-2

Graph
TRi
Allowable
radial load
Frc114-6
*2

axial load Fac


*1
100

kgf
90

kgf

0.016

245

80
25

2.1

14

70
6.3

20.6

0.64

657

70
67

500

51

13.5

1.38

1206

123

902

92

44.4

4.53

3285

96.9
30

9.88

5540

21.4

8600

32
50
65

60
50
40

210
20

Efciency %

kgfm

80
0.16

Efciency %

Nm
90

11
20

10

25
32

335

1970

201

565
30

3226

329

5267

537

40

0
40

Basic rated load


Input torqueNm

TRi TRi

90
14500

80
29700

Efciency %

Size

30

Basic dynamic
load Cr
Reduction
ratio = rated
15, 21

N
100
32

HPF

20

70

Graph 114-7

kgf

10100
20100

Reduction ratio = 15

kgfm

30
10

1.02

1538

1.93Reduction ratio = 21

3263

20

25

Graph 114-8

TRi

1030

90
80

2050

70
60

Table 133-4

ratio =Frc
33 *3
AllowableReduction
radial load

40
kgf

kgf

30
157

522

53.2

333

966

Reduction ratio = 45 98.5

20
10

NoteTable 133-2 and 133-4


0

15

Input torqueNm

Allowable axial load Fac50*1

40
Nm

10

Table 133-3
10

Basic static
rated loadratio
Cor = 33, 45
Reduction
TRi
kgf
100

1480

Allowable
moment load Mc
50

3030

60

20
19

50

Efciency %

25

50

10

Specification of input shaft bearing


Size

60

878
20

10

Technical Information / Handling Explanation

kgf

Reduction ratio = 45

DDU bearing (bearing with double side rubber contact seal)


3150
320
assembled on input side of the gearhead (optional)

Gearhead 590
(standard item)

9700

Table 133-1

10
5

275

5800
Speed
reducer only

20

40

30
20

Reduction ratio = 21
Basic rated load

Graph 114-4

70
60

50
The specication 50
of the input side main bearing of the input shaft unit is shown
below.
30

0
5

10

15

20

25

10

*1 The allowable axial load is the tolerance


an axial load applied to the shaft center.
InputoftorqueNm
Input torqueNm
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).
Speed reducer only

Gearhead (standard item)

DDU bearing (bearing with double side rubber contact seal)


assembled on input side of the gearhead (optional)

TRi Input torque corresponding


to output torque

*1 Only one line is shown because the difference between the gearhead and a bearing assembled on the input side is small.

114

210

Gearheads
Speed reducer only

Gearhead (sta

arhead (standard item)

Size 50

: Gearhead

HPGP

Calculating maximum load moment load to input shaft

HPG

HPF

Figure 134-1

The maximum
Reductionload
ratiomoment
= 5 * load (Mi max ) is calculated as follows. Reduction ratio = 11 *2
External load inuence diagram
TRi establishedGraph
TRi
Check that
the following formulas are
in all115-1
circumstances: 100
100
2

90

40

30
Fri max
20

Fai max

N (kgf)

See Fig. 134-1.

See Fig. 134-1.

N (kgf)

Max. axial load

10

Lri,Lai
0

Max. radial load

20

40

60

Input torqueNm

50
40
30
20

See Fig. 134-1.


80

70
60

Fri

10

20

90

80

80

Efciency %

Reduction ratio = 15

30

40

Input torqueNm

Lri

100

90
70

Reduction ratio = 33, 45

Ri
TRi
Fai max Fac T(Permissible
axial Graph
load)115-3
100

60

Fri

10

100

Mi max
moment load)
Reduction
ratio= Mc
15, (Permissible
21 *2

Lai

50

50

Lri
TRi

TRi

Graph 115-4

HPG

HPF

70
60

How50to calculate average load


50
40
40 rotational frequency)
(Average
moment load, average
axial load, average input
Reduction ratio = 21
30

Fai

Lai

60

Graph 115-2

80

Efciency %

Efciency %

70

Efciency %

90

Formula 134-1

80

Fai

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

Reduction ratio = 33

HPG

30

HPF

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
20

Graph 134-1

10
0
0

10

Moment load

M1

Speed reducer only

M3

20

Reduction ratio = 45

10

How to calculate the average moment load (Miav)

Formula 134-2

30

40

Input torqueNm
M2

20

Gearhead (standard item)

M4

50

10

15

Input torqueNm

DDU bearing (bearing with double side rubber contact seal)


assembled on input side of the gearhead (optional)

20

TRi Input torque corresponding


to output torque

*2 Only one line is shown because the difference between the gearhead and a bearing assembled on the input side is small.

Size 65

: Gearhead

t1

Time: t

HPGP
t3

t2

Reduction ratio = 4, 5 *3

t4

TRi

100

How to calculate the average axial load (Faiav)

TRi

Reduction ratio = 12 *3

Graph 115-5

100

90

60

Efciency %

Reduction ratio = 4n 3

n1

50
40

n4

30
20

Time: t

Reduction ratio = 5

10

70
60

How
to calculate the average output rotational frequency (Niav)
50

Formula 134-4

40
30
20
10

0
0

50

100

150

200

250

torqueNm
Calculating life ofInput
input
side bearing

50

Reduction
ratio = 15,
*
Calculate
the bearing
life20
according
to Calculation Formula Reduction ratio = 25 *
Graph 115-7
TRi TRi
132-5 and
100 check the life.
100
Formula 134-5
3

80

80

70

70

11

Reduction ratio = 15

50
40

Reduction ratio = 20
Life

Ni av10 Average input rotational speed


Cr
Pci

Efciency %

Efciency %

90

Size

TRi

Dynamic equivalent radial load

60

Basic dynamic rated load


0

50

Hour

Speed reducer only

N (kgf)

See Table 133-1 and -3

Gearhead (standard item)

50
40
30
10

See Formula 134-4

100

60

20

rpm

Dynamic equivalent radial load


N
Input torqueNm

150

90

L10

100

Input torqueNm

150

See Table 134-1 and -2

Table 134-1

Pci

14
20
32
50
65

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

0
0
20
40
60
Dynamic
equivalent
radial load

Size

Graph 115-8

HPG

Input torqueNm

DDU bearing (bearing with double25


side rubber contact seal)
assembled on input side of the gearhead (optional)

32

80
HPF

100

Table 134-2

Pci

121TRi Input
Mi torque
2.7 Fai av
av
corresponding
to output torque

106 Mi

av 2.7 Fai av

*3 Only one line is shown because the difference between the gearhead and a bearing assembled on the input side is small.

DDU bearing (bearing with double side rubber contact seal)


assembled on input side of the gearhead (custom item)

Input Shaft

Miav Average moment load Nm (kgfm)


axial load N (kgf)

TRi Input torque


Faiav
Average
corresponding
to output torque

See Formula 134-2


Gearheads
115
211
See Formula 134-3

Technical Information / Handling Explanation

Input speed

Efciency %

80

n2

70

20

Graph 115-6

90

80

30

TRi

Formula 134-3

Technical
Data
Technical
Data
Technical
Data

Technical Information / Handling Explanation

Size 11
Gearhead Input Shaft Unit
HPG
Input Bearing
Specifications and Checking
Procedure
Reduction ratio = 5

Reduction ratio = 9

Check the maximum load and life


the input
an116-2
HPF hollow
116-1 side if the reducer is an HPG
Graph
TRi of the bearing on Graph
TRi input shaft unit or
100
100
shaft unit.
90

90

Efciency %

HPG

80

HPF

Efciency %

Checking procedure
70
80

60
(1) Checking maximum
load
50

Calculate:
40
Maximum load moment load (Mi max)
30
Maximum load axial load (Fai max)
20
Maximum load radial
load (Fri max)
10

50

Maximum load moment load (Mi40


max) Permissible moment load (Mc)
30 Permissible axial load (Fac)
Maximum load axial load (Fai max)
20 Permissible radial load (Frc)
Maximum load radial load (Fri max)
10

(2) Checking the life

0.5

Input torqueNm
Calculate:
Average moment load (Mi av)
Reduction ratio = 21
Average axial load (Fai av)
TRi
100
Average input speed
(Ni av)

1.5

0.2

0.4

0.6

Graph 116-3

TRi TRi TRi TRi

100

90

90

80

80

Specication 60
of input shaft bearing

Efciency %

70

40

HPG

Specification of input
20shaft bearing
10

11
14

0.1

2700

0.2

0.3

kgf

275

Speed
reducer only
5800

9700

990

32

22500

2300

50

Size35500
14
51000

3600 Shaft Unit


Gearhead Input
5200

90
Nm

20
32
50

6.3

Reduction ratio = 5
0.64

657

13.5
50

1.38

1206

70

60

44.4
40

4.53

3285

30
96.9

9.88

5540

21.4

8600

Reduction ratio = 3

20

210

10
0

Basic dynamic rated load Cr


TRi

100

32

29700
70
60
50

Allowable moment load Mc


40

1538

1910

1.93

3263

0.5

Input torqueNm

1.5

kgf

20.6

2.1

67

500

51

902

92

50123

40335

1970

201

30565

3226

329

878

5267

537

0.5

TRi

kgf

90

1.5

TRi

Graph 116-8

60

Allowable radial load Frc *3

40

30 kgf

kgf

522

53.2

966

98.5

Reduction ratio = 45

10333
0

Table 133-4

Reduction ratio = 33

50

20 157

2.5

2050

70

Table 133-2

1030

80

0.2

0.4

0.6

Input torqueNm

0.8

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
Ri Input torque corresponding
DDU bearing (bearing with double side rubber contact seal)
*3 The allowable radial
load of
is the
tolerance
shaft
edge T(input
ange edge).
Speed reducer
onlyHPG series
Gearhead
(standard
item) of a radial load applied to the point of 20 mm from the Input
Shaft
assembled on input side of the gearhead (optional)

116

Table 133-3
Input
torqueNm

Allowable axial load Fac *1

1.02

60

25

100

N
10100

1020

TRi Input torque corresponding


to output torque

Reduction
ratio
Basic static
rated load
Cor = 33, 45

20100

NoteTable 133-2 and 133-4

70

1480

kgfm

0.3

Allowable radialGraph
load116-6
Frc *2

10

3030

Reduction ratio = 21

TRi

20

Nm
30

80

Graph 116-7

Reduction ratio = 15

Input Shaft

90 kgf

Basic rated load

kgf

14500
80

Efciency %

Technical Information / Handling Explanation

25

TRi

90

25

Input torqueNm

Reduction ratio = 15, 21


N

Size

3
HPF

0.2

4050

Reduction ratio = 11

1
Allowable axial load Fac
100 *

1
Specification of input shaft bearing

32

2560

245

65

Size

25100
HPG

kgfm

Efciency %

14

570

1510

0.016

80
0.16

Gearhead
Reduction ratio = 37
Gearhead
Reduction ratio = 45

0.1

5600

39500

Graph 116-4

kgf Input torqueNm


129

14800

Graph 116-5

TRiTRiload Mc
Allowable
moment
100

11

1270

Reduction ratio = 3, 5
Size

0.5

DDU bearing (bearing with double side rubber contact seal)


assembled on 3150
input side of the gearhead (optional) 320

Gearhead (standard
590 item)

20

65

0.4

Input torqueNm

Efciency %

0
Basic static rated
load Cor

Efciency %

Size

Table 133-1

10

Basic rated load

0
Basic
dynamic rated load Cr

40

30
20

Gearhead

Input shaft
Reduction ratio = 37
Input shaft
Reduction ratio = 45

60

50 the input side main bearing of the input shaft unit is shown
50
The specication of
below.
Input Shaft
30

0.8

Input torqueNm

Reduction
ratio = 37, 45
Calculate the life and check
it.

70

Efciency %

70
60

212

Gearheads

to output torque

Size
20
Gearhead
load
Input moment
Shaft Unitload toHPG
Calculating
maximum
input

shaft

HPG

HPF

The maximum load moment load (Mi max ) is calculated as follows.


External
Reduction ratio = 3, 5
Reduction
ratio load
= 11 inuence diagram
Check that the following formulas
are established
in all
circumstances:
Graph
117--1
TRi
TRi TRi
100

100

90

90

Formula 134-1

50
40

Fri max
30
20
Fai max
10

Lri,Lai

Max. radial load


Max. axial load

See Fig. 134-1.

See Fig. 134-1.

N (kgf)

N (kgf)

Reduction ratio = 3

80

See Fig. 134-1.

70
60
50
40
30
20

Fri

10

Fri

0
0

10

Input torqueNm

Mi max
(Permissible moment load)
Reduction
ratio= Mc
15, 21
100

Input torqueNm

90

80

80

Efciency %

60

Lri

Lri

TRi TRi

100

90
70

Efciency %

Reduction ratio = 33, 45

Fai max TFac


load)
Ri
TRi(Permissible axial
Graph
117--3

Fai

Lai

Reduction ratio = 5

60

Graph 117--2

Fai

Lai

Efciency %

70

Efciency %

80

Figure 134-1

Graph 117--4

HPG

HPF

70
60

Reduction ratio = 33
Reduction
How50to calculate average
loadratio = 15
50
HPG
(Average
moment load, average axial load, average input
rotational frequency)
40
40
30

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

HPF

30

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
20

Reduction ratio = 21

10
0
0

M1

t1
Reduction

5*

t3

Reduction ratio = 11

Graph 117--5

100

Reduction ratio = 5
n3

60

n1

50
40

30

n4

Reduction ratio = 3

Time: t

70
60

50How

to calculate the average output rotational frequency (Niav)

Formula 134-4

40
30
20
10

10

20

30

40

Input torqueNm

50

Efciency %

70

Reduction ratio = 15

50
40
30
20

Life

Basic dynamic rated load

10

15

See Formula 134-4


20

See Table 133-1 and -3

See Table 134-1 and -2

Gearhead (standard item)

15

20

HPG

Dynamic equivalent radial load

80
70

11

50

14

40

32

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.041 Mi

65
0

av 1.426 Fai av

Reduction
45 1.232 Fai av
0.053 ratio
Mi =av

50

0.444 Mi

Reduction ratio = 33

20

30

Input torqueNm
Dynamic equivalent
radial load

Size

DDU bearing (bearing with double side rubber contact seal)


25
assembled on input side of the gearhead (optional)

32

*1 Only one line is shown because the difference between the gearhead and a bearing assembled on the input side is small.

Table 134-1

Pci

Size

60

25

Graph 117-8

TRi

90

10

N (kgf)

Input torqueNm

Dynamic equivalent radial load

Speed reducer only

Hour
rpm

10

Input torqueNm
TRi

100

20

Reduction ratio = 21

Ni av0 Average input rotational speed

Reduction ratio = 33, 45

80
60

Input
Shaft
121
Mi

106 Mi

av 1.232 Fai av
8

HPF

10

Table 134-2

Pci

TRi Input torque corresponding


2.7
Fai av
av
to output
torque

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

213
See Formula 134-2
Gearheads 117
See Formula 134-3

Technical Information / Handling Explanation

Graph 117--7 Formula


TRi life
TRi according to Calculation
Calculate
the bearing
100
132-5 and
90 check the life.
Formula 134-5

Efciency %

Graph 117--6

TRi

80

Efciency %

Input speed

Efciency %

70

Calculating
life of input side bearing
Reduction ratio = 15, 21

Pci

Formula 134-3

90

10

Cr

TRi Input torque corresponding


to output torque

How to calculate the average axial load (Faiav)

n2

20

L10

Formula 134-2

Time: t

HPG
t4

TRi TRi

Input Shaft

M4

2
= t3,

80

10

Input torqueNm

90

Reduction ratio = 45

How to calculate the average moment load (Miav)

DDU bearing (bearing with double side rubber contact seal)


assembled on input side of the gearhead (optional)

Gearhead (standard item)

M2

ratio

100

10

Gearhead Input Shaft Unit

Size 32

20
0

Input torqueNm

Speed reducer only

Moment load

M3

Graph 134-1

Technical
Data
Technical
Data
Technical
Data

Technical Information / Handling Explanation

Size 50
Gearhead Input Shaft Unit
HPG
Input Bearing
Specifications and Checking
Procedure
Reduction ratio = 3, 5*2

Reduction ratio = 11*2

Check the maximum load and lifeTRiofTRithe bearing on Graph


the input
side if the reducer is an HPG Tinput
shaft unit or
an118-2
HPF hollow
118-1
Graph
Ri
100
100
shaft unit.
90

90

HPF

Reduction ratio = 5

60
(1) Checking maximum
load
50

Calculate:
40
Maximum load moment load (Mi max)
30
Maximum load axial
load Reduction
(Fai max) ratio = 3
20
Maximum load radial
load
(Fri max)
10
0

(2) Checking the life

80
70
60
50

Maximum load moment load (Mi40max) Permissible moment load (Mc)


30 Permissible axial load (Fac)
Maximum load axial load (Fai max)
20 Permissible radial load (Frc)
Maximum load radial load (Fri max)
10
0

20

40

60

80

Input torqueNm
Calculate:
Average moment
load (Miratio
av) = 15, 21*2
Reduction
Average axial load (Fai av)
TRi TRi
100
Average input speed
(Ni av)
Efciency %

Efciency %

HPG

100

10

20

Graph 118-3

TRi

100

90

90

80

80

Reduction ratio = 15
Specication60of input shaft bearing
70

30

TRi

Reduction ratio = 21

30

70
60

Reduction ratio = 33

10

Basic dynamic rated load Cr

N
11

Size

32
50

Gearhead

22500

3600 Shaft Unit


Gearhead Input
5200

51000

Allowable
moment
Reduction
ratio
= 4, 5 load
*3 Mc
TRi TRi

100Nm
80
70

1.38

Reduction ratio = 4

44.4

4.53

50

40

3096.9
10

9.88
Reduction ratio = 5

90

32

14500

20

Input Shaft

TRi Input torque corresponding


to output torque

50 Allowable

40Nm

kgfm

10
20

1.02

10

19

123

50

3285

335

5540

565

8600

878

40

Input torqueNm

Basic static rated load Cor

kgf

20

40

60

80

100

1970

50
40

201

3226

329

5267

537

Reduction ratio = 20

60

Allowable axial load Fac *

50

kgf

1538

157

3263

333

40

50

100

150

Input torqueNm

Reduction ratio = 50
Graph 118-10

TRi

100
90

2050

70

80
70

Table 133-4

60

Allowable radial load Frc *3

50
40
30
20
10

kgf

522

53.2

966

98.5

NoteTable 133-2 and 133-4


Input torqueNm

92

Reduction ratio = 15

1030

20100

80

10

51

902

60

Table 133-3

Graph 118-9

10100

90

1.93

150

TRi

100

20

2.1

500

70

10

100

30

80

20

kgf

20.6

90

30

Graph 118-7

TRi TRi

100

Table 133-2

0
50

Reduction ratio = 40 *3

1480

moment load Mc

30

1206

3030

60

kgf

60

Basic rated load

70

Graph 118-6

Allowable
Reduction
ratio = radial
15, 20load Frc *2

300
HPF

Graph 118-8

8029700

TRi

67

10

Efciency %

25
Efciency %

Technical Information / Handling Explanation

15

4050

25

20

kgf

TRi

2560

245

70

250

Reduction ratio = 25

1510

25100
HPG

657

80

30

Basic dynamic rated load Cr

100

100

21.4
200

14800

39500

90

0.64

6013.5

20210

Graph 118-5

0.016

6.3

20

40

60

80

100

Input torqueNm

20

40

60

80

Input torqueNm

100

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
Ri Input torque corresponding
DDU bearing (bearing with double side rubber contact seal)
*3 The allowable radial
load of
HPG series
is the
tolerance
shaftShaft
edge T(input
ange edge).
Speed reducer
only
Gearhead
(standard
item) of a radial load applied to the point of 20 mm from the Input
assembled on input side of the gearhead (optional)

*3 Only one line is shown because the difference between the gearhead and a bearing assembled on the input side is small.

118

10

Input torqueNm

570

Allowable
axial
Reduction
ratio =
12 load Fac *1

kgfm

900.16

Input torqueNm

32

129

5600

2300

35500
Size
65

25

kgf

1270

990

0
50
100
150
Specification of input
shaft
bearing

Size

Reduction ratio = 45

*2 Only one line is shown because the difference between the gearhead and a bearing assembled on the input side is small.

65

Size

0
Basic static rated
load Cor

DDU bearing (bearing


seal)
3150 with double side rubber contact
320
assembled on input side of the gearhead (optional)

590 item)
(standard

9700

Efciency %

20

kgf
Input torqueNm

50

275

5800
Speed
reducer only

11
14

40

Efciency %

65

30

Table 133-1

10

Efciency %

50

20

Efciency %

32

10

2700

14
20

20

Basic rated load

Size

40

30

HPG

Specification of input
20 shaft bearing

50

Graph 118-4

The specication50of the input side main bearing of the input shaft unit is 50shown below.
40

40

Input torqueNm

Reduction
ratio = 33, 45
Calculate the life and check
it.

Efciency %

Efciency %

Checking procedure
70
80

214

Gearheads

to output torque

Size 32 RA3 maximum


HPG shaft
Right load
Anglemoment
Gearheadload to input
Calculating

HPG

HPF

The maximum load moment load (Mi max ) is calculated as follows.


External
ratio = 5
Reduction
ratio load
= 11 inuence diagram
CheckReduction
that the following
formulas are
establishedGraph
in all
circumstances:
119-1
TRi
TRi
90

90

60
50
40

Fri max
30

N (kgf)

Max. radial load

20
Fai max
10

Lri,Lai
0

10

15

25

Input torqueNm

70
60
50
40
20

Mi max Mc (Permissible moment load)


Fai max Fac
load)
119-3
TRi TRi(Permissible axialGraph

100
90

Reduction ratio = 21

Efciency %

Efciency %

10

15

20

25

Input torqueNm

Reduction ratio = 15

TRi TRi

Graph 119-4

HPG

HPF

80
70
60

Reduction ratio = 33
How50to calculate average load
50
40 rotational frequency)
40
(Average
moment load, average axial load, average input

HPG

30

30

30

Lri

Lri

90
70

Reduction ratio = 33, 45

100

60

Fri

30

Reduction ratio = 15, 21

80

Fri

10

See Fig. 134-1.

20

80

30

See Fig. 134-1.

See Fig. 134-1.

N (kgf)

Max. axial load

Fai

Lai

70

Graph 119-2

Fai

Lai

Formula 134-1

80

Efciency %

100

Efciency %

100

Figure 134-1

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

HPF

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
20

20

Graph 134-1

10
0
01
M

M3

10

Reduction ratio = 45

10

How to calculate the average moment load (Miav)

Formula 134-2

0
15

20

Input torqueNm

25

10

Input torqueNm

15

20

Moment load

TRi Input torque corresponding to output torque

M2

Size 50 RA3

M4
Time: t

Right Angle Gearhead

t1

t3

t2

Reduction ratio = 5

HPG

t4

Reduction ratio = 11

Graph 119-5

TRi

100

How to calculate the average axial load (Faiav)

Efciency %

n2

70
60

n3

50 1
40

n4

70
60

50How

10
0

0
0

10

15

20

25

Input torqueNm

30

35

40

Calculating
life of input side bearing
Reduction ratio = 15, 21

70

Reduction ratio = 15

60
50
40

90
70
50

20

rpm

See Formula 134-4

25
N (kgf) 30

See35Table 40
133-1 and -3

See Table 134-1 and -2

Cr

0
5
10
15
Basic
dynamic
rated load

Pci

Dynamic equivalent radial load

20

Input torqueNm

TRi Input torque corresponding to output torque

20

25

30

HPG

50

10

65

0
0

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

10

15

25
32

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

20

25

Input torqueNm
Dynamic equivalent
radial load

Size

Table 134-1

0.444 Mi

Reduction ratio0.071
= 45 Mi

32

40

Pci

14
20

35

Graph 119-8

Reduction ratio = 33

11

40

20

Hour

15

Input torqueNm

Size

60

30

Average input rotational speed

10

Dynamic equivalent radial load

80

30

Life

TRi TRi

100

Efciency %

80

Reduction ratio = 33, 45

Graph 119-7 Formula


TRi
Calculate
the bearing lifeTRiaccording
to Calculation
100
Reduction ratio = 21
132-5 and
90 check the life.
Formula 134-5

Formula 134-4

20

Time: t

10

Ni av

to calculate the average output rotational frequency (Niav)

40
30

20

Efciency %

80

30

35

HPF

40

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

215
See Formula 134-2
Gearheads 119
See Formula 134-3

Technical Information / Handling Explanation

Efciency %

Input speed

80

30

L10

Graph 119-6

90

90

10

TRi

100

Formula 134-3

Technical
Data
Technical
Data
Technical
Data

Technical Information / Handling Explanation

Size 50 RA5
HPG
Right Angle Gearhead
Input Bearing
Specifications
and Checking
Procedure
Reduction ratio = 5

Reduction ratio = 11

Check the maximum load and life of


the input
side if the reducer is anTRiHPG input shaft unit Graph
or an120-2
HPF hollow
120-1
TRithe bearing on Graph
100
100
shaft unit.
90

90

Efciency %

HPG

80

HPF

Efciency %

Checking procedure
70
80

60
(1) Checking maximum
load
50

Calculate:
40
Maximum load moment load (Mi max)
30
Maximum load axial load (Fai max)
20
Maximum load radial
load (Fri max)
10
0

(2) Checking the life

70
60
50

Maximum load moment load (Mi40


max) Permissible moment load (Mc)
30 Permissible axial load (Fac)
Maximum load axial load (Fai max)
20 Permissible radial load (Frc)
Maximum load radial load (Fri max)
10

0
0

20

40

60

80

100

20

40

60

Input torqueNm
Input torqueNm
Calculate:
Average moment load (Mi av)
Calculate the life and check
it.
Reduction ratio = 15, 21
Reduction
ratio = 33, 45
Average axial load (Fai av) TRi TRi
Graph 120-3
TRi TRi
100
100
Average input speed
(Ni av)
90

90

80

80

Efciency %

Efciency %

70
Specication 60
of input shaft bearing

Reduction ratio = 15

80

100

Graph 120-4

70
60

Reduction ratio = 33

The specication 50
of the input side main bearing of the input shaft unit is 50
shown below.
40

30

Reduction ratio = 21
HPG
Specification of input
20 shaft bearing
10

Size

11

2700

N
14

20

40

60

kgf

Input torqueNm

80

Table 133-1

100

275

TRi Input
5800
590
torque corresponding to output torque

0
Basic static rated
load Cor
0

20
kgf

1270

129

3150

320

9700

990

5600

570

32

22500

2300

14800

1510

25100
HPG

2560

51000

3600 Gearhead
Right Angle
5200

Reduction ratio = 5
Size

39500
TRi

Allowable
moment load Mc
100

11

0.16

0.016

245

14

6.3

0.64

657

13.5
50

1.38

1206

44.4
40

4.53

3285

30
96.9

9.88

5540

21.4

8600

32
50
65

Efciency %

20

70

20
210
10
0

20
Specification of input shaft bearing

Size

60
HPF

40

Input torqueNm
TRi TRi

14500

1480

10100

29700
70

3030

20100

25
32

Efciency %

Size

60
40

Reduction ratio = 20

kgfm

10
20

Reduction ratio = 25 1.02

1538

1.93

3263

30

19
10

67

500
Reduction ratio = 15

kgf
51

902

92

1970

201

3226

329

878

5267

537

20

40

60

Table
133-3
Input
torqueNm

kgf

90

2050

70
60
40

100

1030

80

30

80

Graph 120-8

TRi TRi

100

Table 133-2

Reduction ratio = 12 2.1

30 565

Table 133-4

Reduction ratio = 40

50 1
Allowable axial load Fac
*

Nm

Graph 120-6

Reduction
Basic static
rated loadratio
Cor = 40, 50

32

50
Allowable
moment load Mc

TRi TRi

20.6

40 335

100

100

Allowable radial load Frc *2

25

50 123

10

25

80

70
60

20

Graph 120-7

kgf

90

80

Basic rated load

Reduction
ratio = rated
20, 25
Basic dynamic
load Cr
100

80

80

4050

90 kgf

kgfm

60

60

1
Allowable axial load Fac
100 *

90
Nm
80

40

Input torqueNm

Reduction ratio = 12, 15

Graph 120-5

Efciency %

35500
Size
65 RA5

Efciency %

65

Technical Information / Handling Explanation

Reduction ratio = 45

10

20
50

120

30
20

Basic rated load

Basic dynamic rated load Cr

40

Allowable radial load Frc *3

kgf

20 157

Reduction
ratio = 50

10 333

kgf

522

53.2

966

98.5

NoteTable 133-2 and 0133-4 20

40

60

80

100

20

40

60

80

100

Input torqueNm
Input
*1 The allowable axial load is the tolerance
oftorqueNm
an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable
loadcorresponding
of HPG series
is torque
the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).
TRi radial
Input torque
to output

216

Gearheads

HPN

Calculating maximum load moment load to input shaft

HPG

The maximum load moment load (Mi max ) is calculated as follows.


Reduction ratio = 4
Reduction ratio = 5
Check that the following formulas are
established
in all circumstances:
Graph
121-1

3
Max. 2radial load

Fai max
Max. axial load
Reduction ratio = 10
Lri,Lai

1
See Fig. 134-1.

Efciency %
2

N (kgf)

See Fig. 134-1.


Reduction
= 16
See Fig.ratio
134-1.

Graph 121-5

100
90
80
70
60
50
40
30
20
10

Mi max Mc (Permissible moment load)


Fai max Fac (Permissible axial load)
0

0.5

1.5

0.5

Input torqueNm

Fri

100
90
80
70
60
50
40
30
20
10
0

Fri

Graph 121-6

Lri

HPG

1.5

Input torqueNm

Reduction ratio = 20

Lri

Fai

Lai

Formula 134-1

Graph 121-3

Fai

100
90
80
70
60
50
40
30
20
10

Input torqueNm

Graph 121-4

Graph 121-2

Efciency %

Efciency %

5
N (kgf)

Input torqueNm

Figure 134-1

External load inuence


Reduction diagram
ratio = 7

Efciency %

0
Fri max

100
90
80
70
60
50
40
30
20
10

100
90
80
70
60
50
40
30
20
10
0

Efciency %

100
90
80
70
60
50
40
30
20
10
0

HPF

Lai

Gearhead

Size 11A

Efciency %

Technical Information / Handling Explanation

Technical
DataData
Technical
Data
Technical

HPF

0.5

Input torqueNm

Reduction
ratio = 30average load
How
to calculate
Graph 121-7
100
(Average
moment
load, average axial load, average input rotational frequency)
90

1.5

Input torqueNm

HPG

HPF

M1
0.2

0.4

0.6

0.8

Gearhead

Efciency %

Input speed

100
90
80
70
60
50
40
30
n1
20
10
0
0

t3

Graph 121-9

n2
n3
2

Input torqueNm

Reduction ratio = 7

10

Graph 0121-12

100
90
80
70
60
50
40
30
20
10

t4
Reduction
ratio = 4
100
90
80
70
60
50
40
30
20
10
0

Graph 121-10

n4

Input torqueNm
Time: t

Reduction ratio = 10

Calculating life of input side bearing

Input torqueNm

Efciency %

Graph 121-15

Life

Hour

Average input rotational speed

rpm

Basic dynamic rated load

N (kgf)

Dynamic equivalent
radial 2load
1

Input torqueNm

Reduction ratio = 31
100
90
80
70
60
50
40
See
30
20
See
10
See0

Size

14

32
50
65

Formula 134-4
Table 134-1
and -2
0.5

Formula 134-4

Input torqueNm

Reduction ratio = 13
100
90
80
70
60
50
40
30
20
10
0

Input torqueNm

Size

25

10

Graph 121-14

HPG
Pci

Table 134-1
3

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


1.5

Input torqueNm

11

32
222

Graph 121-16

Table 133-1 and -3

10

20

Graph 121-11

100
90
80
70
60
50
40
30
20
10

Dynamic equivalent radial load

Input torqueNm

Efciency %

Reduction ratio = 21

Graph 121-13

100
90
80
70
60
50
40
30
20
10

Calculate the bearing life according to Calculation Formula


132-5 and check the life.
Formula 134-5
0

Reduction ratio = 5

How to calculate the average output rotational frequency (Niav)

Efciency %

Efciency %

Time: t

HPN

t1
Reduction
ratio = 3t2

Pci

Formula 134-3

M4

Efciency %

Moment load

Size 14A

100
90
80
70
60
L10 50
40
Ni av
30
Cr 20
10

How to calculate the average axial load (Faiav)

1.2

Input torqueNm
M2

Formula 134-2

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 121
See Formula 134-3

Technical Information / Handling Explanation

How to calculate the average moment load (Miav)

M3

Efciency %

Graph 134-1

Efciency %

Efciency %

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
80
70
60
50
40
30
20
10

Size 20A
Gearhead
Input Bearing
SpecificationsHPNand Checking Procedure

Check the maximum


load
and
the inputratio
side
input shaft
Reduction
ratio
= 3life of the bearing onReduction
= 4if the reducer is an HPG
Reduction
ratio =unit
5 or an HPF hollow
Graph 122-1
Graph 122-3
Graph 122-2
shaft unit.
100
100
100

(1) Checking maximum load


Calculate:
Maximum load moment load (Mi max)
0
10
20
Maximum load axial
load (Fai max)
Maximum load radial load (FriInput
max)torqueNm
Reduction ratio = 7

30

90
80
70
60
50
40
30
20
10
0

Graph 122-5

100
90
80
70
60
50
40
30
20
10

Calculate the life and check it.

Specication of inputInput
shaft
bearing
torqueNm
0

Reduction ratio = 10

Efciency %

Efciency %

Calculate:
Average moment load (Mi av)
Average axial load (Fai av)
Average input speed (Ni av)
5

10

15

90
80
70
60
50
40
30
20
10

Maximum load moment load (Mi max) Permissible moment load (Mc)
0
Maximum0 load axial load
(Fai max)20 Permissible
0 (Fac) 5
10
15
10
30 axial load
Maximum load radial
load
(Fri max) Permissible radial load (Frc) Input torqueNm
Input
torqueNm

Graph 122-4

(2) Checking the life


100

90
80
70
60
50
40
30
20
10
0

Efciency %

HPF

20

Reduction ratio = 13

10

Input torqueNm

14

5800

20

9700

32

22500

50

Size35500
32A

65

51000

kgf

275

20
32
50
65

2560
4050

Graph -9

1.38
4.53

210

9.88
60

Reduction ratio = 7

122

32

Efciency %

25

100

Graph 122-12

HPF

dynamic rated load Cr

Basic

kgf
1480

0
29700
0

20

Reduction ratio = 4

Allowable axial load Fac *1 Graph 122-10

100
90 N
80
70245
60
50657
40
1206
30
20
3285
10
0
5540
0

3030

40

8600

Size

25
32

Allowable ratio
moment
Reduction
= 21load Mc
Nm
kgfm
100

NoteTable 133-2

90

1.02

70
19
60

1.93

10
80

50
40
30
and
20
10

133-4

kgf
25
67
123
335
20

40

60

565

Input torqueNm
878

Reduction ratio = 10
100
90
80
rated 70
load
60
50
40
30
20
10
0

60

Input torqueNm

Efciency %

Technical Information / Handling Explanation

Size

80

Input torqueNm
21.4

100
Specification of input
shaft bearing
90
80
70
60
Basic
50
40
N
30
20
14500
10

320

25100

0.64

40

39500

HPN

0.016

20

570

80

Allowable radial load FrcGraph


*2 122-11

100
90
80
70
60
50
40
30
20
10
0

100

Graph 122-13

kgf

20.6

2.1

500

51

902

92

1970
0

3226
5267

Basic static rated load Cor

kgf

10100

1030

2010010

2050
30

20

Allowable
axial
load Fac *
Reduction
ratio
= 31
Graph 122-16
kgf
100 N
90
80 1538
70
3263
60
50
40
30
20
10
0
0

201
20

329
60

40

80

Input torqueNm537

Reduction ratio = 13

Graph 122-14

100

Table90133-3

Graph 12-15

Table 133-2

Reduction ratio = 5

80
70
60
50
40
30
20
10
0

10

Input torqueNm

Efciency %

Efciency %

14

3150
Input torqueNm

1510

kgfm

80
70
0.16
60
6.3
50
40
13.5
30
20
44.4
10
0
96.9
0

Efciency %

11

100

kgf
129

5600

Allowable moment load Mc

90
Nm

N
1270

14800

5200

10

Basic static rated load Cor

990

3600

Gearhead

Table 133-1

2300

Reduction ratio = 3
Size

590
Input torqueNm

Efciency %

load Cr

Graph 122-8

Efciency %

2700
0

Basic

Input torqueNm

Efciency %

11

HPG

100
90
80
70
60
rated load
50
40
30
20
10
0
0

Efciency %

Size

Efciency %

Specification of

Graph 122-7

25

Graph 122-6

100
90
80
70
60
50
40
30
20
10

The specication
of the ratio
input= side
the inputratio
shaft
unit is shown below.
Reduction
21 main bearing of Reduction
= 31
100
90
input
80 shaft bearing
70
60
50
40 Basic dynamic rated
30
20N
10

20

Efciency %

Efciency %

Checking procedure

HPG

Efciency %

90
80
70
60
50
40
30
20
10
0

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

20

30

Input torqueNm

Table 133-4

Allowable radial load Frc *3

kgf

157

522

53.2

333

966

98.5

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
0 load of HPG series is the tolerance of a radial load applied to the shaft length center.
*2 The allowable radial
5
10
15
0
5
10
15
20
*3 The allowable radial load of HPG
series is the tolerance of a radial load applied
to the point of 20 mm from the shaft edge (input ange edge).
Input torqueNm
Input torqueNm

Gearheads

223

load HPN
moment load to input shaft

HPG

The maximum load moment load (Mi max ) is calculated as follows.


Check
that the following
in all circumstances:
Reduction
ratio = 3 formulas are established
Reduction
ratio = 4

Fai max

50

Max.100
radial load
150

N (kgf)
250
N (kgf)

Graph 123-4

See Fig.
50 134-1.
100

150

200

30

60

90

40

100

150

200

Fri

60

80

Input torqueNm

Graph 123-6

100
90
80
70
60
50
40
30
20
10

Efciency %

20

50

Reduction
ratio = 13
Fri

Lri

Input torqueNm

Lri

HPG
0

H
lo

Fai

Graph 123-3

Input torqueNm
Graph 123-5

100
90
80
70
60
50
40
30
20
10

120

250

Mi max Mc (Permissible moment load)


Fai max Fac (Permissible axial load)
0

Fai

100
90
80
70
60
50
40
30
20
10

HP

Lai

Formula 134-1

See Fig.ratio
134-1.
Reduction
= 10

Reduction ratio = 5

Graph 123-2

See Fig. 134-1.


Input torqueNm

Efciency %

Efciency %

200

Max. axial
load
Input
torqueNm

Lri,Lai

Reduction ratio
=7
100
90
80
70
60
50
40
30
20
10

100
90
80
70
60
50
40
30
20
10
0

Figure 134-1

External load inuence diagram

Efciency %

Graph 123-1

Efciency %

100
90
80
70
60
50
40
30
20
10
0
Fri max
0

HPF

Lai

Size
40A
maximum
Gearhead
Calculating

Efciency %

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

HPF
20

How
to calculate average load
Reduction ratio = 21
Reduction ratio = 31
Graph 123-7 axial load, average input rotational
Graph 123-8
(Average
moment load, average
frequency)
100
100

40

60

80

Input torqueNm

HPG

HPF

M3

M1
0

10

Moment load

Efciency %

Efciency %

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
90
80
70
60
50
40
30
20
10

20

30

40

50

InputMtorqueNm
2

90
80
70
60
50
40
30
20
10
0

M4

Graph 134-1

10

20

How to calculate the average moment load (Miav)

30

Formula 134-2

40

Input torqueNm
Time: t

How to calculate the average axial load (Faiav)

Input speed

t1

t2

t3

Formula 134-3

t4

n2
n3

n1

How to calculate the average output rotational frequency (Niav)

Formula 134-4

n4
Time: t

Calculating life of input side bearing


Dynamic equivalent radial load
Size

11
14
20
32
50

L10

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

65

25
32
224

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


Size

HPG

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 123
See Formula 134-3

Technical Information / Handling Explanation

Calculate the bearing life according to Calculation Formula


132-5 and check the life.
Formula 134-5

Outp

HPF
Size 25
Hollow Shaft Unit
Input Bearing
Specifications and
Checking Procedure
Reduction ratio = 11

Check the maximum load and life of the


the input
124-1 side if the reducer is an HPG input shaft unit or an HPF hollow
TRi bearing on Graph
100
shaft unit.
90

Checking procedure
70
Efciency %

80

HPG

HPF

60
(1) Checking maximum
load
50

Calculate:
40
Maximum load moment load (Mi max)
30
Maximum load axial load (Fai max)
20
Maximum load radial load (Fri max)

Maximum load moment load (Mi max) Permissible moment load (Mc)
Maximum load axial load (Fai max) Permissible axial load (Fac)
Maximum load radial load (Fri max) Permissible radial load (Frc)

10

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

(2) Checking the life

Calculate:
Average moment load (Mi av)
Average axial load (Fai av)
Average input speed (Ni av)

Size 32

Input torqueNm

Calculate the life and check it.

Hollow Shaft Unit

HPF

Specication of input shaft bearing


Reduction ratio = 11

Graph
124-2 shaft unit is shown below.
The specication100
of the input side main
input
TRi bearing of the
90

HPG

Size

11

Efciency %

80 shaft bearing
Specification of input
70

60

Basic dynamic rated load Cr

50

Table 133-1

Basic rated load

Basic static rated load Cor

40
N

kgf

kgf

30
2700

275

1270

129
320

20

14

5800

590

3150

20

9700

990

5600

570

32

225000

2300
3

614800

1510

10

50

35500

65

51000

3600
Input torqueNm

5200

25100

2560

39500

4050
Table 133-2

Size

Allowable moment load Mc

Allowable axial load Fac *1

Nm

kgfm

kgf

kgf

11

0.16

0.016

245

25

20.6

2.1

14

6.3

0.64

657

67

500

51

20

13.5

1.38

1206

123

902

92

32

44.4

4.53

3285

335

1970

201

50

96.9

9.88

5540

565

3226

329

65

210

21.4

8600

878

5267

537

HPF

Specification of input shaft bearing

Technical Information / Handling Explanation

Size

124

Allowable radial load Frc *2

Basic dynamic rated load Cr

Basic rated load

Table 133-3

Basic static rated load Cor

kgf

kgf

25

14500

1480

10100

1030

32

29700

3030

20100

2050
Table 133-4

Size

Allowable moment load Mc

Allowable axial load Fac *1

Allowable radial load Frc *3

Nm

kgfm

kgf

kgf

25

10

1.02

1538

157

522

53.2

32

19

1.93

3263

333

966

98.5

NoteTable 133-2 and 133-4

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

Gearheads

217

Size 14
maximum
Gearhead load moment
CSG-GHload to
CSF-GH
Calculating
input shaft

HPG

The maximum load moment load (Mi max ) is calculated as follows.


Check that the following formulas are established in all circumstances:

60
50
40

Fri 30
max

N (kgf)

Max. radial load

20

Fai 10
max
.05

.1

.15

60
50
40

Input torqueNcm

See Fig. 134-1.

30
20

See Fig. 134-1.

10

.25

.2

.1

.12

.14

Gearhead

1000 rpm

CSG-GH

.16

Input torqueNcm

70
60
50
40
30
20

.18

.2

Fri
0

2000 rpm

Mi max Mc (Permissible moment load)


Fai max Fac (Permissible axial load)

Size 20

80

10

See
.02Fig.
.04 134-1.
.06 .08

500 rpm

Input rotational speed

100
90

70

N (kgf)

Max. axial load

0
Lri,Lai
0

Fri

10

12

14

Input torqueNcm

3500 rpm

HPG

CSF-GH

Graph 125-5

16

18

Lri

Lri

HPF

How to calculate average load


Reduction ratio = 50
Reduction ratio = 80
ratio = 100HPG
(Average
moment load, average axial
load, average input rotationalReduction
frequency)
Graph 125-4

Fai

Graph 125-3

Lai

80

Efciency %

90

80
70

Formula 134-1

100

90

Fai
Reduction ratio = 100

Graph 125-2

Efciency %

100

Figure 134-1

External load inuence diagram

Reduction ratio = 80

Graph 125-1

HPF

Lai

Reduction ratio = 50

Efciency %

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

HPF

Graph 125-6

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
100
90

90

70

M3

60
50

M1

40
30

70
50
40
30

.1

.2

.3

M2

20

.4

.5

.6

.7

Input torqueNcm

Reduction
ratio = t120
t1
2

.8

.9

1.0

t3

Graph 125-7

100

M4

n2

60
50

n3

n1

20
10

n4
0

10

20

30

40

50

60

70

Input torqueNcm
Input rotational speed

500 rpm

Calculating life of input side bearing

10

20

30

40

50

60

70

Input torqueNcm
Time: t

20

80

90

10

20

30

40

50

60

Input torqueNcm

70

80

How to calculate the average axial load (Faiav)

Formula 134-3

Graph 125-8

80
70
60
50
40

How to calculate the average output rotational frequency (Niav)

30

Formula 134-4

20
10
0

10

15

20

25

30

35

40

Time: t
Input torqueNcm

1000 rpm

Calculate the bearing life according to Calculation Formula


132-5 and check the life.
Formula 134-5

45

14
20
32
50

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

55

3500 rpm

Dynamic equivalent radial load


11

L10

50

2000 rpm

Size

65

Size

32

HPG

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


25

218

40
30
10

100

Efciency %

Efciency %

Input speed

70

50

90

80

40

Reduction
ratio = 160
t4

90

30

10

Formula 134-2

60

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 125
See Formula 134-3

Technical Information / Handling Explanation

Moment load

80

How to calculate the70average moment load (Miav)

60

20
10

90

Graph 134-1

80

Efciency %

Efciency %

80

100

Efciency %

100

Size 32

Gearhead

CSG-GH

CSF-GH

Input Bearing Specifications and Checking Procedure


Check the maximum
load
and= life
the inputratio
side =if80
the reducer is an HPG input shaft unit or an HPF hollow
Reduction
ratio
50 of the bearing onReduction
Reduction ratio = 100
shaft unit.
Graph 126-1

Checking procedure
80
Efciency %

70
(1) Checking maximum
load
60

50
Calculate:
40
Maximum load moment
load (Mi max)
30
Maximum load axial
20 load (Fai max)
10
Maximum load radial
load (Fri max)

50

(2) Checking the life

100

150

90

80

80

70
60
50

Graph 126-3

100

90

70
60
50

40
40 load moment load (Mi max) Permissible moment
Maximum
load (Mc)
30
30
Maximum
load axial load (Fai max) Permissible axial load
(Fac)
20
20
Maximum
10 load radial load (Fri max) Permissible radial10load (Frc)
200

250

300

350

Input torqueNcm

Calculate:
Reduction
Average moment
load (Miratio
av) = 120
Average axial load (Fai av)
100
Average input speed
(Ni av)

50

100

150

200

250

300

50

100

150

200

250

300

Input torqueNcm

Input torqueNcm

Reduction ratio = 160

Graph 126-4

Calculate the life and check it.

Graph 126-5

100

90

90

80

Efciency %

Efciency %

Graph 126-2

100

HPF
Efciency %

HPG

90

Efciency %

100

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

70

Specication50of input shaft bearing


60
40

80
70
60
50
40

The specication30of the input side main bearing of the30input shaft unit is shown below.
20
10
0 shaft bearing
Specification of input
0
50
100

11

N
Input rotational
speed

kgf
500 rpm

2700

20

40

60

80

100 120 140 160 180 200

Input torqueNcm

1000 N
rpm

275

2000 rpmkgf

1270

129
320

14

5800

590

3150

9700

990

5600

570

32

22500

2300

14800

1510

Size
45
35500

65

51000

Gearhead

Reduction
= 50
Allowableratio
moment
load Mc
Nm
100

kgfm
0.016

6.3
70

0.64

65

80

60
13.5

1.38

44.4
40

4.53

50

96.9

9.88

210
10

21.4

30%

20
0

100

200

300

400

500

Graph 126-6

600

Input torqueNcm

Specification of input shaft bearing

Size

25
32

Allowable
Reduction
ratio =radial
100 load Frc *2

kgf Graph 126-7

90245

25

657

67

60
1206

123

3285
40

335

5540

565

8600
10

878

80

70

50

30

20
0

800

100

200

300

400

500

600

800

80

10100

1030

70
29700

3030

70

20100

2050

40

Allowable
moment load Mc
30

1.02

19

100

200

300

400

500

1.93
Input torqueNcm

90

50

kgfm

40
20
0
0

51

902

92

1970

201

3226

329

5267
100

537
200

300

400

500

600

700

800

Input torqueNcm

Graph 126-10

1480

20

50
30

2.1

500

Basic static rated load Cor

14500
80

100

60

Graph
kgf 126-8

20.6

Table 133-3

100

Nm
10

70

10
700

kgf

60

80

Table 133-2

Reduction ratio = 160

Graph 126-9

90

100
90

Input torqueNcm

Basic rated load

Basic dynamic rated load Cr

Efciency %

32

4050

HPF

Reduction ratio = 120


100N

25

700

Efciency %

Size

100

Efciency %

90
0.16

50

2560

39500

Reduction
ratio
= 80
Allowable
axial
load Fac *1

11

32

CSF-GH
25100

5200

14
20

CSG-GH

3600

3500 rpm

Efciency %

50

Table 133-1

Basic static rated load Cor

20

Size

Technical Information / Handling Explanation

Basic rated load

Basic dynamic rated load Cr

Efciency %

200

Input torqueNcm

Size

10

HPG250

150

20

60
50

700

Table 133-4

40

30 Allowable
20
10

600

kgf

axial load Fac *1

0
1538
0

3263

Allowable radial load Frc *3

kgf
100

200

300

157

400

333
Input torqueNcm

500

600

kgf

522

53.2

966

98.5

NoteTable 133-2 and 133-4

rpm
rpm
2000 rpm
3500 rpm
speed
*1 The allowableInput
axial rotational
load is the
tolerance of an500
axial
load applied to1000
the shaft
center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

219

126

Gearheads

Technical
Data
Technical
Data
Technical
Data
Gearhead

CSG-GH

CSF-GH

HPG

HPF

Figure 134-1

The maximum load moment load (Mi max ) is calculated as follows.


External load inuence diagram
Check that Reduction
the followingratio
formulas
= 80 are established in all circumstances: Reduction ratio = 100
90

50
40

Fri max

30

Fai max

20

200

400

600

See Fig. 134-1.

N (kgf)

Max. axial load

10
0

N (kgf)

Max. radial load

See Fig. 134-1.

Lai

80
70
60
50
40
30
20

Fri

10

See Fig. 134-1.

800 1000 1200 1400 1600 1800 2000

Input torqueNcm

200

400

600

Fri

800 1000 1200 1400 1600 1800 2000

Input torqueNcm

Reduction ratio = 160


Lri

100

90

90

80

80

Efciency %

Efciency %

Reduction
= 120
Mi
max ratio
Mc (Permissible
moment load)
Graph 127-3
Fai max

Fac
(Permissible
axial
load)
100
70
60
50

Lai

60

Efciency %

80
70

Fai

Graph 127-2

100

Formula 134-1

90

Lri,Lai

Fai

Graph 127-1

100

Efciency %

Technical Information / Handling Explanation

Size 65

Calculating maximum load moment load to input shaft

NO

Graph 127-4

HPG

Lri

HPF

70
60
50

40
40
How to calculate
average load
30
30
(Average moment
load,
average
axial
load,
average
input
rotational frequency)
20
20

HPG

HPF

If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
10

10
0

200

400

600

1000 1200 1400 1600 1800

Graph 134-1

200

400

600

800

1000

1200

1400

How to calculate
the torqueNcm
average moment load (Miav)
Input

Formula 134-2

M3

M1 speed
Input rotational
Moment load

800

Input torqueNcm
500 rpm

M2

1000 rpm

2000 rpm

3500 rpm

M4
Time: t

How to calculate the average axial load (Faiav)

Input speed

t1

t2

t3

Formula 134-3

t4

n2
n3

n1

How to calculate the average output rotational frequency (Niav)

Formula 134-4

n4
Time: t

Calculate the bearing life according to Calculation Formula


132-5 and check the life.
Formula 134-5

Dynamic equivalent radial load


Size

11
14
20
32
50

L10

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

65

25
32
220

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


Size

HPG

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 127
See Formula 134-3

Technical Information / Handling Explanation

Calculating life of input side bearing

Technical
Data
Technical
Data

Output Shaft
Bearing Load
Input Bearing
Specifications
andLimits
Checking Procedure
HPN Series Output Shaft Load Limits are plotted below.

Check the maximum load and life of the bearing on the input side if the reducer is an HPG input shaft unit or an HPF hollow
shaft unit.
HPN uses radial ball bearings to support the output shaft. Please use the curve on the graph for the appropriate
load
coefcient (fw) HPG
that represents
the expected operating condition.
HPF
Checking
procedure

(1) Checking maximum


load
HPN-11A

Graph 128-1

600
Calculate:
Maximum load moment load (Mi max)
Maximum load axial load (Fai max)
500
Maximum load radial load (Fri max)

00

HPN-14A

700

Radial load N

Radial load N

1400

600

Calculate:
Average moment
300 load (Mi av)
Average axial load (Fai av)
Average input speed (Ni av)

1200

500

1000

Calculate the life and check it.

200

400

300

400

100

200

The specication of the input side main bearing of the input shaft unit is shown below.
100

200

300

400

Specification of input shaft bearing


Axial load N

HPN-32A
N

14
20

11
14
20
32

Radial load N

Size

HPG

275

4000
5800

590

9700

990

22500

2300

3000
35500

3600

51000
2500

5200

kgfm

0.16

0.016

6.3

0.64

13.5

1.38

1000
500

44.4
0

50

0
96.9

65

210

Axial load N

6000

2000

4000

Axial load N

21.4

Technical Information / Handling Explanation

128

2000

5600

570

14800

1510

fw=1

25100

2560

fw=1.2

39500

4050

fw=1.5

3000

Table 133-2

Allowable axial load Fac *1


2000

2500

320

kgf

245

25

Allowable
radial load Frc *2
Load coefcient

fw=1~1.2 Smooth operation


kgf
without impact
20.6 fw=1.2~1.5 Standard operation
2.1

67
123

03285
0
1000
5540

335
2000

3000

4000
565 5000

Axial load N

6000

878

HPF

500

51

902

92

1970

201

3226

329

5267

537

Table 133-3

Basic rated load

Size

1500

129

3150

8600

Specification of input shaft bearing

1000

Axial load N

kgf
Graph 128-5

1270

1206

9.88 3000

500

Basic static rated load Cor

1000 657

4.53
1000

Table 133-1

HPN-40A N

4000

Allowable moment load Mc

100 200 300 400 500 600 700 800 900 1000

5000

2000

1500
Nm

Basic rated load

2700

3500

32

700

kgf
Graph 128-4

4500

11

65

600

Basic dynamic rated load Cr

Size

50

500

Radial load N

800
600

200

100 of input shaft bearing


Specication

Graph 128-3

2000

Maximum load moment load (Mi max) Permissible moment load (Mc)
Maximum
load (Fac)
800 load axial load (Fai max) Permissible axial1800
Maximum load radial load (Fri max) Permissible radial
load (Frc)
1600

(2) Checking the 400


life

HPN-20A

Graph 128-2

900

Radial load N

Technical Information / Handling Explanation

Technical Data

dynamic
rated
load
static is
rated
load
Output shaftBasic
speed
- 100 rpm,
shaft
lifeCris based on 20,000 hours. TheBasic
load-point
based
onCor
shaft center of radial load and axial load.

kgf

kgf

25

14500

1480

10100

1030

32

29700

3030

20100

2050
Table 133-4

Size

Allowable moment load Mc

Allowable axial load Fac *1

Allowable radial load Frc *3

Nm

kgfm

kgf

kgf

25

10

1.02

1538

157

522

53.2

32

19

1.93

3263

333

966

98.5

NoteTable 133-2 and 133-4

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

Gearheads

225

HPG
HPF
Calculating
maximum
load moment load and
to input
shaft
Output
Bearing
Specifications
Checking
Procedure

CS

Figure 134-1

The maximum load moment load (Mi max ) is calculated as follows.

External load inuence diagram


ACheck
precision
roller bearing
supports
the external
(output ange).
that cross
the following
formulas
are established
in allload
circumstances:
Fai
Check the maximum load, moment load, life of the bearing and static safety coefcient to maximize performance.

Fai

Formula 134-1

Checking procedure

(1) Checking the maximum load moment load (M max )

Maximum load moment load (Mmax ) Permissible moment (Mc)

Obtain the maximum load moment load (Mmax ).

Fri max the life


N (kgf)
Max. radial load
(2) Checking
Fai max
(kgf)
Obtain
the average
load (Frav ) N
and
Max. radial
axial load
the
average axial
load (Fa av ).
Lri,Lai

(3) Checking the static safety coefcient


Obtain the static equivalent radial load
coefcient (Po).

See Fig. 134-1.

See
Fig. 134-1.
Obtain
the radial load coefcient (X) and
theFig.
axial
load coefcient (Y).
See
134-1.

Fri
Calculate the life and check it.

Fri

HP

Check the static safety coefcient. (fs)

Mi max Mc (Permissible moment load)


Fai max ofFac
(Permissible
axial load)
Specication
output
bearing

HPGP/HPG Series

Lai

Lai

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

Lri

Lri

HPG

HPF

Table 129-1, -2 and -3 indicate the specications for gearhead, right angle and input shaft unit, and cross roller bearing.
Table 129-1

circle
Allowable moment load Mc*
Offset amount
HowPitch
todpcalculate
average
load
Basic dynamic load rating C* Basic static load rating Co*
Size
R
Nmfrequency)
Kgfm
(Average
momentmload, average
axialkgfload, average
inputkgfrotational
m
N
N

Basic rated load

Moment stiffness Km*4


104
HPG
Nm/rad

Kgfm/
HPF
arc min

If moment
load and axial
they318
should be 4087
converted into
load0.97
to check the
bearing.
0.26
0.88life of the
9.50
417 the average
3116
0.006 load uctuate,
0.0275
11
Graph
7060134-1

5110

521

10600
M3
20500

1082

17300

2092

32800

720

32.3

3.30

3.0

0.90

1765

183

18.7

16.8

5.0

3347

452

46.1

42.1

12.5

110

100

29.7

398

364

108

0.0405

0.011

0.064

0.0115

32

0.014

50

0.085
M1
0.123

0.019

41600

4245

76000

7755

1076

65

0.170

0.023

90600

9245

148000

15102

3900

Size

M2

Reduction
ratio
9
t21
1

11

Input speed

430

t2

340
440

1900

2830

3590
3940

21

2920

4360

600

33

3340

4990

700

45

3670

5480

890

3700

5570

11

5500

8220
9030

830

400
470

11

600

15

650

21

720

33

830

45

910

1360

840

32

1080
1240

15

6050

21

6690

9980

1250

33

7660

11400

Time: t

50

980

1460

45

8400

12500

11

1240

1850

8860

13200

Calculating
life of input
1360 side bearing
15

20

2030

2250
21 bearing life1510
Calculate the
according to Calculation
Formula
2580
132-5 and 33
check the life.1729
Formula 134-5 65
45

2830

1890

* The ratio specied in parentheses is for the HPG Series.

9470

14100

12

12300

18300

15

13100

19600

HPG

Dynamic
radial load
20 equivalent 14300

Pci

15300

17600
0.444 Mi

26300
Fai av
av 1.426

50
14

18900
0.137 Mi

28200
Fai av
av 1.232

* The ratio specied


HPGSeries.
0.109
Mi av
20 in parentheses is for the

32
50

L10

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

21400

Size
25

40
11

65

Formula 134-3

Size

32

Formula 134-4

Table 134-1

22900

1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


25

226

*1 T
*2 T
b
*3 T
a
*4 T
*5 T
lo
c

How to 5calculate the average


(Niav)
6490
4350 output rotational frequency

980
n4

1630
3
How to
calculate the average
axial load (Faiav) 2430
2410

550

n3

Allowable axial load *5

2640

45

n1

Allowable radial load *5

11

780

n2

Reduction
ratio

15

520

Time: t

Note

Formula 134-2

Table 129-3

Size

510
t4 660

t3

37
3

14

Allowable axial load *5

280

Table 129-2

M4

Allowable radial load *5

How to calculate the average moment load (Miav)

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 129
See Formula 134-3

Technical Information / Handling Explanation

Moment load

14
20

Table 130-1 indicates the specications for cross roller bearing.


Series
Input CSG-GH/CSF-GH
Bearing Specifications
and Checking Procedure

Table 130-1

Check the maximumPitch


load
and Offset
life of the bearing on
input stiffness
shaft unit
or an HPF hollow
Basicthe
loadinput
rating side if the reducer is an HPG Moment
Km*4
circle
Allowable Allowable
Allowable
amount
shaft unit.
3
5
5
Size

dp

Checking procedure
m

(1)

Basic dynamic
load rating C*1

HPG
m
0.011
0.0405
14
Checking maximum load
0.0115
0.064
20
Calculate: 32
0.014
0.085
Maximum load
load (Mi max)
0.019
45 moment0.123
Maximum load
(Fai max)0.0225
0.170
65 axial load

(2) Checking the life


HPF Series

dp

m
0.085
0.1115

m
0.0153
0.015

Basic load rating

Basic dynamic
load rating C*1

N
11400
22500

kgf
1163
2296

Basic static
load rating Co*2

kgf
2071
4071

N
20300
39900

Allowable
moment load Mc*3
Nm
410
932

kgfm
41.8
95

HPG

Specification of input shaft bearing

NoteTable 129-1, -2 and -3Table 130-1 and -2

Size

11
14

129-3

20

d *5

32
50
65

*1
*2
*3
*4
*5

radial load* axial load*


N
732
1519
2938
5962
11693

N
1093
2267
4385
8899
17454

Table 130-2

Calculate the life and check it.

Offset
amount

32
The specication
of the input side main bearing of the input shaft unit is shown below.

/
in

kgfm/
arc min

Maximum load radial load (Fri max) Permissible radial load (Frc)

Specication
of input shaft bearing
25

129-1

*4

104
Nm/rad

Table 130-2 indicates the specications for cross roller bearing.

Calculate:
Average moment load (Mi av)
Average axial load (Fai av)
Pitch circle
Average input speed (Ni av)
Size

moment load Mc*

kgf
Nm
kgfm
N HPF kgf
N
0.89
3.0
2.76
27
720
7060
521
5110
5.0
17
14.8
145
1765
17300
1082
10600
12
42
26.3
258
3347
32800
2092
20500
Maximum load moment load (Mi max) Permissible moment load (Mc)
30
100
81.3
797
7755
76000
4245
41600
Maximum load axial load (Fai max) Permissible axial load (Fac)
96
323
220
2156
15204
149000
8327
81600

Maximum load radial load (Fri max)

k it.

Basic static
load rating Co*2

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

Moment stiffness Km*4


10
Nm/rad

kgfm/
arc min

37.9
86.1

11.3
25.7

Allowable Allowable
radial load*5 axial load*5
N
1330
2640

N
1990
3940

Table 133-1

Basic rated
The basic dynamic load rating means a certain
static load
radial load so that the basic dynamic rated life of the roller bearing is a million rotations.
Basic
dynamic
ratedmeans
load Cra static load that gives a certain
Basic
static
rated load
Cor(4kN/mm2) in the center of the contact area
The basic
static
load rating
level
of contact
stress
between
rolling
element
receiving
the
maximum
load
and
orbit.
N
kgf
N
kgf
The allowable moment load is a maximum moment load applied to the bearing. Within the allowable range, basic performance is maintained
2700
275
129
and the
bearing is operable. Check
the bearing life based on 1270
the calculations shown on the
next page.
The value
is the average value.
5800of the moment stiffness590
3150
320
The allowable radial load and allowable axial load are the values that satisfy the life of a speed reducer when a pure radial load or an axial
9700
990
5600
570
load applies to the main bearing. (Lr + R = 0 mm for radial load and La = 0 mm for axial load) If a compound load applies, refer to the
22500 shown on the next page.
2300
14800
1510
calculations

35500

3600

25100

2560

51000

5200

39500

4050
Table 133-2

Size

Allowable moment load Mc

Allowable axial load Fac *1

Nm

kgfm

kgf

kgf

11

0.16

0.016

245

25

20.6

2.1

14

6.3

0.64

657

67

500

51

20

13.5

1.38

1206

123

902

92

32

44.4

4.53

3285

335

1970

201

50

96.9

9.88

5540

565

3226

329

65

210

21.4

8600

878

5267

537

HPF

Specification of input shaft bearing

Technical Information / Handling Explanation

Size

130

Allowable radial load Frc *2

Basic dynamic rated load Cr

Basic rated load

Table 133-3

Basic static rated load Cor

kgf

kgf

25

14500

1480

10100

1030

32

29700

3030

20100

2050
Table 133-4

Size

Allowable moment load Mc

Allowable axial load Fac *1

Allowable radial load Frc *3

Nm

kgfm

kgf

kgf

25

10

1.02

1538

157

522

53.2

32

19

1.93

3263

333

966

98.5

NoteTable 133-2 and 133-4

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

Gearheads

227

How to calculate the maximum load moment load

Calculating maximum load moment load to input shaft


HPG

CSG-GH

The maximum load moment load (Mi max ) is calculated as follows.


HPF
CSF-GH
Check that the following formulas are established in all circumstances:
max
max
Formula 134-1

Fai

Max. radial load

Max. axial load


N (kgf)
FaLri,Lai
max

Lr, La
R

m
m

Offset amount

See Fig. 131-1.

Lai

See Fig. 134-1.

See Fig. 134-1.

See Fig. 131-1.

(kgf)

Fai

Load

Radial load

N (kgf)

N (kgf)
axial
loadSee Fig. 131-1. N

Fr

See Fig. 134-1.

See Fig. 131-1.

Fri
Fri

Axial load

Mi max Mc (Permissible moment load)


Fai max Fac (Permissible axial load)

See Specication of main bearing of each series

Fa

Lri Lr

HPG

How to calculate the radial load coefcient and


the axial load coefcient

Lri

Load

HPF

Du

Du

Du

HPGP
HPG
CSG-GH
How
to calculate
average
load
HPF
CSF-GH
(Average moment load, average axial load, average input rotational frequency)

HPG
HPF
The
radial
load
coefcient
(X)
and
the
axial
load
coefcient
(Y)
If moment load and axial load uctuate, they should be converted into the average load to check the life of the bearing.
Formula 131-2Graph 134-1

Formula

M3

Fa av
M1
Fr av 2FravLr+RFa avLadp
Moment load

Fa av
Fr av 2FravLr+RFa avLadp
M2

1.5

0.45

1.5

0.67

0.67

Fr av

N (kgf) See How to obtain the average load.

Fa av

Average axial load

N (kgf) See How to obtain the average load.

t1

t3
See Fig. 131-1.

t2

Offset amount

dp

Circlar pitch of roller

Input speed

See Fig. 131-1.

m
m

How to calculate the average moment load (Miav)

Formula 134-2

How to calculate the average axial load (Faiav)

Formula 134-3

Calc

M4

Average radial load

Lr, La

Calc
usin

dp

Fri max

load
max maxMax. radialMax.
FrFai

Figure 134-1

External load inuence diagram

Formula 131-1

M max =Fr maxLr+R+Fa max


La

Figure 131-1

HPF

Lai

HPGP

HPG

La

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

Time: t

t4

See Output Shaft Bearing Specications of each series.


See Fig. 131-1.
See Output Shaft Bearing Specications of each series.

No

n2

How ton calculate the average nload (Average radial load, average
load,the
average
rotational
frequency)
Howaxial
to calculate
averageoutput
output rotational
frequency
(Niav)
3

HPGP

HPG

CSG-GH

Formula 134-4

HPF

CSF-GH
n4

If the radial load and the axial load uctuate, they shouldTime:
be converted
into the average load to check the life of the cross
t
roller bearing.
Fr1

How to obtain the average radial load (Frav )

Calculating life ofFr input side bearing

Formula 131-3

Radial load

Calculate the bearing life according to FrCalculationTime


Formula
132-5 and check the life.
Note
that the maximum axial load within the t1 section is Fr1 and the maximum
HPGaxial load
Formula
134-5
Dynamic
is Fr3.
within the t3 section

Fr3

Axial load

Life

Ni av

Average input rotational speed

Output rotational
frequency

Pci

228

Fa 4

t1

t2

n 2 load
Basic dynamic rated

Fa 3
t3

n1
Dynamic
equivalent radial load n 3

Hour
rpm

t4

N (kgf)
N

n4

av 1.426 Fai av
Formula 131-4

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

32

0.071 Mi

av 1.232 Fai av

65

0.041 Mi

20

Time

0.053
1Mi
1.232
Fai
avmaximum
Note that the maximum50
axial load within the t1 section
is Fr
and the
axial
load
within the t3 section is Fr3.

See Formula 134-4

Time

Dynamic equivalent radial load


Size

25
32

Stati

av

av 1.232 Fai av

See Table 133-1 and


How-3to obtain the average output rotational frequency (Nav )
See Table 134-1 and -2

Table 134-1

Pci

0.444 Mi
11
How to obtain the average
axial load (Faav )
0.137 Mi
14

Fa 2

L10

equivalent radial load

Size

HPF

Formula 131-5

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

Technical Information / Handling Explanation

Fa1

Cr

In ge
obta
bear
Gen
(Po)

See Formula 134-2


Gearheads 131
See Formula 134-3

How to calculate the life

e 131-1

CSG-GH

HPF

CSF-GH

using Formula 132-2.

Check the maximum load and life of the bearing on the input side if the reducer is an HPG input shaft unit or an HPF hollow
Formula 132-1
Formula 132-2
shaft unit.

Checking procedure

HPG

HPF

(1) Checking maximum load

Life
Calculate: L10
N avmoment
Ave. output
Maximum load
loadspeed
(Mi max)
C axial
Basic
dynamic
rated load
Maximum load
load
(Fai max)
Maximum load
loadequi.
(Fri radial
max) load
Dynamic
Pc radial

fw

Load coefcient

hour
rpm
N (kgf)
N (kgf)

(2) Checking the life

Fr av

Average radial load

N (kgf)

See Formula 132-2.

See Table 132-1.

Radial load coefcient

Axial load coefcient

See How to calculate the radial load


coefcient and the axial load coefcient.

See Figure 131-1.


See External load inuence diagram.

See Figure 131-1.


See External load inuence diagram and
Output Bearing Specs of each series.

See "How to calculate the ave. load."


Maximum load moment load (MiFa
max)
Permissible moment
load (Mc)
N (kgf)
av Average axial load
Maximum load axial load (Fai max) Permissible axial load (Fac)
See Output Bearing Specs.
m
dp
See Output Bearing Specs.
Circlar pitch of roller
Maximum load radial load (Fri max) Permissible radial load (Frc)
See How to calculate the ave. load.

Lr, La

Calculate:
Load
coefcient
Average
moment
load (Mi av)
Average axial load (Fai av)Load status
Average input
av) without impact or vibration
Duringspeed
smooth (Ni
operation

132-1
Calculate theTable
life and
check it. R
fw

Offset amount

1 to 1.2

During normal operation

1.2 to 1.5

During operation with impact or vibration

1.5 to 3

Specication of input shaft bearing

The specication of the input side main bearing of the input shaft unit
is shown below.
HPGP
HPG

How to calculate the life during oscillating movement

CSG-GH

HPF

CSF-GH

Calculate the life of the cross roller bearing during oscillating movement by Formula 132-3.
HPG

Specification of input shaft bearing

11
14
20
32
50
65

Size

11
14
20
32
50
65

Basic

Basic dynamic rated load Cr

Size

ss

kgf

kgf

275

1270

129

3150

320

590
hour
n1 9700
cpm
No. of reciprocating oscillation per min. 990
C 22500
Basic dynamic rated load

5600

570
1510

2300
N (kgf) See Output Bearing Specs.14800

Pc 35500
Dynamic equivalent radial load
fw 51000
Load coefcient

N (kgf) See Formula 132-2.


3600

25100

5200

39500

Deg.

Oscillating angle /2

Note: When the oscillating angle is small


(5 or less), it is difcult to generate
an oil lm on the contact surface of
the orbit ring, and the rolling
element and fretting may be
generated. Contact us if this
happens.

Basic static rated load Cor

2700
Loc 5800
Rated life under oscillating movement

See Table 132-1.


See Figure 132-1.

2560
4050

Oscillating angle

6.3

0.64

657

1.38 safety coefcient


1206
How13.5
to calculate the static
44.4

4.53

HPGP

3285

67

500

123
HPG

335

1970

Technical Information / Handling Explanation

32

92
HPF
201

Table 133-3

Basic ratedFormula
load 132-4

Basic dynamic rated load Cr

Formula 132-5

Basic static rated load Cor

kgf

kgf

14500

1480

10100

1030

Co 29700
Basic static rated load
Po

25

51

CSG-GH902 CSF-GH

In general, the basic static rated load (Co) is considered to be the permissible limit of the static equivalent load. However,
5540 conditions. Calculate
565 the static safety3226
obtain 96.9
the limit based on the9.88
operating and required
coefcient (fs) of the329
cross roller
21.4
8600
878
5267
537
bearing210
using Formula 132-4.
General values under the operating condition are shown in Table 132-2. You can calculate the static equivalent radial load
(Po) using Formula 132-5.
HPF

25

Size

Table 133-2

Allowable moment load Mc


Allowable axial load Fac *1
Allowable radial load Frc *2
When
it
is
used
for
a
long
time
while
the
rotation
speed
of
the
output
shaft
is
in
the
ultra-low
operation
range
(0.02rpm
the bearing
kgfm
N
kgf
N or less), the lubrication ofkgf
Note Nm
becomes insufcient, resulting in deterioration of the bearing or increased load in the driving side. When using it in the ultra-low operation range, contact us.
0.16
0.016
245
25
20.6
2.1

Size

32

Figure 132-1

Table 133-1

ratedFormula
load 132-3

Specification of input shaft bearing

-3

-5

HPG

InputCalculate
Bearing
Checking
Procedure
the lifeSpecifications
of the cross roller bearingand
using Formula
132-1. You
can obtain the dynamic equivalent radial load (Pc)

ency)

-4

HPGP

Technical Information / Handling Explanation

Technical
Data
Technical
Data
Technical
Data

3030See Output Bearing Specs.20100


N (kgf)

Static equivalent radial load N (kgf)

See Formula 132-5.

Fa max
M *max
Allowable axial load Fac

Allowable moment load Mc

Nm coefcient
Static safety
10
Load status

kgfm

1.02

1538

fs

Table 132-2

19 rotation precision is required


1.93
When high

33263

When impact or vibration is expected

Under normal
operating condition
NoteTable 133-2
and 133-4

Fr max

dpkgf

157

333

2050

Max. radial load

N (kgf)

See How to calculate


Table 133-4
the max. load moment
Nm (kgfm)radial
load Frc *3
Max. load moment loadAllowable
load.

Max. axial load

N (kgf)

Circlar pitch of roller N m

522

966

See Outputkgf
Bearing
Specs of each series.

53.2
98.5

1.5

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

229

132

Gearheads

Technical
Data
Technical
Data
Technical
Data

Input
Bearing
Specifications
and
Checking
Procedure
HPG
Calculating
maximum
load moment load
to input
shaft

HPF

Figure 134-1

The maximum
load moment
loadlife
(Miofmax
is calculated
follows.
Check
the maximum
load and
the) bearing
on theasinput
side if theExternal
reducer load
is an inuence
HPG inputdiagram
shaft unit or an HPF hollow
Check
that the following formulas are established in all circumstances:
shaft
unit.
Fai
HPG

HPF

Formula 134-1

Lai

(1) Checking maximum load


Calculate:
Maximum load moment load (Mi max)
Maximum load axial load (Fai max)
Fri maxload radial
Max.
radial
load
Maximum
load
(Fri max)
Fai max
Max. axial load

Maximum load moment load (Mi max) Permissible moment load (Mc)
Maximum load axial load (Fai max) Permissible axial load (Fac)
Maximum
radial load (Fri max) Permissible radial load (Frc)
See Fig.load
134-1.

N (kgf)
N (kgf)

(2) Checking
Lri,Lai the life

See Fig. 134-1.

Fri

See Fig. 134-1.

Calculate:
Average moment load (Mi av)
Average axial load (Fai av)
Average Mi
inputmax
speed
(NiMc
av) (Permissible

Fai

Lai

Checking procedure

The m
Chec

Fri

Calculate the life and check it.

moment load)
Fai max Fac (Permissible axial load)

Lri

Lri

HPG

Specication of input shaft bearing

HPF

H
(A

The specication of the input side main bearing of the input shaft unit is shown below.

How to calculate average load HPG


Table 133-1
(Average moment load, average axial load, average input rotational frequency)

Specification of input shaft bearing

Basic rated load

HPG

If mo

HPF

If Size
moment load and
axial
load
uctuate,
load to check the life of the bearing.
Basic
dynamic
rated
load Cr they should be converted
Basic staticinto
ratedthe
loadaverage
Cor
N

kgf

GraphN134-1

11

2700

275

1270

14

5800

590

3150

Moment load

32
50

65

t1

11

9700

990

5600

570

2300

14800

1510

35500 M 2
51000

3600

25100

2560

39500

4050

Nm
0.16

t2

kgfm
t3
0.016

t4

Table 133-2
Time: t
Allowable axial load
Facto
*1 calculate the averageAllowable
radial
load Frc *2
How
axial load
(Faiav)
Formula 134-3
N
kgf
N
kgf

245

25

20.6

14

6.3

0.64

657

67

500

51

20

13.5

1.38

1206

123

902

92

32
Input speed

44.4

50
65

96.9
n1

n2

210

4.53

3285

335

1970

201

5540

565

3226

329

21.4
n3

8600

878

5267

537

25

How to calculate the average output rotational frequency (Niav)

Formula 134-4

HPFn 4

Basic dynamic rated load Cr

Size

Basic rated load


Time: t

Table 133-3

kgf

kgf

1480

10100

1030

20100

2050

3030
Calculating29700
life of input side bearing

32

Calculate the bearing life according to Calculation Formula


Allowable moment load Mc
Allowable axial load Fac *1
132-5
Size and check the life.
Formula 134-5
kgfm

Calc
132Table 133-4

Allowable radial load Frc *3

Dynamic
kgf equivalent radial
N load

25

10

1.02

1538

Size
157

32

19

1.93

3263

333
11

14

522

HPG

Pci

kgf

Table 134-1

53.2

0.444
966 Mi

Fai av
av 1.42698.5

0.137 Mi

av 1.232 Fai av

av 1.232 Fai av
*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
0.071 Mi av 1.232 Fai av
32
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
0.053
Mi
1.232
Fai av
50 of 20 mm from the
*3 The L
allowable
tolerance of a radial load applied to the point
shaft
edgeav(input
ange
edge).
10
Liferadial load of HPG series is the
Hour
0.041

Mi

1.232

Fai av
av
65
See Formula 134-4
rpm
Ni av Average input rotational speed

NoteTable 133-2 and 133-4

20

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

0.109 Mi

Dynamic equivalent radial load


Size

25
32
230

Basic static rated load Cor

14500

Nm

2.1

9.88

Specification of input shaft bearing

Technical Information / Handling Explanation

M4

Allowable moment load Mc

Size

320

22500

5200

Formula 134-2

129

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 133
See Formula 134-3

Technical Information / Handling Explanation

M1

20

M3

kgf

How to calculate the average moment load (Miav)

Technical
Data
Technical
Data
Technical
Data
HPG
HPF
Calculating maximum load moment load to input shaft
InputTheBearing
Specifications and Checking Procedure
maximum load moment load (Mi max ) is calculated as follows.
Check that the following formulas are established in all circumstances:

llow

Figure 134-1

External load inuence diagram

Fai
Check the maximum load and life of the bearing on the input side if the reducer is an HPG input shaft
unit or an HPF hollow
Fai
shaft unit.
Formula 134-1

HPF

Lai

HPG

Lai

Checking procedure
(1) Checking maximum load

Calculate:
Fri max
Max. radial load
Maximum load moment load (Mi max)
Fai max
Max. axial load
Maximum load axial load (Fai max)
Lri,Lai
Maximum load radial load
(Fri max)

N (kgf) Maximum
See Fig.
134-1.
load
moment load (Mi max) Permissible moment load (Mc)
N (kgf) Maximum
See Fig.
134-1.
load
axial load (Fai max) Permissible axial load (Fac)
Maximum
load
radial load (Fri max) Permissible radial load (Frc)

See Fig.
134-1.

Fri

Fri

(2) Checking the life


Mi max Mc (Permissible moment load)
Calculate:
Fai max
Average moment load
(Mi av) Fac (Permissible axial load)

Calculate the life and check it.

Average axial load (Fai av)


Average input speed (Ni av)

Lri

Lri

HPG

HPF

How to calculate average load

Specication
of input
shaft
bearing
(Average
moment
load,
average axial load, average input rotational frequency)

HPG

HPF

The specication
theand
input
side
main
bearing
of should
the input
shaft unit into
is shown
below.
If momentofload
axial
load
uctuate,
they
be converted
the average
load to check the life of the bearing.
Specification of input shaft bearing

M3

M1

kgf

M2

590

9700

990

32

22500

2300

50

35500

65

51000

11

kgf
129

3150

320

14800

t4

3600
5200

25100

2560

39500

4050

Allowable axial load Fac *1

kgfmn 3

0.16

0.016

14

6.3

0.64

20

13.5

1.38

N
n4

657

67

500

51

Time: t
1206

123

902

92

32

44.4

4.53

3285

335

1970

201

96.9

9.88

5540

565

3226

329

8600

878

5267

537

210
Calculating
life of input21.4
side bearing

Calculate the bearing life according to Calculation Formula


HPF

Formula 134-5

Basic rated load

Basic dynamic rated load Cr

Size

N
Technical Information / Handling Explanation

Allowable radial load Frc *2

kgf
N
kgf
How to calculate the average output rotational frequency (Niav)
25
20.6
2.1Formula 134-4

245

Specification
of input
shaft bearing
132-5
and check
the life.

kgf

Size

Basic static rated load Cor

25

14500

1480

10100

32

29700

3030

20100

Life

10

Size

25
32

moment
loadspeed
Mc
Average input
rotational
Ni avAllowable

Cr Nm Basic dynamic rated load kgfm


load
Pci 10 Dynamic equivalent radial 1.02

19

1.93

NoteTable 133-2 and 133-4

Hour
rpm
N (kgf)
N

Table 133-3
Dynamic equivalent radial
load

11

14
20
32
50

65 *1
axial load Fac
See FormulaAllowable
134-4

N and -3
See Table 133-1
See Table1538
134-1 and -2

3263

kgf
1030
2050

333

25
32

Table 134-1

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi
FaiFrc
av 1.232
av*3
Allowable
radial load

kgf
N
Dynamic equivalent radial load
157
522
Size

HPG
Pci

966

kgf

HPF

53.2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Table 133-4

Table 134-2

98.5

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
Miav Average moment load Nm (kgfm)
See Formula 134-2
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

Faiav Average axial load N (kgf)

134

Formula 134-3

50
65

133-4

570average axial load (Faiav)


How to calculate the
1510

Table 133-2

n2

Nm
n1

N
1270
5600

t3

t2

Basic static rated load Cor

Time: t

Allowable moment load Mc

Input speed

Size

t1

M4

275

5800

20
133-2

2700

Formula 134-2

Technical Information / Handling Explanation

14

Moment load

11

How to calculate the average moment load (Miav)


Table 133-1

Basic rated load

Basic dynamic rated load Cr

Size

Graph 134-1

HPG

See Formula 134-3

231

Gearheads

Assembly
Calculating maximum load moment load to input shaft

HPG

HPF

Figure 134-1

The maximum load moment load (Mi max ) is calculated as follows.


External
load inuence
Assemble and mount your gearhead in accordance with these instructions
to achieve
the best diagram
performance.
Check that the following formulas are established in all circumstances:
Be sure to use the recommended bolts and use a torque wrench to achieve the proper tightening torques
Fai as recommended in the
Fai
tables below.

Motor assembly procedure

Formula 134-1

HPGP

HPG

CSG-GH

CSF-GH

HPN

Lai

To properly mount the motor to the gearhead, follow the procedure outlined below, refer to gure 135-1
(1)

Turn the input shaft coupling and align the bolt head with the rubber cap hole.

Num

Fri max
N (kgf)
See Fig. 134-1.
Max. radial load
(2) Fai
Formax
HPG/HPGP/HPN series, apply a Nsealant
surface of the motor ange that will contact the gearhead mounting ange.
(kgf) to the
See Fig. 134-1.
Max. axial load
Fri
(Recommended sealant: LOCTITE 515)
Lri,Lai

See Fig. 134-1.

Fri motor shaft into the coupling of


(3) With the speed reducer in an upright position as illustrated in the gure below, slowly insert the
speed reducer. Slide the motor shaft into the input shaft coupling by guiding the motor shaft into it without letting it drop down. If
the speed reducer cannot be positioned upright, slowly insert the motor shaft into the coupling of speed reducer, then tighten the
motorMi
bolts
evenly
(little
by little) until the
motor ange
the
max
Mc
(Permissible
moment
load)and gearhead ange are in full contact. Exercise care to avoid tilting Lri
motor when inserting it into the gear head.
Lri

Bolt

Mou

Tigh

Tran

Fai max Fac (Permissible axial load)

* Rec

(4) Tighten the input shaft coupling bolt to the recommended torque specied in the table below. The bolt(s) or screw(s) is (are)
HPG
already inserted into the input shaft coupling when delivered. Check the bolt size on the conrmation
drawing provided. HPF
Bolt tightening torque

Table 135-1

Bolt size
M3
M4
M5
M6
M8
M10
How to calculate
average
load 4.5
Nm
2.0
9.0
15.3
37.2
73.5
Tightening moment
torque
(Average
load, 0.20
average axial
load, average
input
rotational
frequency)
kgfm
0.46
0.92
1.56
3.8
7.5

Som
orien
atten
Whe
tapp

Bolt*

Lai

Technical Information / Handling Explanation

Assembly
Instructions
Assembly
Instructions
Technical
Data

Follo

M12
128

HPG

HPF

13.1

If moment
load
and
axial
they
should
be inconverted
intoIf the
average
load toto check
the
liferecommended
of the bearing.
Caution:
Always
tighten
theload
bolts uctuate,
to the tightening
torque
specied
the table above.
the bolt
is not tightened
the torque
value
slippage of the motor shaft in the shaft coupling may result.
The
bolt size will vary depending on the size of the gear and the shaft diameter
Graph
134-1
of the mounted motor. Check the bolt size on the conrmation drawing provided.
How to calculate the average moment load (Miav)

Two setscrews need to be tightened


on size 11. See the outline dimensions on page 22 (HPGP) and page 34 (HPG) for size 11.
M3
Tighten
M1the screws to the tightening torque specied below.

Formula 134-2

Table 135-2

Moment load

Bolt size

(5)

Nm
Tightening torque M2
kgfm

M4

0.07

Fasten the motor to the gearhead ange with bolts.

Time: t

How to calculate the average axial load (Faiav)

Bolt* tightening torque


t1 Bolt size

Input speed

Tightening torque

(6)

M3

0.69

t2
Nm

M2.5t3
0.59

M3t4
1.4

M4

3.2

M5
6.3

kgfm

0.06

0.14

0.32

0.64

M6

Table 135-3 Formula 134-3

10.7

M8

26.1

M10
51.5

89.9

1.09

2.66

5.25

9.17

Recommended bolt: JIS B 1176 Hexagon socket head bolt, Strength: JIS B 1051 12.9 or higher
Caution: Be sure to tighten
the bolts to the tightening torques specied in the table.
n2

M12

Insert the rubber cap provided. This completes the assembly. (Size 11: Fasten screws with a gasket in two places)
n3

n1

How to calculate the average output rotational frequency


Figure(Niav)
135-1

Formula 134-4

(5)

n4

Ou

Bolt*

Time: t

Num

Bol

Calculating life of input side bearing

Mo

(3)
(6)
Dynamic equivalent radial load
Size

(4)

11
14
20
32
50

L10

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

65

Size

32

HPG

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


25

232

Tig

HPF

* Rec

Bolt*

Num

Bol

Mo

Table 134-2

Tig

Tra

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

Tra

Technical Information / Handling Explanation

Calculate the bearing life according


to Calculation Formula
(1)
(2)
132-5 and check the life.
Formula 134-5

See Formula 134-2


Gearheads 135
See Formula 134-3

* Rec

Speed reducer assembly

HPGP

HPG

CSG-GH

HPF

CSF-GH

HPN

InputSome
Bearing
Checking
Procedure
right angleSpecifications
gearhead models weigh and
as much
as 60 kg. No thread
for an eyebolt is provided because the mounting

nded in the

orientation varies depending on the customer's need. When mounting the reducer, hoist it using a sling paying extreme

Check theattention
maximum
load and life of the bearing on the input side if the reducer is an HPG input shaft unit or an HPF hollow
to safety.
shaft unit.When assembling gearheads into your equipment, check the atness of your mounting surface and look for any burrs on
tapped holes. Then fasten the ange (Part A in the diagram below) using appropriate bolts.

HPG
HPF
Checking
procedure
Bolt* tightening torque for ange (Part A in the diagram below)

(1) Checking maximum load


Size

11
Calculate:
Number
of bolts load (Mi max)4
Maximum
load moment
Maximum
load
Bolt
sizeaxial load (Fai max) M3
Maximum
load radial
max) 50
mm
Mounting
PCDload (Fri

Tightening
(2) Checking
the lifetorque

If
he

Nm

kgfm

Table 136-1

HPN

HPGP / HPG / CSG-GH / CSF-GH

HPF

20

32

40

11

14

20

32

45/50

100

130

165

46

70

105

135

190

14

65

Maximum4 load moment


load4(Mi max)4 Permissible
moment
load 4(Mc)
4
4
4
Maximum load axial load (Fai max) Permissible axial load (Fac)
M12
M10
M8
M5
M3
M6
M8
M10
Maximum load radial load (Fri max) Permissible radial load (Frc)

M5
70

25

32

12

12

M16

M4

M5

260

127

157

1.4

6.3

10.7

26.1

51.5

1.4

6.3

26.1

51.5

103

255

4.5

9.0

0.14

0.64

1.09

2.66

5.26

0.14

0.64

2.66

5.25

10.5

26.0

0.46

0.92

2030

5180

531

1060

207

528

54.2

108

Nm
Calculate:
868
428
110
26.3
27.9
110
223
528
1063
Transfer torque
Average moment load (Mi av)
kgfm
88.6
43.6
11.3
2.69
2.85
11.3
22.8
53.9
108.5
Calculate the life and check it.
Average
axial load (Fai bolts:
av) JIS B 1176 "Hexagon socket head bolts." Strength classication 12.9 or higher in JIS B 1051.
* Recommended
Average input speed (Ni av)

Technical Information / Handling Explanation

Assembly Data
Instructions
Assembly
Instructions
Technical

Mounting the load to the output ange

Specication of input shaft bearing

Follow the specications in the table below when mounting the load onto the output ange.

The specication of the input side main bearing of the input shaft unit is shown below.
HPG

Specification of input shaft bearing

d
ter

Size

35-3

kgf

kgf

2700

275

1270

129
320

14

5800

590

3150

20

9700

990

5600

570

32

22500

2300

14800

1510

50

35500

3600

25100

2560

65

51000

5200

39500

4050
Table 133-2

AllowablePart
axialB load Fac *1

Allowable moment load Mc

Part A

Allowable radial load Frc *2

Nm

kgfm

kgf

kgf

11

0.16

0.016

245

25

20.6

2.1

14

6.3

0.64

657

67

500

51

20

13.5

1.38

1206

123

902

92

3285

335

1970

201

565

3226

329

32
50
65

44.4
4.53
Output
ange mounting specications

96.9
9.88
5540
Bolt* tightening torque for output ange (Part B in the Figure 136-1)
210
21.4
8600
Size

Number of bolts
SpecificationBolt
of input
size shaft bearing
Mounting PCD

Size

Technical Information / Handling Explanation

Basic static rated load Cor

11

Size

e 135-1

Table 133-1

Basic rated load

Basic dynamic rated load Cr

Figure 136-1

25
32

Size

25
32

11
4

mm

29700

Nm

kgfm

1480
3030

878

20

M4

M6

18
Basic rated load 30

45

HPF
M4

Basic dynamic ratedNm


load Cr
Tightening torque
kgfm
N
kgf

14500 torque
Transmission

14

HPGP

4.5

32
8

M8 133-3
Table

4.5 Basic static rated


15.3 load Cor
0.46
1.56

0.46
25.3

84

2.58

8.6

10100

20100

286
29.2

5267

kgf

1030
2050

50

537

M12

M16
120

60

90

37.2

128.4

319

3.8

13.1

32.5

697

2407

5972

71.2

245

609

* Recommended bolts: JIS B 1176 "Hexagon socket head bolts." Strength classication 12.9 or higher in JIS B 1051.

HPG
Bolt* tightening
torque
for output
136-1)
Allowable
moment
load Mcange (Part B in the Figure
Allowable
axial load Fac
*1
Size
Nm
Number10
of bolts
Bolt size
19
Mounting PCD

NoteTableTightening
133-2 andtorque
133-4

kgfm
1.02
1.93

mm
Nm

11
3
M4
18
4.5

14

1538 6

3263 M4
30

4.5

20
kgf
6157

Table 136-2

65

Table 133-4

Allowable radial load Frc *3


32
6

M6
333

M8

45

60

15.3

37.2

N
522
966

Table 136-3

50

kgf 65

14

53.2 6

M8
100
37.2

98.5M16
120
319

kgfm
0.46shaft center. 1.56
3.8
3.80
32.5
*1 The allowable axial load is the tolerance
of an axial0.46
load applied to the
19.0 of a radial load
63 applied to the215
524
2036
4480
*2 The allowable
radial load
of HPG seriesNm
is the tolerance
shaft length center.
Transmission
torque
kgfm
*3 The allowable radial load of HPG series
is the tolerance
point of 20 mm from
(input ange edge).
1.9 of a radial load
6.5 applied to the21.9
53.4 the shaft edge
207.8
457
* Recommended bolts: JIS B 1176 "Hexagon socket head bolts." Strength classication 12.9 or higher in JIS B 1051.

233

136

Gearheads

Mounting the load to the output ange

The maximum load moment load (Mi max ) is calculated as follows.


14
20
Check that the Size
following formulas are established
in all circumstances:
8

Number of bolts

M4

Bolt size

Mounting PCD
Tightening torque

M6
Formula
134-1

10
M12

M16

94

120

4.5

15.3

37

128

kgfm

0.46

1.56

3.8

3.1

32.5

Nm

84

287

867

3067

7477

88.5

313

763

Nm

8.6
N (kgf)

See29.3
Fig. 134-1.

N (kgf)

Size

Number of bolts

20

Mi max Mc (Permissible
M4moment load)
M6
Fai
max

Fac
(Permissible
mm
Mounting PCD
30 axial load) 45

Fri

Table 137-2

45

65

16

M8

M8

M16

100

120

Lri

60

4.5

15.3

37.2

kgfm

0.46

1.56

3.80

3.80

32.5

37.2HPG

Nm

63

215

524

2326

5981

6.5

21.9

53.4

237

610

How to calculate average load


(Average moment load, average axial load, average input rotational frequency)

Bolt size

Mounting PCD
Moment load

Tightening torque

M2

Transmission torque

12

M4

M5

mm

77

100

Nm

4.5

kgfm

0.46

Nm

322
32.9

HPG

HPF

Graph 134-1

How to calculate the average moment load (Miav)

Formula 134-2

9.0
M4

0.92
675
68.9Time: t

* Recommended bolts: JIS B 1176 "Hexagon socket head bolts." Strength classicationHow
12.9 or
in JIS
B 1051.
to higher
calculate
the
average axial load (Faiav)
t1

t2

t3

HPN

HPG

HPGP

CSG-GH

HPF

CSF-GH

Do not subject the output shaft to any impact when mounting a pulley, pinion or other parts.
An impact to the the output
bearing will deteriorate the speed reducer precision and may cause reduced life
n2
or failure.
Input speed

Formula 134-3

t4

Gearheads with an output shaft

n3

n1

Table 137-3

32

M 3 12

kgfm

HPF

should be converted into the average load to check the life of the bearing.

25

M1

Lri

319

kgfm

Number of bolts

Ou

319

Nm

Bolt* tightening torque for output flange


HPF
If moment load and axial load uctuate, they
(Part B in Figure 136-1)

Sup
sing

Fri

CSF-GH
32

Bolt size

Size

Fai

See Fig. 134-1.

14

Figure 134-1

10 Fai

60

Max. axial load

Transmission torque

10
M8

30

Lri,Lai
B in Figure
See136-1)
Fig. 134-1.

Bolt* tightening torque


for output flange (Part

Tightening torque

HPF

45

mm

Transmission torque
kgfm
Fri max
Max. radial
load

Fai max

HPG

CSG-GH
Table 137-1
External load 45
inuence diagram
32
65

Lai

Calculating maximum load moment load to input shaft

Bolt* tightening torque for output flange (Part B in Figure 136-1)

Lai

Technical Information / Handling Explanation

Assembly
Instructions
Assembly
Instructions
Technical
Data

CS

How to calculate the average output rotational frequency (Niav)

Formula 134-4

n4
Time: t

Calculate the bearing life according to Calculation Formula


132-5 and check the life.
Formula 134-5

Dynamic equivalent radial load


Size

11
14
20
32
50

L10

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

65

25
32
234

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


Size

HPG

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 137
See Formula 134-3

Technical Information / Handling Explanation

* T.I.R

Calculating life of input side bearing

Tolerances and Checking Procedure


Input Mechanical
Bearing Specifications
mechanical
is achieved
by the
integrating
the ifoutput
ange with
high-precision
cross
bearing
as a
Check theSuperior
maximum
load andprecision
life of the
bearing on
input side
the reducer
is ana HPG
input shaft
unitroller
or an
HPF hollow
shaft unit.single component. The mechanical tolerances of the output shaft and mounting ange are specied below.

HPG
Checking
procedure
Output Flange: F0 (flange)

Output shaft: J2 [J20], J6 [J60] (shaft output)

(1) Checking maximum load

Calculate:
Maximum load moment load (Mi max)
Maximum load axial load (Fai max)
Maximum load radial load (Fri max)

Figure 138-2

Figure 138-1

HPF

Maximum load moment load (Mi max) Permissible moment load (Mc)
Maximum load axial load (Fai max) Permissible axial load (Fac)
Maximum load radial load (Fri max) Permissible radial load (Frc)

Technical Information / Handling Explanation

Assembly
Instructions
Technical
Assembly Data
Instructions

(2) Checking the life


Calculate:
Average moment load (Mi av)
Average axial load (Fai av)
Average input speed (Ni av)

Calculate the life and check it.

Specication of input shaft bearing


The specication of the input side main bearing of the input shaft unit is shown below.
HPG

Specification of input shaft bearing

HPGP
Size

14
20
32
50
65

11
14
20
32

11
14
20
32
50
65

275

0.020
0.020

9700

0.020

22500

Technical Information / Handling Explanation

0.050

0.060

0.050

0.060

0.050

5600

570

14800

1510

25100

2560

39500

4050

0.040
0.040
0.040

0.040

Table 138-2

0.020

0.040

0.060

0.050

Allowable moment load Mc

Allowable axial load Fac *

Nm

kgfm

kgf

0.016

245

25

20.6

0.64

657

67

500

0.040

0.16

CSG-GH

CSF-GH

6.3

45 13.5
65

0.020 1.38
0.020

96.9

44.4

HPF210
25

0.020

32

0.020

0.060

0.040
1206

123

4.53

3285

335

9.88

5540

565

21.4

8600

878

0.040

HPF

* T.I.R.: Total indicator reading

138

0.060

0.050
320

990

Specification of input shaft bearing


Size

Concentricity of mounting flange


d

0.0303150

5200

HPG

Perpendicularity of
kgf flange
mounting
129c

590

3600

Table 138-1

Basic static rated load Cor

Radial runout of output flange


pilot or outputNshaft
b 1270

2300

0.020

35500
51000

65

5800

HPGP
50

Size

Basic dynamic rated load Cr

2700

Table 133-1

CSG-GH Basic
CSF-GH
rated load

N Axial runout of output flange


kgf

Size

11

HPG

Basic dynamic rated load Cr

0.090

0.060
0.060

Allowable radial load Frc *

902
1970
3226
5267

0.080

kgf
2.1
51

0.050

201

329
537

0.060

0.050

0.040

0.060

0.050

Table 133-3

Table 138-3

0.05092

0.040

Basic rated load

Table 133-2
2

Table 138-4

T.I.R.* Unit: mm

Basic static rated load Cor

kgf

kgf

25

14500

1480

10100

1030

32

29700

3030

20100

2050
Table 133-4

Size

Allowable moment load Mc

Allowable axial load Fac *1

Allowable radial load Frc *3

Nm

kgfm

kgf

kgf

25

10

1.02

1538

157

522

53.2

32

19

1.93

3263

333

966

98.5

NoteTable 133-2 and 133-4

*1 The allowable axial load is the tolerance of an axial load applied to the shaft center.
*2 The allowable radial load of HPG series is the tolerance of a radial load applied to the shaft length center.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

Gearheads

235

Lubrication
Calculating maximum load moment load to input shaft
The maximum load moment load (Mi max ) is calculated as follows.
Prevention
offollowing
grease and
oil leakage
Check
that the
formulas
are established in all circumstances:

HPG

HPF

CS

Figure 134-1

The
All g
nece

External load inuence diagram

Fai

Common to all models


Formula 134-1
Only use the recommended greases.
Provisions for proper sealing to prevent grease leakage are incorporated into the gearheads. However, please note that some
leakage may occur depending on the application or operating condition. Discuss other sealing options with our applications
engineers.
When mounting the gearhead horizontally position the gearhead so the rubber cap in the adapter flange is facing upwards.

Fai

Lub

Lai

Lai

Technical Information / Handling Explanation

Product
Handling
Product
Handling
Technical
Data

Harm
Manu
This h
excel
gener

Fri max
N (kgf)
See Fig. 134-1.
Max. radial load
CSG/CSF-GH
Series
Fai
max
N
(kgf)
See Fig. 134-1.
Max.
axial
load
Contact us when using HarmonicDrive CSG/CSF-GH
series with the output shaft facing downward (motor on top) atFria
Lri,Lai load or
See Fig. 134-1.
constant
rotating continuouslyin one direction.
Fri

Ba
So
Ad

Sealing

Lri
Mc (Permissible moment load)
CommonMi
to max
all models
Lri
Fai
max

Fac
(Permissible
axial
load)
Provisions for proper sealing to prevent grease leakage from the input shaft are incorporated into the gearhead.
A double lip Teflon oil seal is used for the output shaft (HPGP/HPG uses a single lip seal),
HPGgaskets or o-rings are used
HPF on all
mating surfaces, and non contact shielded bearing are used for the motor shaft coupling (Double sealed bearings (DDU type)
are available as an option*) . On the CSG/CSF-GH series, non contact shielded bearing and a Teflon oil seal with a spring is
used.

How to calculate average load


(Average moment load, average axial load, average input rotational frequency)

* DDU type: Bearing with a rubber contact seal on both sides

HPG

Sta

Am

The
distr
The
affec

HPF

Wh

The
perf
temp
the g
oper
indi
temp
aver
torq
calc
torqu

Time: t

Lubricant
t1

How to calculate the average axial load (Faiav)


t2

t3

Formula 134-3

t4

HPG/HPGP/HPF/HPN Series
The standard lubrication for the HPG/HPGP/HPF/HPN series gearheads is grease.
All gearheads are lubricated
at the factory prior to shipment and additional application of grease during assembly is not
n2
required.
The gearheads
are lubricated for the
n 3 life of the gear and do not require re-lubrication.
n1
How to calculate the average output rotational frequency (Niav)
High efciency is achieved through the unique planetary gear design and grease selection .
Formula 134-4
Input speed

Form
torqu

n4

Lubricants
Harmonic Grease SK-2 (HPGP/HPG-14, 20, 32)
Manufacturer: Harmonic Drive Systems Inc.

Time: t

Form
EPNOC Grease AP (N) 2 (HPGP/HPG-11, 50, 65HPF-25, 32)
Manufacturer: Nippon Oil Co.

Base oil: Rened mineral oil


Consistency: 265 to 295 at 25C
Soap radical: Lithium soap
Dropping point: 198C
Additive: Extreme pressure agent
Product appearance: Green
and other
Calculate
the
bearing
life
according
to Calculation Formula
Standard: NLGI No. 2

Calculating life of input side bearing

132-5 and check the life.

PYRONOC UNIVERSAL 00 (HPG right angle gearhead/HPN)


Manufacturer: Nippon Oil Co.
Base oil: Rened mineral oil
Soap radical: Urea
Standard: NLGI No. 00

Formula 134-5

Consistency: 420 at 25C


Dropping point: 250C or higher
Product appearance: Light yellow

Base oil: Rened mineral oil


Soap radical: Lithium soap
Additive: Extreme pressure agent
and other
Standard: NLGI No. 2

11
14
20
32

Ambient
temperature range:
Life
Hour 10 to +40
L10 operating

50
65

HPG

32
236

Tr

Tav

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

See Formula
134-4
input rotationalifspeed
rpm operating
Ni av Average
The lubricant
may deteriorate
the ambient
temperature
is too high or too low. Please contact our sales office or
See
Table
133-1
and -3
Basic
dynamic
rated
load
N
(kgf)
Cr
distributor for operation outside of the ambient operating temperature
range.
HPF
Dynamic equivalent radial load
134-1 andcycle,
-2
Dynamic
equivalent
N uponSee
Pci
The temperature
rise
of the radial
gearload
depends
theTable
operating
ambient temperature and heat conduction and radiation as
Size
Pci
affected by the customers installation of the gear. A housing surface temperature of 70C is the maximum allowable limit.

25

L GTn

Consistency: 282 at 25C


Dropping point: 200C
Product appearance: Light brown

Dynamic equivalent radial load


Size

L GT

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

Technical Information / Handling Explanation

Moment load

HPG/HPGP/HPF/HPN
Series
If moment load and axial
load uctuate, they should be converted into the average load to check the life of the bearing.
Using the doubled sealed bearing (DDU type) for the HPGP/HPG
series gearhead will result in a slightly lower efficiency
Graph 134-1
How to calculate the average moment load (Miav)
compared to the standard product.
Formula 134-2
An oil seal without a spring is used
M 3 in the input shaft side of HPG series with an input shaft (HPG-1U) and HPF series hollow
M1
shaft reducer.
An option for an oil seal with a spring is available for improved seal reliability, however, the efficiency will be
slightly lower (available for HPF and HPG series for sizes 14 and larger).
Do not remove the screw plug and seal cap of the HPG series right angle gearhead. Removing them may cause leakage of
M2
grease or affect the precision
of the gear.
M4

Pre

Stric
runn

Note

as a

Table 134-2

Rem

See Formula 134-2


Gearheads 139
See Formula 134-3

gear
mea

CSG-GH/CSF-GH Series

InputTheBearing
Specifications and Checking Procedure
standard lubrication for the CGS-GH / CSF-GH series gearheads is grease.

gearheads are lubricated at the factory prior to shipment and additional application of grease during assembly is not
Check theAllmaximum
load and life of the bearing on the input side if the reducer is an HPG input shaft unit or an HPF hollow
shaft unit.necessary.
Lubricants

Checking procedure

ome
ions

(1)

HPG

HPF

Harmonic Grease SK-2 (Size 14)


Harmonic Grease SK-1A (Size 20, 32, 45, 65)
Checking
maximum
load Drive Systems Inc.
Manufacturer: Harmonic Drive Systems Inc.
Manufacturer:
Harmonic
This has been developed exclusively for HarmonicDrive gears and is
This has been developed exclusively for smaller sized HarmonicDrive
Calculate:
Maximum load moment load
(Mi max)
Permissible
moment
load (Mc)
excellent
in durability
compared to commercial
gears
and allows
smooth wave
generator
rotation.
Maximum
load moment
loadand
(Mi efficiency
max)
general-purpose grease.
Maximum load axial load (Fai max) Permissible axial load (Fac)

Maximum load axial load (Fai max)


Maximum load radial load (Fri max)

at a

(2)

Maximum load radial load (Fri max) Permissible radial load (Frc)

Base oil: Rened mineral oil


Soap radical: Lithium soap
CheckingAdditive:
the lifeExtreme pressure agent
and other
Calculate:Standard: NLGI No. 2

Consistency: 265 to 295 at 25C


Dropping point: 197C
Product appearance: Yellow

Average moment load (Mi av)


Average axial load (Fai av)
Average input speed (Ni av)

on all
type)
ng is

Base oil: Rened mineral oil


Soap radical: Lithium soap
Additive: Extreme pressure agent
and other
Standard: NLGI No. 2

Technical Information / Handling Explanation

ProductData
Handling
Product
Handling
Technical

Consistency: 265 to 295 at 25C


Dropping point: 198C
Product appearance: Green

Calculate the life and check it.

Ambient operating temperature range: 10 to +40

The lubricant may deteriorate if the ambient operating temperature is too high or too low. Please contact our sales office or

Specication
shaftoutside
bearing
distributorofforinput
operation
of the ambient operating temperature range.

The temperature rise of the gear depends upon the operating cycle, ambient temperature and heat conduction and radiation as
affected by the customers installation of the gear. A housing surface temperature of 70C is the maximum allowable limit.

The specication of the input side main bearing of the input shaft unit is shown below.
HPG

Specification of input shaft bearing

When to change the grease

ollow
ll be

Size

11

ge of

14
20
32
50
65

Size

11

The life of Basic


the Harmonic
Drive
dynamic rated
load gear
Cr is affected by the grease
Basic static rated load Cor
p e r f o r mN
a n c e . T h e g r e a s e pkgf
er formance varies w
Ni t h
kgf load torque is equal to or less than the rated torque)
LGTn (when the average
temperature and deteriorates with temperatures. Therefore,
2700
275
1270
1010 129
the grease will need to be changed sooner than usual when
5800
590
3150
320
Life of grease
operating at higher temperatures. The graph on the right
9700
990
5600
570
indic ate s whe n to cha nge the gre a se ba se d up on the
22500and the total number
2300
14800
1510
temperature
of input rotations when
the
25100
2560
average35500
load torque is less than3600
or equal to the rated output
109
51000
39500
4050
torque at
2000 rpm. Also, using5200
the formula below, you
can
calculate when to change the grease when the average load
Table 133-2
SK-1A
torque exceeds
the rated output torque at 2000 rpm.
SK-2
Allowable moment load Mc
Allowable axial load Fac *1
Allowable radial load Frc *2
N
Formula Nm
to calculate the grease kgfm
change interval when the average
load
torque exceeds
0.16 the rated torque 0.016
245
Formula 140-1

14

6.3

20

13.5

32
50
65

0.64

44.4

4.53

Formula 96.9
symbols
L GT

Technical Information / Handling Explanation

n as

25
32

Size

25
32

Tr
Tav

210
Grease change interval when 21.4
Tav > Tr

3285

Input
HPF
rotations

Output torque at 2000 rpm

Nm, kgfm

Tav

N
Average
load torque

kgf
Nm, kgfm

14500

1480

29700

3030

108

335

8600

565
878

107

2.1

20

40

500

51

902

92

1970

201

3226

329

60

5267

80

100

120

537

Grease temperature (oC)


Table 133-3

Grease quantity for Reference value of grease rell amount


for replacement
Basic static
rated load Cor

Calculation formula: See


N
page 090.

10100

Table 140-2

Size

kgf 14

20

32

45

65

Amount: g

1030 0.8

3.2

6.6

11.6

78.6

20100

Precautions when changing the grease

kgf

* L10 Life of wave generator bearing

See Graph 140-1


pages 067 & 077.

N
20.6

Life of wave generator

BasicSee
rated
load table" on
the "Rating

Tr

Basic dynamic rated load Cr

25

123

5540 Table 140-1

Input
rotations

kgf
67

1206

9.88

Grease change interval when

Size

657

LGT = LGTn
1.38

SpecificationLGTn
of input
shaft
Tav <=
Tr bearing

wn

When to change the grease:


Table 133-1
LGTn (when the average load torque is equal to or less than the rated
output torque at 2000 rpm)
Figure 140-1

Basic rated load

Number of input revolutions

ency

2050
Table 133-4

Allowable the
moment
load Mc
Allowablethe
axial
load Fac
radial
load Frc
Strictly observe
following
instructions when changing
grease
to*avoid problems suchAllowable
as grease
leakage
or*increase in
kgfm
N
kgf
N
kgf
runningNm
torque.
1

10

1.02

1538

157

522

53.2

19 the amount of grease


1.93 listed in Table 140-2
3263is the amount used
333
98.5 be used
Note that
to lubricate the gear966
at assembly. This should

as a reference. Do not exceed this amount when re-greasing the gearhead.

Remove
grease
from the gearhead and rell it with the same quantity. The adverse effects listed above normally do not occur until the
NoteTable
133-2 and
133-4

*1 The allowable
load isre-greased
the tolerance
of an axial
load
applied to 3the
shaftorcenter.
gear axial
has been
2 times.
When
re-greasing
times
more, it is essential to remove grease (using air pressure or other
*2 The allowable
radial
loadre-lubricating
of HPG serieswith
is the
tolerance
of a radial
load applied
to the
shaft length center.
means)
before
the
same amount
of grease
that was
removed.
*3 The allowable radial load of HPG series is the tolerance of a radial load applied to the point of 20 mm from the shaft edge (input ange edge).

237

140

Gearheads

Warranty
Calculating maximum load moment load to input shaft

HPG

HPF

Figure 134-1

The maximum load moment load (Mi max ) is calculated as follows.


External
load
diagram
Please contact us or visit our website at www.harmonicdrive.net for warranty
details
forinuence
your specific
product.
Check that the following formulas are established in all circumstances:
Fai

Fai

All efforts have been made to ensure that the information in this catalog is complete and accurate. However, Harmonic Drive LLC
Formula 134-1
is not liable for any errors, omissions or inaccuracies in the reported data. Harmonic Drive LLC reserves the right to change the
product specifications, for any reason, without prior notice. For complete details please refer to our current Terms and Conditions
posted on our website.
Fri max

Disposal
Fai max

N (kgf)

Max. radial load

Th

* S
* V
* E

See Fig. 134-1.

N (kgf)

Max. axial load

Li

Lai

Lai

Technical Information / Handling Explanation

Product
Handling
Product
Handling
Technical
Data

See Fig. 134-1.

Pl
ap
Fa
eq

Fri

Seesort
Fig. 134-1.
WhenLri,Lai
disposing of
the product, disassemble
it and
the component parts by material type and dispose of the parts as
Fri
industrial waste in accordance with the applicable laws and regulations. The component part materials can be classified into
three categories.

Mi max Mc (Permissible moment load)

Lri on input side (DDU type only)


(1) Rubber
OilFac
seals,
seal packings,
rubber
Faiparts:
max
(Permissible
axial
load) caps, seals of shielded bearings

(2) Aluminum parts: Housings, motor flanges

HPG

(3) Steel parts: Other parts

Lri

HPF

How to calculate average load


(Average moment load, average axial load, average input rotational frequency)

HPG

HPF

Trademark
If moment
load and axial load uctuate, they should be converted into the average load to check the life of the bearing.

HarmonicDrive is a registered trademark of Harmonic Drive Graph


LLC. 134-1
HarmonicPlanetary is a registered trademark of Harmonic Drive LLC.

Formula 134-2

M3

M1

Moment load

How to calculate the average moment load (Miav)

O
M2

M4

Time: t

How to calculate the average axial load (Faiav)


t1

t2

t3

Formula 134-3

t4

Input speed

C
n2
n3

n1

How to calculate the average output rotational frequency (Niav)

Formula 134-4

n4
Time: t

Calculating life of input side bearing

Dynamic equivalent radial load


Size

11
14
20
32
50

L10

Life

Hour

Ni av

Average input rotational speed

rpm

See Formula 134-4

Cr

Basic dynamic rated load

N (kgf)

See Table 133-1 and -3

Pci

Dynamic equivalent radial load

See Table 134-1 and -2

65

25
32
238

Table 134-1

Pci

0.444 Mi

av 1.426 Fai av

0.137 Mi

av 1.232 Fai av

0.109 Mi

av 1.232 Fai av

0.071 Mi

av 1.232 Fai av

0.053 Mi

av 1.232 Fai av

0.041 Mi

av 1.232 Fai av

Dynamic equivalent radial load


Size

HPG

HPF

Table 134-2

Pci

121 Mi

av 2.7 Fai av

106 Mi

av 2.7 Fai av

Miav Average moment load Nm (kgfm)


Faiav Average axial load N (kgf)

See Formula 134-2


Gearheads 141
See Formula 134-3

Technical Information / Handling Explanation

Calculate the bearing life according to Calculation Formula


132-5 and check the life.
Formula 134-5

Safety
Warning
Caution

: Means that improper use or handling could result in a risk of death or serious injury.
: Means that improper use or handling could result in personal injury or damage to property.

Limited Applications

This product cannot be used for the following applications:


* Space ight hardware
* Aircraft equipment
* Vacuum environments
* Automotive equipment
* Equipment for transport of humans

* Nuclear power equipment


* Personal recreation equipment
* Equipment for use in a special environment

* Equipment and apparatus used in domestic homes


* Equipment that directly works on human bodies
* Medical equipment

Please consult Harmonic Drive LLC beforehand if intending to use one of our product for the aforementioned
applications.
Fail-safe devices that prevent an accident must be designed into the equipment when the products are used in any
equipment that could result in personal injury or damage to property in the event of product failure.
Design Precaution: Be certain to read the catalog when designing the equipment.
Install the equipment properly.

Use only in the proper environment.

Please ensure to comply with the following environmental conditions:


Ambient temperature 0 to 40C
No splashing of water or oil
Do not expose to corrosive or explosive gas
No dust such as metal powder

Caution

Caution

Install the equipment with the required precision.

Caution

Design and assemble parts to keep all catalog recommended tolerances


for installation.
Failure to hold the recommended tolerances can cause problems such
as vibration, reduction in life, deterioration of precision and product
failure.

Carry out the assembly and installation precisely as specied in the catalog.
Observe our recommended fastening methods (including bolts used and
tightening torques).
Operating the equipment without precise assembly can cause problems such
as vibration, reduction in life, deterioration of precision and product failure.

Use the specied lubricant.

Caution

Using other than our recommended lubricant can reduce the life of the
product. Replace the lubricant as recommended.
Gearheads are factory lubricated. Do not mix installed lubricant with other
kinds of grease.

Operational Precaution: Be certain to read the catalog before operating the equipment.
Use caution when handling the product and parts.

Caution

Do not hit the gear or any part with a hammer.


If you use the equipment in a damaged condition, the gearhead may not
perform to catalog specications. It can also cause problems including
product failure.

Operate within the allowable torque range.

Caution

Do not alter or disassemble the product or parts.

Caution

Harmonic Planetary and Harmonic Drive products are manufactured


as matched sets. Catalog rated performance may not be achieved if the
component parts are interchanged.

Do not disassemble the products.

Caution

Do not use your nger to turn the gear.

Warning

Warning

They are heavy and may cause a lower-back injury or an injury if dropped
on a hand or foot. Wear protective shoes and back support when
handling the product.

Do not disassemble and reassemble the products. Original performance


may not be achieved.

Stop operating the system if any abnormality occurs.

Do not insert your nger into the gear under any circumstances. The
nger may get caught in the gear causing an injury.

Large model Nos. (45, 50 and 65) are heavy. Use caution when
handling.

Do not apply torque exceeding the momentary peak torque. Applying


excess torque can cause problems such as loosened bolts, generation of
backlash and product failure.
An arm attached directly to the output shaft that strikes a solid object
can damage the arm or cause the output of the gearhead to fail.

Caution

Caution

Shut down the system promptly if any abnormal sound or vibration is detected, the
rotation has stopped, an abnormally high temperature is generated, an abnormal motor
current value is observed or any other anomalies are detected. Continuing to operate
the system without stopping may adversely affect the product or equipment.
Please contact our sales ofce or distributor if any anomaly is detected.
Rust-proong was applied before shipping. However, please note that
rusting may occur depending on the customers' storage environment.
Although black oxide nish is applied to some of our products, it does
not guarantee that rust will not form.

Handling Lubricant
Precautions on handling lubricants

Disposal of waste oil and containers

Warning

Lubricant in the eye can cause inammation. Wear protective glasses to


prevent it from getting in your eye.
Lubricant coming in contact with the skin can cause inammation. Wear
protective gloves when you handle the lubricant to prevent it from
contacting your skin.
Do not eat it (to avoid diarrhea and vomiting).
Use caution when opening the container. There may be sharp edges that
can cut your hand. Wear protective gloves.
Keep lubricant out of reach of children.

Caution

Storage

First-aid

Warning

Inhalation: Remove exposed person to fresh air if adverse effects are


observed.
Ingestion: Seek immediate medical attention and do not induce vomiting
unless directed by medical personnel.
Eye: Flush immediately with water for at least 15 minutes. Get immediate
medical attention.
Skin: Wash with soap and water. Get medical attention if irritation
develops.

Follow all applicable laws regarding waste disposal. Contact your


distributor if you are unsure how to properly dispose of the material.
Do not apply pressure tn an empty container. The container may blow up.
Do not weld, heat, drill or cut the container. This may cause residual oil
to ignite or cause an explosion.

Caution
Disposal

Caution

Tightly seal the container after use. Store in a cool, dry, dark place.
Keep away from open ames and high temperatures.

Please dispose as industrial waste.

Please dispose of the products as industrial waste when their useful


life is over.

239

142

Gearheads

Technical Information / Handling Explanation

NOTES

Gearheads 143

221

Technical Information / Handling Explanation

NOTES

144

Gearheads

221

Technical Information / Handling Explanation

NOTES

Gearheads 145

221

Major Applications of Our Products

Metal Working Machines

Processing Machine Tools

Measurement, Analytical
and Test Systems

Medical Equipment

Telescopes

Energy

Crating and Packaging


Machines

Communication
Equipment

Source: National observatory of Inter-University Research


Institute Corporation

Courtesy of Haliiburton/Sperry Drilling Services

Glass and Ceramic


Manufacturing Systems

Space Flight Hardware


Rover image created by Dan Maas, copyrighted to Cornell
and provided courtesy NASA/ JPL-Caltech.

Humanoid Robots

Robots

Source: Honda Motor Co., Ltd.

146

240

Printing, Bookbinding
and Paper Machines

Semiconductor
Manufacturing Equip.

Optical Equipment

Machine Tools

Paper-making
Machines

Flat Panel Display


Manufacturing Equip.

Printed Circuit Board


Manufacturing Machines

Aerospace

Gearheads

Experts in Precision Motion Control

Other Products
HarmonicDrive Gearing
HarmonicDrive speed reducer delivers
precise motion control by utilizing the
strain wave gearing principle.

Linear Actuators
Compact linear actuators combine
a precision lead screw and
HarmonicDrive gear. Our versatile
actuators deliver both ultra precise
positioning and high torque.

Rotary Actuators
High-torque actuators combine
performance matched servomotors with
Harmonic Drive gears to deliver excellent
dynamic control characteristics.

CSF Mini Gearheads


CSF mini gearheads provide high
positioning accuracy in a super-compact
package.

Gearheads 147

Harmonic Drive LLC


Boston US Headquarters
247 Lynnfield Street
Peabody, MA 01960
New York Sales Office
100 Motor Parkway
Suite 116
Hauppauge, NY 11788
California Sales Office
333 W. San Carlos Street
Suite 1070
San Jose, CA 95110
Chicago Sales Office
137 N. Oak Park Ave., Suite 410
Oak Park, IL 60301
T: 800.921.3332
T: 978.532.1800
F: 978.532.9406
www.HarmonicDrive.net
148

Gearheads

Group Companies
Harmonic Drive Systems, Inc.
6-25-3 Minami-Ohi, Shinagawa-ku
Tokyo 141-0013, Japan
Harmonic Drive AG
Hoenbergstrasse, 14, D-6555
Limburg/Lahn Germany
Harmonic Drive and HarmonicPlanetary are
registered trademarks and Quick Connect is a
trademark of Harmonic Drive LLC. All other trademarks are property of their respective owners.

Rev 03-03-15

You might also like