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EP 2 613 033 A2
(12)
(43) Date of publication:
(72) Inventors:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB
GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO
PL PT RO RS SE SI SK SM TR
Designated Extension States:
BA ME
Ribarov, Lubomir A.
West Hartford, CT Connecticut 06107 (US)
Gieras, Jacek F.
Glastonbury, CT Connecticut 06033 (US)
(54)
(57)
Dehns
St Brides House
10 Salisbury Square
London
EC4Y 8JD (GB)
EP 2 613 033 A2
EP 2 613 033 A2
Description
BACKGROUND
SUMMARY
[0001] This invention relates generally to turbomachinery, and specifically to gas turbine engines for aviation
applications. In particular, the invention concerns a propulsion turbine with contra-rotating rotor stages.
[0002] Gas turbine engines are rotary-type combustion
turbine engines built around a power core made up of a
compressor, combustor and turbine, arranged in flow series with an upstream inlet and downstream exhaust. The
compressor compresses air from the inlet, which is mixed
with fuel in the combustor and ignited to generate hot
combustion gas. The turbine extracts energy from the
expanding combustion gas, and drives the compressor
via a common shaft. Energy is delivered in the form of
rotational energy in the shaft, reactive thrust from the
exhaust, or both.
[0003] Gas turbine engines provide efficient, reliable
power for a wide range of applications, including aviation
and industrial power generation. Smaller-scale engines
such as auxiliary power units typically utilize a one-spool
design, with co-rotating compressor and turbine sections. Larger-scale jet engines and industrial gas turbines
(IGTs) are generally arranged into a number of coaxially
nested spools, which operate at different pressures and
temperatures, and rotate at different speeds.
[0004] The individual compressor and turbine sections
in each spool are subdivided into a number of stages,
which are formed of alternating rows of rotor blade and
stator vane airfoils. The airfoils are shaped to turn, accelerate and compress the working fluid flow, and to generate lift for conversion to rotational energy in the turbine.
[0005] Aviation applications include turbojet, turbofan,
turboprop and turboshaft engines. In turbojet engines,
thrust is generated primarily from the exhaust. Modem
fixed-wing aircraft generally employ turbofan and turboprop designs, in which the low pressure spool is coupled
to a propulsion fan or propeller. Turboshaft engines are
typically used on rotary-wing aircraft, including helicopters.
[0006] Turbofan engines are commonly divided into
high and low bypass configurations. High bypass turbofans generate thrust primarily from the fan, which drives
airflow through a bypass duct oriented around the engine
core. This design is common on commercial aircraft and
military transports, where noise and fuel efficiency are
primary concerns. Low bypass turbofans generate proportionally more thrust from the exhaust flow, providing
greater specific thrust for use on high-performance aircraft including supersonic jet fighters. Unducted (open
rotor) turbofans and ducted propeller engines are also
known, in a variety of counter-rotating and aft-mounted
configurations.
[0007] In coaxial, contra-rotating propulsion engines,
rotor coupling is a critical design consideration. Where
weight, efficiency and rotor speed are concerned, more-
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in stator coils 52A and 52B, and the desired phase relationship to produce contra-rotation of secondary rotor 40
with respect to primary rotor 36.
[0044] In asynchronous operation of magnetic drive
24, torque is transferred from primary rotor 36 to secondary rotor 40 via electromagnetic induction. In this configuration, magnetic drive 24 may operate as an induction
motor or induction drive, with magnetic stator 38 and
magnetic rotors 36 and 40 operating as phased rotating
transformers.
[0045] In asynchronous or induction motor configurations of magnetic drive 24, magnetic elements 50 may
be provided as solid conductive cylindrical or "squirrel
cage" windings on one or both of primary magnetic rotor
36 and secondary magnetic rotor 40, rather than PM elements. Alternatively, a wound-rotor design or Gramme
winding is used for magnetic elements 50.
[0046] FIG. 3A is a schematic view of magnetic stator
38 with slotted core 56 for a Gramme winding distributed
in radial slots 58. The construction of stator core (yoke)
56 is shown in an end view (left) and in a top view (right),
with magnetic stator 38 coaxially oriented about centerline CL of magnetic drive 24, as shown in FIG. 2.
[0047] Stator core 56 is formed of a magnetic material
such as laminated magnetic steel or a soft magnetic composite (SMC) material. Stator core (yoke) 56 has inner
radius rA and outer radius rB, measured from centerline
CL, and axial length L, measured along centerline CL.
[0048] Slots 58 for a Gramme-type single winding (see
FIG. 4A) are formed between teeth 60 on stator core 56.
Slots 58 and teeth 60 extend the effective radial dimensions of magnetic stator 38 to rA (inner radius) and rB
(outer radius). Slots 58 and teeth 60 also extend axially
at either end (i.e., from the front and back) of stator core
56, increasing the effective axial length of magnetic stator
38 from L to L.
[0049] FIG. 3B is a schematic view of magnetic stator
38 with slotted core 56 for a Gramme winding or doublelayer winding distributed in slots 58. Slots 58 are defined
between teeth 60, as described above.
[0050] In this configuration, slots 58 and teeth 60 do
not extend axially from the front and back of stator core
56, along centerline CL. This design allows for magnetic
stator 38 to accommodate either a single Gramme winding (FIG. 4A) or a double-layer winding (FIG. 4B).
[0051] FIG. 4A is a cross-sectional (end) schematic
view of magnetic stator 38 with polyphase winding 52
spread flat, in a Gramme winding configuration. In this
configuration, a single or common (Gramme) coil or winding 52 is distributed in slots 58, extending axially between
teeth 60.
[0052] Coil 52 and stator core 56 are spread flat in the
end view of FIG. 4A (with arbitrarily high radius of curvature), in order to illustrate the structure of magnetic stator
38. For this top section of stator core 56, radially inward
surface 52A of coil winding 52 is defined along the bottom
of stator core 56, and radially outward surface 52B of coil
winding 52 is defined along the top of stator core 56. For
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6. A turboprop engine comprising the propulsion engine of clause 1, wherein the primary and secondary
propulsion rotors comprise contra-rotating propellers.
7. The turboprop engine of clause 6, further comprising a clutch mechanism to decouple the contra-ro-
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9.
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A turbomachine comprising:
a turbine shaft rotationally mounted along an axis;
a first rotor rotationally coupled to the turbine
shaft and coaxially arranged about the axis;
a first propulsion stage rotationally coupled to
the first rotor, axially opposite the turbine shaft;
a second rotor coaxially arranged about the first
rotor;
a second propulsion stage rotationally coupled
to second rotor, axially opposite the turbine shaft
and adjacent the first propulsion stage;
a magnetic stator coaxially arranged between
the first rotor and the second rotor and comprising a stator coil forming a magnetic coupling between the first rotor and the second rotor to drive
the second propulsion stage in contra-rotation
with respect to the first propulsion stage.
2.
3.
4.
8.
Claims
1.
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5.
6.
7.
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11. The turboprop engine of claim 10, wherein the contra-rotating propellers have different numbers of
blades.
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12. The turboprop engine of claim 10 or 11, further comprising a clutch mechanism coupled to the first rotor,
wherein the clutch mechanism is operable to rotationally decouple the contra-rotating propellers from
the turbine shaft.
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