Professional Documents
Culture Documents
July 2014
ON THE COVER
Court Ordered
Oxford County Free of
Fossil Fuel
Page 24
Plus
And
www.biomassmagazine.com
06 EDITORS NOTE
Buy Local, Its Cheaper
By Tim Portz
07 INDUSTRY EVENTS
08 BUSINESS BRIEFS
10 Q2 BIOMASS CONSTRUCTION UPDATE
52 MARKETPLACE
18
POWER
16 NEWS
17 COLUMN
EPA, White House Signal Biomass Support
By Bob Cleaves
18 FEATURE
Fire Threat Turns Energy Asset
Placer County, Calif., will utilize forest slash to reduce wildfire risk and open-pile
burning while generating renewable power.
By Anna Simet
20 CONTRIBUTION
Tucker RNG: Little Machine, Big Impact
After more than a decade of development, a distributed-scale, fast pyrolysis
system is producing power at ReVenture Park in Charlotteville, N.C.
By Maureen Essen, Caroline Morris and Nate Anderson
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PELLETS
22 NEWS
23 COLUMN
The Beauty of Local Wood Heat
By Maura Adams
24 FEATURE
Pellets Warm County Seats
After many decades of oil use, the Oxford County Courthouse in South Paris,
Maine, is utilizing local and renewable heat.
By Tim Portz
ASTEC
WOOD
PELLET
PLANTS
A tec,
As
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nc.. iss a mem
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beer off thee Astec
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INSIDE
ADVERTISER INDEX
56
53
Agra Industries
26
Airoflex Equipment
28
Astec, Inc.
54
42
46
Dieffenbacher
Fagen Inc.
30
8
2
27
50
55
PHG Energy
34
Retsch, Inc.
44 & 45
43
15
35
12
Tramco, Inc.
14
Uzelac Industries
38
Vecoplan LLC
13
22
WASTECON 2014
36
WB Services, LLC
16
37
51
THERMAL
28 NEWS
29 COLUMN
Wood Stove Politics:
Democrats, Republicans and Unlikely Bedfellows
By John Ackerly
30 FEATURE
Vermonts Wood Heat Renaissance
Since the 1980s, Vermonts wood heat ambition has made it a national
leader and role model for other states.
By Anna Simet
BIOGAS
38 NEWS
39 COLUMN
Community Digesters:
Opportunities, Challenges and Strategies
By Surya Pidaparti
Biomass Magazine: (USPS No. 5336) July 2014, Vol. 8, Issue 7. Biomass
Magazine is published monthly by BBI International. Principal Office:
308 Second Ave. N., Suite 304, Grand Forks, ND 58203. Periodicals
Postage Paid at Grand Forks, North Dakota and additional mailing
offices. POSTMASTER: Send address changes to Biomass Magazine/
Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, North
Dakota 58203.
40 FEATURE
California Craft Brews and Biogas Bargains
In a bid to utilize waste and slash energy costs, California beer makers
are looking toward biogas energy.
By Chris Hanson
TM
By Michael McAdams
48 DEPARTMENT
Mobilizing Pyrolysis
Portable pyrolysis units are helping solve some of the economic challenges
involved in biomass energy projects.
By Kolby Hoagland
EDITORS NOTE
Buy Local,
Its Cheaper
Every year, I look forward to the distributed and onsite bioenergy projects issue of Biomass Magazine. It has become an
annual favorite of our staff, readers and
advertisers, and for good reason. Biomass
was the earliest source of light and heat,
warming and illuminating small bands of
ancient humans. Today, it continues to
excel as an energy source in smaller appliTIM PORTZ
cations.
This months stories clearly demVICE PRESIDENT OF CONTENT
onstrate that biomass streams are being
& EXECUTIVE EDITOR
tportz@bbiinternational.com captured and converted in myriad ways to
deliver heat and power to their host environments. What I find particularly exciting is that strong economic advantage was a commonality amongst this months stories.
In California Craft Beers and Biogas Bargains, (page 40) staff writer Chris Hanson's appropriately titled feature, we learn that in the exploding craft brewery sector, anaerobic digestion is often the most economic
wastewater treatment solution available.
Biomass offers the same economic advantage in providing building
heat, as Managing Editor Anna Simet reveals in Vermonts Wood Heat
Renaissance (page 30). In the article, Tim Maker, now CEO of Community Biomass Systems, said of his early days in the Biomass Energy
Resource Center, When we first started, we usually saw a 30 to 35 percent
fuel cost reduction from oil to wood chips. At the peak, it had grown to
an 80 percent cost savings. Its eased back a little now, to about 70 percent,
but thats still the real driver.
Thats still the real driver, which should be music to the ears of everyone who cares about this industry. Most of us are drawn to this industry
because we believe that for our energy cycle to be sustainable, it needs a
continued, steady progression toward biogenic, rather than geologic, carbon inputs. For almost everyone else, biomass-derived energy has to make
economic sense to attract their attention. The externalities and true costs
of carbon arguments, while extremely valid, do little to move people. Industries need low-priced energy. Counties need to reduce their heating
expenses. Brewers want cost-effective water treatment solutions, and consumers want cheaper power. This months stories prove that in the right
situations, biomass doesnt just compete with fossil inputs from a cost
perspective, it dominates.
EDITORIAL
PRESIDENT & EDITOR IN CHIEF
Tom Bryan tbryan@bbiinternational.com
VICE PRESIDENT OF CONTENT
& EXECUTIVE EDITOR
Tim Portz tportz@bbiinternational.com
MANAGING EDITOR
Anna Simet asimet@bbiinternational.com
NEWS EDITOR
Erin Voegele evoegele@bbiinternational.com
STAFF WRITER
Chris Hanson chanson@bbiinternational.com
COPY EDITOR
Jan Tellmann jtellmann@bbiinternational.com
MAPS & DATA MANAGER
Kolby Hoagland khoagland@bbiinternational.com
ART
ART DIRECTOR
Jaci Satterlund jsatterlund@bbiinternational.com
GRAPHIC DESIGNER
Elizabeth Burslie bburslie@bbiinternational.com
INDUSTRY EVENTS
2014 Pellet Fuels Institute
Annual Conference
JULY 27-29, 2014
National Advanced
Biofuels Conference & Expo
OCTOBER 13-14, 2014
Hyatt Minneapolis
Minneapolis, Minnesota
Produced by BBI International, this national event will feature the world
of advanced biofuels and biobased chemicalstechnology scale-up,
project finance, policy, national markets and morewith a core focus on
the industrial, petroleum and agribusiness alliances defining the national
advanced biofuels industry. With a vertically integrated program and audience, the National Advanced Biofuels Conference & Expo is tailored
for industry professionals engaged in producing, developing and deploying advanced biofuels, biobased platform chemicals, polymers and
other renewable molecules that have the potential to meet or exceed the
performance of petroleum-derived products.
866-746-8385 | www.advancedbiofuelsconference.com
International Biomass
Conference & Expo
APRIL 20-22, 2015
Business Briefs
PEOPLE, PRODUCTS & PARTNERSHIPS
Rotary Dryer
m
rgy Syste
e
n
E
t
a
e
H
PelletPress
www.dieffenbacher.com
BUSINESS BRIEFS
SMART IS
HELPING ALTERNATIVE
ENERGY BECOME MAINSTREAM.
PROUDLY SUPPORTING AMERICAs ENERGY INDEPENDENCE.
NEWHOLLAND.COM/NA
2014 CNH Industrial America LLC. All rights reserved. New Holland Agriculture is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its
subsidiaries or af liates. New Holland Construction is a trademark in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or af liates. NHBM06149440
Pellets
Biogas
Advanced Biofuel
AMITE BIOENERGY
PHOTO: TIM PORTZ
Location
Atikokan, Ontario
Location
Engineer/builder
Engineer/builder
Shepherd Group
Primary fuel
Industrial pellets
Primary fuel
Industrial pellets
Boiler type
Boiler type
Nameplate capacity
211 MW
Nameplate capacity
630 MW
No
No
Government incentives
10-year PPA
Government incentives
ROCs
IPP or Utility
Provincial utility
IPP or utility
IPP
Groundbreaking date
October 2012
Groundbreaking date
July 2012
Start-up date
Q2 2014
Start-up date
Commissioning of the material handling systems is underway. Project is on target to reach commercial
operation in early summer.
The first two of four storage domes, rail receipt/unloading, and distribution systems are complete
and are serving the first converted unit.
Location
Gypsum, Colo.
Location
Lihu'e, Hawaii
Engineer/builder
Wellons Inc.
Engineer/builder
Primary fuel
Primary fuel
Woody biomass
Boiler type
Stoker
Boiler type
Stoker
Nameplate capacity
11.5 MW
Nameplate capacity
7.5 MW
Yes
No
Government incentives
Government incentives
No
IPP or Utility
IPP
IPP or Utility
IPP
Groundbreaking date
November 2012
Groundbreaking date
January 2013
Start-up date
December 2013
Start-up date
Fall 2013
Procurement and manufacturing are complete. Balance of plant and instrument, electrical and control
installation is ongoing. System-related commissioning has begun.
CONSTRUCTION UPDATE
Enviva Pellets Southampton LLC
Location
Franklin, Va.
Design/builder
Feedstock
Project
Complete
Unavailable
Design/builder
Vulcan Renewables
Feedstock
Softwood
Pellet grade
Utility
Pellet grade
Unavailable
Annual capacity
Annual capacity
Exporting
Europe
Exporting
Export port
Export port
Port of Jacksonville
Groundbreaking date
July 2012
Groundbreaking date
January 2013
Start-up date
Start-up date
February 2014
Location
Allendale, S.C.
Location
Gloster, Miss.
Design/builder
Unavailable
Design/builder
Haskell Company
Feedstock
Feedstock
Pellet grade
Pellet grade
Firefly
Fire Eye
Annual capacity
Annual capacity
Exporting
Europe
Exporting
U.K.
Export port
Unavailable
Export Port
Groundbreaking date
May 2014
Groundbreaking date
August 2013
Start-up date
October 2014
Start-up date
Q1 2015
Project
Complete
The project is continuing on schedule, targeting the first quarter of 2015 for the start of commercial
operations, with full capacity to be reached six months later.
Location
Hazlehurst, Ga.
Location
Design/builder
Astec Inc.
Design/builder
Ausenco/Diacarbon
Feedstock
Softwood
Feedstock
Sawmill residuals
Pellet grade
Pellet grade
GreCon
Unavailable
Annual capacity
Annual capacity
Exporting
Europe
Exporting
Pellets to Korea
Export port
Port of Brunswick
Export port
DeltaPort
Groundbreaking date
Feburary 2013
Groundbreaking
April 2014
Start-up date
Start-up date
September 2014
Construction of line 1 is under commissioning. Civil and electrical work is in progress for lines 2 and 3.
Lines 4 and 5 will be constructed in 2015.
Retrofitting of the existing pellet plant is underway, with installation of the torrefaction equipment to
begin in June.
Location
Beekman, La.
Location
Selma, Ala.
Design/builder
Haskell Company
Design/builder
Feedstock
Feedstock
Pellet grade
Pellet grade
Fire Eye
Annual capacity
Annual capacity
Exporting
U.K.
Exporting
Europe
Export port
Export Port
Port of Mobile
Groundbreaking date
August 2013
Groundbreaking date
April 2014
Start-up date
Q2 2015
Start-up date
Q1 2015
The project is continuing on schedule, targeting Q2 2015 for the start of commercial operations, with full
capacity to be reached six months later.
Biomass Power
Pellets
Biogas
Advanced Biofuel
Milwaukee, Wisc.
Builder
Pellet mill
Project
Complete
Davis, Calif.
Engineer/Builder
Substrate(s)
Feedstock
Digester type
Type of pellets
Unison Solutions
500 scfm
150 scfm
Production capacity
Electricity
Exporting/location
2 MW
Power capacity
925 kW
Groundbreaking date
October 2012
Groundbreaking date
May 2013
Start-up date
Q1 2014
Start-up date
February 2014
Location
Chicago, Ill.
Location
Sacramento, Calif.
Engineer/Builder
Eisenmann Corp.
Engineer/Builder
Substrate(s)
Substrate(s)
Digester type
Digester type
Biological desulphurization
BioCNG
350 scfm
Power capacity
500 kW
Power capacity
190 kW
Groundbreaking date
November 2012
Groundbreaking date
June 2013
Start-up date
Q2 2014
Start-up date
Q3 2014
Project
Complete
Phase 1 is complete, and phase 2 construction continues on schedule. When complete, the digester
will produce electricity and 700,000 gallons per year equivalent of renewable transportation fuel.
hammers, rotors and liners, allowing routine maintenance to be performed safely, easily
and with minimal downtime. Our EZ-Access technology even lets operators remove the
wood hogs rotor without moving the feed chute. Plus, our heavy-duty rotor discs allow
maximum flexibility of hammer arrangements, up to 3, 4 or 6 rows for premium efficiency on
smaller products, while our Duratip high-alloy hammers with replaceable tips provide increased
shredding action and quick change-outs.
Phone: +1
The brands comprising TerraSource Global (Gundlach Crushers, Jeffrey Rader and Pennsylvania Crusher) are
wholly-owned subsidiaries of Hillenbrand, Inc. (NYSE: HI) 2014 TerraSource Global. All Rights Reserved.
CONSTRUCTION UPDATE
UW Oshkosh Foundation, Rosendale Biodigester LLC
Location
Rosendale, Wisc.
Engineer/Builder
Substrate(s)
Dairy manure
Digester type
Complete mix
380-475 scfm
Power capacity
1.4 MW
Groundbreaking date
July 2013
Start-up date
February 2014
System is ramping up to full feeding, with a goal of reaching full potential within the next few
weeks.
Location
Hugoton, Kan.
Location
Edmonton, Alberta
Engineer/builder
Abengoa
Engineer/builder
Enerkem
Process technology
Proprietory process
Process technology
Proprietary thermochemical
Biofuel product
Cellulosic ethanol
Biofuel product
Feedstocks
Feedstocks
Sorted MSW
Production capacity
25 MMgy
Production capacity
38 MMly
Type of RIN
D3
Type of RIN
D3
Coproducts
21 MW of biomass power
Coproducts
N/A
Goundbreaking date
September 2011
Goundbreaking date
August 2010
Start-up date
January 2014
Start-up date
Project is virtually complete. Boiler and 21 MW cogen plant commissioning was completed in
December. Commissioning of the ethanol plant is underway.
Commissioning of the Enerkem Alberta Biofuels facility is nearing completion. In early June, plant
start-up was imminent.
DESIGNING INNOVATION
(336) 252-4095
vecoplanllc.com
JULY 2014 | BIOMASS MAGAZINE 13
Biomass Power
Pellets
Biogas
Advanced Biofuel
Sedgwick, Kan.
Engineer/builder
WB Services
Process technology
Proprietary technology
Biofuel product
Feedstocks
Production capacity
3 MMgy
Type of RIN
Coproducts
Goundbreaking date
Q1 2013
Start-up date
May 2014
Emmetsburg, Iowa
Engineer/builder
Process technology
Enzymatic hydrolysis
Biofuel product
Cellulosic ethanol
Feedstocks
Crop Residue
Production capacity
25 MMgy
Type of RIN
D3
Coproducts
Biomass power
Goundbreaking date
March 2012
Start-up date
Construction is nearing completion. Work is primarily on the back end of the process, the anaerobic
digester and solid fuel boiler.
JETBELTTM
An efcient system requiring less
horsepower than other systems. Used for dry
bulk handling requirements in a variety of products.
PHOTO: POET-DSM
MODEL G
Built standard with 10-gauge
construction to accommodate large
capacities of free-owing materials. Provides
years of trouble-free service under extreme applications.
TRAMROLL
Enclosed belt conveyor with innovative
features such as self-reloading and self-cleaning
tail section, and multiple inlets. The heavest-duty
design in the industry.
MODEL RB
Designed for self-cleaning
and quiet operation with a u-shaped
trough for handling soft stock or materials
that are easily crumbled or broken.
Project Liberty
BUCKET ELEVATOR
Centrifugal Discharge
design used for the bulk
handling of free-owing
ne and lose materials
with small to medium
size lumps. Built-to-last
for the toughest
requirements.
BULK-FLOTM
The heavy-duty chain conveyor
designed specically for processing
applications such as; wet and sticky,
varying sizes and densities, and
abrasive or corrosivematerials.
CONSTRUCTION UPDATE
Quad County Cellulosic Ethanol Plant
Location
Galva, Iowa
Engineer/builder
Nelson Engineering
Process technology
Biofuel product
Cellulosic ethanol
Feedstocks
Corn fiber
Production capacity
2 MMgy
Type of RIN
D3
Coproducts
Goundbreaking date
July 2013
Start-up date
June 2014
All major equipment has been installed. Piping is being hydro-tested and insulated.
Clewiston, Fla.
Engineer/builder
Uni-Systems of Brazil
Process technology
Fermentation
Biofuel product
Feedstocks
Sweet sorghum
Production capacity
20 MMgy
Type of RIN
D5
Coproducts
25 MW biomass power
Goundbreaking date
June 2013
Start-up date
January 2015
The project remains on schedule. Foundation work continues, and all equipment has been ordered
and is arriving onsite.
SEEGER
GREEN ENERGY
PowerNews
2012-13 economic impact
No. of U.K. supply
chain jobs
No. of companies in
U.K. supply chain
Sector turnover
( millions)
Liquid biofuels
3,510
200
530
Anaerobic digestion
2,640
140
360
4,510
210
600
Biomass CHP
2,180
140
370
Biomas power
3,320
170
500
6,550
340
830
Enzymatic
E
ti B
Bi
Biodiesel
di l
Renewable
R
bl Di
D
Diesell
316.772.9084
* US Patent #8722924 Biodiesel Plant; US Patent Pending on Renewable Diesel Plant.
POWER
POWER
DEPARTMENT
FUELING THE FIRE: The Angora Ridge Forest Fire in south Lake Tahoe, Calif., burned 3,100 acres of forestland and destroyed many homes.
nearly 2,700 acres. In an average year during the same period, CAL
FIRE typically responds to fewer than 600 wildfires.
As a response to increasing wildfire severity, hazardous forest fuels reduction activities are being advocated and pushed for more than
ever, a mitigation method that not only helps reduce the spread of
fires, but also poses numerous other benefits, including the potential
production of renewable heat and power. Placer County, in northeastern California is getting close to realizing that benefit, as it is in the process of rolling out a 2-MW combined-heat-and-power plant at Lake
Tahoes Cabin Creek, which will be fueled entirely by wood generated
as a result of hazardous forest fuel removal.
POWER
Brett Storey, Placer County biomass manager, has been orchestrating the project since its inception. He was hired in 2006 to
find an economic use for the regions biomass thinnings, something
other than open burning, and serious project evaluations on the
bioenergy plant were initiated in 2009. From the beginning, one
important consideration was the optimal size of the facility. The
size was based on how much fuel we could sustain over the life of
the project, which could be up to 40 years, and we also looked at
the transmission capabilities of the current lines and the potential
to increase that, as well as regulatory agency emission allowances,
Storey says. Thats how we ended up with a 2-MW system.
A study commissioned to determine how much fuel was available within a 30-mile radius of the proposed plant indicated over
100,000 bone-dry tons annually, roughly six times more than the facility would need. With such an abundance of fuel available, a much
larger facility could be built, but the current transmission line could
only handle up to 2.7 MW. The cost and time it would take to go
through the environmental process for the transmission line would
make it unacceptable from an economic standpoint, Storey says.
Forest waste will be ground and screened in the forest, hauled
to the site by truck and then dried and sent through a Phoenix
Energy gasification system. The cleaned up syngas will be sent
through a GE Jenbacher engine to create power, and the resulting
biocharabout 500 tons annuallywill be sold under contract as
a soil amendment or a means of water filtration.
In the future, Storey says heat produced on site may be purchased by three or four nearby, county-owned buildings. They will
be upgrading and have expressed interest in purchasing the waste
heat off of this project, so, ultimately, in about five years we will
be a full-service operator using everything we can squeeze out of
this facility.
He adds that the plant location is in a former landfill area, and
no homes are around it. Just natural forest all around, he says,
noting that the onsite storage area will be large, as material for six
months will have to be stockpiled. Were not allowed to go into
the forests in the winter to grind and haul, so well be delivering six
extra months material, in addition [to everyday fuel] to keep running 24/7 all year.
Low-Carbon Profile
The environmental footprint of the plant has been carefully considered throughout the development process, Storey adds,
including an emissions analysis of forest thinnings piles openly
burned in several areas, compared to what the potential emissions
profile of the facility would be, taking into account everything from
the chainsaw hitting the tree to grinding and hauling of the trucks
to our facility. The results, which were not actually based on gasification but old boiler technology, were still much more favorable
than open burning, according to Storey. We know that gasifica-
THERMAL
CONTRIBUTION
Tucker RNG system inventor Richard Tucker (right) and Nate Anderson, project director of the Rocky Mountain Research Station Biomass Research
Development Initiative, stand in front of Tucker RNG.
PHOTO: ROCKY MOUNTAIN RESEARCH STATION
It was a really great moment to see the machine doing exactly what
it was designed to do, Tucker says. This has been a long journey for us
and we couldnt have done it without the help of the U.S. Forest Service,
The ReNewable Gas Company, and ReVenture Park. Seeing the electricity produced as a result of this technology made it all worth it.
Tucker RNG
The Tucker RNG system was initially designed by Tucker over a
decade ago. Its research and development has included not only Tuck-
The claims and statements made in this article belong exclusively to the author and do
not necessarily reflect the views of Biomass Magazine or its advertisers.
THERMAL
ers engineering firm, but public agencies and other private companies.
Tucker and the team invented solutions to a host of technological challenges that had previously kept pyrolysis from being widely adopted,
such as the production of tars, and nagging issues in material handling
and gas cleanliness.
The patented, high-temperature pyrolysis system is a distributedscale biomass conversion technology capable of processing a broad
range of feedstocks to produce high-Btu gas for a variety of uses, such as
steam or electricity generation via an off-the-shelf genset. Heating feedstocks to up to 2,000 degrees Fahrenheit in an environment devoid of
outside air, this technology uses a proprietary gas upgrading and cleaning system to further refine its gas, producing energy-dense renewable
natural gas with 600 to 850 Btu per standard cubic foot, depending on
feedstock properties. In addition, the system yields a high carbon byproduct with an 80 to 95 percent fixed carbon content and usable process heat for on-site applications, such as drying feedstock. The Tucker
RNG system is highly customizable, able to process between 20 and 250
dry tons of biomass per day depending on equipment configuration,
which allows the technology to be scaled appropriately to meet specific
and changing needs.
The Tucker RNG System is especially well-suited to applications
where it can be used to reduce energy costs, process waste feedstocks,
and produce heat and electricity for customers interested in green energy.
The system is uniquely engineered for economically efficient renewable
gas production, and designed and sited in an environmentally conscious
manner. While the unit can use a wide variety of feedstocks, including
municipal solid waste and refuse-derived fuels, using woody biomass
decreases total carbon emissions and lessens the environmental impact
of the energy produced compared to other sources, including coal. The
system also reduces net carbon emissions by capturing heat and carbon
generated in the conversion process.
Collaborative Approach
Tucker RNGs operating outputs and commercial design suitability have been independently evaluated by third-party engineers and scientists, and by the U.S. Forest Service. The commercialization of this
technology is an example of a successful public-private research and
development partnership. In addition to major private funding, the development of the Tucker RNG system was partially funded by a research
joint venture with the U.S. Forest Service Rocky Mountain Research Station through the USDA National Institute of Food and Agriculture, Biomass Research Development Initiative. The joint venture provided opportunities for the company to cooperate with researchers and capitalize
on the existing efficiencies and engineering of the Tucker RNG system,
as well as develop new knowledge that will facilitate decision making by
industry, policymakers and other stakeholders.
This project is the perfect opportunity to grow ongoing research
relationships between the forest industry, the U.S. Forest Service and
Tucker Engineering Associates, says Nate Anderson, project director
for RMRS BRDI. It is a chance to contribute to a technology that has
PelletNews
DOE grant supports biomass research at HSU
Humboldt State University, along
with 15 regional partners, has received
a $5.88 million grant from the U.S.
Department of Energy to conduct innovative biomass research. The award
was made under the Biomass Research
and Development Initiative, a collaborative effort between the DOE and
the USDA.
Under the grant, a team of academics, industry partners and forestland managers led by HSU Forestry
Professor Han-Sup Han will build on
existing research on the conversion of
forest residues into renewable fuel and
other valuable bio-based products. The
three research areas will be feedstock
(processed forest residues) supply,
mobile conversion technologies, and
economic life-cycle analysis.
The feedstock supply group will
be led by Han, the lead principal investigator on the grant. Hans group will
focus on the economics of converting forest residue into high-quality
feedstocks. The mobile conversion
technologies group, led by Arne Jacob-
PELLETS
Catalyzing Change
More than a few things need to happen for new technology or systems to take hold. Some of the essentials for
JULY 2014 | BIOMASS MAGAZINE 23
PELLETS
382,000 BTU OF PELLET HEAT: With an office just across the hall from the boilers, Oxford County employee Ed Curtis is able to keep close tabs on the
countys pellet-driven heating systems. The system is comprised of three OkoFen boilers that share the load. Only on the coldest days of winters will Curtis
hear all three boilers fire up to serve the heat load.
PELLETS
or more than 100 years, the red brick Oxford county courthouse in South Paris,
Maine, warmed judges, commissioners,
clerks, auditors and inmates with fossil
fuel-derived heat. Those days are over. The courthouse, built in 1895, has just emerged from its third
winter of utilizing locally produced wood pellets to
heat its occupants and daily visitors.
Funded largely by an Energy Efficiency and
Conservation Block Grant program that was a
part of the stimulus package officially known as
the 2009 American Reinvestment and Recovery
Act, the new heating system has nearly halved the
countys annual heating expense. The genesis of
the project can be traced back to the stimulus package, recalls Oxford county administrator Scott
Cole. We tried to get it going in 2010, but we realized we didnt have the administrative capacity to
handle it, so we punted one more year and we went
after it with gusto in 2011, and succeeded.
The project was broader and more involved
than simply swapping out the existing heating oil
boilers with new pellet boilers. The courthouse, MAXIMUM CONTROL: County technicians can quickly assess all of the control points of the
a 17,000-square-foot, two-story structure that is boiler system including run time, flue gas temperature, water temperature and level of modulation.
situated over a basement was bleeding warm air
through large, single-pane windows and a poorly
insulated attic. This attracted the immediate attenLargely, two boilers are able to generate the heat that the building
tion and effort of the project engineer, Rick Grondin of Integrated Enthermostats
call for. Occasionally, the third boiler kicks on the coldergy Systems. We used some of the money to insulate the attic, he says.
Instead of putting in one more boiler, I first looked to reduce the load est days, adds Grondin.
and used dense-packed cellulose insulation in the attic.
Further driving down the load was a move away from steam fed Fuel Storage Challenges
radiators to a forced hot water system. It takes a lot less energy to make
The tight spaces in the boiler room also created fuel storage chal140 degree water than it does to make 215 degree water, Grondin notes. lenges for the project team. Fuel storage is tough here, says Cole.
After the completion of the attic insulation and window projects, The footprint of the building is not conducive to putting in a large
the heat load requirements were determined, and Grondin went to work silo, which would have been ideal. Space around the building is at a
on satisfying the new heat load. Complicating the issue was the buildings premium, and snow removal already presents a challenge for Cole and
limited space for its heating infrastructure. We had a very small boiler his team, so a decision to move fuel storage inside of the building was
room for all of this, says Grondin. Through a competitive process, the made. We really tried to find a place to put a 30-ton silo. In my opincounty arrived at a system centered around the use of three pellet boil- ion, that would have been preferable. We just couldnt do it. Parking is
ers of Austrian design. The OkoFen boilers offered a solution that ad- tight. The last thing we needed was one more obstruction outside of
dressed all of the problems.
the building, so we had to convert some space in the basement. I think
OkoFen is an Austrian boiler manufactured, assembled and distrib- we are a little undersized, but we had to have it that way, says Cole.
uted in North America under a licensing agreement by Maine Energy
In an average winter, the pellet boilers at the courthouse can be
Systems. Austrian manufacturers are global market leaders in pellet boiler expected to consume somewhere between 65 and 70 tons of pellets.
design and manufacturing and their products are beginning to gain mar- If the external silo Cole favored were feasible, around half of the anketplace momentum in the U.S. and Canada.
nual usage could have been stored onsite, meaning that only one pelGrondin and the county decided upon three separate boilers that let delivery would have been necessary each heating season. Instead,
would be connected to the same hot water delivery infrastructure. The two fabric storage bags were deployed into the boiler room with a
boilers work together, communicate with one another and share the an- total storage capacity of just over 16 tons. The county now takes fuel
nual heating work load. Each boiler is capable of delivering 191,000 Btu deliveries of between 8 and 10 tons of pellets seven or eight times in
per hour at full power. The boilers are staged, says Grondin. When a given heating season. Pellets are delivered by Maine Energy Systems
you have a very low load, one fires and then it modulates up to the next pellet delivery trucks, and pneumatically blown through hoses into the
load requirement. If it cant meet the load at full power, the second boiler waiting storage bags in the courthouse.
fires and ramps up. If the load still isnt met, the third boiler fires up.
JULY 2014 | BIOMASS MAGAZINE 25
PELLETS
THE COUNTY PELLET SEAT: After three heating seasons in the books,
other cities and schools within the county are taking notice of the success
and ease of the pellet solution and deploying their own biomass solutions.
PELLETS
ordering pellets and making sure that when the
ash containers get full, they get emptied.
Grondin is quick to point out the misconceptions surrounding the technology and its
ease of use. These are fully automated. When
thinking about these types of solutions, people
tend to think of wood stoves with all of their
manual operations, manual adjustments during a fire and then the manual cleaning. This is
the other end of the spectrum in the extreme.
Maybe not as good as gas or oil in terms of low
maintenance, but its pretty darn close, he says.
For Cole, it was important to develop
some technical know-how for the systems
in-house. The operation and maintenance is
certainly trouble free. That said, it is good to
have someone on the staff with a little training
in troubleshooting the system. Someone has to
really embrace the system and not just call on
outside help right away, he says, adding, Its
not an enormous leap (relative to operating an
oil-fired boiler), and it is certainly worth the
savings.
Half-Priced Heat
While Oxford County didnt need to be
convinced of the environmental benefits of
a transition to pellet-derived heat, the budgetconstrained county needed the project to deliver some savings, and the sooner, the better.
Before the transition to pellets the courthouses heating oil boilers consumed somewhere between 8500 and 10,000 gallons of
heating oil each winter. With recent heating
oil prices fluctuating between $3.50 and $4.00
per gallon, heating the building was costing the
county between $30,000 and $40,000 a year.
Cole points to a comparison of 118 gallons of fuel oil and one ton of pellets, each
delivering about the same amount of Btu. At
a price of $3.50 per gallon, the heating oil Btu
would cost $413. The county currently enjoys
a three-year contract for pellets at $219 a ton,
delivering a nearly 50 percent reduction in total
heating cost. Weve cut our fuel costs in half,
notes Cole.
ThermalNews
Net fuel cost comparison
Price per unit
Grass bales (assumed price of $80
per ton at farm gate, and $30 per ton
transportation costs)
Wood chips
Natural gas
Unit
$110.00
ton
$11.18
$65.00
ton
$8.81
$7.00
Mcf
$8.38
Grass pellets
$200.00
ton
$17.79
Wood pellets
$230.00
ton
$17.83
Propane
$2.10 gallon
$29.32
#2 Fuel oil
$3.50
$31.80
gallon
UK opens biomass
fuel registration
Biomass fuel suppliers serving the
U.K. thermal market are now able to register their fuels as sustainable by applying
to the governments Biomass Suppliers
List. The U.K. Department of Energy and
Climate Change said the list will ensure
biomass supported under the Renewable
Heat Incentive is sustainable. Beginning
this fall, biomass fuels used under the
RHI must certain greenhouse gas (GHG)
reduction thresholds.
Producers and traders of wood fuel
who wish to access the growing RHI market can apply for free to the BSL. Small
and micro enterprises will be able to use
a new simple carbon calculator developed
to make the process as easy as possible for
small businesses.
Larger enterprises will be able to use
the U.K. Solid and Gaseous Biomass and
Biogas Carbon Calculator to calculate the
GHG emissions associated with their fuel.
Individuals and businesses that self-supply
their fuel are also encouraged to register as
self-supplier.
THERMAL
Wood stoves are finally getting attention in Washington, D.C., and they will get even more next year. Most of
the focus surrounds the U.S. EPAs proposed regulations,
but residential heating, ventilating, and air conditioning
(HVAC) tax credits are also on the chopping block.
The sides are not as evenly drawn as one might expect.
Some conservative Republicans supported wood and pellet
stove tax credits this year, and some of the most liberal
Democrats urged the EPA to soften its emission regulations. Republicans are mostly concerned with the economic
impacts of these policies on industry, and Democrats with
the health impacts of wood smoke.
So far, Congressional strategy of the stove industry has
been to mobilize support of Republicans, most of whom
are friends of fossil fuels. Such is the topsy-turvy world of
wood stove politics. It gets stranger.
People who heat with wood and pellets mainly do it
because its cheaper than the alternatives. The attraction of
newer stovesthe ones that industry will build in coming yearsis that they can be more efficient than the old
and will save consumers even more money. Demonstrably
higher efficiencies are key in motivating consumers to replace an older stove sooner. Despite this, industry is fighting
against consumer hangtags that would list the efficiency of
the appliance.
Even more surprising and counterintuitive is that the
EPA is also proposing to eliminate consumer hangtags, but
at the same time is spearheading ever more detailed and
clear consumer hangtags for Energy Star products, automobiles and other things.
Here is the dilemma of reducing stove emissions, and
its not too different from power plants: regulation only
covers new stoves and grandfathers all older ones, which
produce far more smoke. Industry makes a legitimate point
that the focus should be on retiring older stoves, not making
new ones marginally cleaner than they already are. Industry
trade group Hearth, Patio and Barbeque Association may
end up going to court with a legal challenge that the EPA
has not adequately demonstrated that making stricter
emission standards is the best system of emission reduction because it didnt sufficiently show that the alternative
of retiring older stoves isnt a better system of emission
reduction.
THERMAL
THERMAL
Vermonts Wood
Heat Renaissance
The Green Mountain State is a national
leader in community-scale wood heat, but
it didnt happen overnight.
BY ANNA SIMET
THERMAL
College campuses
Businesses
Public buildings
5
8
14
15
Schools
Bulk pellet residential boilers
Multifamily Buildings in Vermont with Biomass Systems
3%
Current
32 BIOMASS MAGAZINE | JULY 2014
30%
Goal
46
THERMAL
Middlebury
Bennington
GMC
Goddard
Norwich
10%
3%
3%
3%
8%
Others
Castleton State
Lyndon State
Johnson State
Saint Michaels
University of Vermont
9%
9%
6%
9%
43%
120+
78%
of Vermont is forested
80%
privately
owned
20%
publically
owned
80,000 private
landowners
THERMAL
And its no coincidence that the origin
of the word Vermont is thought to stem
from the French phrase les verts monts, or
green mountains. Nearly 80 percent of the
states rolling terrain is covered by 4.6 million
acres of forests, mostly privately owned, and
that number is on the rise. In fact, the net
growth of trees has exceeded removal since
the first inventory in 1948, according to the
Vermont Woodland Association.
At the same time, forestry activities in
Vermont annually contribute nearly $3.5 billion to the state, and are a significant driver
Visit
V
i it p
phgenergy.com
hge
ene
ergy com
for all the details and to contact us
for an initial benet analysis.
34 BIOMASS MAGAZINE | JULY 2014
615.471.9299
those characteristics would be meaningless to the industry. Foresters, state agencies and officials, environmental groups,
nonprofits, equipment providersand list
goes onhave banded together to keep
wood heat rolling, and it has resulted in the
highest concentration of local, communityscale biomass thermal installations in the
country. And for many, its not just a trend
or profession, its a passion.
Thats the case for Tim Maker, who is
one of a small handful of people who have
been around since the beginning. Maker
was the founding executive director of
the Biomass Energy Resource Center, the
nonprofit largely responsible for driving
the industry in Vermont, and has played a
significant role in seeing numerous projects
in other states to success.
Success Maker
Maker has witnessed the evolution of
wood heat in the state firsthand. Back then,
it was a very small group of people working
to illustrate some big ideas, he reflects. At
the start, you could count the people doing
it on one hand, he says. All are still, to
some capacity, involved to this day. There
were just two vendors for equipment then,
and they fiercely battled each other for each
project that came up. That was a really important driverit was somebody who really cared, and they were selling this stuff
to make their livelihood.
Maker, 68, says he retired from BERC
and the industry in 2009, but it didnt last
long. Things were still so interesting that
I just couldnt [retire], but maybe I can in a
couple more years, he jokes.
Now CEO of Community Biomass
Systems, Maker, described by his colleagues
as a wood energy pioneer who wrote the
guidebook on intuitional wood heat systems, began his career in the industry in
1980 by working for a state energy audit
program that was run through the University of Vermont Extension Service. When
the program was defunded, Maker began
his own consulting business, and at one
point volunteered to be part of a small
team advised by a local school board to
determine a heating solution for the small,
rural school. Thats where it all started.
THERMAL
The Terex Biomass 400 series has three different models and
supports customers from biomass plants, logging operations,
sawmill, forest services, site clearing and land development.
FOLLOW US ON
AND
THERMAL
if we keep taking out the timber only, well
have no market for the low-grade wood,
and thats all well be left with. Using these
low-grade wood resources helps provide
added-value back to landowners.
Reccia says the PSD was a partner on
the well-known Fuels for Schools program, which provided a 30 percent rebate
to schools making energy improvement
and was one of the main drivers for the
influx of installations, and has always been
supportive of wood heat. Its comprehensive energy plan, enacted in 2011, calls for
90 percent renewables by 2050 in all sectorselectricity, thermal and transportation, and Reccia believes wood heat has a
strong role to play in meeting that goal. I
think biomass, at scale, is a really important component of the thermal piece for
us.
The work of BERC and the popularity of wood heat installations at schools
have provided a strong market for lowgrade wood, and that success has reverberated down the supply chain. Its allowed
chipping businesses to flourish, Reccia
says, and its also serving as an anchor use
for loggers providing that fuel. Combined with the fact that Vermont is 80 percent forested, its a natural fit.
On top of the widespread economic
benefits, many dollars are being saved.
When we first started, we usually saw a 30
to 35 percent fuel cost reduction from oil
to wood chips, Maker says. At the peak,
it had grown to an 80 percent cost savings.
Its eased back a little now, to about 70 percent, but thats still the real driver.
THERMAL
ing really innovative work. Their business
model is to be smallthey procure their
feedstock from within 30 miles and sell
their pellets within 30 miles, and thats pretty unusual.
There are some financial incentives
for people to switch to pellet boilers in
smaller applications, and thats starting to
take off, Reccia says. The price differential
between a pellet installation and oil, gas or
propane has been a little harder, but federal
tax incentives have helped there.
Reccia says he sees biomass energy
use continuing to expand in Vermont, particularly using wood resources for thermal
purposes, rather than large-scale, electric
generation. I think the efficient use of
biomass, and the need to document sustainable harvesting practices is the most
important factor to retain public acceptance and ensure the renewability of this
resource over time, he says. Thats where
some of the focus has been during the last
several years. As carbon becomes more of
an issue, being able to show that its lowcarbon will be important, and again, that
goes back to sustainability.
Maker notes that the movement of
colleges and large facilities transitioning to
wood chip heat is really cost driven, rather
than subsidy driven. Theyre really not getting any incentives from anybody. Maybe
for a study, but after that, theyre doing it
because the economics are so good. And
theres so much potential for communityscale district heating to take holdone tremendous success has been the Montpelier
district heating system just becoming operational now. Theyre hard projects to develop and get going, but Im hoping there
will be more of that.
Part of Vermonts continued success
will be showing other states that they can
follow suit, and that wood heat technologies are no longer a new or unfamiliar approach to heating, in the opinion of BERC
Executive Director Adam Sherman. Vermont is demonstrating how you can combine best-in-class projects, policies, legislation and programmatic support to achieve
critical mass thresholds of market transformation, he says. A real theme thats come
out of numerous biomass thermal confer-
BiogasNews
Landfill gas consumption for electricity generation, useful
thermal output in all U.S. sectors (in million cubic feet)
2004
146,018
2005
143,822
2006
162,084
2007
168762
2008
196,802
2009
207,585
2010
219,954
2011
235,990
2012
259,564
2013
302,989
BIOGAS
Community Digesters:
Opportunities, Challenges and Strategies
BY SURYA PIDAPARTI
BIOGAS
BIOGAS
BIOGAS
Biogas Potential
Harnessing power from biogas has the
potential to help one of the fastest-growing
sectors in the U.S. address sustainability objectives in energy consumption, solid waste
and wastewater treatment. According to
the U.S. EPA, 70 percent of all U.S. brewers electricity consumption is for refrigeration, packaging and compressed air generation. Plus, U.S. breweries use an average 12
to 22 kilowatt hours to produce one barrel
of beer.
A brewhouses heating operation accounts for roughly 45 percent of all U.S.
breweries natural gas and coal consumption, and takes 1.3 to 1.5 therms, or 130,000
to 150,100 Btu, to produce a barrel of beer,
according to Brewers Association data.
Smaller breweries tend to have higher kilowatt-hour-to-barrel numbers since smaller
volumes cannot make up for the base energy requirements for a barrel of beer.
Although energy consumption is one
of the big issues facing the craft brewing industry, the greatest is water usage, Swersey
says. The amount of water to brew a barrel
of beer varies from each location, brewing
processes and types of beer, and, on average, it can take roughly seven barrels of water for every barrel of beer. The majority
of breweries discharge 70 percent of this
incoming water through its effluent waste
BIOGAS
SWITCHING GEARS: Sierra Nevada Brewing Company will be replacing its fuel cells within the next
year and is currently examining ways to better use its biogas capturing technology.
PHOTO: SIERRA NEVADA BREWING COMPANY
W E
C O N V E Y
stream.
AD technology helps breweries address wastewater objectives while generating a fuel from organic compounds for
thermal or electrical power. In addition
to biogas production, anaerobic pretreatment has lower operating costs, a smaller
footprint and costs roughly the same, or
sometimes less, than aerobic technologies, according to the Brewers Association. A 50-kiloliter UASB reactor is the
smallest, entry-level AD system a brewery can use. Additionally, the 50 kiloliter
unit is sized for breweries that annually
produce 118,000 to 236,000 barrels of
beer, and has an estimated installed cost
of $700,000 to $1.2 million.
In addition to capital costs, available
space is weighed in the decision of anaerobic versus aerobic. Nobody has a
lot of free space, but some brewers are
more space constrained than others,
Swersey says. If you have a very limited
footprint, youre likely going to go with
anaerobic even though it might cost you
a little more than to go aerobic, because
Q U A L I T Y
BIOGAS
BIOGAS
Revamping Current Systems
To address its growing pains, the Sierra Nevada Brewery in Chico,
Calif., looked toward anaerobic and aerobic technology to clean up
wastewater and take pressure off the local waste water treatment infrastructure. The municipality got to a point where they couldnt handle
the loading anymore, Chastain says. So either we had to install the
system and handle the load here or pay additional money to the municipality to upgrade their system.
In 2002, the brewery constructed its waste water treatment facility
with Biothanes 132,000-gallon UASB anaerobic digestion technology
to treat outgoing effluent and capture biogas. More than 95 percent
of the captured biogas is used to fuel the brewhouse boilers, Chastain
says. Were capable of producing and using up to 70 standard cubic
feet of biogas per minute.
After being treated by the UASB, the wastewater is further processed by the facilitys conventional activated sludge system, Johnston
explains. According to Sierra Nevadas 2012 sustainability report, the
brewerys wastewater becomes comparable to the effluent water from
residential zones at the end of the treatment process.
In 2005, the brewery installed hydrogen fuel cells, which are powered by natural gas, and is capable of generating up to 1 MW of electricity. The brewery currently does not use biogas to fuel the fuel cells
because the current cleaning skid lacks the design to pipe the biogas
into the fuel cells, Chastain explains. There was no storage for gas. It
just comes straight off the digester into the cleanup skid and right into
the use point, she adds. There wasnt any storage either pre- or postcleanup, and that would create a variable pressure going into the fuel
cells, which dont handle that [variable pressure] well.
The brewerys fuel cell contract expires within a year, and the
company is investigating other ways to enhance its biogas usage. After
a year, the fuel cells will be coming out, Chastain says. So we are
looking at replacement technologies, what we can replace the fuel cells
with, and hopefully we can better use our biogas to generate electricity.
As more craft breweries come on line and become thriving businesses, brewers will look toward technology producers to build their
standing within their community and make the entire process more
efficient. I know there is a lot of interest out there, and there surely is
a lot of potential, Swersey says. Were going to hit 3,000 breweries in
the U.S. this year. When that happens, they all start small and they grow.
As those breweries hit a certain size, theyre going to need to take steps
to maximize their efficiency and control their costs and to control their
resource consumption as much as possible. Biogas is just one tool of
many in the potential toolbox.
Were not seeing any major obstacles to implement the technology, Johnston adds. Theres certainly some permitting they have to
go through. From a regulatory standpoint, even if they plan to use
all the generated biogas, you still must have a flare, which needs to be
permitted. So there are some permitting requirements, but again, all
of our systems have been permitted without any delays or problems.
Author: Chris Hanson
Staff Writer, Biomass Magazine
chanson@bbiinternational.com
701-738-4970
AdvancedBiofuelNews
Navy, Pudue team on
renewable energy
Pathway to Nowhere
BY MICHAEL MCADAMS
ties considering new petitions pursuantdelay their submissions until the new guidance is provided." In other
words, there will be some additional delay as EPA moves
to make improvements.
Also noteworthy, in its guidance, the EPA states that
new pathways will be based on the following criteria:
Ability to contribute to the cellulosic biofuels mandate.
Potential for reducing greenhouse gas emissions on
a per gallon basis (such as nonfood feedstocks).
Ability to contribute to near-term increases in renewable fuel use (consideration of the ability of the fuels
to be used in the existing fuel distribution network).
On a positive note, the Pathways II Rule has been
forwarded to the Office of Management and Budget for
final review after two years at the EPA. The actual language of the rule remains confidential until such time as
all the agencies have concurred. Only then will we see
which pathways are included for approval and which
were deep-sixed. Based on conversations with EPA, I
expect butanol and biogas, among others, to be included
in the regulation.
In conclusion, the pathway delays are a significant problem for the industry. For those attempting to
raise capital, banks prefer enterprises with an approved
pathway prior to making an investment in the technology. Some former companies have gone out of business
while waiting for their pathway to be approved. For those
of you currently submitted in the process, the EPA is
now indicating that they may require you to resubmit depending on the outcome of their revisions to the pathway review process. All of these factors create delay and
uncertainty and undermine otherwise promising biofuel
technologies. The Advanced Biofuels Association has
made pathways one of our highest advocacy priorities.
We urge all of you who are impacted by regulatory delays
and uncertainty to contact the EPA directly. Further, if
you have any questions, please do not hesitate to reach
out to me directly.
For now, we remain in the struggle together to build
the advanced and cellulosic industry and alter the future
of energy.
Author: Michael McAdams
President, Advanced Biofuels Association
Michael.mcadams@hklaw.com
www.advancedadvancedbiofuelsassociation.com
PYROLYSIS PRODUCTS: The WRT and Amaron units generated syngas, bio-oil (left) and biochar (right) during the demonstration.
Mobilizing Pyrolysis
Adding mobility to pyrolysis systems could improve project economics.
STORY AND PHOTOS BY KOLBY HOAGLAND
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