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This webinar brought to you by the Relion product family

Advanced protection and control IEDs from ABB


Relion. Thinking beyond the box.
Designed to seamlessly consolidate functions, Relion relays are
smarter, more flexible and more adaptable. Easy to integrate and
with an extensive function library, the Relion family of protection
and control delivers advanced functionality and improved
performance.

ABB Group
October 27, 2015 | Slide 1

ABB protective relay school webinar series


Disclaimer
ABB is pleased to provide you with technical information regarding
protective relays. The material included is not intended to be a complete
presentation of all potential problems and solutions related to this topic.
The content is generic and may not be applicable for circumstances or
equipment at any specific facility. By participating in ABB's web-based
Protective Relay School, you agree that ABB is providing this information
to you on an informational basis only and makes no warranties,
representations or guarantees as to the efficacy or commercial utility of
the information for any specific application or purpose, and ABB is not
responsible for any action taken in reliance on the information contained
herein. ABB consultants and service representatives are available to
study specific operations and make recommendations on improving
safety, efficiency, and profitability. Contact an ABB sales representative
for further information.
ABB Group
October 27, 2015 | Slide 2

ABB protective relay school webinar series

Transformer protection fundamentals


October 27, 2015

ABB Group
October 27, 2015 | Slide 3

Presenter

Bob Wilson

Bob graduated from Purdue University and joined Westinghouse


Electric Corp. After receiving a Masters degree in Electrical
Engineering from Carnegie Mellon University, Bob was a
Systems Analysis Engineer responsible for software designed to
automate system-wide coordination. He then transferred to
Kansas City where he assumed the role of District Engineer and
eventually moved to the Houston area where he currently
resides.
In his current role as Regional Technical Manager, he supports
ABBs Substation Automation and Protection Division, providing
technical support to customers throughout the South Central
United States. Bob is a senior member of IEEE and has
authored and presented several papers in power system
protection at a variety of technical conferences throughout the
United States. He is a Registered Professional Engineer in the
states of Pennsylvania and Texas.

ABB Group
October 27, 2015 | Slide 4

Learning objectives

ABB Group
October 27, 2015 | Slide 5

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Transformer protection

ABB Group
October 27, 2015 | Slide 6

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Transformer basics
Construction
Power transformer:
1. HV side bushings
2. LV side bushings
3. Load tap changer
4. Load tap changer
operating device
5. Control panel
6. Oil thermometer
7. Gas relay
8. Radiators
9. Oil conservator
N. Neutral bushings

ABB Group
October 27, 2015 | Slide 7

Transformer basics
Construction

Power transformer

Iron core
HV voltage
winding

ABB Group
October 27, 2015 | Slide 8

MV voltage winding

LV voltage winding

Transformer basics
Different winding arrangements

ABB Group
October 27, 2015 | Slide 9

Transformer basics
Types of failures

Winding failures

Turn-to-turn insulation failure

Moisture

Deterioration

Internal and external faults

ABB Group
October 27, 2015 | Slide 10

Mechanical and insulation integrity

Tap changer failures

Mechanical

Electrical

Short circuit

Oil leak

Overheating

Transformer basics
Types of failures

ABB Group
October 27, 2015 | Slide 11

Bushing failures

Aging, contamination, and cracking

Flashover due to animals

Moisture

Low oil

Core failures

Core insulation failure

Ground strap burned away

Loose clamps, bolts, wedges

Transformer basics
Types of failures

ABB Group
October 27, 2015 | Slide 12

Miscellaneous failures

Bushing current transformer failure

Metal particles in oil

Damage in shipment

External faults

Poor tank weld

Overvoltages

Overloads

Transformer basics
Cause of failures
Cause of Transformer Failures*

Winding failure

55

Tap changer failures

21

Bushing failures

10

Terminal board failures

Core failures

Miscellaneous failures

All causes

*IEEE Guide

100

Transformer protection

ABB Group
October 27, 2015 | Slide 14

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Single-phase transformer

This quantity cannot


be directly measured
npIp - np (Ih + Im ) = nsIs

ABB Group
October 27, 2015 | Slide 15

Three-phase transformer
Considerations for three-phase transformers

ABB Group
October 27, 2015 | Slide 16

Winding connections

Number of windings

Core construction and


operating characteristics

Basic Three-phase transformer

ABB Group
October 27, 2015 | Slide 17

No connections
High voltage bushings
H1, H2, H3 => system A, B, C
H0 if neutral provided
Low voltage bushings
X1, X2, X3 => system A, B, C
X0 if neutral provided
Tertiary
Third winding
Y1, Y2, Y3 => system A, B, C
Turns ratio - N
High-to-low

ANSI standard
High voltage reference is in phase
with low voltage reference

ABB Group
October 27, 2015 | Slide 18

High voltage reference leads the


low voltage reference by 30O

Wye-wye connected transformer

ABB Group
October 27, 2015 | Slide 19

No phase shift
Effective turns ratio = N
Same applies for delta - delta
connection
Auto-transformers

ANSI Standard Connections


High Voltage

Low Voltage
High voltage reference phase
voltage leads the low voltage
reference phase voltage by 30O
Wye-delta
Delta-wye

ABB Group
October 27, 2015 | Slide 20

Wye-delta connected transformer

Phase shift
H1 leads X1 by 30O
Effective turns ratio

n=N 3

ABB Group
October 27, 2015 | Slide 21

Delta-wye connected transformer

Phase shift
H1 leads X1 by 30O
Effective turns ratio

ABB Group
October 27, 2015 | Slide 22

N
n=
3

Transformer protection

ABB Group
October 27, 2015 | Slide 23

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Transformer differential protection


Typical transformer phase differential configuration
N:1 (Phase shift )

Y or

Y/1

X/1
Z/1

M:1 (Phase shift )

Winding-2 Inputs

IA-1
IB-1 Winding-1 Inputs
IC-1

IA-2
IB-2
IC-2
IA-3

Winding-3 Inputs
(3-Winding units only) IB-3

IC-3

ABB Group
October 27, 2015 | Slide 24

Y or

Y or

Transformer differential protection


Zone of protection defined by current transformers (CTs)
N:1 (Phase shift )
Y/1
Y or

X/1
Z/1

M:1 (Phase shift )

Winding-2 Inputs

IA-1
IB-1 Winding-1 Inputs
IC-1

IA-2
IB-2
IC-2
IA-3

Winding-3 Inputs
(3-Winding units only) IB-3

IC-3

ABB Group
October 27, 2015 | Slide 25

Y or

Y or

Transformer differential protection


Non-trip zone for phase differential protection
N:1 (Phase shift )
Y/1
Y or

X/1
Z/1

M:1 (Phase shift )

Winding-2 Inputs

IA-1
IB-1 Winding-1 Inputs
IC-1

IA-2
IB-2
IC-2
IA-3

Winding-3 Inputs
(3-Winding units only) IB-3

IC-3

ABB Group
October 27, 2015 | Slide 26

Y or

Y or

Transformer differential protection


Ideally what comes in equals what goes out:
IIN = IOUT
N:1 (Phase shift )

Y or

Y/1

X/1
Z/1

IIN
M:1 (Phase shift )

Winding-2 Inputs

IA-1
IB-1 Winding-1 Inputs
IC-1

IA-2
IB-2
IC-2
IA-3

Winding-3 Inputs
(3-Winding units only) IB-3

IC-3

ABB Group
October 27, 2015 | Slide 27

IOUT

Transformer differential protection


Transformer differential protection is generally quite simple, but requires the
correct application and connection of current transformers and an
understanding of the power transformer winding connections, characteristics
and operation.
N:1 (Phase shift )

Y or

Y/1

X/1
Z/1

IIN

Winding-2 Inputs

IA-1
IB-1 Winding-1 Inputs
IC-1

Y or

IOUT

M:1 (Phase shift )

IA-2
IB-2
IC-2
IA-3

Winding-3 Inputs
(3-Winding units only) IB-3

IC-3

ABB Group
October 27, 2015 | Slide 28

Y or

Transformer differential protection


CT1=250/5

69kV

13.8kV

25 MVA

CT2=1200/5

n(Ia-Ic)
A
Ia

nIa
n(Ib-Ia)

B
Ib

nIb
n(Ic-Ib)

C
nIc

Ic

Ia/CT1
R

Ib/CT1

n(Ib-Ia)/CT2

O
R

Ic/CT1

n(Ic-Ib)/CT2

O
R

ABB Group
October 27, 2015 | Slide 29

n(Ia-Ic)/CT2

Transformer differential protection


Rated primary currents

IH

25 *103
=
= 209.2 A
3 * 69

25 *103
IL =
= 1045.92 A e j 30
3 *13.8

Tap settings

CT secondary currents

I HSec = 209.2 / 50 = 4.18 A = 1 p.u

I LSec = 1046 / 240 = 4.36 A = 1 p.u e j 30

Differential current

I DIFF = I HSec + I LSec = 1 1e


ABB Group
October 27, 2015 | Slide 30

j 30

= 0.52 p.u ==> TRIP!

Transformer differential protection


CT1=250/5

69kV

13.8kV

25 MVA

CT2=1200/5

n(Ia-Ic)
A
Ia

nIa
n(Ib-Ia)

B
Ib

nIb
n(Ic-Ib)

C
nIc

Ic

IA
Ia/CT1

n(Ia-Ic)/CT2

O
R

Ib/CT1

n(Ib-Ia)/CT2

O
R

n(Ic-Ib)/CT2

O
R

IA= I1 + I2 + I0

IA nIA

Ic/CT1

nIA

nIA= nI1 + nI2 + nI0


nI0= n(Ia-Ic) + n(Ib-Ia) + n(Ic-Ib) = 0

ABB Group
October 27, 2015 | Slide 31

Transformer differential protection


CT1=250/5

69kV

13.8kV

25 MVA

CT2=1200/5

n(Ia-Ic)
A
Ia

nIa
n(Ib-Ia)

B
Ib

nIb

Ia/CT1

n(Ic-Ib)
C
nIc

Ic
Ic/CT1

Change CT connections
from wye to delta

IA

(Ia-Ic)/CT1

nIA

(Ib-Ia)/CT1

(Ic-Ib)/CT1

n(Ic-Ib)/CT2

O
R

IA= I1 + I2

n(Ib-Ia)/CT2

O
R

ABB Group
October 27, 2015 | Slide 32

n(Ia-Ic)/CT2

nIA= nI1 + nI2

Transformer differential protection


CT secondary currents

I HSec = 209.2 / 50

Tap settings

3e j30 = 7.24 A = 1 p.u e j 30

I LSec = 1046 / 240 = 4.36 A = 1 p.u e j 30

Differential current

I DIFF = I HSec + I LSec = 1e


Issues

ABB Group
October 27, 2015 | Slide 33

Tap setting

Phase Shift

j 30

1e

j 30

= 0 ==> NO TRIP!

Transformer differential protection

Transformers with delta and wye windings

Phase shift and magnitude (3) compensation must


be applied

Zero sequence currents for external ground faults


must be blocked

Solution

Conventional differential protection

CT on the wye side connected in delta

CT on delta side connected in wye

Numerical protection

Connect all winding CTs in wye

Apply compensating factors and I0 filtering

ABB Group
October 27, 2015 | Slide 34

Vendor Specific

Transformer differential protection


Compensation factors for numerical relays
Transformer connections

HIGH

LOW

ANGLE
(H leads L)

COMPENSATING
FACTOR
H
L

ANGLE HV LEADS LV

120

30

00

00

30

150

180

*ANSI
All CT'S assumed wye connected
ABB Group
October 27, 2015 | Slide 35

0
0

60

300

REFERENCE

330

3
240

330

90

210

330

300

270

Transformer protection

ABB Group
October 27, 2015 | Slide 36

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Differential protection settings

Example:
Transformer data:
25MVA (Max); 69 kV to 13.8/7.967 Grd Y; Xt=7%
CT1=250/5
CT2=1200/5
1. Phase shift is 30 degrees, low side CF = 3
2. High side current 209.2(A) and low side current 1046(A )

25 *10 6
IH =
= 209.184( A)
3
3 * 69 *10
25 *10 6
IL =
= 1045.924( A)
3
3 *13.8 *10
ABB Group
October 27, 2015 | Slide 37

Differential protection settings


3.

Through fault current:

25 *10 6
IH =
= 2988( A)
3
3 * 69 *10 * 0.07
25 *10 6
IL =
= 14,942( A)
3
3 *13.8 *10 * 0.07
4.
5.

6.

7.

ABB Group
October 27, 2015 | Slide 38

CT ratio: CT1=250/5 = 50 and CT2 = 1200/5 = 240


Secondary current

IH (sec) = 209.2/50=4.18(A)

IL (sec) = 1046/240=4.36(A)
Relay current at maximum load are:

high side = 4.18 (A)

low side = 4.36*3 = 7.55 (A)


Tap settings are 4.2 (A) and 7.5 (A)

Differential protection settings

8.
9.

Set harmonic restraint method


Select a linear percentage slope of 30% for
transformer with +/- 10% load tap changer
10. Select minimum operating current of 0.3pu with +/10% load tap changer
11. Set 87H (unrestrained) to 6.0 [times Tap]

ABB Group
October 27, 2015 | Slide 39

Differential protection settings


6

Unrestrained Operating Region


5

Operating
Region

IDIFF in pu

Restraining
Region

IOP - MIN
0
ABB Group
October 27, 2015 | Slide 40

IRES in pu

Differential protection settings


6

Unrestrained Operating Region


5

Operating
Region

1
IDIFF in pu

IOP - MIN

IOP - MIN
0
ABB Group
October 27, 2015 | Slide 41

5-10%

Margin
LTC Range
Max difference in HV & LV
CT error for min. thru-fault
Excitation Current

10%
20%
2%

1
4

IRES in pu

Differential protection settings


6

Unrestrained Operating Region


5

Operating
Region

IDIFF in pu

Margin - 5-10%
3

LTC Range - 10%


2

Max difference in HV & LV CT


error for max. thru-fault - 20%

0
ABB Group
October 27, 2015 | Slide 42

1.25

IRES in pu

Differential protection settings

Example:
CT error = +/- 10%
LTC variation = 10%
Excitation current at rated voltage = 1.4%
Margin = 5%
Relay minimum operating current setting:
(CT error)@HV side+(CT error)@LV side +LTC + Ie +Margin =
0.1+0.1 +0.1+0.02 + 0.05=0.37 pu
Relay slope setting:
(CT error)@HV side+(CT error)@LV side +LTC + Margin =
0.1+0.1 +0.1+0.05 = 35%
ABB Group
October 27, 2015 | Slide 43

Differential protection settings


Westinghouse HU electro-mechanical relay characteristic

I - Operate Current in Per Unit of Tap

100

IopMIN
ABB Group
October 27, 2015 | Slide 44

IopTH
10

HU 35%
1

HU 30%

0.1
0.1

10

I - Larger Restraint Current in Per Unit of Tap

100

Differential protection settings


Unrestrained Operating Region
6

IUNRES

IDIFF in pu

Operating
Region
4
Region 1

Region 2

Region 3

3
m3
2

Restraining
Region

% Slope

m2

m=

IOP-MIN
1
ABB Group
October 27, 2015 | Slide 45

3
4
IRES in pu

I DIFF
100%
I RES

Differential protection settings

ABB Group
October 27, 2015 | Slide 46

If LTC position is monitored improved sensitivity can be


provided

In this case the minimum operate current setting and slope


can be set in the range of 0.15-0.25 pu.

Transformer protection

ABB Group
October 27, 2015 | Slide 47

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Differential measurement issues

ABB Group
October 27, 2015 | Slide 48

Zero sequence current

Transformer inrush

CT saturation

Overvoltage (over-excitation)

Zero sequence elimination


CT1=250/5

69kV

13.8kV

25 MVA

CT2=1200/5

n(Ia-Ic)
A
Ia

nIa
n(Ib-Ia)

B
Ib

nIb

Ia/CT1

n(Ic-Ib)
C
nIc

Ic
Ic/CT1

Change CT connections
from wye to delta

IA

(Ia-Ic)/CT1

nIA

(Ib-Ia)/CT1

(Ic-Ib)/CT1

n(Ic-Ib)/CT2

O
R

IA= I1 + I2

n(Ib-Ia)/CT2

O
R

ABB Group
October 27, 2015 | Slide 49

n(Ia-Ic)/CT2

nIA= nI1 + nI2

Inrush current
Influencing factors

ABB Group
October 27, 2015 | Slide 50

The peak value of the magnetizing current is generally


higher for smaller transformers

Duration of the inrush current is longer for the larger


transformers

Switching instant

The maximum inrush current will happen when the


transformer is switched at voltage zero transition

Statistical data indicates every 5th or 6th transformer


energization will result in high values of the inrush

Inrush current
Influencing factors

Energizing side

Inductance is function of geometry. Low voltage winding that


is wound closer to the magnetic core has less impedance
than the outer winding. Consequently, energizing the
transformer from the LV winding will cause more inrush than
energizing from the HV winding.

Typical values:

ABB Group
October 27, 2015 | Slide 51

LV side: magnitude of inrush current is 10-20 times the rated


current

HV side: magnitude of inrush current is 5-10 times the rated


current

Remanence (residual flux) in the core

Higher remanence results in the higher inrush

Impedance of the system

Energizing from lower source impedance results in the higher


inrush

Highest inrush generally at generating plants

Harmonic analysis-typical

Internal Fault Current

Differential current due to:


Component

Internal Fault

CT Saturation

Magnetic
Inrush

145%

126%

244%

DC

38

58

Fund.

100

100

100

2nd

63

3rd

32

22

4th

5th

32

6th

7th

Peak

Values in % of fundamental
ABB Group
October 27, 2015 | 52

Internal Fault Current with CT Saturation

Transformer Inrush Current

Inrush current

ABB Group
October 27, 2015 | Slide 53

Protection commonly uses 2nd harmonic value in % of


fundamental to distinguish between inrush current and short
circuit current

Short circuit current has only a small 2nd harmonic

Inrush current has significant 2nd harmonic

Minimum % 2nd harmonic and maximum peak on inrush occur


when the transformer is energized at voltage-angle = 0

Protection engineers should set relaying based on data


provided by the transformer manufacturer

CT saturation
How to avoid delayed trips for an internal fault that
saturates a CT?

Waveform restraint designed to detect the 2nd harmonic


wave form, differentiate it from saturated CT secondary
current, and block tripping

Adaptive 2nd harmonic operation

ABB Group
October 27, 2015 | Slide 54

Setting

2nd harmonic always in

Conditional 2nd harmonic

Logic to detect when 2nd harmonic restraint is applied

Transformer energization

CT saturation on external faults

Overvoltage/overexcitation current

ed)

90 180

360

540

ZS

720

Transformer
Magnetizing
Characteristics

0
90 180
360

Ie

Overexcitation waveform produces


predominately high odd harmonics
3rd, 5th, 7th, etc.

Typical % of fundamental

2nd = 0

3rd = 70 (*never use)

4th = 0

5th = 30

6th = 0

7th = 2

540

Over Excitation Current

Total Flux

rat
(satu

720

* 3rd harmonics are a prevalent quantity


on the power system produced from
many sources

Over-excitation detection

ABB Group
October 27, 2015 | Slide 56

Over-excitation exists if the per unit V/Hz exceeds the


design limit of transformer

Voltage exceeds 105% at full load or 110% no load


at rated frequency

The frequency goes below 95% (fl) to 90% (nl) of


rated at rated voltage

Use manufacturers V/Hz Time curve

How to detect over-excitation?

V/Hz relay using the VT input from the primary

Differential relay with fifth harmonic current restraint


can be used if VT unavailable Apply blocking or
tripping with caution !

Transformer protection

ABB Group
October 27, 2015 | Slide 57

Transformer basics

Transformer winding connections

Basic differential protection

Basic differential protection settings

Differential measurement issues

Complementary protection functions

Ground differential protection (87G) - REF


Internal Fault
I0

X
I0

Circuit
Breaker

I0

3I0

6I0
3I0

3I0
Optional Z

External Fault
I0

X
I0

Circuit
Breaker

I0

3I0
ABB Group
October 27, 2015 | Slide 58

3I0

3I0
Optional Z

Restricted Earth Fault (REF)


Protects only the wye-grounded
transformer winding for all internal
ground faults

Idiff = IN + 3I0

Ires = Max(Ia, Ib, Ic, IN), I1

A directional criteria is also applied in


order to increase stability against
heavy external faults with CT
saturation

Turn-to-turn fault detection

Np - Nt
Np

Np

Nt

Ns

Ns

Ns

Turn-to-turn fault

Usually involves a small number of


adjacent turns

A small unbalance in primary to


secondary turns ratio,

(Np-Nt)/Ns

Undetectable with normal differential


protection

High current in shorted turns

(Np-Nt)Ip + NtIt + NsIs = 0

Not measurable (no access)

Sudden Pressure Relay (SPR)

Slow

Tendency to mis-operate

Block on thru-fault current

Negative sequence differential

Negative sequence differential protection

I2S1

I2S1

Z2S1

I2S2
Z2S2

E2f
Negative
Sequence Zero
Potential

I2S1

I2S1

Relay

I2diff = 0

Negative sequence current for external fault


Relative phase between them is 180 degrees

Negative sequence differential protection


I2S1

I2S2
Z2S2

Z2S1

E2f
Negative
Sequence Zero
Potential

I2S2

I2S1

Relay

I2diff = I2S1 + I2S2

Negative sequence current for internal fault


Relative phase between them is 0 degrees

Overcurrent protection coordination

Category

I
II
III
IV

ABB Group
October 27, 2015 | Slide 62

Single phase
(Minimum nameplate
kVA)
5-500
501-1667
1668-10,000
Above 10,000

Three phase
(Minimum nameplate
kVA)
15-500
501-5000
5001-30,000
Above 30,000

Through fault protection

C57.109-1985 considers both thermal and mechanical


effects for through fault (external faults)

Category I transformer ==> thermal effect is considered

Category II and III transformer ==> thermal effect is


considered; mechanical effect depending on the
frequency of external fault

Category IV transformer ==> thermal and mechanical


effect is considered

Transformer capability curve

Category I

Category II and III with low fault


frequency

Overcurrent protection

ABB Group
October 27, 2015 | Slide 63

Fuse

Overcurrent relays

Transformer capability curve

Category II and III with high fault


frequency

Category IV

High speed differential protection

Backup overcurrent protection

ABB Group
October 27, 2015 | Slide 64

Overcurrent protection coordination


Fault cleared by transformer
differential or primary side
device

Fault cleared by transformer


primary or optional secondary
main breaker device

Transformer
Protection

Fuse
Recloser

Feeder
Protection

Fault cleared by feeder


protection

Infrequent Fault Zone


ABB Group
October 27, 2015 | Slide 65

Frequent Fault Zone

Overcurrent protection coordination

ABB Group
October 27, 2015 | Slide 66

Overcurrent protection coordination

ABB Group
October 27, 2015 | Slide 67

Time-overcurrent protection

Inverse time characteristic relay provides the best


coordination

Pickup settings of 200 to 300% of the transformers


self-cooled ratings

Fast operation is not possible (coordination with other


relays)

Instantaneous protection

Fast operation on heavy internal faults

Settings 125% of the maximum through fault (low side


3 fault)

Settings should be above the inrush current

This webinar brought to you by the Relion product family


Advanced protection and control IEDs from ABB

Relion. Thinking beyond the box.


Designed to seamlessly consolidate functions, Relion relays are
smarter, more flexible and more adaptable. Easy to integrate and
with an extensive function library, the Relion family of protection
and control delivers advanced functionality and improved
performance.
ABB Group
October 27, 2015 | Slide 68

Thank you for your participation


Shortly, you will receive a link to an archive of this presentation.
To view a schedule of remaining webinars in this series, or for more
information on ABBs protection and control solutions, visit:

www.abb.com/relion

ABB Group
October 27, 2015 | Slide 70

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