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IS 8127 (2005): Guide Bushes for Press Tool Die Sets [PGD
4: Metal Forming Machines]

! $ ' +-
Satyanarayan Gangaram Pitroda

Invent a New India Using Knowledge

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IS 8127:2005

(F

.gg?m)

Indian Standard
GUIDE BUSHES FOR PRESS
TOOL DIE SETS SPECIFICATION
( Second Revision)

ICs 25.120.10

0 BIS 2005

BUREAU
MANAK

OF
BHAVAN,

INDIAN
9 BAHADUR

STANDARDS
SHAH

ZAFAR M,4RG

NEW DELHI 110002

Sep[eInher 2005

Price Gt-oup I

Metal Forming Machines Sectional Committee,

MGP 04

FOREWORD
This Indian Standard ( Second Revision ) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Metal Forming Machines Sectional Committee
and Production Engineering Division Council.

had been approved by the Medical

Instruments,

General

rhis standard was first published in 1975 covering guide bushes for sizes up to 50mm diameter only. [n the first
revision guide bushes, Up to 100 mm diameter were covered to include the need for large press tool sets. This
standard has been taken up to update the present changes in technology
internationally

in Indian engineering

and to adopt latest practices accepted

industry.

For the purpose of deciding whether a particular requirement

of this standard is complied with, the final value,

observed or calculated,
expressing the result of a test or analysis, shall be rounded off in accordance
with [S 2 : 1960 Rules for rounding off numerical values (revised ). The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.

IS 8127:2005

Indian Standard
GUIDE BUSHES FOR PRESS
TOOL DIE SETS SPECIFICATION
( Second Revision,)
1 SCOPE

with a minimum case depth of O.8 mm.

This standard

covers

requirements

for the three

6.2 Type C Guide Bushes

namely, stepped solid guide,

types of guide bLIshes,
plain solid and ball type guide bushes used for

Material for bush, cage, ball of guide bushes shall be

as follows:

flexing by light press fit H(, bores of top tool holders

in press tool sets.

a)

The following

BZI.Yh- Shall be of suitable case hardened

steel with case depth of 1.0 to 1.5 mm.

2 REFERENCES
standards contain provisions

which

through reference in this text constitute provision of

b)

Cage Shall be of aluminium or brass.

c)

Bu//.Y Shall be conforming to IS 2898.

this standard. At the time a publication the editions

indicated were valid. All standards are subject to

7 HARDNESS

revision

Hardness of guide bushes shall be 61 to 63HRC,

and parties

to agreement

based on this

standard are encouraged to investigate the possibility

8 DESIGNATION

of applying the most recent editions of the standards

indicated below:

8.1 A guide bush of Type A having d, = 40

/= 80 mm shall be designated as:

Title

Ikv /%0.

2102

General tolerances : Part I Tolerances

for linear and angular dimensions

( Part 1 ) :1993

without

individual

80 IS 8127

Guide Bush B40x801S

Specification for steel balls for rolling

bearings ( /ir.st revision

and

8.2 A guide bush of Type B having d, = 40 mm and

1= 80 mm shall be designated as:

tolerance

indications ( third revision

~89g :1976

Guide Bush A40x

mm

8127

8.3 A guide bush of Type C having di =40 mm shall

*

be designated as:

3 TYPES

Guide Bush C 40 IS 8127

Guide bushes for press tool die sets are classified as

foliows:
a)

Type A Stepped solid guide bushes,

b)

~vpe B Plain solid guide bushes, and

c)

7:17)e( -

9 MARKING

9.1 The guide bushes shall be marked at an appropriate

place with the bore size, length and type of bush with
given above and also with the
designation
manufacturers name or trade-mark.

Ball type guide bushes.

4 DIMENSIONS
Dimensions

9.2 BIS Certification

of all three types of guide bushes for

Marking

press tool die sets are given in Table 1.

Each guide bushe may also be marked

5 GENERAL

Standard Mark.

The

steel

REQUIREMENTS

balls

for Type

C guide

9.2.1

bushes shall

Act,
6 MATE-RIAL

of Indian

thereunder, The details of conditions

the Iicence for the use of Standard

6.1 Type A and Type B Guide Bushes

shall be of suitable

of Bureau

is governed

Standurd~
1986 and the Rules and Regulations made

by the provisions

conform to Grade 20 of IS 2898.

Material

The use of the Standard Mark

with the

granted

to m,fiufacturers

under which
Mark

or producers

may be
may be

obtained from the Bureau of Indian Standards.

case hardened steel

1S-8127 :2005
Table I Dimensions

for Guide Bushes for Press Tool Die Sets

( clause

4 )
~ o&,o.#,

6.3
RELIEF

GROOVE

B 1S;3428
fiq

4-0.0031fEl
o

t,
0(

R5Y

m.,,.le

HONING

fm\\\\\\\\\\\\\\\R

83

L1.1.J

~1l
TYPE A STEPPED

TYPE B PLAIN SOLID

SOLID

TYPE C BALLTYPE
All dimensions

in millimetres.

Types A and B

d,

d?

d;

/,

ii4

d,

IypeC
d~l)

i2

I3

(8)

(9)

(lo)

-0.010
II,

-0.014

P4

p4

15

26

(3)
~~

16

26

32

19

30, 50, 75

24

36

70

62

lg

30

36

24

35. 50, 75

27

47

80

70

20

30

36

24

35. 50, 75

28

47

80

70

14

38

44

3.0

40, 60, 8.0

32

52

90

80

15

38

44

30

40.60, 80

33

52

90

80

30

44

50

36

50, 70, 90. 110

38

60

100

90

32

44

50

36

50, 70.90, 110

40

60

100

90

38

56

62

46

60.80, 100. 120

46

70

110

9x

40

56

62

46

60, 80, 100, 120

48

70

110

98

4t3

68

78

56

70, 90, 110, 125

60

80

125

112

50

68

78

56

70, 90, I10, 125

62

80

125

112

63

81

9~

70

90, 110, 125

75

95

140

125

80

I00

110

85

100, 125, 150

92

114

160

140

100

120

13(1

105

125. 150. 180

112

137

180

160

(2)

(1)

(4)

(5)

(6)

(7)

19

30. 50. 75

23

36

70

62

NOTES
I

Suitable

lubricating

bottom

arrangement

shall be provided

d, to be kept tor a minimum

2 Diameter

length

end of the bush tind the top portion

3 According

(o IS 2102

equal

for the bushes.

to the lowest

may be relieved

t Part I ).

) See 5.
~

to

value

ot / ( given

d, + 0,5 nm.

in the table

above

), from the

Bureau of Indian Standards

B[S is a statutory institution established under the Bureau of Indian Standards
Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.

CopyrigM

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior.permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of-necessary details, such as symbols and sizes, type or grade designations. Enquiries relating
to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue
of BIS Catalogue and Standards : Monthly Additions.
This Indian Standard has been developed from Doc : No. MGP/BP 04 ( 037 I ).
Amendments

Amend No.

Issued Since Publication

Text Affected

Date of Issue

BUREAU OF INDIAN STANDARDS

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23237617
23233841
{
23378499,23378561
{ 23378626,23379120
2603843
{ 2609285
22541216,22541442
{ 22542519,22542315
[ 28329295,28327858
1 28327891,28327892

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