Prefesibilty Report

Pre-Feasibility Report
OF
MARCH 2015
Proposed Leather Processing Unit (Raw hide to finished Leather)

At
Rania, Uttar Pradesh
BY
M/s Leayan Global Pvt. Ltd.
(Registered Address: 119, 120, 121, BLOCK P&T, FAZALGANJ KALPI ROAD, KANPUR-208012 (U.P.))
Correspondence Address : C-1, 2 & 3, 3rd Floor P.P. Tower A, Netaji Subhash Place, Wazirpur,
Pitampura, Delhi
SCHEDULE AS PER EIA NOTIFICATION: 4(f) Cat. A

PLOT AREA: 34700 SQM
PROPOSED CAPCITY: 15.5 TPD (Raw hides & skins to finished leather)
Prepared By:
M/s PERFACT ENVIRO SOLUTIONS PVT. LTD.
(NABET Registered List of Accredited Consultant Organizations/ 5th March. 2015/Rev. 28/Sr.
No. 114)
5th Floor (Front wing), NN Mall, Mangalam Palace
Sector 3, Rohini, New Delhi
Email: info@perfactgroup.com
Proposed Leather Processing Unit (Raw hides & skins to finished Leather) at Rania, U.P. By M/s Leayan Global Pvt. Ltd.
1.1 INTRODUCTION OF THE PROJECT ........................................................................................................................... 3

1.1.1 Profile of promoter ................................................................................................................................ 3
1.1.2 Need of the Project ............................................................................................................................... 4
1.1.3 Social Impact ......................................................................................................................................... 4
1.2 PROJECT DESCRIPTION ................................................................................................................................. 5
1.2.1 Project Details ....................................................................................................................................... 5
1.2.2 Land Area Details .................................................................................................................................. 5
1.2.3 The Google Image of Project Site .......................................................................................................... 6
1.2.4 Topographical Map ............................................................................................................................... 6
1.2.5 Layout Plan ........................................................................................................................................... 6
1.2.6 Site Photographs ................................................................................................................................... 6
1.2.7 Project Description with Process Details ............................................................................................... 6
1.2.8 Raw Materials with daily requirement.................................................................................................. 7
1.2.9 Manufacturing process ......................................................................................................................... 8
1.2.10 Cleaner tanning technologies............................................................................................................ 11
1.2.11 Machinery Required .......................................................................................................................... 13
1.2.12 Detail of Products .............................................................................................................................. 14
1.3 ENVIRONMENT MANAGEMENT .......................................................................................................................... 15
1.3.1 Water Management ........................................................................................................................... 15
1.3.2 Waste Generation and Management ................................................................................................. 18
1.3.3 Air Emissions and Control.................................................................................................................... 19
1.3.4 Power Requirement Source & Back-up ............................................................................................... 20
1.3.5 Noise Pollution Management ............................................................................................................. 20
1.3.6 Safety .................................................................................................................................................. 21
1.4 LAND DETAILS ............................................................................................................................................. 22
1.4.1 Land Form & Land Use ........................................................................................................................ 22
1.4.2 Existing Infrastructure around the Site ............................................................................................... 22
1.4.3 Proposed Infrastructure ...................................................................................................................... 22
1.5 PROJECT SCHEDULE AND COST ESTIMATES ................................................................................................ 25
1.5.1 Likely Date of Start of Construction and Completion .......................................................................... 25
1.5.2 Estimated Project Cost ........................................................................................................................ 25
1.5.3 Cost on Environment Management Plan ............................................................................................ 26
1.6 PROJECT BENEFITS ...................................................................................................................................... 26
ANNEXURE I: DISCLOSURE OF ENVIRONMENTAL CONSULTANT ..................................................................... 27
ANNEXURE II: TOPOGRAPHICAL MAP ............................................................................................................ 29
ANNEXURE III: LAYOUT PLAN ......................................................................................................................... 31
ANNEXURE IV: WATER MANGEMENT ............................................................................................................ 33
Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi
Water Management .................................................................................................................................... 34

DESCRIPTION OF TREATMENT:....................................................................................................................... 38
A.
PRIMARY TREATMENT ................................................................................................................................... 38
B.
BIOLOGICAL TREATMENT ............................................................................................................................... 38
C.
TERTIARY TREATMENT................................................................................................................................... 39
D.
REVERSE OSMOSIS........................................................................................................................................ 39
E.
EVAPORATION OF REJECT ............................................................................................................................... 40
1.1 Introduction of the project

The proposed unit shall be manufacturing of finished chrome tanned leather from raw hides
&skins at Rania (U.P.) by M/s Leayan Global Pvt Ltd. Installed capacity of the plant at
inception will be 15.5 TPD (Raw hides & skins to Finished Leather). The main raw material is
buff calf skins or hides and will be mostly of indigenous origin. The products will be upper
leather and lining leather meant for footwear.
The Group has embarked on a major project involving setting up modern Leather processing
unit of high quality leather by installation of modern leather working machinery. Then
tannery will enable the company to manufacture leather based on high quality Hides. The
finished Leather shall be processed and sold to Shoe and Shoe component manufactures in
India & Abroad besides captive consuming of production of leather goods.
Rania is the most ideal place of setting industrial unit because of proximity of raw materials
market of our products, power availability and sweet water, and plenty of cheap labour
both skilled as well as unskilled is available. Even the transport system in this area is very
good and easily available.
Because of good transport system available in this area, we can easily cater markets of U.P.,
Andhra Pradesh and M.P. etc. We can also start selling our products in availability of good
means of transport.
As per EIA Notification, 2006 (as project is located in outside Industrial Area), the project
falls in A category of schedule 4 (f).
1.1.1 Profile of promoter
Leayan Global Private Limited, a flagship company of GHARI Group, has been manufacturing
detergent and has been playing a vital role in developing a comprehensive range of leather
& footwear products to encompass the need of the Leather & footwear Industry. We also
manufacture high quality finished chrome tanned leather which is a vital input to production
of footwear products.
Historical Background:
Late Dayal Das with his sons Shri Murli Dhar Ji and Shri Bimal Kumar Ji initiated the group as
a small family business. It is said that knowledge and expertise comes from experience. It
was their efforts and dedication that laid the foundation on which the empire of Ghari
group has been builds up within a span of three decades.
Group comprises of companies mentioned under:1) RSPL Limited -Company does the manufacturing and marketing of detergents, toilet
soaps, wind energy and other FMCG products.
2) Leayan Global Private Limited - This Company is engaged in the manufacturing &
marketing of Leather & Leather Footwear.
3) Nimmi Build Tech Private Limited (formerly known as Poonam Developers &
Infrastructure India Private Limited) - This company is involved in the business of
construction and real estate.
4) Namaste India Foods Private Limited This is the latest venture of the group into the
dairy business. The Company has set up number of milk collection centers at Shivrajpur,
Kanpur for collection of milk from villagers.
All the Companies are under the supervision and control of the single management thereby
making its recognition as the GHARI GROUP.
1.1.2 Need of the Project
Leather requirement is increasing gradually and different variety of the finished leather is in
demand.
1.1.3 Social Impact
Employment opportunities will be generated for the local population during
construction/installation phase. Approx. 50 labours shall be given employment. With
increased money supply those who will be able to provide goods & services to the work
force will benefit economically. During operational phase there will be an employment of
approximate 150 skilled & unskilled personnel. The prospect for employment generation is
substantial and it will have important social benefits. Government will get additional
revenue from direct & indirect taxes like, sales tax, vat, etc. Tannery Industry is a large and
growing domestic market.
1.2 PROJECT DESCRIPTION

1.2.1 Project Details
Sl. No
Description
Details
1.
Proposed Project
Proposed Leather Processing Unit (Raw hides &

skins to finished Leather)
2.
Project Proponent
M/s Leayan Global Pvt Ltd
Sr. No of Schedule& Category
4(f), Leather / skin / hide processing industry,
(as per Notification 2006)
Category A
4.
Project Location
Rania, U.P.
5.
Capacity of unit
15.5 TPD (raw hides & skins to finished leather)
6.
Product
6 TPD of finished leather
7.
Total Plot Area
34,700 sq. meter
8.
Manpower
150 persons
9.
Water Requirement (KLD)
655 KLD
10.
Source of Water
Ground water
11.
Waste Water Discharge
445 KLD
12.
fresh water Requirement
258 KLD
13.
ETP Capacity
500 KLD
14.
Power Requirement (KW)
1500 KVA
15.
Source of Power
U.P. Electricity Board
16.
Power Backup
3.
1 x 1000 KVA, 1 x 600 KVA, 1 x 250 KVA & 1 x 100

KVA
17.
Capacity of boiler
2 boilers of capacity 0.5 TPH & 1 TPH resp.
18.
No. of Rain water harvesting pits 5 nos.
19.
Cost
4800 lacs
1.2.2 Land Area Details

Land Use
Area in sq. m.
Total Plot area
34700
100
Ground Coverage
11650
33.6
Green Spaces
11451
33.0
Road & Parking
11599
33.4
1.2.3 The Google Image of Project Site

Latitude and longitude-2624'25"N to 80 05'18"E
1.2.4 Topographical Map

Attached as Annexure II
1.2.5 Layout Plan
The layout map is attached as Annexure III (Kindly provide the plan)
1.2.6 Site Photographs
1.2.7 Project Description with Process Details

The proposed unit shall be manufacturing of finished chrome tanned leather from raw
hides/skins at Rania (U.P.). Installed capacity of the plant at inception will be 15.5 TPD (Raw
hides).
Particular
weight of Hides & Skins in

Kg per day
Weight of Hides&Skins in
Tons per day
Proposed capacity
15500 kg/day (Raw hides &

skins)
15.5 TPD (Raw hides & skins)
1.2.8 Raw Materials with daily requirement

The raw materials used in the manufacturing process with their daily consumption is given
below:
S. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Raw material Name

Hide
Lime
Sodium sulphide
China clay
Dispersing agent
Hair removal agent
Deliming agent
Ammonium sulphate
Bate
Sodium bi sulphite
Enzyme bate
Degreasing agent
Salt
Sodium formate
Formic acid
Sulphuric acid
BCS
Fungicide
Chrome exhaution agent
Hypo
Tergolix
Acitic acid
Wetting agent
Basic chromium sulphate
Chrome syntan
Sodium bi carbonate
Synthetic tanning agent
Acrylic system
Filling syntan
Dyes
Synthetic fatliquor
Vegetable oil
Mineral oil
Quantity (MT/day)
15.50
0.85
0.43
0.23
0.03
0.03
0.12
0.54
0.06
0.09
0.05
0.11
0.93
0.47
0.39
0.17
0.93
0.02
0.16
0.12
0.02
0.04
0.02
0.31
0.31
0.50
0.62
0.31
0.31
0.62
0.62
0.31
0.31
1.2.9 Manufacturing process

Receipt of Raw material:- The raw material is received in the tannery in wet salted
condition. A visual check is made on the quality of material for every batch of hides / skins.
The hides will be segregated based on their sizes.
Desalting:- In desalting, the salt sticking on the surface of the hides is removed before it is
sent to the soaking operation. This done using brush type desalting machine. The dusted salt
collected from the machine operation is reused back in curing or in pickling but only after
purification.
Soaking:- The desalted hides are put in soaking drums. Soaking is done to rehydrate hides.
Salt used for curing the raw material is washed away along with soak liquor. Water is added at
150% based on the weight of the stock. Wetting agent, bactericide and enzyme are the
common chemicals added. Based on the dryness level of the skins / hides, the wetting agent
quantity varies from 0.1 % to 0.25% on the raw material weight. The soaking operation lasts
for about 12 hours based on the dryness level of the skins / hides.
Liming and un-hairing- Liming is done to open up the fibre bundles of the hide / skin
structure and the compact hides & skins matter is loosened to facilitate removal of flesh.
This allows the chemicals used in further processes penetrate into the hide /skin. Unhairing
is also done in the same float (i.e., same unit process). The chemicals normally used are
lime, sodium sulphide, unhairing enzymes and rarely soda ash and caustic soda. During the
liming process, the soluble non-fibrous proteins are removed. Per weight of the hides &
skins, 5 to 10% of lime and 3 to 5% of sodium sulphide are added.The hides are piled fleshto-flesh for 6-10 hours. There after the required length of time, the hides will be loaded to
drums. The excess lime paste is also added to the drums. The drum will have rpm of about 2
and intermittently operated and the liming continued for 24-27 hours in winter and 20-22
hours in summer.
Fleshing- Fleshing is done in machines to remove the fleshes sticking on the flesh side. The
hides are washed in drums before unloading after liming operation. The fleshes are
removed by passing the hides between a helical bladed cylinder and a hard rubber feed
roller. Fleshing operation requires water for easy removal of fleshes. This fleshing water has
dissolved lime and sulphide, which will be useful for liming hides.
Deliming / Bating- The hides are washed before deliming. The pelt wash liquor will be
recycled to soaking liquor. Weak acidic salts like ammonium chloride and ammonium
sulphate are used as deliming agents. Lime is neutralized and removed from skin. The bating
agents consist of enzymes, which clean up the pelt and remove the loosely fixed proteinous
matter.
Deliming is usually done in drums using ammonium chloride or ammonium sulphate to
neutralize and remove the lime present in the pelt. Normally 1 to 1.5% ammonium salt is
used for deliming with a float of 100 to 150%. Deliming is carried out for a period of 45 to 60
minutes. The end point is ascertained using phenolphthalein indicator. Absence of pink
colour with the indicator indicates the completion of deliming.
Bating- Bating is the treatment of delimed pelts with enzymatic preparations for removal of
scud, short hair and degraded proteinous matter and to improve the grain characteristics.
Usually 0.5 to 1.5% of bate is used for this operation. Bating is carried out after deliming in
the same bath. On completion of deliming bate is added is added and the drumming is
continued for a period of 45 to 60 minutes. The pelt is dry-drummed with 0.25 to 0.5% of
wetting agent for a period of 20 to 30 minutes and then washed thoroughly.
Degreasing- Degreasing is carried out to remove the natural fat which would hamper the
subsequent operations if left as such in the hides. This is carried out using degreasing agents
in a short float of 25 to 50% for a period of about one hour. Washing is very important after
completion of degreasing to remove the degreasing agents and the emulsified fat.
Pickling- Pickling is the process of conditioning deliming and bated pelts for chrome tanning.
The pelts are generally drummed with 10% brine solution for a period of 20 to 30 minutes.
The total float requirement will be 70% in the following break up: 30% as supernatant from
the chrome recovery plant, 30% as fresh water and 10% for dissolving sulphuric acid. The
salt requirement will be 2 to 3% to reach 10% brine solution. Then sulphuric acid is added in
instalments to attain an equilibrium pH at cross section 2.8 to 3.0. Formic acid of about 0.3%
is added prior to the addition of sulphuric acid to protect the grain characteristics and
facilitate tanning carried out subsequently.
Chrome tanning- Conventionally chrome tanning involves treatment of pickled pelt with
basic chromium sulphate equivalent to 6 - 8% using 100 to 150% of water as the medium.
The actual use of basic chromium sulphate will be 4.5% to 5.25% and the balance will be
met from the recovered chrome liquor. After ascertaining the penetration of chromium by
examining the cross section, the pH of the bath is raised to 3.8 to 4.0 using sodium formate
and sodium bicarbonate.
The flow diagram is the process is given below:INPUTS:
CHEMICALS /
WATER
PROCESS
RAW HIDES / SKINS
TRIMMING, SORTING,
DESALTING
(Raw material storage yard)
Water
Bactericide
Enzyme
SOAKING
Water
Lime
Sodium sulphide
Enzyme
LIMING/
UNHAIRING
Water
FLESHING
Water
WASHING
Water
(Ammonium salts,
Bating enzymes)
DELIMING/ BATING
Water
WASHING
Water, Solvent,
Degreasing agents
Surfactants
DEGREASING / WASHING
Water, salt
Sulphuric acid
PICKLING
Water, Basic chromium

sulphate, Sodium formate
and Sodium bicarbonate
CHROME TANNING
WETBLUE
10
WETBLUE
Splitting (Splitting machine)
Shaving (Shaving machine)
Water, Acetic
acid, Wetting
agent
Water, BCS/Chrome
syntan, Sodium
formate, Sodium
bicarbonate
Water, Neutralising
syntan/Sodium
formate, Sodium
bicarbonate
Washing (Drums)
Rechroming (Drums)
Neutralisation and Washing

(Drums)
Retanning / Dyeing / Fatliquoring

(Drums)
Water, Syntans,
Dyes and
Fatliquors
DRYING / STAKING/TRIMMING
BUFFING / DEDUSTING
(machine)
Water, Solvents,
Pigments, Binders,
Wax and Lacquer
emulsion
FINISHING (Autospray)
FINISHED LEATHER
1.2.10 Cleaner tanning technologies

Cleaner tanning technologies will be adopted in the proposed industry to reduce the
quantum of pollution. Cleaner tanning technology generally incorporate any methodology
of leather production when compared to conventional process that results in any one or
more of the following:

Lesser use of input resources, namely, chemical, manpower, energy, time

Lesser wastage of input resources
Improved quality of the finished leather
Reduction in production cost
Increased market value of the product
Lesser damage to the environment
11
The following cleaner tanning technologies are proposed in this tannery. These technologies
are selected based on the raw materials, finished leather produced in the tannery, type and
methodology already practiced in the existing tannery.
1. Desalting
2. Use of drums for soaking and liming
3. Hair save unhairing
4. Reuse of fleshing liquor in liming
5. Reuse of pelt wash liquor in soaking
6. Chrome recovery and reuse
7. Reuse of supernatant liquor from chrome recovery plant in pickling
8. Measurement of process water
The following benefits are envisaged by implementing the cleaner technologies:

Table: Matrix of cleaner technologies proposed in Leayan Global tannery
S. No.
Parameter
Cleaner technology
1.
Volume of wastewater per

tonne of raw material
Total dissolved solids
Chemical oxygen demand
Biochemical
oxygen
demand
Suspended solids
Chromium
1
3
3
2.
3.
4.
5.
6.
4
6
Reduction
conventional
processing
22%
35%
20%
20%
15%
>80%
12
over
1.2.11 Machinery Required

List of Plant & Machinery for proposed industry is given below:
LIME YARD SECTION
NO. OF PADDLES
2) FLESHING MACHINE
:- 30
:-3 NOS.
1)
DRUM YARD
1) NO. OF DRUMS
:- 25 ( 10 X 10 SQ. FT.)
WET-BLUE STORE
1)
2)
3)
4)
MEASURING MACHINE
SAMMYING MACHINE
SPLITING MACHINE
SHAVER MACHINE
:- 03 NOS.
:- 03 NOS.
:- 03 NOS. ( STORE FOR SPLIT )
:- 04 NOS. { STORE FOR SHAVER (DUST) }
DYE HOUSE SECTION

1)
2)
3)
4)
5)
NO. OF DRUMS
NO. OF DRUMS
SAMMYING MACHINE
SETTING MACHINE
VACCUM DRYER
:- 20 NOS.
:- 08 NOS.
:- 03 NOS.
:- 03 NOS.
:- 03 NOS.
DRY MECHANICAL AREA

1)
2)
3)
4)
5)
6)
7)
NO. OF STAKING MACHINE

:- 03 NOS.
TOGGLING MACINE
:- 01 NOS.
HYDRAULIC PRESS
:- 02 NOS.
BUFFING MACHINE
:- 03 NOS.
SMALL BUFFING MACHINE
:- 03 NOS.
MEASURING MACHINE
:- 02 NOS.
SPRAY MACHINE FOR CONDITIONING.
FINISHING YARD SECTION

1)
2)
3)
4)
5)
AUTO SPRAY
ROLLER COATER
HYDRAULIC PRESS
HAND SPRAY
SAMPLING HAND SPRAY
:- 04 NOS.
:- 02 NOS.
:- 04 NOS.
:- 03 NOS.
:- 02 NOS.
13
6) CONTILEX
7) MILLING DRUM
8) SAMPLE MILLING DRUM
:- 02 NOS.
:- 03 NOS.
:- 02 NOS.
PACKAGING STORE
1) MEASURING MACHINE
:- 03 NOS.
MAINTENANCE STORE
1) GENERATOR
2) BOILER
3) COMPRESSOR
:- 04 GENERATORS
:- 02 BOILERS
:- 02 COMPRESSORS
EFFLUENT TREATMENT PLANT ( E.T.P. ).

1.2.12 Detail of Products
The proposed tannery will produce finished leather for footwear manufacturing, i.e., mostly
of upper and lining leather. The raw materials will be mostly of buffalo and cow origin of
indigenous. However the facility can also process bovine hides of other country origin. With
few modification of machine the tannery can also produce skins. However at present only
buff hides are envisaged for production.
The main production in this tannery will be of as follows:
1.
2.
Upper leather
Lining leather
75%
25%
Product
weight of Hides & Skins in

Kg per day
Weight of Hides & Skins in

Tons per day
Finished leather
6000 kg/day
6 TPD
The products manufactured from this tannery, i.e., finished leather will be sent to the
footwear manufacturing factory of the company.
14
1.3 Environment Management

1.3.1 Water Management
1.3.1.1 Water consumption & source & Waste water generation
Total water requirement will be 655 KLD (fresh water- 258 KLD & treated water-397).
The fresh water usage will be approx. 16.6 KL/tonne of hide & skin. The water will be
required mainly for Domestic process & wash, Boiler, Gardening and Cooling. The
water requirement will be met from Ground water supply after getting permission
from CGWA.
The effluent treatment will be based Zero Liquid Discharge (ZLD). Total waste water
generated is 445 KLD out of which total Process waste water generated from the
proposed Leather Processing unit will be approx. 434 KLD (28 KL/tonne of hide).
Leather Processing unit will be directed to discharge the process waste water
separately at the utility area into three categories namely Soaking waste water
having high TDS, Chrome Tanning waste water & other general waste water.
From the Utility area the soaking waste water of 30 KLD shall be forced solar
evaporated. The salt recovered from it shall be reused.
The waste water of 25 KLD shall be received from chrome tanning. Chrome shall be
recovered from chrome containing waste water through Chrome recovery unit & the
treated water of 24 KLD from CRU will go to ETP for further treatment. The chrome
recovered shall be reused. The detail are given in figures given ahead.
The general process waste water of 379 KLD shall be treated in ETP.
All other waste Water from Domestic, Boiler (11 KLD) shall also be treated in ETP.
Total 414 KLD effluent will be treated in ETP of 500 KLD followed by R.O. of 420 KLD.
The treated effluent of 331 KLD (80%) would be reused for Gardening, Process &
wash & reject of 83 KLD (20%) generated from R.O. shall be sent to multi-effect
evaporator for further treatment. The concentrate obtained from MEE will go into
crystallizer. Salt received from the crystallizer shall be disposed of at Secured land fill
at TSDF (UPWM) at Rania, U.P. Approx. 66 KLD condensed clean water shall be
15
obtained from MEE & shall be reused for Boiler, cooling & process. All the treated
water shall be reused. Thus, It will be a Zero Liquid Discharge unit.
Detail of the water management, water balance & waste water treatment is given at
Annexure No.-IV.
1.3.1.2 Rain water harvesting scheme
The main source of ground water recharging in the study area is rainwater, which infiltrates
into the ground through various lithological units present in the study area. 5 number of
rainwater harvesting pit shall be installed to recharge the ground water. The runoff from the
rooftop and storm water shall go to the recharge pits.
Scheme for Ground Water Recharging
The rainwater is diverted from the rooftop using rain water pipes to the surface /
underground drainage network. The entire campus is sub divided for recharging
structures.The rainwater is diverted into the desilting tank to remove inorganic impurities
and the outflow of the desilting tank is taken into the recharge well.
Desilting Tank
The desilting tanks are used to remove silt and other floating impurities from rainwater.
Desilting tank is like an ordinary container having provision for the inflow, outflow and
overflow. Apart from removing silt it holds the excess amount of water till it is soaked up by
the recharge structure. The bottom of tank will have unpaved surface (layers of coarse sand)
to allow standing water to percolate into the soil. The rainwater collected in these desilting
chambers shall be utilized for horticulture.
Recharge well
The Recharge Well consist the pit size of with dia.- 3.3 m and effective depth of 3.5 m with
of 160 mm PVC perforated pipe will be lowered in the middle of the boreholes and the pit
will be filled with gravel and pebbles consisting of boulders, gravel and coarse sand. The
mouth of the PVC pipe shall be protected to avoid silt getting into it. The depth of the bore
will depend on the soil condition/water strata. The schematic diagram is enclosed. It should
be therefore concluded that there is no significant impact on surface water quality &
hydrology of the area. The proposed rainwater-harvesting scheme will stabilize the
groundwater table in the area.
16
0.4 m
0.4 m
0.4 m
RAIN WATER HARVESTING PLAN
0.4 m
Note: All dimensions are in m
0.4 m
Figure; rain water harvesting diagram for the proposed project
DESIGN CRITERIA:
SOIL QUALITY
INFILTRATION RATE
PEAK HOURLY RAINFALL
GROUND WATER LEVEL
NO. OF RAINWATER HARVESTING PITS
SIZE OF RAINWATER HARVESTING PIT
: Silt clay
: 12.7 mm/hr
: 60 mm/hr
: 7 m approx.
: 5 No.
: Dia-3.3 & Depth-3.5
Rain water calculation:

S.No. Description
Area
of
Water Available
from Terraces of
buildings
and
other
roof-top
surfaces
Area
Considered
(Sq. M)
Harvesting
Factor /
Collection
Efficiency per
area
11650
0.85
Retention
Total Volume of
time for
Water Available
capacity of
for Rain Water
recharge
Collection (Cubic
tank
Mtrs) (Peak)
(in minutes)
(Peak hourly:
60 mm/hr)
15
149 Cubic Mtrs
17
1.3.2 Waste Generation and Management

1.3.2.1 Municipal Solid Waste
Category
Type of Waste
Color of Bins Disposal Method
Bio Degradable
Organic Waste
Green
Non-Biodegradable Recyclable Waste Blue

Non-Biodegradable Inert Waste
Black
Total
Total
Waste
(Kg/day)
19
Vermi-composting
site within the
project site
Authorized
7
Recycler
Nearby
Landfill 1
Site
27 Kg/day
1.3.2.2 Process Waste (Non-Hazardous)

S. No.
Solid waste
Quantity
of Method of disposal
generation,
kg/day, approx.
1.
Raw hide trimmings
150
2.
Fleshings and trimmings 5000

@
of pelt
moisture
3.
Wet-blue shavings and 2300

unusable splits
Leather board manufacturing

unit
4.
Leather trimmings
Small
leather
manufacturing
Manufacturing of glue unit
100
5.
goods
Reuse for salting of raw hides

Dusted salt
6.
60% Manufacturing of glue, poultry

feed manufacturing unit
Shave dust
500
and skins
500
used as fuel in boiler
7.
disposed off at TSDF site of the

Buffing dust
150
area
1.3.2.3 Hazardous Waste

Process Waste:
Used Oil: Approx. approx. 1000 lt/year of used oil from machineries/D.G. Set will be
carefully stored in HDPE drums in isolated covered facility. The used oil will be sold to
18
vendors authorized by Central Pollution Control Board for the treatment of the same.
Suitable care will be taken so that spills / leaks of used oil from storage could be avoided.
MEE Residue: Approx.2500 kg/day of Salts from the MEE shall be generated &disposed of at
Secured land fill at TSDF (UPWM) at Rania, U.P.
ETP Sludge: Approx.1200 kg/day of Sludge from the ETP will be generated mainly from the
bioreactor which will contain hazardous and toxic substances and the same will be disposed
at TSDF site at Rania, U.P.
1.3.3 Air Emissions and Control
Following will be the sources of Air emissions during operation phase:
1. D.G. Sets: 1 x 1000 KVA, 1 x 600 KVA, 1 x 250 KVA & 1 x 100 KVA
Fuel: Low Sulphur Diesel of 200.0 Lt/Hr shall be used for D.G. Sets.
2. Boiler- 1st boiler of capacity 0.5 TPH& 2nd Boiler of capacity 1 TPH shall be installed.
Fuel: Rice Husk of 125 kg/hr for Boiler-1 & 250 kg/hr for Boiler-2 (Coal shall be used
as back-up fuel)
3. Vehicular emissions
4. Fugitive Emissions
Following measures shall be adopted to mitigate the air emissions:
The major air pollutants released from the leather cluster are gases like VOCs,
sulfides, ammonia, dust etc. released from various processes and NOX, SO2 and PM
from DG Sets & Boiler.
For mitigation of impacts of air pollution, common stack of height minimum 30 m
above ground Level shall be provided for the boilers and stack height of 6 m above
roof level for 1 x 1000 KVA, 1 x 600 KVAD.G. sets &stack height of 3.2 m above roof
level for 1 x 100 KVA, 1 x 250 KVA D.G. sets shall be provided.
Also Multi cyclone dust collector will be provided to control particulate emissions
from boiler.
High volume/low pressure guns will be used for spraying during finishing.
19
Area under plantation/greenery will be 11451 sqm i.e. 33 % area after expansion.
The plantation work for green belt development shall be carried out as per CPCB
guidelines.
Deliming should be done in a closed vessel to reduce release of H2S.
Ambient air quality would be regularly monitored to ensure that ambient air quality
standards and suggested limits will be met at all the time.
Leather finishing operations shall be done in a designated room to mix finish
coatings.
The conveyors of fuel are suitably covered with hood or enclosures to control
fugitive emissions.
For transportation of raw material and finished leather, it is expected 5 trucks shall
be used.To control the impact, dust suppression systems (water spray) will be used
as per requirement at the construction site. Construction materials will be fully
covered during transportation to the project site by road.
1.3.4 Power Requirement Source & Back-up
The proposed power requirement is about 1500 KVA, which will be supplied by U.P.
Electricity Board. For Power back-up D.G. set of capacity 1 x 1000 KVA, 1 x 600 KVA, 1 x 250
KVA & 1 x 100 KVA is proposed.
1.3.5 Noise Pollution Management
To reduce Ambient Noise level the following measures will be adopted - Green Belt- To reduce the ambient noise 33% green area will be adopted.
DG Set- Shall be bought Acoustic Enclosed
Noise generating units like Machinery area, canteen etc. will be well insulated with
enclosed doors.
Maintenance of vehicles and machinery will be done in a sustainable manner to
ensure best performance and less loss.
Vehicle and people flow during shift changes shall be regulated by allowing exits in a
phased manner.
20
1.3.6 Safety
Following are the strategies to improve the safety of the people and industry:
Use of proven technologies and equipment
Use of latest safety process know-how
Modern risk assessment techniques to design effective safeguarding system for all
critical locations in the process
Design plant in accordance with applicable codes and standards and maintain
standard engineering practices during detailed engineering
Ensure safety, occupational health and environmental aspects
Locate storage tanks in isolated area
Pressure relief valves in all pressure vessels.
Fixed detection system with alarms and data logging
Trained personnel made fully aware of the hazards of process and operations.
Personnel must also be informed of the health hazards
Minimize unnecessary exposure to airborne contaminants and direct exposure to

chemical hazards
Good housekeeping
Emergency showers and eye wash facilities at appropriate locations
Health surveillance programs
A suitable organization shall be implemented to manage the safety of people and plant. The
organization shall be responsible for building and maintaining a culture of safety and shall
thrive to elevate safety to near religious levels. Suitable systems shall be designed and
implemented for safety training and awareness.
A suitable fire protection system with dedicated firewater network for the whole complex
shall be designed and installed. A dedicated fire alarm system and special arrangements to
protect control rooms in case of fire shall also be commissioned as part of the project.
21
1.4 LAND DETAILS

1.4.1 Land Form & Land Use
The land has been allotted to M/s Leayan Global Pvt. Ltd. which is located outside the
industrial land. Hence,there will be change in land use from vacant land to industrial use.
Land papers are attached in annexure IV.
1.4.2 Existing Infrastructure around the Site
1.4.2.1 Routes or facilities used by the public for access:
Particular
Distance
NH -02
Adjacent
NH-25
Adjacent
Paman Railway station
5.2Km S
Railway station in bhaupur
7.8 Km NE
Railway station at Maltha
10.0 Km NW
1.4.2.2 Social Infrastructure:

Particular
Distance
School at Rania
1 Km W
Post office in Rania
1 Km NW
Central bank in Sachendi
8Km ENE
Police Chauki in Rania
1 Km W
1.4.3 Proposed Infrastructure

1.4.3.1 Processing Area
1.4.3.2 Green Belt
Green belt planning has been done as per guidelines laid by CPCB. With ecological
perspectives for the proposed project taking into consideration and availability of space and
22
other aspects. This will help in increasing the aesthetic effect of the environment. Green
belt/greenery will be developed along most of the periphery of the project area as well as
along roads. Area under plantation/greenery will be 11451 Sqm (33 % of plot area). The
trees planted will be of adequate height. Any tree that does not survive will be replaced.
Ornamental trees will also be planted to improve the aesthetic looks of the project area. The
following characteristics have been taken into consideration while selecting plant species for
green belt development and tree plantation.
They shall be fast growing and tall trees.
They shall be perennial and evergreen.
They shall have thick canopy cover.
They shall have large leaf area index.
Since tree trunks are devoid of foliage, scrub should form there to give coverage to the
trunks. The trees will maintain regional ecological balance and conform to soil and
hydrological conditions. Indigenous species would be preferred. Before planting of trees,
seedlings, saplings, grass species, shrubs, soil preparation, soil amendments etc are to be
undertaken well in advance. For proper survival and healthy growth of plant species a
nursery is also maintained at the site. It is ensured that proper density of plants is
maintained at site. Post plantation care is also necessary and maintained in planned and
scientific manner. Fast growing, huge foliage, tolerant to air pollution trees are proposed for
green belt.
Trees
S.No
Botanical Name
Local Name
Adina cordifolia
Kadamba
Albizia lebbek
Siris
Albizia odoratissima
Black siris
Alstonia scholaris
Chittvan
Azadirachta indica
Neem
Butea monosperma
Flame of Forest
Cassia pumila
Yellow cassia
23
Delonix regia
Gulmohar
Ficus glomerata
Gular
10
Ficus benjamina
11
Ficus gibbosa
Chanchir
12
Morus alba
Mulberry
13
Saraca asoka
Asoka
14
Terminalia arjuna
Arjun
Shrubs
S.No
Botanical Name
Local Name
Abutilon indicum
Country mallow
Acccia leucophloea
Distillers acacia
Bauhinia acuminata
Kanchan
Bougainvillea spectabilis
Bougainvillea
Duranta repens
Hamelia patens
Scarlet bush
Ixora chinensis
Lawsonia inermis
Mehedi
Murraya paniculata
Marchula/Kamini
10
Nyctanthus arbor-tristis
Harsinghar
11
Poinciana pulcherrima
Guletura
12
Tabernaemontana divaricata
Chandani
1.4.3.3 Sewerage System

The waste water generated shall be treated in ETP followed by R.O. The treated effluent will
be used within the premises for landscaping, Boiler, Process & wash & cooling. It will be a zero
discharge complex.
1.4.3.4 Liquid Waste
ETP followed by R.O. shall be provided for treatment of effluent. The reject of R.O. shall go
in MEE.
24
1.4.3.5 Parking Facility

Adequate parking has been provided on surface for approx.. 50 ECS.
1.4.3.6 Rehabilitation and resettlement Plan
As this is a vacant, there is no need for R&R activities for the activity.
1.5 PROJECT SCHEDULE AND COST ESTIMATES
1.5.1 Likely Date of Start of Construction and Completion
The project will be commenced after 6 months after getting Environmental clearance.
1.5.2 Estimated Project Cost
Cost of project is estimated to be a total of 4800 lacs. A break up of these costs are given in
the table below:
Particulars
Proposed
Total
Rs in Lacs
Land & site development exps.
300
Factory land
200
Site development exps.
100
Buildings
1000
Factory building
1000
Plant & Machineries
3000
Motor vehicles
40
Office automation equipments
30
Furniture & fixtures
40
Other Misc. assets
40
Preliminary & pre-operative exps.
60
Provision for contingencies
90
Total Capital Cost of Project
4600
Margin money for working capital
200
Total cost of project
Rs. 4800 Lacs
25
1.5.3 Cost on Environment Management Plan

S. No
Capital Expenditure
Amount (Rs. In Lacs)
Landscaping/ Plantation
25
Solid Waste Management
25
Waste Water Management/ETP & CRU & 600

MEE
Air Management & Multi Cyclone Dust 50
Collector System
Misc.
25
4
5.
Total
Rs. 725 lacs
S. No
Recurring Expenditure
Amount (Rs. In Lacs/Year)
Landscaping
12
2
3
Monitoring (Environment)
Solid waste management
5
10
Waste Water Management
60
Air Management & Multi Cyclone Dust 5

Collector System
Total
Rs. 92 Lacs/Year
1.6 PROJECT BENEFITS

It will be an environmentally sustainable project.
It will attract people to develop organized tannery Industry.
Organized methods for processing unit raw hide to finish.
It will provide direct and indirect employment to local people.
Approx. 61.7% of water requirement shall be met by treated water.
Leather Industry is a large and growing domestic market. There will be economic
benefit due to export oriented unit for production.
Environment Friendly technology shall be used.
The process waste will act like a by-product and shall be sold to leather Board
manufactures, glue manufacturer etc.
Addition of revenue to the state by taxes.
The industry will have a Zero Liquid Discharge system and shall adopt all the
necessary steps to protect the environment.
26
ANNEXURE I: DISCLOSURE OF ENVIRONMENTAL

ENVIRONMENTAL CONSULTANT
27
28
ANNEXURE II: TOPOGRAPHICAL MAP
29
30
ANNEXURE III: LAYOUT PLAN
31
32
ANNEXURE IV: WATER MANGEMENT
33
Water Management
Water consumption & source & Waste water generation
Total water requirement will be 655 KLD (fresh water- 258 KLD & treated water-397). The
fresh water usage will be approx. 16.6 KL/tonne of hide & skin. The water will be required
mainly for Domestic process & wash, Boiler, Gardening and Cooling. purpose as per details
below. The water requirement will be met from Ground water supply after getting
permission from CGWA. The water management is given below:
Usage
WATER MANAGEMENT
Population Factor in Total
Water Waste
Water
LPCD
requirement in KLD
Discharge in KLD
Domestic
Staff
Visitor
Sub-Total
Process
Boiler
Cooling
Gardening
Total
150
30
480
45
15
7
1
8
527
60
10
50
655 KLD
434
5
Nil
Nil
445 KLD
Break-up of the Effluent generation in different operations of the tannery

Volume of effluent generated
(in lt.) per tonne of raw
material
1950
Raw to tanning
Soaking
3200
Liming
2500
Fleshing
3500
Washing
3400
Deliming
2500
Washing
34
2900
Pickling
1620
Chrome tanning
4100
Retanning, dyeing fatliquoring
2350
Finishing
28 KL/tonne of hide & skin
Total effluent generation per tonne of raw material in KL

Volume of effluent generated per day @ 15.5 t/d,
m3
434 KLD
WATER BALANCE
Total Water Requirement (655 KLD)
Treated Water
397 KLD
Fresh Water Requirement

258 KLD
Process & wash

277 KLD
Domestic Process & wash

8 KLD
250 KLD
Waste Water
228 KLD
Waste Water Waste Water

6 KLD
206 KLD
Boiler
60 KLD
Cooling
10 KLD
Waste Water
5 KLD
Waste Water
Nil
Waste Water
445 KLD
Detailed Treatment of Waste water is given in water balance given below
Treated Water of 397 KLD for reuse
35
R
E
C
Gardening
Y
50 KLD
C
L
E
D
Waste Water
W
Nil
A
T
E
R
Total Waste Water (445 KLD)
Other waste Water from Domestic &

Boiler (11 KLD)
Total Process Waste Water 434 KLD
Chrome
25 KLD
High TDS
30 KLD
General
379 KLD
Forced Solar evaporation

CRU
Recovered
Salt for reuse
Atmosphere
Solid Salt of
Cr for reuse
ETP Capacity 500

KLD
(Total waste water
414 KLD
Water
24 KLD
Solid Sludge
TSDF
R.O. (420 KLD)
20% i.e. 83 KLD Reject

MEE
Concentrate
Crystallizer
80 % i.e. 331 KLD

Water for Reuse in
process & Gardening
80 % i.e. 66 KLD
Condensate Water
for Reuse in Boiler
& process
Salts to TSDF
Process & Operation of waste water treatment in ETP Followed by R.O.

The effluent treatment will be based Zero Liquid Discharge (ZLD). Total waste water
generated is 445 KLD out of which total Process waste water generated from the
proposed Leather Processing unit will be approx. 434 KLD (28 KL/tonne of hide).
Leather Processing unit will be directed to discharge the process waste water
separately at the utility area into three categories namely Soaking waste water
having high TDS, Chrome Tanning waste water & other general waste water.
From the Utility area the soaking waste water of 30 KLD shall be forced solar
evaporated. The salt recovered from it shall be reused.
The waste water of 25 KLD shall be received from chrome tanning. Chrome shall be
recovered from chrome containing waste water through Chrome recovery unit & the
36
treated water from CRU will go to ETP for further treatment. The chrome recovered
shall be reused. The detail are given in figures given ahead.
The general process waste water of 379 KLD shall be treated in ETP.
All other waste Water (11 KLD) from Domestic, Boiler shall also be treated in ETP.
Total 414 KLD effluent will be treated in ETP of 500 KLD followed by R.O. of 420 KLD.
The treated effluent of 331 KLD (80%) would be reused for Gardening, Process &
wash & reject of 83 KLD (20%) generated from R.O. shall be sent to multi-effect
evaporator for further treatment. The concentrate obtained from MEE will go into
crystallizer. Salt received from the crystallizer shall be disposed of at Secured land fill
at TSDF (UPWM) at Rania, U.P. Approx. 66 KLD condensed clean water shall be
obtained from MEE & shall be reused for Boiler, cooling & process. All the treated
water shall be reused. Thus, It will be a Zero Liquid Discharge unit.
The treatment in the ETP followed by R.O. will be based on five stages of treatment
as mentioned below and in the Figure.
1. Primary treatment: physical-chemical treatment, in which majority of suspended and
colloidal particulate pollution load is treated
2. Secondary treatment: biological treatment
3. Tertiary treatment: chemical and filtration to make the effluent treatable in reverse
osmosis
4. Quaternary treatment: Reverse osmosis treatment consisting of Ultrafiltration
followed by two stages reverse osmosis
5. Quinary treatment: Mechanical evaporation of reject saline effluent
A schematic flow diagram of the water reuse in the ETP followed by R.O. is provided below.
37
Tannery
operations:
Effluent
generation,
pretreatment
within tanneries
Quinary treatment:
Mechanical
evaporation to
remove residual
solids
Primary, physicochemical,
treatment
Quaternary
treatment:
Reverse Osmosis
treatment
Secondary,
biological,
treatment
Tertiary
(chemical+filtering
+etc.) treatment
Fig.: Schematic of water flow in proposed ETP of Leayan Global Pvt Ltd at Rania, Kanpur, U.P.
Description of treatment:
a. Primary treatment
Bar screens are provided in the screen chamber to retain the coarse particles at the inlet to
the receiving sump. Effluent from the receiving sump will be sent to a presettler in which
easily settleable solids will be settled at the bottom and removed. The overflow from the
presettler will be sent to equalization tank. Equalization is required provided to equalize the
characteristics of effluent arising out of various operations. The equalized effluent from
equalization tank is pumped uniformly to flash mixer where lime and alum solutions are
dosed.In the flash mixer, lime, alum and polyelectrolyte are added based on actual
characteristics of the effluent.After mixing the chemicals in the flash mixer, the
agglomeration of colloids is made to form bigger flocs in the flocculator.The effluent from
the flocculation tank is sent to primary clarifier for sedimentation. During sedimentation the
solid and liquid parts are separated using gravitation force. From the clarifier the effluent
comes from top and the sludge comes from the bottom of the clarifier.
b. Biological treatment
The effluent leaving the primary clarifier is taken for biological treatment. Extended aeration
activated sludge process has been adopted for the treatment of the effluent. The aerobic
process is capable of converting organics to innocuous end products or to cellular mass. The
38
organics are metabolized by a diverse group of micro-organisms to carbon-dioxide and

water. At the same time a sizeable fraction is converted to cellular mass.
Oxygen is required for the sustenance of the microbes. The microbes convert the organics in
the effluent to biomass. Oxygen shall be supplied in the form of air. Air from blowers shall
be distributed in to the aeration tanks through the fine bubble diffusers. The oxygen
transfer efficiency of the diffusers is more than the other aeration equipment.
The over flow from aeration tank flows to a secondary clarifier where the biomass formed in
the aeration tanks shall settle as sludge. The sludge settled in the secondary clarifier shall be
re-circulated back to aeration tanks to maintain the desired microbial population in the
aeration tanks and the excess sludge shall be sent to sludge drying beds. The overflow from
secondary clarifier shall flow to a collection sump from where the effluent shall be pumped
to an automatic sand filter to remove any fine matter that may be present in the effluent.
The sludge generated from primary sedimentation and excess secondary sludge are
dewatered in a filter press.
c. Tertiary treatment
The treated effluent from the secondary clarifier need to be subjected to a pre-treatment
involving softening and micron filtration to make it fit for treatment in an RO system. The
effluent from the ETP would be collected in an intermediate storage tank from where it is
pumped to a flash mixer where softening chemicals such as soda ash, lime and
polyelectrolyte would be dosed. The mixture thereafter would be admitted to a re-activator
clarifier for settling of the chemical sludge. The clarified effluent is then collected in another
tank and pumped through a pressure sand filter followed by a micron filtration prior to the
RO membranes.
d. Reverse osmosis
Reverse osmosis is used to purify water and remove salts and other impurities in order to
improve the colour, taste or properties of the fluid. Reverse osmosis uses a membrane that
is semi-permeable, allowing the fluid that is being purified to pass through it, while rejecting
the contaminants that remain. Most reverse osmosis technology uses a process known as
cross flow to allow the membrane to continually clean itself. As some of the fluid passes
through the membrane the rest continues downstream, sweeping the rejected species away
39
from the membrane. The process of reverse osmosis requires a driving force to push the
fluid through the membrane, and the most common force is pressure from a pump. The
higher the pressure, the larger the driving force.
The filters will be backwashed automatically after they log on set operation hours or the
pressure drop exceeds set value, whichever occurs first. The ultrafiltration (UF) system will
be backwashed at a set interval automatically.
e. Evaporation of reject
The reverse osmosis plant will provide clean water to an extent of about 80%. The
remaining effluent will have mixture of concentrate of residual salts and other ingredients
which were not treatment in the previous stages of treatment. This liquor has be
evaporated completely. This evaporation is done in mechanical evaporator based on
multiple effect evaporator. A five effect evaporator is proposed.
In a multiple-effect evaporator, water is boiled in a sequence of vessels, each held at a lower
pressure than the last. Because the boiling temperature of water decreases as pressure
decreases, the vapor boiled off in one vessel can be used to heat the next, and only the first
vessel (at the highest pressure) requires an external source of heat.
The concentrated obtained from MEE will go to crystallizer & the sat obtained from it will be
disposed off at TSDF. The MEE will provide clean water (condensate) to an extent of about
80%.
40
Schematic Diagram of ETP followed by R.O.
Bar
Screens
Raw
Effluent
Collecting
Tank
Primary
Settling
Tank
Flash Mixer
Secondary
Settling
Tank
Aeration
Tank
Iime,Alum,PE
Soda,Ash,Lime,
PE
Filtrate
Sludge will be
disposed off at
TSDF
Sludge
Sump
Filter Press
Rev.
Osmosis
Stage-II
Rev.
Osmosis
Stage-I
Return Sludge
Multi
Grade
Filter
Tertiary
Treated
Effluent
Settling
Tank
Feed Tank
Tertiary
Settling
Tank
Baffle
Channel
Multi
Grade
Filter
Rev.
Osmosis
Stage-III
Permeate
Rejected
Tank
Flash Mixer
Permeate
Permeate
Soda,Ash,Lime,
PAC
Sludge will be
disposed off at
TSDF
Sludge
Drying
Bed
Recovered
Water for
Reused
Condensate
for reuse
MEE
Concentrate
to crystallizer
Solids to TSDF
Process Flow Chart of Chrome Recovery Unit

Chrome Tanning Drums
Chrome Liquor
Collection Tank
Supernatant
Discharge may be
recycled for
Pickling/Soaking
Operation
Reactor
(MgO Dosing)
Chrome Dissolving Tank

(H 2SO4 is added)
Chrome Storage Tank
Recovered Chrome to
Drum by
Pipe/Container
41
Rejected
Storage
Tank
Characteristics of Inlet & Outlet

S.
No.
Parameter
Equalized
effluent
(Raw
effluent)
Primary
treated
effluent
Secondary
treated
effluent
1.
pH
6.5 8.5
7.5 8.0
7.5 8.0
2.
Suspended
Solids (mg/l)
B.O.D, 5 day
20 C (mg/l)
Total
dissolved
Solids (mg/l)
C.O.D (mg/l)
2000
3500
1500
2000
12,000
17,000
400
600
700
1000
12,000
17,000
< 100
4000
6000
150 200
3.
4.
5.
6.
7.
8.
9.
10.
Sulphides
(mg/l)
Ammoniacal
Nitrogen
(mg/l)
Total
Chromium
(mg/l)
Chlorides
(mg/l)
Sulphates
(mg/l)
Tertiary
RO
treated permeate
effluent
(inlet to
RO plant)
6.0 - 8.0
6.0 - 8.0
RO
reject
6.0
8.0
100
150
150
180
35,000
45,000
1400
1800
BDL
<5
BDL
< 20
BDL
12,000
17,000
12,000
17,000
<500
2000
3500
<2
200 400
100 180
<20
<2
<2
BDL
50 90
30 40
15 20
15 20
BDL
80
100
80 - 140
<2
<2
BDL
BDL
BDL
20,000
40,000
7000
10000
20 40
8000
12000
8000
12000
8000
12000
8000
12000
<200
1500 4000
1500 4000
1500 4000
1500 4000
<25
42

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Pre-Feasibility Report

Proposed Leather Processing Unit (Raw hide to finished Leather)

SCHEDULE AS PER EIA NOTIFICATION: 4(f) Cat. A

1.1 INTRODUCTION OF THE PROJECT ........................................................................................................................... 3

Water Management .................................................................................................................................... 34

PRIMARY TREATMENT ................................................................................................................................... 38

BIOLOGICAL TREATMENT ............................................................................................................................... 38

EVAPORATION OF REJECT ............................................................................................................................... 40

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

1.1 Introduction of the project

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

1.2 PROJECT DESCRIPTION

Proposed Leather Processing Unit (Raw hides &

M/s Leayan Global Pvt Ltd

Sr. No of Schedule& Category

4(f), Leather / skin / hide processing industry,

(as per Notification 2006)

15.5 TPD (raw hides & skins to finished leather)

6 TPD of finished leather

Total Plot Area

34,700 sq. meter

Water Requirement (KLD)

Waste Water Discharge

fresh water Requirement

Power Requirement (KW)

U.P. Electricity Board

1 x 1000 KVA, 1 x 600 KVA, 1 x 250 KVA & 1 x 100

2 boilers of capacity 0.5 TPH & 1 TPH resp.

No. of Rain water harvesting pits 5 nos.

1.2.2 Land Area Details

Total Plot area

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

Road & Parking

1.2.3 The Google Image of Project Site

1.2.4 Topographical Map

1.2.7 Project Description with Process Details

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

weight of Hides & Skins in

15500 kg/day (Raw hides &

15.5 TPD (Raw hides & skins)

1.2.8 Raw Materials with daily requirement

Raw material Name

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

1.2.9 Manufacturing process

RAW HIDES / SKINS

Water, Basic chromium

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

Splitting (Splitting machine)

Shaving (Shaving machine)

Neutralisation and Washing

Retanning / Dyeing / Fatliquoring

1.2.10 Cleaner tanning technologies

Lesser use of input resources, namely, chemical, manpower, energy, time

The following benefits are envisaged by implementing the cleaner technologies:

Volume of wastewater per

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

1.2.11 Machinery Required

DYE HOUSE SECTION

DRY MECHANICAL AREA

NO. OF STAKING MACHINE

FINISHING YARD SECTION

Consultant: Perfact Envirosolutions Pvt. Ltd., New Delhi

EFFLUENT TREATMENT PLANT ( E.T.P. ).