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The development of this science that allowed designing materials and provided a knowledge base for the
engineering applications is the domain of Materials Engineering.
The structure of a material relates to the arrangement of its internal components at various levels
Sub atomic electrons and nuclei (protons
and neutrons)
Atomic organization of atoms or molecules
Microscopic groups of atoms that are
normally agglomerated together
Macroscopic viewable with the un-aided eye
Property is a material trait in terms of the kind and magnitude of response to a specific imposed stimulus. (mechanical,
electrical, thermal, magnetic, optical and deteriorative)
Properties are independent of material shape or size
Virtually all important properties of solid materials may be grouped into six different categories: mechanical, electrical,
thermal, magnetic, optical, and deteriorative.
For each there is a characteristic type of stimulus capable of provoking different responses.
Mechanical properties - response to mechanical forces; relate deformation to an applied load or force; (elastic modulus &
strength)
Electrical properties, - the stimulus is an electric field (electrical conductivity and dielectric strength)
Thermal properties - response to application of heat (heat capacity and thermal conductivity)
Magnetic properties - response of a material to a magnetic field
Optical properties - the stimulus is electromagnetic or light radiation;(index of refraction or reflectivity)
Deteriorative characteristics - indicate the chemical reactivity of materials
Two other important components are involved in the science and engineering of materialsnamely, processing and
performance.
With regard to the relationships of these four components, the structure of a material will depend on how it is processed.
Furthermore, a materials performance will be a function of its properties.
Thus, the interrelationship between processing, structure, properties, and performance is as depicted in the schematic
illustration shown:
The four components of the discipline of materials science and engineering and their interrelationship
About this same time gold was discovered, dug up out of the ground and beaten into various shapes.
c. 3500 BC - Hardening of Cu with Sn. Beginning of the Bronze Age. The alloy is considerably stronger than the pure
metals.
c. 1500 BC - Production of metallic iron from its oxide ore. This requires temperatures considerably higher than
extraction of Cu and requires charcoal as a reducing agent. This was first done by the Hittites in present-day Turkey. Fe
has important advantages over Cu: It is much more common and cheaper.
The Fe-C alloy is much harder and stronger than Cu alloys so one can produce better tools and weapons with sharper
edges. Knowledge of Fe smelting was so valuable that the Hittite kings apparently restricted the export of Fe weapons
and kept secret their ironworking techniques. The Iron Age led to many changes in society. With a sharp Fe axe one
could chop down trees more easily for building wooden houses. This led to the deforestation of much of Europe.
c. 1200BC - Earliest quenching and tempering of steel to harden it. Steel is an alloy of Fe and C. This began in Greece.
Homer refers to this process in his Odyssey, describing the blinding of Cyclops.
c. 900 BC - Hardened steel tools & weapons were in widespread use, displacing the older bronze technology.
c. 1903 - Precipitation hardening of Al, the first nano-technology. This process is often referred to as age hardening. The
Wright Bros. used an alloy of Al + 8wt% Cu for the engine in their plane.
Fe engines were too heavy to get off the ground. Similar Al-Cu alloys have been used extensively in the aircraft industry
ever since, for the main structure and skin of the aircraft.
The production and heat treatment of Fe-C alloys and Al-Cu alloys are among the greatest technological
developments in human history. These developments have had a huge impact on society and our standard of living.
19th century breakthrough: Gibbs thermodynamic properties (atomic) related to physical properties of a material.
modern MS: enabled the exploration of space
MS - has driven, and been driven by, the development of revolutionary technologies of plastics, semiconductors &
biomaterials.
Broadened to include every class of materials, including: ceramics, polymers, semiconductors, magnetic materials,
medical implant materials and biological materials
MS & E Objective
To develop materials or devices that have the best performance for a particular application.
ENGINEERS IN ALL DISCIPLINES SHOULD HAVE SOME BASIC AND APPLIED KNOWLEDGE OF ENGINEERING
MATERIALS SO THEY WILL BE ABLE TO FULLY UTILIZE THESE MATERIALS.
Impact of MS & E
1. Selection of the most suitable material for each application;
2. Development of the best processing methods;
3. Creation of new materials or property modification for existing ones;
4. Design of new products and systems;
5. Improved capability to do work
Industrial applications of MS:
- material characterization: materials design, cost-benefit tradeoffs in industrial production of materials, processing techniques
- extraction of materials and their conversion into useful forms
- structures of glass and ceramics, cermets
- making of composite materials
- Polymers (plastics)
Materials Technology Challenges
- more sophisticated and specialized materials
- higher temperature materials for more efficient jet engines
- electronic devices that can operate faster and at higher temperatures
- materials with higher strength-to-weight ratios for aircraft and space vehicles
- more highly corrosion resistant materials for chemical process industries
Materials Technology Challenges
- environmental impact of production
nuclear energy
transportation efficiency
new and economical sources of energy
new materials with comparable properties
improved recycling technology
Materials are to scientists and engineers as a palette of colors are to an artist. Just as an artist can create different paintings using
different colors, material scientists can create and improve upon different materials using different elements of the periodic table, and
different synthesis and processing routes.