Pioneer tanks have several advantages over GRP/pressed steel tanks:
1) Pioneer tanks use a cylindrical design and self-supporting roof trusses which distribute weight evenly, while rectangular GRP tanks experience greater stresses at corners and require bracing.
2) Pioneer tanks have a flexible liner separating the water from the steel structure to prevent corrosion and leakage, while water is in permanent contact with nuts, bolts and bracing in GRP tanks.
3) Pioneer tanks only require a simple reinforced concrete ring foundation which is cheaper than the full concrete slab needed for GRP tanks.
Original Description:
Advantages of Modular Steel Tanks over GRP Panel Tanks
Pioneer tanks have several advantages over GRP/pressed steel tanks:
1) Pioneer tanks use a cylindrical design and self-supporting roof trusses which distribute weight evenly, while rectangular GRP tanks experience greater stresses at corners and require bracing.
2) Pioneer tanks have a flexible liner separating the water from the steel structure to prevent corrosion and leakage, while water is in permanent contact with nuts, bolts and bracing in GRP tanks.
3) Pioneer tanks only require a simple reinforced concrete ring foundation which is cheaper than the full concrete slab needed for GRP tanks.
Pioneer tanks have several advantages over GRP/pressed steel tanks:
1) Pioneer tanks use a cylindrical design and self-supporting roof trusses which distribute weight evenly, while rectangular GRP tanks experience greater stresses at corners and require bracing.
2) Pioneer tanks have a flexible liner separating the water from the steel structure to prevent corrosion and leakage, while water is in permanent contact with nuts, bolts and bracing in GRP tanks.
3) Pioneer tanks only require a simple reinforced concrete ring foundation which is cheaper than the full concrete slab needed for GRP tanks.
Comparison chart Pioneer Water Tanks & GRP/ Pressed Steel tanks
Pioneer Cylindrical Zincalume Water Tanks
Cylindrical design ensuring the weight of the water is evenly distributed. There are no weak points or areas subjected to greater structural stresses from the hydrostatic load. The roof is self supporting using HDG Roof Trusses there are no Supporting columns or internal bracing Pioneer tanks are lined internally using a Heavy Duty, reinforced PVC water-tight liner membrane system. All Pioneer liners are food grade, custom factory manufactured & pretested. Liners are suited for storage of potable water, salt water, grey and black water. Pioneer tanks are designed for installation onto a Reinforced Concrete Ring Beam Foundation filled internally with clean compacted sand. A ring beam foundation is relatively simple & fast to construct at a fraction of the cost of a GRP foundation 80% cost saving compared to an equal capacity GRP / Pressed Steel tank foundation. Pioneer tanks are designed to last more than 25 years. Using a liner ensures there is no contact between the steel structure and the stored water. Pioneer tanks use a unique V- Lock, corrugated steel wall for rigidity. The internal liner and tank shell are designed to move independently of one another to with-stand earth movement All Pioneer tank components are readily replaceable at minimal cost. Pioneer tanks are easily dismantled for relocation / installation. Pioneer tank liners are flexible providing very strong structural and waterproofing capabilities in tanks up to 10 metres high with no leakage or structural issues. 10 year warranty no maintenance required. Pioneer tanks are designed to perform in excess of 25 year and parts are easily replaced at minimal cost beyond warranty
GRP / Pressed Steel Water Tanks
Rectangular or square shaped tanks experience greater stresses / loading at the corners. Accordingly, these tanks require substantial internal or external bracing support to prevent structural failure when filled with water. Sealant is used for water- proofing and is sandwiched between each panel section then pressed together with the bolting system of tank. These areas are more leakage prone. Water is permanently in contact with the nuts, bolts & steel bracing. GRP tanks require an expensive full concrete slab with rows of concrete footings to support the tank base. GRP tank foundations are expensive. Water-proofing Joint integrity between the panels is often compromised as a result of any imprecise foundation works. GRP tanks require a considerable amount of internal steel bracing which directly contacts the stored water. Bracing frequently corrodes over time often leading to structural failure. Non flexible structure any ground movement often results in leakages from the joints. Repairs are complicated and in some cases cannot be resolved. Problems with GRP / Pressed Steel tanks are generally time consuming and often difficult to resolve. Tank floor and walls are limited in flexibility. The maximum height of GRP structures is 4 metres. At this height, greater stresses are placed on the tank floor and walls. GRP tanks require periodic bolt tightening and maintenance for leakage issues 10 year warranty. Tanks often require maintenance works within this time.