2MW Biomass Power Plant

2MW BIOMASS POWER PLANT PROPOSAL

2x1000kW/600rpm

CHINA TITANS ENERGY GROUP--JIANGSU ANTAI NEW ENERGY

March, 2014

Page 1 / 10

2MW Biomass Power Plant

SUMMARY

A. Technology of Biomass Gasification Power Generation

The basic principle of biomass gasification system is to convert agriculture and forestry products and wood
processing remains (including rick husks, wood powder, branches, offcuts, corn straws, rice straws, wheat straws,
cotton straws, fruit shells, coconut shells, palm shells, bagasse, corncobs,) into combustible gas . It is then used
as fuel in gas engine to generate electricity. Biomass gasification successfully conquers the disadvantages of
biomass, such as low flammability and wide diversity. Biomass gasification system is characteristic of small land
requirement and environment friendly. Its one of the most effective way of biomass utilization.

Our biomass gasification process includes three steps. The First step is biomass gasification, which convert
biomass into syngas. The Second step is syngas purification. The producer gas coming from gasifier usually
contains contaminants including dust, coke, tar and etc. The contaminants will be removed by the purification
system to ensure normal operation of gas engine. The Third step is power generating in gas engine. The high
temperature exhaust gas may be reused by waste heat boiler to generate steam or hot water for civil or industrial
use). Steam turbine may also be considered to make a gas-steam combined cycle power plant, which will
increase the total efficiency.

Our modularization-designed gasification system is applicable for the biomass power plant
ranging from 100KW to 20000KW. 500rpm~600rpm gas engine and Siemens generator are chosen in our gas
generator sets (400KW, 500KW, 800KW, 1000KW, 1200KW).

Comparing

with

other

renewable

power

generating

system,

our

technology

features

at:

1). Flexibility.
Gas engine, gas turbine and even waste heat recovery boiler may be used considering various power plant
capacity requirements. It ensures possible high efficiency of power generation . Different capacities of biomass

Page 2 / 10

2MW Biomass Power Plant

power

generation

plant

can

be

designed

with

various

types

of

JAE-BGPS

system.

2). Clean technology.

Biomass, as one kind of renewable energy, may reduce the emission of carbon dioxide, sulfur dioxide causing
from fossil fuel. Nitrogen oxides emission is very limited in our biomass gasification power generating system
because of low temperature (700~900).
3). Economic.
Generator capacity is flexible,even small size biomass power plant is also profitable. Simple process and less
land requirements make biomass gasification power plant more economic comparing with other renewable energy.
Generally speaking, biomass gasification power generating is the most economic technology in renewable power
generating plant, the cost of which is nearly the same as small-size conventional power plant.

Taking account of environment and raw material, fix bed gasification system is adopted in this proposal.

B. Construction conditions
Two essential conditions are necessary as follows:

Sufficient Biomass Material

This 2MW biomass gasification power plant will need dry biomass about 2200-3600kg/hour,according to 8000
running hours per year, then annual maximum consumption of biomass will be 28800 MT/year.

Easy to Collect and Transport Biomass

Such as large capacity timber mill, rice hulling mill, farm or major agricultural growing areas.etc.

Page 3 / 10

2MW Biomass Power Plant

PROPOSAL

1. Processes and layout

The major equipments of the biomass gasification power plant includes gasification furnace, syngas purification,
generator set, recycling cooling pond, raw material input system,etc.
The processes as following flow chart:

Generator set as following picture:

Exact processes and layout will be designed specially based on customer's conditions and requirements.
Page 4 / 10

2MW Biomass Power Plant

2.
Equipments
Biomass pulverize&input system
Biomass gasification system
Gas treatment and pressure regulating system
Cycling water treatment system
Gas engine and power generation system
Heat recovery unit for cogeneration, waste heat boiler for steam or hot water;
Synchronizing parallel system or other equipments in need.
3. Power Distribution System
Power distribution system could be designed and equipped according to customer's power demands.
4. Technical Targets
According to the technology of 2MW biomass gasification power plant and power demands at site, this power
plant could achieve such technical targets:
4.1 Total genset capacity 2000KW
4.2 Rated power rating 2000KW, proposed load factor 90%.
4.3 Raw material consumption 1.1-1.8kg/kWh
4.4 Raw material moisture 16%.
5. Major Technical Specifications
5.1 Gasification furnace
Technical conditions of gasification furnace:
Type: Fix bed gasification system for 1MW, with dry purification system
Qty: 2 sets
Efficiency: 70%
Single set gas production capacity: (Nm3/h)3000
Gas low heat value:5000kJ/Nm3
Tar content:20mg/Nm3
Single set raw material consumption: (kg/h)1100-1800
Raw material moisture 16%.
Method of dust output: dry dust
Dust production ratio: 20%
5.2 Gas generator set
This project adopts the gas genset model 1000GFS1, technical specifications as below:

Technical
Items

Type of the Sets

Gener

kWRated Output

specification
1000GFS1

1000GFS2
1000

Page 5 / 10

2MW Biomass Power Plant

ator
Set

kVRated Voltage
ARated Current

0.4

10.5

1804

68.7

HzRated Frequency
COS PS
Phase& Connection
Generator Model
mmOverall Dimensions
kgNet Weight

Model of Engine

Engin
e

50
0.8 Lagging
3P 4W

3P 6W

1FC6-1000kW
8287x2421x2782
40000
R16V300
4 V

Model
Number cylinder
mmBore
mmStroke
LSwept volume
(kW) Rated output
(r/min) Speed
(m/s) Mean piston speed

4 Cycle V-built Spark Plug

Ignition
16
300
380
430
1100
600
7.6

(m3/h) Fuel consumption at

full load LHV41806480kJ/m3
(MPa ) Mean effective pressure
from flywheel endRotation direction

2000~2500*
0.51
Counter clockwise

Page 6 / 10

2MW Biomass Power Plant

(MPa ) Max. combustion
pressure

5.7

oC Exhaust gas

580

kPaGas prussuer

g/kWh Specific lube oil

consumption
*1)Performance data in accordance with ISO 3046-1 with tolerance 5%, test with gas of LHV 5MJ/m3.
hours per year.

1
2) Continuous Power Rating:The highest electrical power output of the genset available for unlimited number of

3) Rating Standard: The rating descriptions are in accordance to ISO 8528, DIN6271 and BS5514. ISO 3046-1 standard reference conditions are 25C ambient temperature, 100 kPa barometric

pressure, 30% relative humidity .Data will vary due to variations in site conditions. For conditions and/or fuels other than standard, consult factory.
4All data according to full load running and gas mixture cooler water inlet temperature 50.

6. Floor area and staff

According to the plane layout or 2MW power plant, this plant floor area will be 1450 square meters.
3 shifts for power plant operation, 3 staffs each shift, so 9 staffs in total needed.
7. Construction period
Based on our experiences, biomass gasification power plant usually needs 4.5 months to finish, and 1.5 months
for commissioning, so 6 months in total excluding delivery time.
Design: 0.5 month
Civil construction and equipments manufacture: 4 months
Installation and commissioning: 1.5 months
Total period: 6 months

EQUIPMENTS LIST&INVESTMENT BUDGET

1.

Fix bed gasification system for 2MW

2 sets of fix bed gasification system for 1MW

EQUIPMENT NAME

UNIT

QT
Y

NOTES

Biomass pulverize&input system

1.1

Raw Material Hoist

1000KW
1000KW FIXED BED GASIFIER (Down Draft)

Page 7 / 10

2MW Biomass Power Plant

2.1

Down draft fixed bed gasifier system

2.2

Ash Discharge System and Ash

Collecting System
3

DRY-TYPE GAS PURIFICATION

SYSTEM

3.1

Cyclone dust collector 1

3.2

Cyclone dust collector 2

3.3

350250 Air Cooler

3.4

250100

Indirect Cooler
3.5

Advantages of dry type gas

purification system : using
gas-water indirect cooling

Dry Electrostatic Precipitator(ESP)

for

gas

purification,

no

waste water produced, no

3.6

10045

Indirect Cooler
3.7

3.8

Gas Water Separator

3000x5000mm)

Buffer Tank

smell,

tar

collected

separately and sales.

3000x5000
4

4.1

4.2

ELECTRICALL CONTROL SYSTEM

5.1

5.2

Gas pressure regulating system

Blower
Pipes, Valves & Fittings

Gasification Control System

Instrument, Wiring, Cable etc. Fittings

Page 8 / 10

2MW Biomass Power Plant

6

TECHNICAL DOCUMENTS

Technical documents

2.

2MW Gas engine and power generation system

2 sets of 1MW Gas engine and power generation system

Gas Generator Set

Qty

1000KW Generator Set

2 sets

1.1

Control panel

2 pcs

1.2

Lubricant oil tank

2 pcs

1.3

Air cylinders (for starters)

2 pcs

1.4

Air compressor machine(for starters)

2 pcs

1.5

Flexible coupling

2 sets

1.6

Universal chassis

2 pcs

1.7

Engine Silencer

2 pcs

1.8

Engine Water Cooling System

2 pcs

1.9

Necessary accessories

2 pcs

1.10

Necessary spare parts

2 sets

1.11

Special tools

2 pcs

1.12

Necessary special parts

2 pcs

1.13

Technical documentation

2 pcs

NOTES

Page 9 / 10

2MW Biomass Power Plant

Installation materials:Cables, Gas Pipelines, Water Pipeline,

Exhaust Pipeline, Valves, Flanges and Fittings
2

2 unit

Total investment amount for 2MW biomass(Wheat/Rice Straw) power plant is:

*Project specific data on request:

- Other fuel types or/and running conditions
- Individual data (e.g. flow-/return-temperatures,, emission, assembly space, etc.)
- Sound attenuated enclosure/container

* Consult your local distributor for system application assistance.

All data in this document is substantially correct at time of publication
and may be altered subsequently.

China TITANS Energy Group-Jiangsu Antai New Energy.

Contact email: mr.wang@chinajae.com

Page 10 / 10