Professional Documents
Culture Documents
Field Service
Di650
EDH
: RADF
FN-6, FN-112
C-403, C-404
: FNS
: LT & LCT
Cover Inserter B
PK-2
: PI
: PK
In-System Writer
: ISW
S-1
. . . . . . . . . . . . . . . . . . .S-2
. . . . . . . . . . . . . . . . . . .S-10
. . .S-12
3 DIS./ASSEMBLY
1
. . . . . . . . . . . . . . . . . .S-1
3 2DIS./ASSEMBLY
ADJUSTMEN
IMPORTANT NOTICE
1. DISASSEMBLY/ASSEMBLY
3 DIS./ASSEMBLY
3 SERVICE
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
CONTENTS
3 DIS./ASSEMBLY
5 ISW
CONTENTS
3 DIS./ASSEMBLY
1
3 2DIS./ASSEMBLY
ADJUSTMEN
3 DIS./ASSEMBLY
3 SERVICE
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
3 DIS./ASSEMBLY
5 ISW
CONTENTS
[10]
< PI >
EXTERNAL SECTION........................................... 1-S-1
[1]
Detaching / Re-installing
the External covers................................. 1-S-1
PAPER FEED UNIT............................................... 1-S-2
[1]
Replacing the Paper feed roller and
Feed roller .............................................. 1-S-2
[2]
Replacing the Double feed prevention
roller and Torque limiter ......................... 1-S-3
< PK >
PUNCH SECTION ................................................. 1-T-1
[1]
Replacing the Punch unit ....................... 1-T-1
[2]
Cleaning the Punch Edges and Punch
Scraps Full PS (PS802) ......................... 1-T-2
3 DIS./ASSEMBLY
1
3 2DIS./ASSEMBLY
ADJUSTMEN
[14]
[9]
3 DIS./ASSEMBLY
3 SERVICE
[13]
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
[12]
3 DIS./ASSEMBLY
5 ISW
CONTENTS
3 DIS./ASSEMBLY
1
3 2DIS./ASSEMBLY
ADJUSTMEN
3 DIS./ASSEMBLY
3 SERVICE
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
3 DIS./ASSEMBLY
5 ISW
CONTENTS
2. ADJUSTMENT
HOW TO USE THIS SECTION ................................ 2-1
[1]
Scope and Precautions ............................. 2-1
ADJUSTMENTS MADE WHEN REPLACING
PARTS...................................................................... 2-1
[1]
[How to Read Tables] ................................ 2-1
LIST OF ADJUSTMENT ITEMS ............................... 2-2
LCD ADJUSTMENT ................................................. 2-4
[1]
LCD Control Panel Adjustment.................. 2-4
[2]
LCD Panel Contrast/Key Sound
Adjustment................................................. 2-4
SETTINGS AND ADJUSTMENTS MADE WITH
THE P FUNCTION.................................................... 2-4
[1]
Checking and Printing the P Function ....... 2-4
[2]
Setting up the P Function .......................... 2-4
MODE CHANGING MENU ....................................... 2-5
[1]
Mode Selection.......................................... 2-5
25 MODE .................................................................. 2-6
[1]
Setting the 25 Mode .................................. 2-6
[2]
List of Adjustment Items for 25 Mode ........ 2-7
[3]
Setting Software DIP Switches.................. 2-8
[4]
Setting the Paper Size............................. 2-20
[5]
PM Count Resetting ................................ 2-22
[6]
Setting the PM Cycle ............................... 2-22
[7]
Collecting Data ........................................ 2-23
[8]
Copy Count by Parts to be Replaced
(Fixed Parts) ............................................ 2-38
[9]
Copy Count by Parts to be Replaced
(Optional Parts) ....................................... 2-43
[10] Setting Passwords................................... 2-44
[11] Setting the Telephone Number and/or
Fax Number of the Service Center .......... 2-45
[12] Setting the Serial Number ....................... 2-46
[13] Displaying the ROM Version ................... 2-46
36 MODE ................................................................ 2-47
[1]
Setting Method ........................................ 2-47
[2]
High Voltage Adjustment ......................... 2-47
[3]
Changing Grid Voltage Adjustment ......... 2-48
[4]
Drum Peculiarity Adjustment ................... 2-49
[5]
Drum Peculiarity Adjustment (Manual) .... 2-55
[6]
User Paper Setting .................................. 2-55
[7]
Recall Standard Data
(Process Adjustment) .............................. 2-56
[8]
Tray Adjustment ...................................... 2-56
[9]
Magnification Adjustment ........................ 2-57
[10] Timing Adjustment................................... 2-60
[11] RADF Adjustment.................................... 2-64
[12] Centring Adjustment ................................ 2-66
[13] Distortion adjustment (Copier)................. 2-69
[14] Non-original automatic erasure
installation research................................. 2-69
[15] Recall standard data (Image adjustment) 2-70
[16] Running Test Mode ................................. 2-71
[17] Test pattern output mode ........................ 2-71
[18] Test pattern density setting ..................... 2-78
[19] Finisher adjustment ................................. 2-78
[6]
[7]
3 DIS./ASSEMBLY
1
3. SERVICE
3 2DIS./ASSEMBLY
ADJUSTMEN
CONTENTS
APPENDIX
[1]
Overall Wiring Diagram..............................A-1
5. ISW
What's ISW? ............................................................. 5-1
SETUP ...................................................................... 5-2
[1]
ISW-compatible boards ............................. 5-2
[2]
Data flow.................................................... 5-2
[3]
Prepare the copier to start an ISW
transfer ...................................................... 5-2
[4]
Preparing the copier to transfer ................. 5-3
[5]
Relationships between processing states
and operational LEDs ................................ 5-3
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
3 DIS./ASSEMBLY
5 ISW
3 DIS./ASSEMBLY
3 SERVICE
3 DIS./ASSEMBLY
5 ISW
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
3 DIS./ASSEMBLY
3 SERVICE
3 2DIS./ASSEMBLY
ADJUSTMEN
3 DIS./ASSEMBLY
1
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to
the copier, Minolta Corporation strongly recommends that all servicing be performed only by Minolta-trained service technicians.
Changes may have been made to this copier to improve its performance after this Service Manual was printed.
Accordingly, Minolta Corporation does not warrant, either explicitly or implicitly, that the information contained in
this Service Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while servicing the copier for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the copier properly.
Keep this Service Manual also for future service.
DANGER," "
CAUTION" is defined
:Precaution
:Prohibition
:Direction
General precaution
Electric shock
Heated surface
General prohibition
Do not disassemble
General instruction
Unplug
Ground/Earth
SAFETY WARNINGS
S-1
[1]
Minolta copiers are renowned for their high reliability. This reliability is achieved through high-quality design and
a solid service network.
Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical
aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For
this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
PROHIBITED ACTIONS:
Using any cables or power cord not specified by Minolta.
Using any fuse or thermostat not specified by Minolta. Safety will not be
assured, leading to a risk of fire and injury.
Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object.
Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.
S-2
[2]
Minolta copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in
order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in
daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety
and reliability, the CE must perform regular safety checks.
1.Power Supply
Make sure the copier-side power plug is securely inserted in the socket
on the rear panel of the copier.
Secure the cord with a fixture properly.
b.
If the power cord or sheath is damaged, replace with a new power cord
(with plugs on both ends) specified by Minolta.
If the power cord (inlet type) is not connected to the copier securely, a
contact problem may lead to increased resistance, overheating, and risk
of fire.
Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
S-3
kw
Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.
Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.
When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.
WARNING: Wiring
Never use multi-plug adapters to plug multiple power cords in the same outlet.
If used, the risk of fire exists.
When an extension cord is required, use a specified one.
Current that can flow in the extension cord is limited, so using a too long
extension cord may result in fire.
Do not use an extension cable reel with the cable taken up. Fire may
result.
S-4
CAUTION: Ventilation
Do not place the copier in a place where there is much dust, cigarette smoke,
or ammonia gas.
Place the copier in a well ventilated place to prevent machine problems
and image faults.
S-5
CAUTION: Ventilation
The copier generates ozone gas during operation, but it is not sufficient to be
harmful to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the copier is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple copiers at the same time
CAUTION: Vibration
When installing the copier, read the Installation Guide thoroughly. Be sure to
install the copier in a level and sturdy place.
Constant vibration will cause problems.
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the copier may slide, leading to a
injury.
S-6
Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of copier trouble, electric shock, and fire exists.
Do not replace the cover or turn the copier ON before any solvent remnants
on the cleaned parts have fully evaporated.
A risk of fire exists.
Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
A risk of fire exists.
S-8
[3]
CONCLUSION
1. Safety of users and customer engineers depends highly on accurate maintenance and administration.
Therefore, safety can be maintained by the appropriate daily service work conducted by the customer
engineer.
2. When performing service, each copier on the site must be tested for safety. The customer engineer must
verify the safety of parts and ensure appropriate management of the equipment.
S-9
SAFETY CIRCUITS
[2]
This machine is provided with the following safety circuits to prevent machine faults from resulting in seri-
ous accidents.
[1]
[2]
DCPS
TS1
prevention circuit
RL1
PRCB
RL1
Control
section
L2
AC driver
section
TH1
[1]
TS2
L3
L4
CBR1
1.
Protection by software
The output voltage from TH1 (fixing tempera-
NF
ture sensor 1) is read by the CPU. If this voltage is abnormal, L2 (fixing heater lamp 1), L3
CBR2
CAUTION:
Do not change the gap between the roller
breakers)
CBR1 and CBR2 interrupt the AC line instantaneously when an excessive current flows due
CAUTION:
The CBR1 and CBR2 functions must not
be deactivated under any circumstances.
S-10
3.
S-11
CAUTION
DO NOT INSERT your
finger into the two
RADF hinge portions; otherwise you
may be injured.
CAUTION
ATTENTION
VORSICHT
PRECAUCION
ATTENZIONE
CAUTION
High temperature!
Do not touch. Use care
when clearing paper.
ATTENTION
Temp rature lev e!
Risque de br lure. Soyez
prudent en retirant la
feuille coinc e.
VORSICHT
Heie Oberflche!
Brandverletzungsgefahr.
Bei Beseitigung von
Papierstaus vorsichtig
vorgehen.
PRECAUCION
Temperatura alta!
No tocar. Tener cuidado al
remover el papel.
ATTENZIONE
Alta temperatura!
Non toccare. Agire con
prudenza nel rimuovere la
carta.
WARNING
This area generates high
voltage. If touched, electrical shock may occur.
DO NOT TOUCH.
CAUTION
The fixing unit is
very hot. To avoide
getting burned, DO
NOT TOUCH.
CAUTION
The conveyance fixing unit is heavy. Use
care and draw it out
gently; otherwise you
may be injured.
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-12
CAUTION
ATTENTION
VORSICHT
PRECAUCION
ATTENZIONE
CAUTION
DO NOT put your hand
between the main body and
developing fixing unit; otherwise you may be injured.
CAUTION
DO NOT insert your finger into the bottom of the
feeder upper part when returning to its original
position; otherwise you may be injured.
(All trays)
CAUTION
DO NOT put your hand
between the main body and
tray; otherwise you may be
injured.
(FN-6/FN-112 Finisher)
CAUTION
Use care after opening the
paper exit outlet. DO NOT put
your hand into it; otherwise
you may be injured.ured.
CAUTION
Inside the lower paper exit outlet is
the roller drive unit. DO NOT put
your hand into it; otherwise you
may be injured.
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-13
<WRITE UNIT>
<REAR COVER>
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-14
3 DIS./ASSEMBLY
1
1
DISASSEMBLY/ASSEMBLY
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
[1] Replacing the Ozone Filter
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution: When replacing the developing suction filter, insert it in the opening in the
main body as far as it will go.
a. Procedure
(1) Loosen the screw to remove the developing suction filter cover.
(2) Replace the developing suction filter.
Screw
Developing suction filter
Screw
Screw
1-A-1
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
2
1.
2.
4
4
1.
2.
3.
4.
Option cover
Ozone filter cover
Rear cover
Screws
1-A-2
2
Caution: The developing suction filter cover
detaches together with the right side
cover (upper).
(5) Loosen two screws to detach the right side cover
(lower front).
(6) Loosen two screws to detach the right side cover
(lower rear).
(7) Loosen two screws to detach the right side cover
(lower middle).
3
4
9
1
5
7
1.
2.
3.
4.
5.
6.
7.
8.
9.
6
5
1.
2.
3.
4.
5.
6.
1-A-3
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
(15) Open the front right door and front left door.
(16) Remove two screws to remove the front right
door hinge (lower) and front right door.
(17) Remove two screws and remove the front left
door hinge (lower) and the front left door.
Screws
Screws
Operation panel
Screws
4
1.
2.
3.
4.
5.
1-A-4
2
1
3
1.
2.
3.
4.
5.
Ground terminal
Relay connectors (CN163)
Relay connectors (CN164)
Operation panel
Screws
1
(8) Reinstall the above parts following the removal
steps in reverse.
2
1.
2.
3.
4.
Stopper hole
Operation panel stopper
Operation panel
Screws
1-A-5
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
4
5
6
7
9
1.
2.
3.
4.
5.
6.
7.
8.
9.
1-A-6
DRIVE SECTION
[1] Removing and Reinstalling the Drum
Motor(M2)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a.
(1)
(2)
(3)
(4)
Screws (3)
Screws (2)
Image control board mounting plate
(6) Remove each cable from wire guide.
(7) Remove one cable from the scanner board and
two cables from the write unit, draw then through
the hole and open the image control board
mounting plate.
Screws (5)
Screws (5)
Screws (4)
1-B-1
3 DIS./ASSEMBLY
1
DRIVE SECTION
3 DIS./ASSEMBLY
1
DRIVE SECTION
Flywheels (2)
Screws (3)
Screws (4)
(9) Remove the connector (CN301).
(10) Remove four screws and remove the drum motor
(M2).
Connector
(CN304)
Drum motor (M2) Connector (CN301)
Screws (6)
SCANNER SECTION
[1] Screws that Must not be Removed
a.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Screws
1.
2.
3.
4.
1-C-1
3 DIS./ASSEMBLY
1
SCANNER SECTION
3 DIS./ASSEMBLY
1
SCANNER SECTION
Screws
Caution2:
Do not touch the exposure lamp with bare
hands.
Marking
CCD unit
Marking
Screws
Connector
Screws
Exposure lamp
(4) Reinstall the above parts following the removal
steps in reverse.
1-C-2
Relay connector
(CN162)
Operation panel cover
(top)
Screws
1.
2.
3.
4.
5.
6.
Screws (loosen)
Screws (loosen)
1-C-3
3 DIS./ASSEMBLY
1
SCANNER SECTION
3 DIS./ASSEMBLY
1
SCANNER SECTION
b. Installation procedure
(1) Move the V-mirror unit toward the paper exit side,
then insert the optics positioning jigs from the
front to secure the V-mirror unit. Ensure that the
optics positioning jigs pass through the V-mirror
unit.
(2) Insert the optics positioning jigs in the holes at
the exposure unit mounting position from the
front.
(3) Slide the exposure unit to the paper exit side until
it touches the optics unit positioning jig.
1
a.
(1)
(2)
2
4
3
(3)
3
8
1.
2.
3.
4.
5.
6.
7.
8.
(4)
(4) Install the exposure unit to the optics wire mounting bracket with four screws.
(5) Remove two optics unit positioning jigs.
(6) Reverse the removal procedure to reinstall the
removed parts.
1-C-4
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution1: When winding the optics wire around
the pulley, be sure to run the wire
tightly so that it does not ride on the
side of the pulley.
Caution2: When re-tensioning or replacing the
optics wire, be sure to use the optics
positioning jig.
Caution3: Be sure to perform image adjustment after replacing or re-installing
the wire (See "ADJUSTMENT.")
Procedure
Remove the exposure unit.
Move the V-mirror unit toward the paper exit side
then insert the optics positioning jigs from the
front to secure the V-mirror unit. Ensure that the
optics positioning jigs pass through the V-mirror
unit.
Place the metal bead at the midpoint of each
optics wire in the mounting hole in the drive pulley. Starting at this point, wind the optics wire five
turns to the outside and four times to the inside
on the drive pulley.
Caution1: Ensure that there is a metal bead at
the end of the outer wire, and a wire
terminal at the end of the inner wire.
Caution2: Pull out the outer wire from above the
drive pulley in the paper exit direction, and the inner wire from under
the drive pulley in the paper feed
direction.
After winding the outer wire, secure it to the wire
stopper via the outside of pulley 1 and V-mirror
pulley through the notch in the wire stopper.
(3)
(4)
Four turns
(3)
Four turns
Rear
Front
1
Five turns
Five turns
3
10
3
9
7
10
4
2
11
6
(5) 8
Front
12
(7)
(6)
5
7
(4)
2
1.
2.
3.
4.
5.
6.
Metal bead
Wire stopper
Pulley 1
Drive pulley
V-mirror pulley
Pulley 2
7.
8.
9.
10.
11.
12.
Pulley 3
Spring fixing plate
V-mirror unit
Exposure unit mounting piece
Spring
Screws
3 DIS./ASSEMBLY
1
SCANNER SECTION
3 DIS./ASSEMBLY
1
SCANNER SECTION
Screws
Slit glass
Slit glass
Screws
(4) Reinstall the above parts following the removal
steps in reverse.
1-C-6
WRITE SECTION
[1] Removing and Reinstalling the Write
Unit
Warning:
(1) Do not energize the write unit when it is
not in the correct position.
(2) Never remove the write unit cover and
the polygon unit cover.
(3) Never look directly into the laser beam. It
can cause blindness.
(4) Never remove the write unit for at least
two minutes after turning OFF the main
switch.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the left side cover. (See "EXTERNAL
SECTION.")
(2) Remove nine screws to detach the fan holder
assembly.
(3) Remove the relay connector (CN338).
Caution: Each relay connector consists of two
male sides and one female side. Be
sure to remove only the male side
(shown below) of the CN338 connector.
Screws
(4) Remove the three connectors (CN185, 187,
188).
(5) Loosen the screw to draw out and remove the
write unit.
5
1.
2.
3.
4.
5.
Connector (CN187)
Connector (CN185)
Connector (CN188)
Write unit
Screw
1-D-1
3 DIS./ASSEMBLY
1
WRITE SECTION
3 DIS./ASSEMBLY
1
WRITE SECTION
Write unit
Dust-proof glass
1-D-2
DRUM UNIT
[1] Removing and Reinstalling the Drum
Unit
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution1: Be sure to put a drum cover over the
removed drum unit and store the
drum unit in a dark place.
Caution2: When installing or removing the
drum unit, do not rotate it in the direction opposite to the specified one.
Rotating the drum unit in the opposite direction during copy operation
could damage the cleaning blade.
Caution3: When installing or removing the
drum unit, take care not to touch the
separation claw.
a. Procedure
(1) Open the left and right front doors.
(2) While pressing the solenoid release lever on top
of the ADU rack to the left, flip the ADU rack pullout lever to the left.
(3) Loosen three screws to remove the drum cover.
3
6
5
4
1.
2.
3.
4.
5.
6.
Drum unit
Toner supply pipe
Hold here
Drum shaft coupling
Drum coupling
Screws
1.
2.
3.
4.
Drum cover
Screws
ADU rack pullout lever
Solenoid release lever
1-E-1
3 DIS./ASSEMBLY
1
DRUM UNIT
3 DIS./ASSEMBLY
1
DRUM UNIT
Drum shaft
Flange section
Drum notches
Drum coupling
Protrusions
(3) Insert the drum shaft coupling so that the D cut
section of the drum shaft coupling matches the
drum shaft.
Drum coupling
D cut section
Drum shaft
1-E-2
1-E-3
a. Procedure
(1) Remove the drum unit from the main body.
(2) Remove the charging corona unit, developing
unit, cleaning blade, and toner guide roller from
the drum unit. (See "CHARGING CORONA
UNIT SECTION," DEVELOPING UNIT," and
"CLEANING/TONER RECYCLE SECTION.")
(3) Supporting the drum at both ends with your fingers so that the drum surface is not damaged,
slowly remove it upward (front side first).
(4) Clean the toner scattered around the drum
installation area using a blower brush and cleaning pad.
Drum
Hold here
(5) Reinstall the above parts following the removal
steps in reverse.
3 DIS./ASSEMBLY
1
DRUM UNIT
3 DIS./ASSEMBLY
1
DRUM UNIT
[4] Removing and Reinstalling the Separation Claws and Separation Claw
Solenoid
a.
(1)
(2)
(3)
(4)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution1: Take care not to damage the drum
when removing the separation
claws.
Caution2: Note the orientation and position of
the separation claws when reinstalling them.
Caution3: Do not touch the cleaning blade and
drum with bare hands.
Procedure
Remove the drum unit from the main body.
Remove the drum.
Remove the connector (CN363) and separation
swing spring.
Remove two screws and detach the separation
guide plate assembly.
1
2
5
4
1.
2.
3.
4.
5.
Separation claws
Stop ring
Rib
Separation claw
Shaft
2
1
Screws
4
1.
2.
3.
4.
Connector (CN363)
Screws
Separation swing spring
Separation guide plate assembly
1-E-4
[Reference]
When removing the separation claw solenoid
(Normally, it should not be removed except when
replacing the solenoid).
(1) Install the separation claw unit to the drum
unit.
(2) Tighten the solenoid screw when the claw
closest to the drum touches the drum.
(Bottom surface of the drum unit)
Screws
4
3
1.
2.
3.
4.
1
(3) Set the drum unit to the main body and
check that the tips of the separation claws
are off the drum. (Standard clearance: More
than 0 mm up to 1mm.)
2
4
1.
2.
3.
4.
3
Drum unit
Pin
Separation guide plate assembly
Guide hole
1-E-5
3 DIS./ASSEMBLY
1
DRUM UNIT
3 DIS./ASSEMBLY
1
DRUM UNIT
a.
(1)
(2)
(3)
(4)
(5)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Remove the drum unit from the main body.
Remove the drum.
Remove the separator claw solenoid assembly.
Remove the connector (CN362).
Remove three screws and remove the toner control sensor board.
Screws
Connector (CN362)D1)
Toner control sensor board (TCSB)
(6) Clean the sensors of the toner control sensor
board (the Dmax/jam sensor at the front and the
sensor at the back) using a blower brush, drum
cleaner, and cleaning pad.
Toner conveyance screw
Dmax/jam sensor
sensor
Caution: When installing the toner control sensor board, tighten the screws pulling it
up until it stops.
CORONA UNIT
[1] Screws that Must not be Removed
a.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution: When removing the charging corona
unit, do not touch the mesh of the
charging corona unit control plate.
a. Procedure
(1) Remove the drum unit from the main body. (See
"DRUM UNIT.")
(2) Disconnect the two connectors (CN364, 365).
Remove the charging corona unit by holding it at
the positions shown below with both hands.
Connector (CN364)
Connector (CN365)
(3) Reinstall the above parts following the removal
steps in reverse.
1-F-1
3 DIS./ASSEMBLY
1
CORONA UNIT
3 DIS./ASSEMBLY
1
CORONA UNIT
2
1
Springs
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the charging corona unit.
(2) Remove the charge control plate.
(3) Remove the spark arrester plates (front and
rear).
Spark arrester plates (front)
Spark arrester plates (rear)
1-F-2
1.
2.
3.
Charging wire
Charge control plate cleaner
Spring
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the charging wire.
(2) Remove the stop ring and remove the charging
wire cleaning pad.
Caution1: When removing the charging wire
cleaning pad, be careful not to drop
the two collars.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the charging corona unit.
(2) Disconnect the wire binding band at two locations.
(3) Release the lock and remove the PCL.
PCL
Stop ring
2
1
Lock
Collar
PCL
Collar
PCL
1-F-3
3 DIS./ASSEMBLY
1
CORONA UNIT
3 DIS./ASSEMBLY
1
CORONA UNIT
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the charging corona unit.
(2) Remove the charge control plate and PCL.
(3) Place the charge control plate on a flat surface
and clean by gently tapping with a cleaning pad
moistened with drum cleaner. Next, remove any
remaining dirt with a blower brush.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw the ADU frame from the main body. (See
"ADU UNIT.")
(2) Loosen two screws to remove the transfer/separation corona unit.
Screw
PCL
Transfer/separation
corona unit
Screw
1-F-4
a.
(1)
(2)
(3)
(4)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw the ADU frame from the main body. (See
"ADU UNIT.")
Remove the transfer/separation corona unit.
Release the six locks and remove the plunger
prevention plate (front).
Release the six locks and remove the plunger
prevention plate (rear).
a.
(1)
(2)
(3)
(4)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw the ADU frame from the main body. (See
"ADU UNIT.")
Remove the transfer/separation corona unit.
Remove the plunger prevention plate.
Remove the spark arrester plates (front and
rear).
Lock
Lock
(Same as on the opposite side)
(5) Remove the springs of wires (one each).
(5) Reinstall the above parts following the removal
steps in reverse.
1-F-5
3 DIS./ASSEMBLY
1
CORONA UNIT
3 DIS./ASSEMBLY
1
CORONA UNIT
1
2
1
2
4
3
1.
2.
3.
4.
Stop rings
Coupling
Separation wire cleaning block
Transfer wire cleaning block
3
(8) Reinstall the above parts following the removal
steps in reverse.
1.
2.
3.
4.
Caution: When installing the transfer/separation wires, check that the coupling of
the cleaning pad drive gear is
engaged correctly.
Transfer wire
Spring
Separation wire
Support rubber
1-F-6
Screws
(5) Reinstall the above parts following the removal
steps in reverse.
1-F-7
3 DIS./ASSEMBLY
1
CORONA UNIT
3 DIS./ASSEMBLY
1
DEVELOPING UNIT
[1] Screws that must not be Removed
a. Procedure
(1) Two screws securing the toner transfer regulation plate.
(2) One screw securing the magnet angle adjusting
knob.
a.
(1)
(2)
(3)
(4)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the drum unit from the main body. (See
"DRUM UNIT.")
Release the toner supply pipe.
Release the developing unit push pressure lever.
Supporting the developing unit at the positions
shown below with both hands, remove it from the
drum unit.
Toner supply pipe
Developing unit
Screws that must not be removed
1-G-1
3 DIS./ASSEMBLY
1
DEVELOPING UNIT
3 DIS./ASSEMBLY
1
DEVELOPING UNIT
Developing gear
45
Developing gear
(5) Supply fresh developer evenly from the top of the
agitator screws.
(6) Rotate the developing gear until the developer
enters the developing unit.
(7) Repeat steps (5) and (6) to supply all of the
developer.
a. Procedure
(1) Draw out the drum unit from the main body. (See
"DRUM UNIT.")
(2) Remove the developing unit from the drum unit.
(3) Release the hook of the developing unit cover
and remove it upward.
Developer
Hooks
Hooks
(Same as on the opposite side)
1-G-2
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the drum unit from the main body. (See
"DRUM UNIT.")
(2) Remove the developing unit from the drum unit.
(3) Wipe the dirt on the developing unit bias shaft
with cleaning pad.
Developing gear
Developing gear
(9) Install the developing unit cover, then install the
developing unit in the drum unit.
Caution: After installing the developing unit in
the drum unit, make sure the developing unit stopper roller is in contact with
the developing unit stopper plate (allocation of DSD).
Developing sleeve
Developing unit bias shaft
1-G-3
3 DIS./ASSEMBLY
1
DEVELOPING UNIT
3 DIS./ASSEMBLY
1
1-H-1
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
Screws
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution1: Be sure to replace the following parts
at the same time:
Cleaning blade
Toner guide roller (TGR)
Caution2: Do not touch the edges of the cleaning blade with bare hands.
Caution3: When reinstalling the cleaning blade
when the humidity is high (80% or
more), apply setting powder to the
entire surface of the drum and cleaning blade regardless of whether the
drum and cleaning blade are new or
old.
Caution4: When you have applied setting powder to the drum, perform the following before installing the drum unit on
the main body:
1) To ensure accurate toner concentration, wipe
scattered setting powder off the sensor and
Dmax/JAM sensor on the toner control sensor board with a rag moistened with alcohol.
2) With the charging corona unit and developing
unit removed, turn the drum once (to prevent
setting powder from scattering onto the
charging corona unit, and to prevent image
defects).
a. Procedure
(1) Remove the drum unit. (See "DRUM UNIT.")
(2) Remove the charging corona unit. (See
"CHARGING CORONA UNIT.")
(3) Remove the developing unit. (See "DEVELOPING UNIT.")
Cleaner cover
(5) Remove the blade support bearing to remove the
cleaning blade.
Cleaning blade
1-I-1
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Caution1: Be sure to replace the following parts
at the same time:
Cleaning blade
Toner guide roller
Caution2: Do not touch the edges of the cleaning blade with bare hands.
Caution3: When reinstalling the cleaning blade
when the humidity is high (80% or
more), apply setting powder to the
entire surface of the drum and cleaning blade regardless of whether the
parts are new or old.
Caution4: When reinstalling the toner guide
roller, apply setting powder to the
toner guide roller evenly. Apply with
the toner guide roller removed from
the drum unit.
Caution5: Do not touch the toner guide roller
brush with bare hands. Also, do not
directly contact the rollers to any
object.
2
1
a. Procedure
(1) Remove the drum unit. (See "DRUM UNIT.")
(2) Remove the charging corona unit. (See
"CHARGING CORONA UNIT.")
(3) Remove the cleaning blade.
(4) Release the power supply pin in contact with the
toner guide roller shaft.
(5) Remove the cleaner idle gear.
(6) Remove the screws securing the front and rear
positioning parts.
(7) Remove the toner guide roller.
5
1.
2.
3.
4.
5.
4
Screw
Positioning part
Toner guide roller
Cleaner idle gear
Power supply pin
1-I-2
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out paper feed tray 1 or 2.
(2) Loosen the securing shaft screw, and remove
one screw.
(3) Disconnect the relay connector (CN814, 834)
and remove the paper feed unit by lifting.
Warning:
When removing the tray, stand in a proper
position so that you do not hurt your back
and waist. If the tray contains paper,
remove all paper before removing the tray.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out paper feed tray 1 or 2.
(2) Remove the paper feed unit.
(3) Remove four screws and remove tray 1 or 2 by
lifting.
2
3
4
Screws
1.
2.
3.
4.
Tray 1,2
1-J-1
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
[4] Removing and Reinstalling the Double Feed Prevention Roller Rubber
a.
(1)
(2)
(3)
Procedure
Remove the paper feed unit.
Remove the paper feed roller unit.
Remove the stop ring to detach the double feed
prevention roller.
(4) Remove the double feed prevention roller rubber
from the roller.
Paint mark
3
1
1.
2.
3.
4.
2
Slit
Stop ring
Bearing
Paper feed roller unit
(4) Remove the two stop rings from the paper feed
roller unit to detach the paper feed roller and feed
roller.
(5) Remove the rubber from each roller.
3
1.
2.
3.
Paint mark
1
2
5
1.
2.
3.
4.
5.
4
Paper feed roller
Paper feed roller rubber
Stop rings
Feed roller rubber
Feed roller
1-J-2
a. Procedure
(1) Remove the paper feed unit.
(2) Remove the four connectors (CN810, 811, 830,
831).
(3) Remove the stop ring to detach the pre-registration MC/1/2 (MC4/6) and feed MC/1/2 (MC3/5).
Detent
5
1.
2.
3.
4.
5.
Connector (CN810,830)
Stop ring
Feed MC/1/2 (MC3/5)
Pre-registration MC/1/2 (MC4/6)
Connector (CN811,831)
1-J-3
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
(3) Remove the front and rear wires according to steps 1 to 7 below.
5
1
6
6
2
3
3. Remove wire C.
9
8
5. Remove wire D.
10
7. Repeat steps 2 to 5 to
6.
7.
8.
9.
10.
1-J-4
Wire C (black)
Wire B (white)
Wire A (black)
Drive pulley holder
Up/down plate
<Installing Wires>
1
5
2
3
5
9
8
10
and wire B.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1-J-5
Wire C (black)
Wire B (white)
Wire A (black)
Drive pulley holder
Up/down plate
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
<Wire Lengths>
182.81 mm (Tray 1, 2)
Wire A, C
473.11 mm (Tray 1, 2)
Wire B, D
1-J-6
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out paper feed tray 3.
(2) Loosen the securing shaft screw, and remove
one screw.
(3) Disconnect the relay connector (CN854) and
remove the paper feed unit by lifting.
2
3
4
1.
2.
3.
4.
Warning:
When removing the tray, stand in a proper
position so that you do not hurt your back
and waist. If the tray contains paper,
remove all paper before removing the tray.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out paper feed tray 3.
(2) Remove the paper feed unit.
(3) Remove four screws and remove tray 3 by lifting.
Screws
Tray 3
1-K-1
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
[4] Removing and Reinstalling the Double Feed Prevention Roller Rubber
a.
(1)
(2)
(3)
Procedure
Remove the paper feed unit.
Remove the paper feed roller unit.
Remove the stop ring to detach the double feed
prevention roller.
(4) Remove the double feed prevention roller rubber
from the roller.
Paint mark
3
1
4
1.
2.
3.
4.
3
2
Slit
Stop ring
Bearing
Paper feed roller unit
(4) Remove two stop rings from the paper feed roller
unit to detach the paper feed roller and feed
roller.
(5) Remove the rubber from each roller.
1.
2.
3.
Paint mark
1
2
4
1.
2.
3.
4.
5.
1-K-2
Procedure
Remove the paper feed unit.
Remove two connectors (CN850, 851).
Remove two stop rings to detach the pre-registration MC/3 (MC8) and feed MC/3 (MC7).
(1)
(2)
(3)
Detent
(4)
5
1
5
2
3
5
5
1.
2.
3.
4.
5.
Connector (CN850)
Stop ring
Feed MC/3 (MC7)
Pre-registration MC/3 (MC8)
Connector (CN851)
4
(4) Reinstall the above parts following the removal
steps in reverse.
1.
2.
3.
4.
5.
1-K-3
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
(5) Remove the front and rear wires according to steps 1 to 7 below.
3
1
2
3
3. Remove wire C.
8
3
5. Remove wire D.
10
9
4
7. Repeat steps 2 to 5 to
3
6.
7.
8.
9.
10.
1-K-4
Wire C (black)
Wire B (white)
Wire A (black)
Drive pulley holder
Up/down plate
<Installing Wires>
6
3
2
3
5
8
3
10
7
4
6.
7.
8.
9.
10.
1-K-5
Wire C (black)
Wire B (white)
Wire A (black)
Drive pulley holder
Up/down plate
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
<Wire Lengths>
182.81 mm (Tray 3)
Wire A, C
473.11 mm (Tray 3)
Wire B, D
1-K-6
Paint mark
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the developing suction filter cover and
right side cover (upper). (See "EXTERNAL SECTION.")
(2) Remove connector (CN214).
(3) Remove four screws to remove the by-pass feed
tray.
2
3
4
5
Screws (3)
6
1.
2.
3.
4.
5.
6.
7.
Screws (2)
By-pass feed tray
Connector (CN214)
(4) Remove the stop ring from the paper feed roller
assembly to pull out the shaft and remove the
paper feed roller rubber from the paper feed
roller.
Shaft
Stop ring
1-L-1
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
1
2
4
4
5
1.
2.
3.
4.
5.
3
1.
2.
3.
4.
Screws (2)
Bottom plate assembly
Spring hole
Spring
1-L-2
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove all right side covers. (See "EXTERNAL
SECTION.")
(2) Disconnect the connector (CN880).
(3) Remove eleven screws to remove the vertical
conveyance section.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Remove the vertical conveyance section.
Remove the gear lock to remove the two gears
and two spacer axes.
Disconnect the two connectors (CN881, CN882)
to remove the wiring harness from the harness
guide.
Remove each MC.
a.
(1)
(2)
(3)
(4)
5
2
2
6
3
4
3
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
Connector (CN881)
Vertical conveyance MC/1(MC11)
Connector (CN882)
Vertical conveyance MC/2(MC12)
Spacer axis
Gear
Vertical conveyance MC
Caution: When installing the vertical conveyance section, be sure to secure the
screws with the vertical conveyance
door closed.
Detent
(5) Reinstall the above parts following the removal
steps in reverse.
Caution: When installing, be sure the detent of
the clutch is at the position shown
above.
1-M-1
3 DIS./ASSEMBLY
1
3 DIS./ASSEMBLY
1
ADU UNIT
[1] Drawing out and Reinstalling the ADU
Stand
Warning:
The interlock which is turned OFF when
the front right or left door opens or closes
should never be turned ON forcibly with
the ADU stand drawn out.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Open the front right and left doors.
(2) With the solenoid release lever on the ADU stand
pushed to the left, turn down the ADU drawing
lever to the left.
(3) Grip the ADU stand drawing lever and draw out
the ADU stand.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the ADU stand from the main body.
(2) Release the left and right lock levers, lift the
brush handles by the handles to remove the
paper dust removing brush.
3
4
6
1.
2.
3.
4.
5.
6.
Brush handles
Lock lever
Projections
Second paper feed unit
Paper dust removin brush
Positioning holes
1.
2.
3.
4.
5.
Left door
ADU stand
Right door
Solenoid release lever
ADU stand drawing lever
Cleaning area
1-N-1
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
Warning:
The interlock which is turned OFF when
the front right or left door opens or closes
should never be turned ON forcibly with
the ADU stand drawn out.
Warning:
The interlock which is turned OFF when
the front right or left door opens or closes
should never be turned ON forcibly with
the ADU stand drawn out.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the ADU stand from the main body.
(2) Open the pre-transfer jam handler. Clean the
sensor of the paper mis-centering PS (PS70)
and leading edge PS (PS43) at the rear of the
pre-transfer jam handler using a drum cleaner or
cleaning pad.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the ADU stand from the main body.
(2) Remove one screw to remove the ADU stand
drawing lever.
3
(3) Remove three screws to remove the ADU cover.
1.
2.
3.
ADU cover
Screws
1-N-2
Screw
Registration MC (MC1)
Registration MC (MC1)
Stopper
Clutch cover
Relay connector (CN422)
(7) Reinstall the above parts following the removal
steps in reverse.
1-N-3
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
Screws
a.
(1)
(2)
(3)
(4)
Second paper feed unit
(5) Reinstall the above parts following the removal
steps in reverse.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the ADU stand from the main body.
Detach the ADU cover.
Remove the second paper feed unit
Turn the second paper feed unit upside down
and clean the registration PS (PS44) with a
blower brush.
Registration PS (PS44)
1-N-4
a.
(1)
(2)
(3)
(4)
(5)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the ADU stand from the main body.
Detach the ADU cover.
Remove the second paper feed unit
Remove the registration MC (MC1).
Turn the second paper feed unit upside down
and remove the E-ring on the front of the registration roller.
(6) Remove the two E-rings (one at the left and the
other at the right) and one bearing from the registration roller.
Bearing
E-ring
Registration roller
Front
E-ring
Bearing
E-ring
(7) Slide the registration roller to the front, then
remove it by lifting the rear end.
2
Registration roller
1-N-5
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
Shaft
E-ring
(5) Reinstall the above parts following the removal
steps in reverse.
3
1.
2.
3.
1-N-6
a.
(1)
(2)
(3)
(4)
(5)
5
1.
2.
3.
4.
5.
4
3
ADU bottom plate assembly
Open/close wire
Screws
Open/close wire assembly
ADU reverse guide assembly
2
3
3
4
1.
2.
3.
4.
5.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the ADU stand from the main body.
Remove the fixing unit. (See "FIXING UNIT.")
Remove the ADU cover.
Remove one screw to remove the ground plate.
Remove the open/close spring from the paper
exit side open/close wire.
Open/close wire
Open/close spring
Ground plate
Screw
ADU reverse guide assembly
4
(6) Remove two screws to remove the open/close
wire assembly.
1-N-7
1.
2.
3.
4.
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
(8) Remove the nine screws illustrated from the bottom of the ADU stand.
Front
Screws
Screws
Paper
exit side
Screws
Open/close wire
1-N-8
a.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the ADU stand from the main body.
Remove the fixing unit. (See "FIXING UNIT.")
Remove the ADU cover.
Remove the ADU guide cover.
Remove the screw to remove two wiring harnesses.
Remove E-ring (1) to remove the paper eject
reverse gear (1) and pin.
Remove E-ring (2) to remove the rear side bearing.
Remove E-ring (3) to remove the front side bearing.
3
4
1.
2.
3.
4.
5.
6.
7.
8.
9.
1-N-9
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
a.
(1)
(2)
(3)
(4)
(5)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the ADU stand from the main body.
Remove the fixing unit. (See "FIXING UNIT.")
Remove the transfer/separation corona unit.
(See "CORONA UNIT.")
Remove the second paper feed unit.
Remove the front right door and the front left
door. (See "EXTERNAL SECTION.")
2
3
1.
2.
3.
4.
5.
6.
1-N-10
Connector cover
Stay
Screw
Relay connector (CN445)
Relay connector (CN447)
Relay connector (CN446)
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Remove the front and rear registration springs.
(2)
(3)
(4)
(5)
4
5
4
3
(6)
2
3
Both the left and right black screws
must not be removeed.
1.
2.
3.
4.
5.
Warning:
Removal and reinstallation of the ADU
stand involve carrying a heavy load so it
should be performed by two persons.
Handle (left)
Handle (right)
Screws
Guide rail
ADU stand
1-N-11
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
Warning:
The interlock which is turned OFF when
the front right or left door opens or closes
should never be turned ON forcibly with
the ADU stand drawn out.
4
5
Warning:
Removal and reinstallation of the ADU
stand involve carrying a heavy load so it
should be performed by two persons.
6
7
10
a.
(1)
(2)
(3)
(4)
(5)
(6)
7
9
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
Procedure
Draw out the ADU stand from the main body.
Remove the fixing unit. (See "FIXING UNIT.")
Remove the transfer/separation corona unit.
(See "CORONA UNIT SECTION.")
Remove the second paper feed unit.
Remove the ADU stand.
Remove two screws to detach the conveyance
duct (rear assembly).
1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
E-ring( 8)
E-ring( 6)
Polyslider
Spring
Pin
Cleaner coupling
Bearing
Hook
Registration spring
Pre-registration roller
1-N-12
3
2
3 5
1.
2.
3.
4.
5.
2
1.
2.
3.
4.
5.
Screws (3)
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
(13) Remove the stop rings to remove the ADU deceleration MC (MC2) and ADU conveyance MC
(MC13).
1 2
4
1
2
5
3
6
7
3
1.
2.
3.
8
2
3
1.
2.
3.
4.
5.
6.
7.
8.
3
Bearing
ADU conveyance belt (1)
E-ring
Pin
Belt holding collars
ADU conveyance pulley
ADU conveyance roller(3)
ADU conveyance roller (4)
1-N-14
1
2
3
Warning:
Removal and reinstallation of the ADU
stand involve carrying a heavy load so it
should be performed by two persons.
1
4
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the ADU stand from the main body.
(2) Remove the fixing unit. (See "FIXING UNIT.")
(3) Remove the transfer/separation corona unit.
(See "CORONA UNIT.")
(4) Remove the second paper feed unit.
(5) Remove the ADU stand.
(6) Remove the conveyance unit.
(7) Remove the ADU conveyance MC(MC13).
(8) Disconnect the connector (CN407).
(9) Remove three screws to detach the reverse gate
solenoid assembly.
(10) Remove one screw to remove the connector
cover.
6
1.
2.
3.
4.
5.
6.
1-N-15
Screws
Reverse motor assembly
Connector (CN415)
Connector cover
Connector (CN407)
Reverse gate solenoid assembly
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
ADU UNIT
1
1
2
3
3
6
7
4
8
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Screws
Relay connector (CN417)
Fixing attachment rail assembly
Wiring harnesses
Relay connector (CN404)
Relay connector (CN403)
1-N-16
E-ring, bearing
Belt holding collars, ADU transport pulleys
Pin
ADU conveyance roller (2) shaft
E-rings
ADU conveyance belt (2)
ADU conveyance roller (2)
ADU conveyance roller (1)
Bearing
Warning:
The interlock which is turned OFF when
the front right or left door opens or closes
should never be turned ON forcibly with
the ADU stand drawn out.
Warning:
Removal and reinstallation of the ADU
stand involve carrying a heavy load so it
should be performed by two persons.
3
1
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the ADU stand from the main body.
(2) Remove the fixing unit. (See "FIXING UNIT.")
(3) Remove the transfer/separation corona unit.
(See "CORONA UNIT.")
(4) Remove the second paper feed unit.
(5) Remove the ADU stand.
(6) Remove the conveyance unit.
(7) Remove the ADU conveyance roller (1).
(8) Remove the screw to remove the paper reverse/
exit roller rotation knob.
(9) Remove the front E-ring and remove the bearing.
(10) Remove the rear E-ring to remove the paper exit/
reverse gear (1) and pin.
(11) Remove the E-ring and remove the bearing.
6
1.
2.
3.
4.
5.
6.
7.
E-ring
Bearing
Pin
Paper exit/reverse gear (1)
Paper reverse/exit roller
Paper reverse/exit roller rotation knob
Screw
1-N-17
3 DIS./ASSEMBLY
1
ADU UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
[1] Removing and Reinstalling the Fixing
Unit
Warning:
Do not touch the fixing unit immediately
after turning OFF the main power switch
because it is very hot and you may suffer
burns. Wait until the fixing unit has cooled
down sufficiently before working on it.
Caution:
Be sure the power cord has been
unplugged from the wall outlet.
a. Procedure
(1) Draw out the ADU stand. (See "ADU UNIT.")
(2) Turn the pressure release lever counterclockwise to release the pressure.
(3) Remove two screws and remove the fixing unit
by lifting.
Caution:
Before opening the fixing unit (top), check
that the pressure release lever is turned
counterclockwise and the bottom roller
pressure is released.
a. Procedure
(1) Remove the fixing unit.
(2) Remove one screw to detach the fixing unit front
cover.
(3) Remove two screws to open the fixing unit (top).
Fixing unit front cover
Screw
Screw
Fixing unit (top)
5
4
1.
2.
3.
4.
5.
Connector socket
Screws (2)
Pressure release lever
Fixing unit
holding end
1-O-1
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
a.
(1)
(2)
(3)
Procedure
Remove the fixing unit.
Remove the fixing unit front cover.
Open the fixing separation claw (upper) unit and
remove two screws inside.
(4) Remove the screws and detach the web cover.
a.
(1)
(2)
(3)
Procedure
Draw out the ADU stand. (See "ADU UNIT.")
Remove the web cover.
Remove two screws to remove the cleaning web
unit.
Cleaning web unit
Screws (2)
3
3
1.
2.
3.
4.
1-O-2
a.
(1)
(2)
(3)
(4)
Caution:
Do not touch the fixing heater lamp with
bare hands.
Caution1: Install the heater lamp with the manufacturers mark facing the rear.
Caution2: The heater lamp should not touch
the inner surface of the upper roller.
Caution3: When replacing the heater lamp, be
sure to insert the lamp end in the
lamp terminal securely. Also, check
that the Faston terminals are connected correctly.
Procedure
Remove the fixing unit.
Remove the fixing unit front cover.
Remove the screw at the front to remove the
lamp fixing plate (front).
Remove the front lamp harness from the harness
guide to remove the two Faston terminals.
Caution: When removing the Faston terminals,
be sure to hold the connector. Connector cannot be removed by pulling
on the harness.
Screw
4
1.
2.
3.
4.
1-O-3
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
Caution: When installing the lamps, pay attention to their orientation. The size of the
lamp terminal mounting hole in the
front lamp fixing plate is different from
that in the rear lamp fixing plate. The
lamp cannot be installed properly if it
is facing the opposite direction.
Caution:
Do not touch the fixing heater lamp with
bare hands.
Caution1: Install the heater lamp with the manufacturers mark facing the rear.
Caution2: The heater lamp should not touch
the inner surface of the upper roller.
Caution3: When replacing the heater lamp, be
sure to insert the lamp end in the
lamp terminal securely. Also, check
that the Faston terminals are connected properly.
a. Procedure
(1) Open the fixing cover (upper).
(2) Remove the screw at front to remove the lamp
fixing plate (lower front).
(3) Remove the Faston terminal.
Screw
Lamp fixing plate (lower front)
Faston
1-O-4
(4) Remove the rear lamp harness from the two harness guide to remove the Faston terminal.
Harness guides
Procedure
Remove the fixing unit.
Remove the fixing unit front cover.
Remove the web cover.
Remove the screw to detach the fixture.
Remove the fixing separation claw (upper) unit
Fixing separation claw (upper)
Screw
Fixture
Faston terminal
Lamp fixing plate (rear)
(5) Pull out the fixing heater lamp (L4) from the front
side of the fixing lower roller.
(6) Remove the screw to remove the upper separation claw support shaft from the fixing separation
claw (upper) unit.
Caution: Be careful when removing the shaft
because it bends easily.
(7) Remove six springs attached to the fixing separation claw (upper) unit.
(8) Remove six fixing separation claws (upper).
4
(6) Reinstall the above parts following the removal
steps in reverse.
Caution: When installing the lamp, pay attention to its orientation. The lamp cannot
be installed properly if it is facing the
opposite direction.
1.
2.
3.
4.
1-O-5
Screw
Separation claw (upper) support shaft
Spring
Fixing separation claw (upper) (6)
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
Procedure
Remove the fixing unit.
Open the fixing unit (upper).
Remove two screws to detach the fixing separation claw (lower) assembly.
(4) Remove the three springs from the three fixing
separation claws (lower).
(5) Slide the frame holding the fixing separation
claws (lower) and remove the three claws.
3
2
1
1.
2.
3.
4.
5.
Screws (2)
Spring
Fixing separation claws (lower) (3)
Frame
Fixing separation claws (lower) assembly
1-O-6
2
3
a.
(1)
(2)
(3)
(4)
(5)
(6)
Procedure
Remove the fixing unit.
Remove the fixing unit front cover.
Remove the fixing separation claw (upper) unit.
Open the fixing unit (top).
Remove the fixing heater lamps (L2, L3).
Remove the two C-rings, two gears, two bearings, two washers and two insulating sleeves
from the fixing upper roller.
(7) Remove the fixing upper roller from the frame.
4
1
6
7
4
3
2
1
5
8
1.
2.
3.
4.
5.
6.
7.
8.
C-ring
Gear
Washer
Bearing
Insulating sleeve
Fixing upper roller
Fixing unit (upper)
Collars
1-O-7
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
a. Procedure
(1) Remove the fixing unit.
(2) Remove two screws to remove the fixing
entrance guide plate (lower)
Fixing entrance guide plate (lower) unit)
Screw
Screw
(3) Remove the fixing separation claw (lower) unit.
(4) Remove the fixing lower roller upward.
(5) Remove two bearings from the fixing lower roller.
Fixing lower roller
Bearing
Bearing
1-O-8
a.
(1)
(2)
(3)
Procedure
Remove the fixing unit.
Open the fixing unit (top).
Lift the fixing exit guide plate (upper) and remove
two screws to remove the fixing exit guide plate
(lower).
(4) Remove the screw to detach the jam handling
release knob.
(5) From the front side, remove one E-ring, one gear,
one E-ring, one washer, one screw, and bearing
in this order.
(6) From the rear side, remove one E-ring, one
washer, one screw, and bearing in this order and
then remove the decurler roller from the frame.
2 3 4
5
1
5
11
a.
(1)
(2)
(3)
(4)
6
7
5
1
(5)
(6)
4
3
1.
2.
3.
4.
5.
6.
7.
8.
9.
Screw
E-ring
Washer
Bearing
Fixing exit guide plate (lower)
Fixing exit guide plate (upper)
Decurler roller
Jam handling release knob
Gear
1.
2.
3.
4.
5.
1-O-9
Screws
Fixing temperature sensor 2
Fixing temperature sensor 1
Fixing temperature sensor 1 (CN52)
Fixing temperature sensor 2 (CN53)
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
b. Reinstallation procedure
(1) Secure fixing temperature sensor 2 to the fixing
plate with a screw.
(2) Make sure that fixing temperature sensor 2
touches the fixing upper roller. If they do not
touch each other, be sure to bring the sensor in
contact with the roller.
(3) Set a fixing temperature sensor positioning jig
between fixing temperature sensor 1 and fixing
upper roller, and secure fixing temperature sensor 1 with two screws so that the distance
between the sensor and roller is equal to the
thickness of the jig.
f) Set the distance "a" between the fixing temperature sensor 1 and fixing upper roller so
that it is equal to the thickness of the positioning jig.
Fixing temperature sensor 1
1
2
5
1.
2.
3.
4.
5.
Screws
Fixing temperature sensor 2
Fixing upper roller
Fixing temperature sensor 1
Positioning jig (4024-2990-01)
1-O-10
a.
(1)
(2)
(3)
(4)
Caution:
This is an important safety part. (P/N:
SP00-0020) Be sure to observe the following cautions and steps when removing or
reinstalling.
Caution1: After reinstalling the thermostat/U,
make sure that its wires do not touch
the fixing upper roller.
Caution2: When reinstalling the thermostat/U,
adjust its position using the positioning jig (4024-2152-01) and secure it
with screws. Be sure to apply screw
lock agent to the screws. This adjustment should be made in a pressured
state.
Removal procedure
Remove the fixing unit.
Remove the web cover.
Remove the cleaning web.
Remove one screw and two Faston terminals to
detach the thermostat/U.
Thermostat/U (TS1)
Screw
b. Reinstallation procedure
(1) Connect two Faston terminals to the thermostat/
U.
(2) Set a thermostat positioning jig (4024-2152-01)
between the thermostat/U and fixing upper roller
and secure the thermostat/U with one screw so
that the distance between the roller and thermostat/U is equal to the thickness of the jig.
2 3
4
2
1.
2.
3.
4.
5.
1-O-11
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
FIXING UNIT
(C)
(B)
(A)
Caution:
This is an important safety part. Be sure to
observe the following cautions and steps
when removing or reinstalling.
Caution1: After reinstalling the thermostat/L,
make sure that its wires do not touch
the fixing lower roller.
Caution2: When reinstalling the thermostat/L,
adjust its position using the positioning jig (4024-2992-01) and secure it
with screws. Be sure to apply screw
lock agent to the screws. This adjustment should be made in a pressured
state.
a. Removal procedure
(1) Remove the fixing lower roller.
(2) Close the fixing cover (top).
(3) Remove the two Faston terminals of the thermostat/L through the fixing entrance side.
Faston
(4) Open the fixing cover (top).
(5) Remove two screws to remove the thermostat/L.
Screws
Thermostat/L
1-O-12
b. Reinstallation procedure
(1) Set a part (a) thermostat/L positioning jig (40242992-01) between the thermostat/L and the fixing lower roller, and secure the thermostat/L with
two screws so that the distance between the
thermostat/L and roller is equal to the thickness
of the jig.
Part (a)
1
2
Part (b)
3
4
(2) Apply screw lock agent to the two screws securing the thermostat/L.
(3) Reverse the removal procedure to reinstall other
parts.
1.
2.
3.
4.
Screws
Positioning jig (4024-2992-01)
Thermostat/L (TS2)
Faston terminal
1-O-13
3 DIS./ASSEMBLY
1
FIXING UNIT
3 DIS./ASSEMBLY
1
EXTERNAL SECTION
[1] Removing the RADF
Caution:
Make sure power cord of the main unit has
been unplugged from the wall outlet.
a. Procedure
(1) Remove the rear cover. (See the external section
of the main body.)
(2) Remove two screws to detach the two stoppers.
5
1.
2.
3.
4.
5.
Screws
Connector (CN614)
Connector (CN612)
Connector (CN613)
Connector (CN615)
Scanner drive board (SCDB)
Screws
(5) Remove four screws to detach the cable conduit.
Stopper 1
Stopper 2
Cable conduit
RADF
Screws (4)
1-P-1
3 DIS./ASSEMBLY
1
RADF
3 DIS./ASSEMBLY
1
RADF
Fixing plate
Fixing plate
1
Screw
Screws (2)
1
3
5
2
1
1.
2.
3.
4.
5.
6.
Fixing plate
Screws (tighten temporarily)
Original stopper plate (left)
Attachment
Spacer
Screws
3
(4) Follow the removal procedure in reverse, install
the cable conduit and four relay connectors
(CN612 to CN615).
2
4
1
1.
2.
3.
4.
Fixing plate
Screws
Spacer
Attachment
1-P-2
Stopper piece
Stopper piece
Adjusting screws B
Adjusting screws A
1-P-3
3 DIS./ASSEMBLY
1
RADF
3 DIS./ASSEMBLY
1
RADF
a.
(1)
(2)
(3)
(4)
Caution:
Make sure power cord of the main unit has
been unplugged from the wall outlet.
Procedure
Open the Jam access cover.
Remove three stop rings, shift each of the two
bearings outward and detach them.
Remove the pickup roller assembly to detach the
pickup roller.
Remove the pickup roller rubber from the pickup
roller.
7
3
6
3
5
4
3
1
1 2
2 1
8
9
Paint mark
4
3
5
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Stop ring
Bearing
Pickup roller
Pickup roller rubber
Jam access cover
(5) Remove four stop rings, and shift the gear (with
a pin) and bearing outward.
(6) Shift the original feed roller assembly to the left
until it stops and lift it up to remove it.
(7) Remove the gear (with a pin) and remove the
original feed roller.
1-P-4
[3] Replacing the Double Feed Prevention Roller / Double Feed Prevention
Roller Rubber
Caution:
Make sure power cord of the main unit has
been unplugged from the wall outlet.
a. Procedure
(1) Open the Jam access cover.
(2) Open the retaining clip and remove the double
feed prevention roller.
(3) Remove the double feed prevention roller rubber
from the double feed prevention roller.
1
2
3
4
3
1.
2.
3.
4.
Cleaning pad
Registration idler roller
Screw
Jam access cover
1.
2.
3.
1-P-5
3 DIS./ASSEMBLY
1
RADF
3 DIS./ASSEMBLY
1
Top cover
Screws
Locking ligs
Cavity
1-Q-1
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
Top cover
Remove
this
Bearing
Bearing
Bearing
Bearing
Stop ring
Stop ring
1-Q-2
Bearing
4
2
a.
5
3
Paint mark
1.
2.
3.
4.
5.
6.
7.
8.
3
(8) Reinstall the above parts following the removal
steps in reverse.
Caution1: Make sure rollers and rubber portions are oriented properly when
reinstalling them.
Caution2: Make sure the one-way clutch direction is correct.
Caution3: Check whether grease or the like is
present on each roller.
1-Q-3
1.
2.
3.
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
Caution: When reinstalling the double feed prevention roller unit, tighten the screws
on the rear side first.
Paint mark
2
3
1.
2.
3.
Screws
(4) Remove two stop rings, fit the shaft into the D-cut
in the fitting, and remove the double feed prevention roller together with the shaft.
D-cut
Stop rings
1-Q-4
3
1
Top cover
Screws
5
4
1.
2.
3.
4.
5.
(4) Remove three screws to detach the clutch
replacement cover.
Clutch replacement cover
Stop ring
LT feed MC (MC101)
LT first paper feed MC (MC102)
Relay connector (CN765)
Relay connector (CN766)
Screws
1-Q-5
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
Screw
Screws
Screws
Screws
Screws
Rear cover
Screws
Screws
Screws
Right side cover
1-Q-6
(11) Replace the up/down wire following the instructions in Removing Up/Down Wires and Installing Up/Down Wires.
Caution: Two sets of four up/down wires with
different length, one set at the front
and the other at the back, are used.
Wires with the same length can be
used either at the front or back if they
are used in the same location.
4
5
6
1323.6 mm
7
3
12
Wire A
1250.3 mm
8
3
11
Wire B
9
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
769.3 mm
Wire C
661 mm
Wire D
1-Q-7
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
Wire B
Wire A
Wire B
Wire A
Wire C
9.Release the metal
ball to remove wire D.
FRONT
Wire D
6.Remove the E-ring.
Up/down shaft
1-Q-8
Wire B
2.Insert wire A in the pulleys,
then attach a metal ball.
Wire A
Wire B
Wire A
Wire D
Wire C
Up/down shaft
18.Insert wire C in the
up/ down shaft, attach
a pulley, and secure the
pulley with an E-ring.
FRONT
1. Insert wire A in
6. the up/down
shaft, attach pulleys, then pull the
wire A from under
the pulleys.
6 turns
11.Insert wire D in the up/
down shaft, attach a pulley, and wind wire D
around the pulley by six
turns in such a manner
that the wire can be pulled
from over the pulley.
6 turns
6 turns
6 turns
1-Q-9
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
a.
(1)
(2)
(3)
(4)
Procedure
Caution: With the power held on, press the LT
tray down switch (SW100) to move the
up/down plate down to the bottom in
advance.
Remove the clutch replacement cover, side
cover (right), front cover, and rear cover following
the steps (1) to (5) in [7] Replacing the A4LCT
Up/Down Wires.
Remove the E-ring.
Remove the five screws to detach the gear cover.
Remove the two bearings.
Screw
Screw
Gear cover
E-ring
Bearing
Bearing
3
6
1.
2.
3.
4.
5.
6.
Screws
Bearing
1-Q-10
Gear A
Pin
Gear B
Gear C
E-ring
E-ring
Up/down pulley shaft
4
5
Bearing
Screws
E-ring
(17) Replace the up/down wires following the instructions in Removing the Up/Down Wires and
Installing Up/Down Wires.
7
12
11
7
10
7
8
9
1. Remaining paper detection gear
2. Relay connector (CN780)
3. Relay connector (CN781)
4. Relay connector (CN782)
5. Up/down motor mounting assembly
6. Relay connector (CN783)
7. E-ring
8. Bearing
9. Up/down pulley shaft
10. Up/down gear
11. Pin
12. Gear D
1057.3 mm
Wire A
692.1 mm
Wire B
1321.7 mm
Wire C
1303.1 mm
Wire D
1-Q-11
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
Wire C
Wire D
18.Release the metal
ball to remove wire D.
Wire C
Wire D
Wire B
Wire A
Wire A
Wire B
FRONT
1-Q-12
Wire C
Wire D
2.Insert wire D in the pulleys,
then attach a metal ball.
Wire C
Wire D
Wire B
Wire A
Up/down shaft
18.Insert wire A in the up/
down shaft, attach a pulley, and secure the pulley
with an E-ring.
FRONT
6 turns
11.Insert wire B in the up/down shaft,
attach a pulley, and wind wire B
around the pulley by six turns in
such a manner that the wire can be
pulled from over the pulley.
6 turns
1-Q-13
6 turns
16.Insert wire B in the up/
down shaft, attach a pulley, and wind wire B
around the pulley by six
turns in such a manner
that the wire can be pulled
from over the pulley.
6 turns
3 DIS./ASSEMBLY
1
LCT
3 DIS./ASSEMBLY
1
LCT
4
3
1.
2.
3.
4.
1-Q-14
EXTERNAL SECTION
[1] Removing and Reinstalling the Booklet Tray (FN-6 only)
a. Procedure
(1) Remove the two caps.
(2) Open the front door, and remove five screws to
detach the top cover/1.
Caps
Screws
Top cover/1
Booklet tray
Screws
Screw
(2) Reinstall the above parts following the removal
steps in reverse.
1-R-1
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a.
(1)
(2)
(3)
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a. Procedure
(1) Open the front door.
(2) Remove three screws, and remove the side
cover.
Screws
Side cover
3
2
4
1.
2.
3.
4.
Front door
Top cover/2
Sub-tray
Screws
1-R-2
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a. Procedure
(1) Open the front door.
(2) Remove the two mounting screws holding the
hinge plate at the bottom, and remove the front
door.
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a. Procedure
(1) Remove the six mounting screws, and detach
the rear cover.
Screws
Screw
Front door
Hinge plate
Rear cover
Tab
1-R-3
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
Main tray
Screws
Actuator
Up/down stay
Paper exit roller
(5) Reinstall the above parts following the removal
steps in reverse.
Main tray
1-R-4
[9] Removing and Reinstalling the Booklet Paper Exit Opening Cover (FN-6
ONLY)
a. Procedure
(1) Remove the booklet tray.
(2) Remove two screws and detach the booklet
paper exit opening cover.
Booklet paper exit opening cover
Screws
Screws
Main paper exit opening cover
1-R-5
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
CONVEYANCE SECTION
(3) Insert the end of the blade screwdriver into the
slot in the sponge roller, and twist the screwdriver
to pry apart.
Align
4
Align
1.
2.
3.
4.
Actuator
Paper exit roller
Main tray
Paper exit roller (sponge roller)
1-R-6
Align
Align
Bearing
Screw
1-R-7
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
1
2
3
4
5
6
4
Screw
1.
2.
3.
4.
5.
6.
(4) Remove the two E-rings and the two shaft holders (at the front and rear side). Remove the paper
exit opening unit.
Bearing
E-ring
Bearing
E-ring
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
Caution:
When removing the tray up/down motor, be
sure to hold the main tray to prevent it from
falling.
a. Procedure
(1) Remove the rear cover.
(2) Remove the connector. Remove two mounting
screws while holding the main tray, and then
detach the tray up/down motor (M703).
1
2
1.
2.
3.
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
Caution:
When removing the tray up/down motor, be
sure to hold the main tray to prevent it from
falling.
CAUTION1: The wire replacing procedure
described below is of the rear side.
For the front side, the design as
well as the winding direction of the
wire is symmetrical.
CAUTION2: F is impressed on the front side
surface of the wire bracket. Also
R is impressed on the rear side
surface.
Be sure of the direction when
installing.
a. Procedure
(1) Remove the following parts:
Side cover
Front door
Rear cover
Tray up/down motor (M703)
Main tray
(2) Remove five mounting screws. Remove the up/
down gear cover and the gear.
Screw
Tray up/down motor (M703)
Connector (CN160)
Up/down gear
Screw
1-R-9
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
3
Up/down wire
E-ring
2
1.
2.
3.
4.
Gear
1
(6) Temporarily attach the wire bracket to the up/
down stay with two screws.
Screw
Up/down stay
Wire bracket
Up/down wire
Screw
3
2
Shorter portion of wire
1.
2.
3.
4.
1-R-10
Up/down stay
Screw
Wire bracket
Up/down wire
(9) Insert the pin into the hole in the shaft. Put the
gear into the shaft and fix the gear with the Ering.
Pin
Gear
Look pin
Up/down pulley/L
Inside
Outside
E-ring
(5 turns)
Wire end
(8) Hook the up/down wire around the up/down pulley/U. Wind the wire tightly around the up/down
pulley/L 2 turns from inside to outside. Secure
the end of the wire to another wire end (outside)
of the up/down pulley/L.
A = 2.5 0.25 kg
Up/down pulley/U
Screws
Wire end
Belt tensioner
(2 turns)
Up/down pulley/L
1-R-11
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
3
4
2
1.
2.
3.
4.
Mounting screws
Wire brackets
Up/down stay
Screws
1-R-12
STACKER SECTION
[1] Removing and Reinstalling the
Stacker Unit Cover
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a. Procedure
(1) Open the front door.
(2) Remove five screws to detach the stacker unit
cover.
Caution:
We recommend that at least two people
perform this service.
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a.
(1)
(2)
(3)
(4)
Stacker unit
Screws
Caution:
Be careful when detaching the stacker
unit. If you remove the stopper, and in succession pull out the stacker unit, the FNS
may fall due to the weight of the stacker
unit. This may cause injury.
Procedure
Remove the following parts:
Booklet tray
Side cover
Front door
Rear cover
Detach the FNS from the main body.
Pull the handle and draw the stacker unit.
Disconnect the three connectors (CN4, CN5,
CN9) from the FNS control board (FNS DCB).
FNS control board (FNS CB)
CN4
CN9
CN5
1-R-13
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
Shaft
2
3
E-ring
Arm
5
3
1
4
1.
2.
3.
4.
5.
Screw
Guide rail
Mounting hole
Unit
Screws
Stacker unit
Stacker unit
Screw
Support preventing the falling of the FNS
1-R-14
STAPLER SECTION
(3) Remove the two screws securing the rail stopper.
Further pull the stacker unit out.
Caution:
Be careful when you detach the FNS from
the main body. If you pull out the stacker
unit, the FNS may fall. This may cause
injury.
a. Procedure
(1) Open the front door.
(2) Draw the stacker unit out.
Stacker unit
Stacker unit
Screw
Stapler unit cover
(5) Reinstall the above parts following the removal
steps in reverse.
1-R-15
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
Clincher/R
Caution:
Make sure that the power cord of the main
body is unplugged from the power outlet.
a.
(1)
(2)
(3)
(4)
Screw
Caution:
Be sure to perform the adjustment work
described in the "FNS Stapler Upper/
Lower Positions Adjustment" of the manual, "Adjustment," after you have attached
the clincher.
Procedure
Open the front door.
Pull the stacker unit out and remove the stapler
unit cover.
Remove a mounting screw holding the ground
cable. Remove the ground cable and the clamp.
Remove four screws securing the clincher.
Detach the clincher/F and the connector.
Ground
Screw
(6) Remove two screws. Detach the ball bearing
bracket, and then remove the clincher/R by rotating it to the appropriate position. Remove the
connector.
1
2
3
5
1.
2.
3.
4.
5.
Clincher/F
Screw
Connector
Ground
Clamp
2
5
1.
2.
3.
4.
5.
Clincher/R
Connector
Screw
Ball bearing bracket
Bearing spring
1-R-16
a.
(1)
(2)
(3)
(4)
Caution:
Be sure to perform the adjustment work
described in the "FNS Stapler Upper/
Lower Positions Adjustment" of the manual, "Adjustment," after you have attached
the stapler.
Procedure
Open the front door.
Draw the stacker unit out.
Remove the cartridge from the stapler.
Remove four mounting screws securing the stapler and the screw holding the ground cable.
Detach the stapler/F and the connector (CN181).
2
1
5
1.
2.
3.
4.
5.
Stapler/F
Screw
Connector (CN181)
Ground
Screw securing the ground cable
1-R-17
6
1.
2.
3.
4.
5.
6.
7.
Stapler/R
Connector (CN182)
Stapler rotation HP PS (PS713)
Ground
Screw securing the ground terminal
Screw
Sensor cover
3 DIS./ASSEMBLY
1
FN
3 DIS./ASSEMBLY
1
FN
4
1.
2.
3.
4.
Stapler/R
Connector (CN180)
Stapler rotation HP PS (PS713)
Screw
1-R-18
EXTERNAL SECTION
(5) Remove two screws, disconnect the relay connector (CN232), and detach the operation panel
cover.
Screws
Cap
Top cover
operation panel cover
(6) Reinstall the above parts following the removal
steps in reverse.
Screw
Connector cover
1-S-1
3 DIS./ASSEMBLY
1
PI
3 DIS./ASSEMBLY
1
PI
(3) Remove actuator, three stop rings, three bearings of the feed roller unit, then slide the roller
shaft in the direction of the allow to remove each
roller.
2
1
3
4
Stop ring
2
4
Paint mark
Bearing
3
6
5
1.
2.
3.
4.
5.
6.
Top cover
Release lever
1-S-2
Hooks
(4) Separate the double feed prevention roller and
the torque limiter from the double feed prevention roller assembly.
Stop rings
Double-feed-prevention roller
Torque limiter
Notch
1-S-3
3 DIS./ASSEMBLY
1
PI
3 DIS./ASSEMBLY
1
PUNCH SECTION
Caution: The following screws should not be
removed. If you do, punching cannot
be done as designed.
a. Procedure
(1) Remove the punch scraps box.
Punch unit
Screw
Punch drive board cover
1-T-1
3 DIS./ASSEMBLY
1
PK
3 DIS./ASSEMBLY
1
PK
(3) Disconnect two connectors (CN65, CN66) connecting the punch unit from the PK drive board.
Punch edges
3
4
5
1.
2.
3.
4.
5.
Connector (CN66)
Connector (CN65)
Punch drive board (PKDB)
Punch unit
Screw
Punch scraps full PS (PS802)
1-T-2
ADJUSTMENT
2 ADJUSTMENT
2 ADJUSTMENT
ADJUSTMENT
ADJUSTMENTS MADE
WHEN REPLACING
PARTS
1. Mode
Adjustment mode to be selected.
[P]: P mode
[25]: 25 mode
[36]: 36 mode
[47]: 47 mode
2. Code
Code and copy quantity setting button used in
each mode.
3. Page
Page in the "ADJUSTMENT" section.
4. Circled numbers
1
2-1
2 ADJUSTMENT
ADJUSTMENT
Drum
Developer
Write unit
Dust-proof glass
Each tray unit
By-pass paper feed unit
Tray up/down wire
Registration roller
Registration unit
Registration clutch
Mis-centering detection sensor
ADU unit
Read unit
Fixing unit
Memory board
RADF unit
LCT
Finisher
Stapler unit
Cover sheet feeder
Puncher
Page
Mode
Adjustment Item
Classification by Adjustment
Item No.
2 ADJUSTMENT
High voltage
1 Process
Adjust- adjustment
2 ment
Drum Peculiarity Adjust3
ment
1-48
1-49
1-49
4 2 2 2
4
5
6
7
8
9
1-50
1-51
1-52
1-53
1-54
1-54
5
6
7
8
9
2
O
O
O
O
O
O
10 Image
Adjustment
11
3 1 1
4
5
6 3 3
7 4 4
1
1-56
O O
O
O O
O O
O O O
O
O
O
O
O
O O
O O
O
O O
O
O
O O O
O
O O
O
O
O
O
O
O
O
2-2
O
O
O
1-81
1-81
37
38
39
40
41
42
43
44
45
46
1-82
1-97
1-100
1-101
1-103
1-104
1-106
1-107
1-108
1-109
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
Other Adjustments
47
O
O
O
O
O
O
O
O
O
1-110
1-111
1-112
1-113
1-115
1-116
O
O
O
1-117
1-118
1-119
1-120
1-121
1-123
1-124
1-125
1-126
1-129
1-127
1-128
1-38
1-38
1-38
O
O
3
1
O
2
3
1
2
O
O
O
2 ADJUSTMENT
Drum
Developer
Write unit
Dust-proof glass
Each tray unit
By-pass paper feed unit
Tray up/down wire
Registration roller
Registration unit
Registration clutch
Mis-centering detection sensor
ADU unit
Read unit
Fixing unit
Memory board
RADF unit
LCT
Finisher
Stapler unit
Cover sheet feeder
Puncher
Page
Mode
Adjustment Item
Classification by Adjustment
Item No.
ADJUSTMENT
ADJUSTMENT
LCD ADJUSTMENT
SETTINGS AND
ADJUSTMENTS MADE
WITH THE P FUNCTION
2 ADJUSTMENT
The P function allows you to perform following numerical value checks using the P button:
1. Total counter
2. Copier counter
3. Printer counter
4. * PM counter
5. Density Shift (Auto <Text/Photo>)
6. Density Shift (Inclease Contrust)
7. Density Shift (Photo)
8. Density Shift (Text)
* PM counter is only displayed when ! Check
key is pressed on the operation panel.
4.
5.
2-4
ADJUSTMENT
1 Basic screen
2 3-6 mode
3 2-5 mode
4 Key operation mode
5 4-7 mode
Step
Operation
Press P button and wait until [Enter password for mode selection] message
appears.
2-5
ADJUSTMENT
25 MODE
2 ADJUSTMENT
3.
4.
5.
6.
2-6
ADJUSTMENT
PM count
Data collection
Parts counter
Resetting PM Count
Setting PM cycle
Total count of each paper size
1
2
RADF count
JAM count
10
SC count
11
12
Password setting
10
RD-moed setting
11
ISW updating
12
Remarks
See "list of Software DIP
Switches".
2 ADJUSTMENT
COUNT RESET
COUNT RESET
2
Part name setting
P/N setting
Limit Setting
Key Operator password
4 digits
EKC master key code
8 digits
Weekly timer password
4 digits
HDD management password
4 digits
Customer support telephone number 16 digits
Customer support FAX number
16 digits
Main body
Optional tray
Finisher
Indication of versions of
ROMs installed in the image
control, printer control, finisher, and Z-fold.
2-7
ADJUSTMENT
Step
1
Operation
Enter the 25 mode.
[Memory setting mode menu Screen]
or
key or numeric
keys.
To use numeric keys, press the DIP
switch number key at the left before
entering a DIP switch number.
Select a bit number of the selected DIP
switch.
Use the
or
key or numeric
keys.
To use numeric keys, press the bit number key at the upper center before entering a DIP switch number.
Select ON (=1), or OFF (=0) of the
switch.
Use the
ON
ON
: Sets 1.
OFF
: Sets 0.
or OFF
key.
2-8
ADJUSTMENT
Function
0
1
2
3
DIPSW 1
DIPSW2
DIPSW3
DIPSW4
ON
ON
Disabled
Enabled
Disabled
Destination selection
*6
DIPSW5
DIPSW 6
*1
*2
Inhibited
Metric
1
0
1
0
1
0
1
0
Latched
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Requested
OFF
OFF
Enabled
Disabled
Enabled
Enabled
Disabled
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
1
0
0
0
0
0
0
0
0
1
0
0
Disabled
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
*3
Connected
*4
*5
*6
*7
*8
*8
*9
* 10
* 11
* 11
2-9
Inch
1
0
1
0
0
Initial Value
Japan
0
0
0
0
0
0
0
0
0
0
0
0
0
Incremented by Incremented by
1
2
2 ADJUSTMENT
DIPSW
No.
ADJUSTMENT
DIPSW
No.
2 ADJUSTMENT
DIPSW 7
DIPSW8
Bit
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
Function
* 12
* 12
* 13
* 13
* 14
* 14
* 15
* 15
1 count
Enable
Same as stop
key
2 count
Disable
Immediate
stop (JAM)
Same as
DIPSW9-0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Selected
1bitED-2dot
PWM
-
Every 50 copies
0
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
* 17
* 17
* 18
* 18
* 19
-
* 19
-
* 20
2-10
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
* 16
Switched
Metric
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
* 16
Inch
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Message switching
Initial Value
Japan
Disable
Output
-
ADJUSTMENT
Bit
0
1
2
DIPSW 13 3
4
5
6
7
Function
Size detection 1
Size detection 2
Size detection 3
A5
A4R
8.5 x 14
5.5 x 8.5
8.5 x 11R
F4
Size detection 4
* 21
* 21
F4 size detection
* 22
* 22
B4 : 11 x 17/
8K/16K/16KR
B5 : 8.5 x 11/B5R
B4 : 11 x 17/
B5 : 8.5 x 11/B5R
B4 : 11 x 17/
B5 : 8.5 x 11/B5R
B4 : 11 x 17/
B5 : 8.5 x 11/B5R
B4 : 11 x 17/
B5 : 8.5 x 11/B5R
7
0
1
2
DIPSW15 3
4
5
6
7
0
Inch
Metric
0
0
0
0
0
0
0
0
1
1
0
0
1
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
8K/16K/16KR
8K/16K/16KR
8K/16K/16KR
8K/16K/16KR
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
* 23
* 24
* 24
Disconnect
1.43
Reservation
enabled
Counted
Indicated
-
Connect
1.35
Reservation
disabled
Not counted
Not indicated
-
Initial Value
Japan
1 Multi-job
2
DIPSW16 3
4
5
6
7
0
1
2
3
DIPSW17 4
5
6
7
0
1
2
3
DIPSW18 4
* 26
* 26
* 27
* 27
Normal
Normal
Normal
Normal
Normal
Unavailable
Unavailable
Unavailable
Unavailable
Unavailable
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
Normal
Unavailable
Normal
Normal
Unavailable
Unavailable
0
0
0
0
0
0
2-11
* 25
2 ADJUSTMENT
DIPSW
No.
ADJUSTMENT
2 ADJUSTMENT
DIPSW
No.
Bit
0
1
2
3
DIPSW 19 4
5
6
7
0
Function
Disabled
0
0
0
0
0
0
0
0
0
Normal
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
1
1
0
0
1
0
1
* 28
* 28
Normal
Unavailable
* 29
* 29
3 Keyboard layout
Metric
0
0
0
0
0
0
0
0
0
4 5 6 7 Tandem connection
0
Inch
0
0
0
0
0
0
0
0
0
Initial Value
Japan
Group stapling
Original size scanning with shift function
1
(Note1)
DIPSW20
Enabled
Original priority
Based on orig- Based on
inal
transfer paper
QWERTY layABC layout
out
Disconnected Connected
Disabled
Enabled (real(batch protime output)
cessing)
Disabled
Enabled
Displayed
Not displayed
Enabled
Disabled
(except thick
paper)
Inhibited
Allowed
* 30
* 30
Enabled
-
Disabled
Request for
Staple supply staple supply
and stapling
requested
canceled
-
0
0
0
0
0
0
Note1:When "Normal" is selected, the original size is compared with the copy paper size and the smaller
one is assumed to be the image area size. When "Original priority" is selected, the original size is
compared assumed to be the image area size only when the image shift mode is selected.
2-12
ADJUSTMENT
Bit
0
DIPSW23 2
3
4
5
6
7
0
1
2
DIPSW24 3
4
5
6
7
Function
Not output
Counted and
(display it on
Operation when printer EKC password is output to EKC
the JOB list
not matched
or other user
that is not prodomain
duced)
Image density selection (toner density
* 31
* 31
selection of developer)
Registration of by-pass special paper setProhibited
Allowed
ting for JOB memory
Password +
Method of accessing Hard disk JOB
Password
file name
-
2-13
Initial Value
Japan
Inch
Metric
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2 ADJUSTMENT
DIPSW
No.
ADJUSTMENT
2 ADJUSTMENT
DIPSW
No.
Bit
Function
0 1 2 3 DIPSW27
4 5 6 7 0 1 2 3 Limitation of punch function
DIPSW28
4 5 6 7 0 1 2 3 DIPSW29
4 5 6 7 0 25 mode collection data 7-12 for checking
1
2
DIPSW30 3
4
5
6
7
Selected
Display
restriction
Passwords to save/access hard disk JOB Not displayed
2-14
1
Not selected
No display
restriction
Displayed
Initial Value
Japan
Inch
Metric
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
ADJUSTMENT
*2
1-1
1-0
Mode
10,000 copies
2-5
2-4
20,000 copies
30,000 copies
40,000 copies
*6
*7
1-6
1-5
2,000 copies
3,000 copies
4,000 copies
5,000 copies
1,000 copies
1,000 copies
1,000 copies
2-3
2-2
2-1
5,000 copies
10,000 copies
15,000 copies
20,000 copies
25,000 copies
30,000 copies
Not cleaned
4-3
4-2
Japan
Inch area
Metric area
Destination switchover
Mode
1-2
Mode
1,000 copies
*4
Mode
Stops after printing 1,500 copies
Mode
Stops after ejecting the paper
remaining in the machine
*3
*5
5-1
5-0
Standard
Standard -10
Standard +10
Standard +20
2-15
2 ADJUSTMENT
*1
ADJUSTMENT
2 ADJUSTMENT
*8
5-2
Darker (255)
Mode
Normal (235)
Lighter (215)
Mode
No specification
6-2
0
6-1
0
6-0
0
Not used
Not used
Not used
0
0
1
1
0
1
1
1
1
1
0
1
No specification
User paper
6-3
Plain paper
6-4
Mode
No specification
6-6
6-5
64 g/m2 paper
7-1
0
7-0
0
Approx. +10 A
Approx. +20 A
No correction
Standard
2-16
Mode
Low temperature
8-3
0
8-2
0
No initial rotation
8-5
8-4
4 minutes
10 minutes
9-3
0
9-2
0
7-7
0
7-6
0
7-5
0
0
1
1
0
1
1
User paper
No specification
2-17
2 ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
9-7
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
9-6
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
9-5
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
9-4
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
Mode
No specification
10-1 10-0
Mode
13-4 13-3
A5R
B6R
5.5 x 8.5R
No allocation
32 MB
8 x 13
64 MB
8.25 x 13
8.125 x 13.25
8.5 x 13
Mode
18 MB (A3 x 2)
2 bit ED
36 MB (A3 x 2)
13-6 13-5
15-2 15-1
50 sheets
45 sheets
40 sheets
35 sheets
10-2
No allocation
Mode
Stop immediately after detection
Allocated
No alarm stop
No alarm stop
2-18
15-4 15-3
16-5
Standard
Mode
Dark original
Mode
Standard
17-3
17-2
17-1
17-0
0 minute
10 minutes
20 minutes
30 minutes
40 minutes
50 minutes
60 minutes
70 minutes
Standard+5C
Standard+10C
Standard+15C
Standard-5C
Standard-10C
Standard-15C
Standard-20C
80 minutes
400dpi
90 minutes
600dpi
100 minutes
200dpi
110 minutes
300dpi
120 minutes
130 minutes
140 minutes
Mode
2 holes (Japan)
150 minutes
17-5
17-4
80 (brightness level)
Mode
40
60
100
120
160
200
255(not clipped)
19-7 19-6
2-19
22-2 22-1
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
ADJUSTMENT
23-3 23-2
0
Approx. 0.75% up
Operation
key.
Press the
button to select
or
a paper size.
5
Press the
OK
2-20
ADJUSTMENT
Operation
Step
Operation
keys to enter the size in the main (vertical)scanning direction. Max. 314 mm
Press the key for specifying the sub (horizontal) scanning direction to highlight it.
Press the
or
Press the
OK
Press the
or
key or numeric
keys to enter the size in the main (vertical) scanning direction. Max. 314 mm
8
Press the
key to select a
key or numeric
keys to enter the size in the sub (horizontal) scanning direction. Max. 223
mm(LT-402), 459mm(LT-412)
8
or
key or numeric
key.
5
Press the
key.
or
key or numeric
keys to enter the size in the sub (horizontal) scanning direction. Max. 223mm(LT402), 459mm(LT-412)
Pressing either key will display the Memory setting mode menu Screen again.
10
Press the
OK
key.
Pressing either key will display the Memory setting mode menu Screen again.
Reference 1:
Each time the current tray size is changed on this
screen, the new setting will be written into the
non-volatile memory.
2-21
2 ADJUSTMENT
Step
ADJUSTMENT
2 ADJUSTMENT
Step
1
Operation
Step
1
YES
Press the OK
key to finish setting.
To cancel the new setting, press the
CANCEL key.
Pressing either key will display the Memory setting mode menu Screen again.
key.
Pressing either key will display the Memory setting mode menu Screen again.
2-22
key.
Press the
key.The PM count is
Operation
ADJUSTMENT
Step
Data Type
Total count of
each paper size
Copy count of
each paper size
Print count of
each paper size
RADF count
JAM count
Pre-operation
4
12
Data collection".
to 6 .
and
keys.
Enter the 25
mode, select " 1
Software DIPSW
Setting", and set
bit 1 of address
30-1 to 1. (Note 1)
10 SC count
11
Operation
2-23
2 ADJUSTMENT
ADJUSTMENT
Operation
2 ADJUSTMENT
Data Collection".
Note: On the Individual Data View screen showing the JAM count of each section (collected data 11 ) or SC count of each
section (collected data 12 ), the
COUNT RESET key appears.
Pressing the COUNT RESET key resets
the selected data count.
2-24
ADJUSTMENT
NO
Destination
Japan
A2
Inch area
17x22
Metric area
A2
A3
11x17
A3
B4
8.5x14
B4 (8K)
4
5
A4
B5
8.5x11
5.5x8.5
A4
B5 (16K)
A5
A5
B6
F4
8
9
8.5x14
8.5x11
A4
10
Special
Special
Special
Maximum count
Remarks
99999999
1. Each time a printed copy is ejected, the counter is incremented by 1 regardless of the paper size.
2. Any size other than paper sizes 1-9 is counted as Special size. (SEL/LEF are counted as the same size.)
2-25
2 ADJUSTMENT
(1) Collecting data No.1 to No.3: Total/copy/print counts of each paper size
ADJUSTMENT
2 ADJUSTMENT
NO
Maximum
count
Items
99999999
8
9
Remarks
10
11
12
13
Undefined
14
15
16
1. The counter is incremented each time one original side has been scanned in each mode.
2. Counters 1 and 2 count original sides independently of counters 3-7.
(3) Collecting data No.5: Black ratio of each section
This allows checking the average black ratio of 5000 prints for the latest 30 data.
(4) Collecting data No.6: Black ratio of ranking list
This allows checking black ratio data, number of prints, transfer paper size, mode, and date for the top 15
job data ranked from highest rates of black ratio.
The black ratio rank list is allowed to contain only those jobs which have five or more copies, so that jobs that
have made erroneous copies will be excluded from the list.
(5) Collecting data No. 7: JAM data of time series
A jam code, total count, date and time of occurrence, tray type, paper size, and magnification can be displayed
for the latest 100 jams.
2-26
ADJUSTMENT
(6) Collecting data No.8: JAM count / Collecting data No.11: JAM count of each section (can be reset)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
2-27
Jam
position
display
on operation
panel
6
6
1
1
2
2
3
3
4
4
5
5
Maximum
count
Counting
condition
999999
2 ADJUSTMENT
NO
Description of JAM
Code displayed
when display of
jam code is
Location of jam
selected by
25DIPSW
10-1
By-pass paper feed
10-2
11-1
Tray 1 paper feed
11-2
12-1
Tray 2 paper feed
12-2
13-1
Tray 3 paper feed
13-2
Tray 4 paper feed
14-1
(Japan only)
14-2
15-1
LCT paper feed
15-2
Paper feed conveyance (com17-1
mon to all trays)
Paper feed conveyance (tray 1)
17-2
Paper feed conveyance
17-3
(tray 2/3/4)(Japan only)
Paper feed conveyance (tray 2)
17-4
Paper feed conveyance (tray 3)
17-5
Paper feed conveyance (tray 4)
17-6
(Japan only)
17-7
LCT
17-8
Drum
21-1
31-1
Second paper feed conveyance
31-2
32-1
32-2
Fixing / Exit
32-3
32-4
32-5
92-1
92-2
ADU
93-1
94-1
94-2
Vertical conveyance door
19-1
LCT
19-2
Front door
51-1
71-1
FNS
71-2
9
7
7
7
7
7
7
8
10
9
10
11
11
11
11
11
12
12
13
13
13
-
ADJUSTMENT
2 ADJUSTMENT
NO
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
ADF
FNS
PI
PK
FNS
Description of JAM
Code displayed
when display of
jam code is
Location of jam
selected by
25DIPSW
61-1
61-2
62-1
62-2
62-3
62-4
62-5
62-6
62-7
62-8
62-9
62-10
63-1
63-2
63-3
63-4
63-5
72-16
72-17
72-18
72-19
72-20
72-21
72-22
72-23
72-24
72-25
72-26
72-27
72-28
72-29
72-30
72-32
72-33
72-34
72-35
72-38
72-39
72-40
72-41
72-42
72-43
72-44
72-45
72-46
72-47
72-48
2-28
Jam
position
display
Maximum
Counting
on opercount
condition
ation
panel
14
14
14
14
14
14
14
14
14
14
15
15
15
15
15
16
16
16
16
16
16
All counts are
17
999999
6-digit counters.
17
18
18
18
16
16
16
16
19
19
19
17
20
20
20
20
20
16
20
20
20
20
18
NO
86
87 PI
88
89
90
FNS
91
92
Description of JAM
Code displayed
when display of
jam code is
Location of jam
selected by
25DIPSW
72-49
72-50
72-51
72-81
72-82
72-83
72-90
Jam
position
display
on operation
panel
17
17
17
16
16
16
16
Maximum
count
Counting
condition
999999
1. When a jam occurs, the associated counter is incremented by 1 (Static jams are not counted.)
2-29
2 ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Item
1-1 mode
1-2 mode
2-1 mode
2-2 mode
ADF1-1 mode
ADF1-2 mode
Mixed original mode
Index original
Z-folded original mode
LEF/portrait, SEF/landscape normal set
LEF/landscape, SEF/portrait normal set
LEF/portrait, SEF/landscape reverse set
LEF/landscape, SEF/portrait reverse set
Auto (text/photo)
Text
Photo
Pencil
Non STD size
1 staple (upper-left)
1 staple (upper-right)
2 staples (left side)
2 staples (top side)
Stapled at left
Stapled at right
Stapled on top
Three-holding
Stitch and fold
Folding
Main tray: Group
Main tray: Sort
Main tray: Non sort
Sub-tray: Group (FACE DOWN)
Sub-tray: Group (FACE UP)
Sub-tray: Sort (FACE DOWN)
Sub-tray: Sort (FACE UP)
Sub-tray: Non sort (FACE DOWN)
Sub-tray: Non sort (FACE UP)
Cover sheet
Trimmer
Real size copy
Preset magnification E4
Preset magnification E3
Preset magnification E2
Preset magnification E1
Preset magnification R4
2-30
Maximum
count
Counting condition
99999999
ADJUSTMENT
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
Item
Preset magnification R3
Preset magnification R2
Preset magnification R1
User lens mode 1
User lens mode 2
User lens mode 3
ZOOM
Vertical/Horizontal zoom
Maximum ZOOM
Minimum ZOOM
APS
AMS
Auto density (EE)
User density level 1
User density level 2
Interrupted copy
Automatic image rotation cancellation
Inter sheet
Chapter control
Combination
Booklet copy
OHP interleave (copy)
OHP interleave (blank)
Image insert
Dual Page
Program job
Non-image area erase
Reverse image
Auto repeat
Manual repeat
STD size repeat
Frame erasure
Fold erasure
Auto layout
Full-image Area
Image Shift
Reduction shift
Overlay
Water mark
Stamp
Date / Time
Page
Numbering
Set quantity 1
Set quantity 2-5
Set quantity 6-10
Maximum
count
Counting condition
99999999
2 ADJUSTMENT
NO
2-31
ADJUSTMENT
NO
92
Maximum
count
Item
Set quantity 11 or more
Energized time of power condition 1
2 ADJUSTMENT
93
Energized time of power condition 2
94
95 Unused
Energized time of power condition 4
96
Time during low power mode
97
Time during WUP
98
100
101
102
103
Morning Correction count
104
Time during APS sensor on
105
106
107
108
109
110
Counting condition
All counters are 8-digit
counters.
Total period of time during
which image control board
is energized. Total period
of time during the operation of CPU.
Total period of time during
which remote power supply 2 is on.
1 is counted per minutes.
Number of jobs
2-32
ADJUSTMENT
111
112
Maximum
count
Item
N of ADF special error 1 occurred
N of ADF special error 2 occurred
N of ADF special error 3 occurred
113
N of Scanner scanned
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
Counting condition
Original size detection
error occurrence count
Next original information
error occurrence count
Mixed loading prohibited
original size error occurrence count
The count is incremented
by 1 each time Platen
Mode Copy button is
pressed.
N of electrode cleaned
N of memory overflow
N of fixing alarm occurred
N of no toner stop occurred
N of AGC retry
N of sub scan beam correct error
N of mis-centering correct error
N of ADF distortion adjust error
N of ADF distortion data error
Compression memory overflow
Page memory overflow (scan)
Page memory overflow (print)
FNS alarm (tray/trimming)
FNS alarm (staple)
Scanner count
N of ADF special error 4 occurred
Store for HDD (Sync. with Copying)
Store for HDD (SRV mode scan-> HDD)
Store for PC (SRV mode scan-> HDD)
Store for PC (SRV mode HDD-> PC)
Recall from HDD (SRV mode HDD)
Recall from PC (SRV mode PC)
Image edit count by SRV
Wide paper count (A3W or 11x17W)
Wide paper count (A4W or 8.5x11W)
Wide paper count (A4RW or 8.5x11RW)
Wide paper count (A5W or 5.5x8.5W)
Wide paper count (Others)
Punch
Z-fold
2-33
99999999
2 ADJUSTMENT
NO
ADJUSTMENT
(8) Collecting data No.10: SC count / Collecting data No.12: SC count of each section (can be reset)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Trouble
code
13
1
13
2
13
3
18
10
18
11
18
20
18
21
18
30
18
31
18
40
18
41
18
50
18
51
18
60
21
1
21
2
21
3
21
4
19
21
20
21
21
21
22
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
22
22
23
23
23
28
28
28
29
29
29
29
29
29
29
29
32
32
32
1
2
1
2
3
1
2
3
1
2
3
4
5
6
7
8
1
2
3
2 ADJUSTMENT
NO
Description
Maximum
count
Remarks
Paper feed MT EM
LCT conveyance MT EM
Loop roller motor fuse blowing detection
Tray 1 up MT EM
Tray 1 up error
Tray 2 up MT EM error
Tray 2 up error
Tray 3 up MT EM error
Tray 3 up error
Tray 4 up MT EM error (Japan only)
Tray 4 up error (Japan only)
LCT up/down MT EM
LCT up/down error
By-pass tray up error
Charging corona unit cleaning MT error 1
Charging corona unit cleaning MT error 2
Charging corona unit cleaning MT error 3
Charging corona unit cleaning MT error 4
Transfer/separation corona unit cleaning
MT error 1
Transfer/separation corona unit cleaning
MT error 2
Transfer/separation corona unit cleaning
MT error 3
Transfer/separation corona unit cleaning
MT error 4
Developing suction fan lock
Cleaner cooling fan lock
Toner bottle MT EM
Developing MT EM
Drum MT error
Charging EM
Transfer EM
Separation EM
Maximum density correction error 1
Maximum density correction error 2
Maximum density correction error 3
correction error 1
correction error 2
correction error 3
Dot diameter correction error 1
Dot diameter correction error 2
Conveyance suction fan lock
Paper exit fan/2 lock
Paper exit fan/R lock
9999
2-34
ADJUSTMENT
44
34
45
34
46
35
47
35
48
35
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
36
36
41
41
42
42
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
1
2
1
2
1
2
1
2
3
5
6
8
10
11
12
13
14
15
16
17
19
21
23
24
25
26
75
46
27
76
77
78
79
80
81
46
46
46
46
46
46
30
31
32
33
34
35
Description
Maximum
count
Remarks
9999
2-35
2 ADJUSTMENT
42
43
Trouble
code
32
4
33
1
NO
ADJUSTMENT
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
Trouble
code
46
40
46
41
46
42
46
43
46
50
46
51
46
64
46
80
46
81
46
82
46
83
46
90
46
91
46
99
49
1
49
2
49
3
49
4
49
5
50
1
50
2
50
3
50
4
105
50
106
50
10
107
50
11
108
109
110
111
112
113
52
52
53
56
62
70
1
2
1
2
1
1
114
70
115
116
117
118
119
120
121
122
123
124
77
77
77
77
77
77
77
77
77
77
1
2
3
4
5
6
7
8
11
12
2 ADJUSTMENT
NO
Description
HDD initialization trouble
HDD JOB save error
HDD periodic cleaning error
HDD access failure
Tandem communication error
Tandem image communication error
PWMg curve generation failure
Insufficient/broken message queue
Invalid message or method parameter
Invalid task
Invalid event
Memory access error
Header access error
DIMM initialization error
IP-511 board failure
IP-511 communication error
Direct Memory Access error
IP-511 HDD failure
IP-511 fan lock
Main body drive serial input error 1
Main body drive serial input error 2
Main body drive serial input error 3
Main body drive serial input error 4
Drive board communication reception
error detection
Image control board communication connection error
Detection error of image control board
communication serial reception error
Power supply cooling fan lock
Main body cooling fan/1 lock
Fixing MT EM
Operation section communication error
ADF fan lock
FNS communication error
FNS communication start acknowledgement error detection error
Shift driving error
Tray up/down driving error
Alignment plate/U drive error
Exit roller drive error
Exit driving error
Stapler movement driving error
Clincher rotation driving error
Stapler rotation driving error
Stapler/F error
Stapler/R error
2-36
Maximum
count
Remarks
9999
ADJUSTMENT
134
77
34
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
77
77
77
77
77
77
77
77
77
77
77
77
80
80
80
80
80
80
80
80
80
80
90
90
92
35
36
37
41
42
43
52
53
54
81
91
92
1
2
3
1*
21
30
31
32
40
41
1
2
1
Description
Clincher/F driving error
Clincher/F driving error
Stopper motor drive error
Alignment plate/L drive error
Folding knife motor drive error
Folding conveyance motor drive error
Trimmer conveyance drive error
Trimmer conveyance error
Trimmer rear end stopper drive error
Trimmer rear end release motor driving
error
Trimmer press motor driving error
Trimmer pusher motor driving error
Trimmer holder motor driving error
Sheet feeder up motor driving error /L
Sheet feeder up motor driving error /U
Sheet feeder conveyance driving error
Motor drive error for Z-fold stopper 1
Motor drive error for Z-fold stopper 2
Punch drive motor driving error
Gate motor drive error
Sub-CPU reception error
Main CPU reception error
Printer control initial communication error
Printer control communication error
Operation panel communication error
Printer control ISW not written
VIF control ISW not written
ISW time-out error
ISW data error
ISW write error
FNS with unwritten ISW
ZU with unwritten ISW
ADU drive serial input error 1
ADU drive serial input error 2
ADU cooling fan lock
Maximum
count
Remarks
9999
2 ADJUSTMENT
125
126
127
128
129
130
131
132
133
Trouble
code
77
13
77
14
77
21
77
22
77
25
77
26
77
31
77
32
77
33
NO
Note: When DIP switch is set to 3-1-1, SC34, 35, and 36 are not counted.
2-37
ADJUSTMENT
Step
Operation
Using
and
name.
To scroll the screen, use
and
keys.
5
Maximum
Counting condition
count
Web unit
99999999 Count 1 per ejected paper for single sided, 2 for
double sided
Developer
25DIPSW8-6
=0: Count 1 per ejected paper for single sided, 2
OPC drum
for double sided
Cleaning blade
=1: For A3, 11x17, 8k, count 2 per ejected paper
Toner reclaim roller unit assemfor single sided, 4 for double sided
bly
Part name
6
7
Charging blade
Charger cleaning block for upper
assembly
8 Charger cleaning block for lower
assembly
9 Drum separation claw
10 Discharging wire
2-38
NO
Part name
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Maximum
Counting condition
count
99999999 25DIPSW8-6
=0: Count 1 per ejected paper for single sided, 2
for double sided
=1: For A3, 11x17, 8k, count 2 per ejected paper
for single sided, 4 for double sided
2-39
2 ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
NO
Part name
Maximum
Counting condition
count
99999999 1 is counted each time the paper from tray 4 is
ejected.
2-40
ADJUSTMENT
Part name
70 FNS stapler/front
71 FNS stapler/rear
72 FNS shift motor
73 FNS exit opening open/close
motor
75 FNS By-pass SD
76 FNS DM gate SD
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
Maximum
count
Counting condition
Not used
Number of originals passes in all modes
2-41
2 ADJUSTMENT
NO
ADJUSTMENT
NO
Part name
Maximum
count
2 ADJUSTMENT
97
98
99
100
101
102
103
104
124
125
126
127
128
Counting condition
99999999
2-42
ADJUSTMENT
2.
Step
1
Operation
keys.
5
Using
and
and
, P/N set
or
and
keys.
Press the COUNT RESET key to reset
Press the
name.
and
number.
Using
Step
Operation
Enter the 25 mode.
OK
CANCEL
key.
key to return to
2-43
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
Reference2: When the number of entered characters exceeds 10, the leftmost
character will disappear.
4.
Operation
Enter the 25 mode.
[Memory setting mode menu Screen]
OK
2-44
ADJUSTMENT
Step
1
Operation
Enter the 25 mode.
[Memory setting mode menu Screen]
OK
key.
Pressing either key will display the Memory setting mode menu Screen again.
Reference1: If the length of a telephone or fax
number is shorter than 16 digits,
use a hyphen(s) to make the overall length 16 digits.
Reference2: The entered digits will be shifted to
the left one after another, starting
at the right end.
2-45
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
Step
1
Step
Operation
sion".
Press the
Operation
Enter the 25 mode.
, Option tray
key.
OK
2-46
ADJUSTMENT
36 MODE
[1] Setting Method
Adjusting the high voltage for charging, transfer, separation, and development.
Select " 1 Process adjustment" in the Adjustment mode menu Screen to display the Process
adjustment mode menu Screen.
2.
3.
Press " 1 High voltage adjustment" in the Process adjustment mode menu Screen to display
the High voltage adjustment mode menu.
High voltage adjustment consists of the following:
1 HV adjustment (Charge)
2 HV adjustment (Transfer)
3 HV adjustment (Separation AC)
4 HV adjustment (Separation DC)
5 HV adj. (Charging grid voltage)
3.
4.
5.
or
BACK
4.
5.
key if it is avail-
6.
8 HV adjustment (TGR)
Press the number key corresponding to the item
to be adjusted.
The adjustment screen of the selected item is
displayed.
When adjustment completes, the screen returns
to the High voltage adjustment mode menu
screen.
Press the
RETURN
2-47
2 ADJUSTMENT
1.
2 ADJUSTMENT
ADJUSTMENT
2
3
Metal frame
Operation
Check the adjustment value of the charging grid voltage on the durm flange.
Connect the V tester as shown below.
+: Grid pin
-: GND (Earth)
Range: DC1000 V
key.
When the voltage measured is not satisfactory, change the data using the
numeric keys on the screen and press
the SET
Step
Grid
ADJUSTMENT
1.
Select " 1
3.
Press " 2
Process adjustment mode menu Screen to display the Drum peculiarity adjustment mode
menu Screen.
Drum Peculiarity Adjustment consists of the following:
Step
1
6.
5.
4.
Operation
Enter the 36 mode.
key.
2-49
2 ADJUSTMENT
ADJUSTMENT
adjustment
2 ADJUSTMENT
Operation
Step
ment.".
ment".
key.
Press the
Start
key.
Operation
Enter the 36 mode.
key to return to
Reference:
If either of the following error messages
appears during auto dot diameter adjustment,
clean the TSCB (toner control sensor board),
check its installation state, and retry the auto
dot diameter adjustment.
<1> Error 1: The sensor dirt correction has
been corrected.
<2>Error 2: Auto dot diameter adjustment has
ended with an abnormal value.
Reference:
If any one of the following error messages
appears during auto maximum density adjustment, clean the TSCB (toner control sensor
board), check its installation state, and retry
the auto maximum density adjustment.
<1> Error 1: The Dmax sensor dirt correction
has been corrected.
<2>Error 2: Maximum density adjustment is
not complete when the number of rotation
of developing sleeve reaches the specified value.
<3>Error 3: No signal is output from the Dmax
sensor. No control patch is output.
2-50
ADJUSTMENT
Step
1
Specification: Check if two output patterns from laser are consistent and the
beginning of the lower
density part is aligned
between the two lines as
illustrated below.
Operation
Enter the 36 mode.
8
Reference line
Reference line
LD1
LD1
LD2
LD1
LD2
LD1
LD2
LS185 .
LD2
10
SET
key.
12
Reference:
Select LS320 to adjust in normal mode (line
speed 320mm/sec.),
LS280 to adjust in
(185mm/sec.).
2-51
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
Specification: Check if two output patterns from laser are consistent and the
beginning of the lower
density part is aligned
between the two lines as
illustrated below.
Operation
Enter the 36 mode.
8
Reference line
Reference line
LD1
LD1
LD2
LD1
LD2
LD1
LD2
LS185 .
LD2
11
12
Reference:
Select LS320 to adjust in normal mode (line
speed 320mm/sec.),
LS280 to adjust in
(185mm/sec.).
2-52
Reference:
If any one of the following error messages
appears during auto gamma adjustment,
clean the TSCB (toner control sensor board),
check its installation state, and retry the auto
gamma adjustment.
<1>Error 1: The sensor dirt correction has
been corrected.
<2>Error 2: No signal is output from the sensor. No control patch is output.
<3>Error 3: A recurrence error occurred during curve calculation.
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
Start
key.
key to return to
2-53
2 ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
Operation
Enter the 36 mode.
key.
If black dots still appear, press the C button while pressing the Utility key to return
to the cartridge set mode, and repeat the
step 5 to 8.
10
Reference:
If any one of the following error messages
appears during auto gamma adjustment,
clean the TSCB (toner control sensor board),
check its installation state, and retry the auto
gamma adjustment.
<1>Error 1: The sensor dirt correction has
been corrected.
11
2-54
key.
key to return to
ment".
Operation
Enter the 36 mode.
ADJUSTMENT
Step
Operation
1 Enter the 36 mode.
[Adjustment mode menu Screen]
2
Press " 1 Process adjustment".
3
2-55
2 ADJUSTMENT
ADJUSTMENT
Step
1
Step
Operation
Operation
Enter the 36 mode.
Press the
YES
key.
2-56
or BACK
key to
key.
ADJUSTMENT
Step
3.
4.
5.
6.
Press "
RETURN
Operation
Enter the 36 mode.
206 1
key.
11
2-57
2 ADJUSTMENT
1.
ADJUSTMENT
2 ADJUSTMENT
Operation
Enter the 36 mode.
Step
1
tion adjustment".
5
Operation
Enter the 36 mode.
key.
7
1901
200
key.
press the
SET
key.
2-58
ADJUSTMENT
11
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
Press " 4
ment".
[RADF drum clock adjustment
Screen]
5
or BACK
key to
1901
2-59
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
10
key.
1.
12
mode menu Screen to display the Image adjustment mode menu Screen.
2.
3.
4.
5.
6.
2-60
Press 3
ADJUSTMENT
Step
1
2
Operation
Enter the 36 mode.
Operation
Enter the 36 mode.
ment".
Press the
20
key.
11
12
key.
2-61
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
Step
1
2
Step
Operation
Enter the 36 mode.
Press " 4
adjustment".
adjustment".
Operation
Enter the 36 mode.
key.
11
12
key.
within 3 mm
key.
8
key.
10
11
2-62
Repeat steps 5 to 10 until the printer leading edge erasure amount is within specification.
Press the RETURN key to return to the
Timing adjustment mode menu Screen.
ADJUSTMENT
6.
Step
1
Operation
Enter the 36 mode.
Step
1
Operation
Enter the 36 mode.
key and
within 3 mm
If the leading edge timing is not appropriate, press the C button while pressing the
Utility key.
press the
SET
key.
11
key.
11
12
2-63
key to return to
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
1.
Caution: Printer restart timing adjustment must
be completed before performing this
adjustment.
Step
Operation
1 Enter the 36 mode.
[Adjustment mode menu Screen]
2
Press " 2 Image adjustment".
[Image adjustment mode menu
3 Screen]
2.
Press
3.
6
7
8
4.
5.
6.
10
11
key.
12
key to return to
ADJUSTMENT
Step
1
Operation
adjustment item.
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
RADF adjustment".
3
RADF adjustment".
Start
key.
2-65
RETURN
key to return to
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
Perform this adjustment to centre the image in a direction perpendicular to the paper feed direction.
Operation
Enter the 36 mode.
1.
2.
Press 5
3.
RADF adjustment".
4.
5.
6.
key.
ment menu screen to return to the Image adjustment mode menu Screen.
Select 2
2-66
ADJUSTMENT
Operation
Step
key.
key.
11
10
Operation
Enter the 36 mode.
key.
11
2-67
2 ADJUSTMENT
Step
ADJUSTMENT
2 ADJUSTMENT
10
11
Operation
Enter the 36 mode.
key and
SET
key.
12
press the
2-68
This is to correct distortion during platen/RADF copying. There are four adjustment items as follows:
Scanner (platen) distortion (main scan)
Scanner (platen) distortion (sub-scan)
Scanner (RADF) distortion (main scan)
Scanner (RADF) distortion (sub-scan)
Step
1
Operation
Enter the 36 mode.
Step
key.
10
11
Reference 1:
Here are measures to be taken when the following error messages are indicated.
<Error message 1>
Adjust for Extreme Brightness. In many cases,
the Non-image-area-erase function will not
operate correctly. Please confirm "adjustment"
- "36 mode" columns of the Service Hand
book.
<Countermeasure1>
If you use the non-original erasure function, or
copy originals that have a dark background
using the non-original erasure method, relatively infrequently, use the machine in its
present installation environment.
If, however, you copy originals that have a dark
background fairly frequently, re-install the
Operation
Enter the 36 mode.
key.
2-69
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
ADJUSTMENT
machine in a dark location and facing a direction such that external light does not get into it,
then carry out the installation survey once
again.
<Error message2>
A datum with potentioal not to function nonimage-area-erase is found.
Please confirm "adjustment" - "36 mode" colums of the Service Hand book.
<Countermeasure2>
If you use the non-original erasure function relatively infrequently, you can use the machine
in its present installation environment.
If, however, you copy originals that have a dark
background fairly frequently, re-install the
machine in a dark location and facing a direction such that external light does not get into it,
then carry out the installation survey once
again. In this case, if there is a bright light
source, such as a fluorescent light, directly
above the machine, reconsider the installation
location and direction, or take steps to block off
the light from the light source (by using a cover,
for example), then carry out the installation
survey once again.
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
key.
2-70
key to return to
ADJUSTMENT
Select 3
Select 4
Step
1
2
key.
[Copy Screen]
Select A3 size paper and press the
START button to output the test pattern.
Press " 4
Paperless mode
In this mode, the machine makes a set number of
copies at approximately the same timing as for
normal copy without performing paper detection
or jam detection.
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
Running mode
This mode consists of Paperless mode with
repetitive scanner scan and auto paper feed tray
change.
Step
1
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
[Copy Screen]
Press the START button.
2-71
key.
key to end.
2 ADJUSTMENT
ADJUSTMENT
No.1
Overall halftone
2 ADJUSTMENT
Check item
When density is set to 70 (halftone)
If there are white stripes, black stripes, or uneven density, determine whether the fault is with the
scanner or the printer.
When density is set to 0 (white)
If the test pattern is gray background, determine whether the fault is with the scanner or the printer.
When density is set to 255 (black)
If the density is light, determine whether the fault is with the scanner or the printer.
* The above density settings are typical values. See [18] "Test pattern density setting" for more information on density setting.
Test patterns
Density set to 70
Density set to 0
2-72
ADJUSTMENT
Gradation pattern
Check item
If the test pattern is gray background or the density is light, determine whether the fault is with the
processing system or with correction. If the copy image is abnormal despite this test pattern being
normal, either the image processing system or the scanner system is abnormal.
Test patterns
2-73
2 ADJUSTMENT
No.2
ADJUSTMENT
No.3
Gradation pattern
2 ADJUSTMENT
Check item
If the test pattern is abnormal, check whether the two lasers are emitting light normally.
Test patterns
2-74
ADJUSTMENT
Gradation pattern
Check item
If the test pattern is abnormal, check whether the two laser outputs are uniform.
Test patterns
LD1 LD2
2-75
2 ADJUSTMENT
No.5
ADJUSTMENT
No.11
2 ADJUSTMENT
Check item
If the test pattern is abnormal, check to see if position correction of the two laser beams is normal.
Test patterns
2-76
ADJUSTMENT
No.16
Use this check pattern to determine whether the fault is with the scanner or the printer. The printer
horizontal magnification, vertical magnification, tilt, and leading edge timing and etc, can be
checked. If the copy image is defective despite no abnormality in the test pattern, the scanner is
at fault.
Note:
Loss of the image occurs in test pattern when printing on paper other than A3 paper.
Edge of paper
31mm
237mm
206mm
28
0m
m
190mm
20mm
Edge of paper
28
0m
190mm
2-77
2 ADJUSTMENT
Check item
ADJUSTMENT
2 ADJUSTMENT
1.
2.
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
Punch adjustment
key.
key.
4.
5.
6
7
6.
2-78
ADJUSTMENT
Step
1
2
Step
Operation
Enter the 36 mode.
Operation
Enter the 36 mode.
If the stapling position is not within specification, press the C button while pressing the Utility key.
If the folding position is not within specification, press the C button while pressing the Utility key.
key.
11
10
key.
key to return to
11
2-79
key to return to
2 ADJUSTMENT
ADJUSTMENT
2 ADJUSTMENT
1.
2.
Operation
Enter the 36 mode.
[Adjustment mode menu Screen]
3.
4.
ment".
key to return to
2-80
ADJUSTMENT
Step
1
Operation
Enter the 36 mode.
Step
key.
Operation
Enter the 36 mode.
10
Repeat steps 5-9 until the punched position is within the specification.
key.
11
12
Repeat steps 5-10 until the punch registration loop amount is within the specification.
Press the RETURN
key to return to
2-81
2 ADJUSTMENT
ADJUSTMENT
5. Three-folding adjustment
2 ADJUSTMENT
Step
Operation
1 Enter the 36 mode.
[Adjustment mode menu Screen]
2
Press " 6 Finisher adjustment".
[Finisher Adjustment mode Menu
Screen]
3
Press " 7 Three-holded positions
adjustment".
[Three-Folding adjustment Screen]
4
Press the COPY SCREEN key.
5
1.
2.
4.
c
a
5.
10
Reference value
Parameter list
Font pattern
A4R
8.5x11R
Specification
93mm
86.4mm
2mm
102mm
97mm
2mm
Machine management list 2 and subsequent items unless address 30-1 is set to
102mm
97mm
2mm
1 with 1
mode.
key.
11
Folded
positions
key to return to
2-82
ADJUSTMENT
2 ADJUSTMENT
2-83
ADJUSTMENT
47 MODE
(4) Ending 47 mode
a. Press the stop button to cancel the operation.
b. Turn off the main switch to exit the 47 mode.
2 ADJUSTMENT
Step
2. 47 mode operation
Code
Description
Input
After pressing
Output
Check the input signal check result displayed after "IN:" in the second row of the
message area.
Operation
Turn on the SW2 (sub power) while holding down 4 and 7 of the copy quantity
button.
2-84
ADJUSTMENT
Step
Check the input signal check result displayed after "IN:" in the second row of the
message area.
Operation
f.
g.
2-85
2 ADJUSTMENT
3. Multi mode
ADJUSTMENT
2 ADJUSTMENT
Operation
Press the
or
button to display
Press the
End
Note1: Once the bad sector check and recovery procedure start, it can not be canceled. (The STOP button and mode
change key are ineffective.)
Note2: The hard disk is weak against vibration
and shock. When moving the copy
machine, be sure to remove the hard
disk in advance.
Operation
2-86
ADJUSTMENT
001
002
003
004
005
006
007
008
009
011
Paper feed
012
013
014
015
Symbol
Multi
mode
TLD
VR301
TH1
PS3
PS9
PS15
PS21
PS33
PS108
PS4
PS10
PS16
PS22
PS102
PS103
PS104
PS105
PS5
PS6
PS11
PS12
PS17
PS18
PS31
PS32
VR1
VR2
VR3
VR5
1
2
3
4
5
6
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
1
2
3
4
5
Name
Display and
Signal Source
H
L
In
Empty
2-87
2 ADJUSTMENT
Analog signal
ClassiCode
fication
ADJUSTMENT
Paper feed
016
Symbol
PS2
PS8
PS14
PS34
PS35
PS109
PS101
020
Paper feed/Conveyance
021
022
023
024
025
PS1
PS7
PS13
PS107
PS25
PS26
PS27
PS106
PS43
PS36
PS44
PS30
PS37
PS42
PS46
PS29
PS39
PS38
051
MS1
MS2
PS100
PS110
PS40
PS61
PS63
PS64
PS65
PS51
SW100
052
C(K)
030
Proper
functions
031
Multi
mode
1
2
3
4
5
6
7
8
1
2
3
4
1
2
3
4
5
1
2
3
4
1
1
2
3
1
2
3
4
1
2
017
Scanner unit
2 ADJUSTMENT
ClassiCode
fication
Name
Tray 1 upper limit detection signal
Tray 2 upper limit detection signal
Tray 3 upper limit detection signal
By-pass feed tray upper limit detection signal
By-pass feed tray lower limit detection signal
LCT upper limit detection signal
LCT lower limit detection signal
Tray 1 tray set detection signal
Tray 2 tray set detection signal
Tray 3 tray set detection signal
Tray1 pre-registration detection signal
Tray2 pre-registration detection signal
Tray3 pre-registration detection signal
LCT pre-registration detection signal
Tray 1 vertical conveyance detection signal
Tray 2 vertical conveyance detection signal
Tray 3 vertical conveyance detection signal
LCT paper feed detection signal
Transfer paper leading edge detection signal
Loop detection signal
Second paper feed detection signal
Fixing exit detection signal
Main body paper exit detection signal
Paper reverse detection signal
Reversed paper exit detection signal
Vertical conveyance door open/close detection signal
Front door open/close detection signal (left front door)
Front door open/close detection signal (right front
door)
5
6
7
1
1
2
3
4
5
6
7
8
2-88
Display and
Signal Source
H
L
ON
OFF
Open
Close
OFF
ON
Close
ON
Open
OFF
Provided
Not
provided
ADJUSTMENT
FNS
060
076
Symbol
Multi
mode
PS310
PS309
PS304
PS305
PS306
PS303
PS301
PS302
MS301
PS311
PS307
PS308
PS701
PS702
PS703
PS704
PS705
PS706
PS707
PS708
PS709
PS713
PS711
PS712
PS714
PS715
PS718
PS720
SW702
PS730
SW701
1
2
3
4
5
6
7
8
9
10
11
12
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
M710
19
PS732
PS719
MS701
SW704
PS731
SW703
20
21
22
23
24
25
26
M715
27
28
29
M733
Name
M707
30
FNS
31
PS722
PS723
32
33
2-89
Display and
Signal Source
H
L
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
Other
than
start
Start
OFF
ON
ON
OFF
OFF
ON
Other
than
start
Start
OFF
ON
Other than
controlled
speed
Controlled
speed
Not
Connected connected
ON
OFF
2 ADJUSTMENT
ADF
ClassiCode
fication
ADJUSTMENT
FNS
PI
FNS
076
Symbol
Multi
mode
PS724
PS725
PS726
34
35
36
PS729
37
Name
Display and
Signal Source
H
L
OFF
ON
Other
than full
Full
38
M720
39
40
41
42
43
M203
44
PI conveyance motor
PS201
PS206
-
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
ON
OFF
PS716
61
ON
OFF
PS202
PS203
PS205
PS204
62
63
64
65
66
67
68
69
70
71
72
73
74
75
OFF
ON
ON
OFF
OFF
ON
ON
OFF
PI
2 ADJUSTMENT
ClassiCode
fication
MS201
PS207
PS208
PS210
PS209
Other than
controlled Controlled
speed
speed
2-90
PI
ClassiCode
fication
ADU
PK
076
080
Symbol
Multi
mode
VR212
-
76
77
78
Display and
Signal Source
H
L
OFF
ON
-
PI
79
PI connection signal
Not
connect
Connect
PS801
PS802
80
81
82
83
84
85
86
ON
OFF
OFF
ON
PS804
87
Set
Other
than set
PS45
PS48
PS49
PS50
PS47
PS41
1
2
3
4
5
6
ON
OFF
Name
2-91
2 ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
Analog signal
Code
Symbol
000
001
002
003
004
005
006
007
008
009
010
020
L1
M13
021
Paper feed
2 ADJUSTMENT
Classification
022
023
HV
HV
SD100
MC3
MC5
MC7
MC101
MC11
MC12
1
2
3
4
5
6
7
MC4
MC6
MC8
MC102
1
2
3
4
5
M16
M17
M18
-
1
2
3
4
5
6
7
8
M100
M20
025
Multi
mode
MC1
Name
*1 Exposure lamp
Toner bottle motor
Charger
Transfer
Separation (AC+DC)
D max LED
LED
Jam detection LED
Transfer access guide plate
Bias
Toner guide roller
LCT paper feed pickup SD
Feed MC
Tray 1
Tray 2
Tray 3
LCT
Vertical conveyance CL1
Vertical conveyance CL2
Pre-registration CL
Tray 1
Tray 2
Tray 3
LCT
Tray up motor /LCT UP/DOWN motor
Tray 1
Tray 2
Tray 3
LCT up
LCT down
By-pass up
By-pass down
Registration MC
2-92
Cannot be set or
changed in field
ADJUSTMENT
Symbol
026
M6
027
M7
1
2
3
4
5
6
7
8
029
031
M1
M101
SD1
M11
032
M15
Scanner unit
028
034
037
Multi
mode
1
2
3
4
1
2
0
1
2
Cannot be set or
changed in field
Name
Loop roller motor
Loop motor H(470mm/s), forward
Loop motor L(320mm/s), forward
Loop motor L(280mm/s), forward
Loop motor L(185mm/s), forward
Loop motor H(470mm/s), backward
Loop motor L(320mm/s), backward
Loop motor L(280mm/s), backward
Loop motor L(185mm/s), backward
Paper exit motor
Paper exit motor(320mm/s)
Paper exit motor(280mm/s)
Paper exit motor(185mm/s)
Paper exit motor(660mm/s)
Paper feed motor
LCT Paper feed motor (470mm/s)
Separation claw SD
*2 Scanner drive motor
*3 Polygon motor
320mm/s
280mm/s
185mm/s
*4 Shading correction
038
*1
*2
*3
*4
YES
NO
YES
NO
YES
NO
YES
NO
2-93
2 ADJUSTMENT
Code
Paper feed
Classification
ADJUSTMENT
2 ADJUSTMENT
Classification
Code
Symbol
040
M4
041
M2/M3
FM9
FM2
FM3
FM4
042
FM1
FM5
Main body
FM8
FM13
FM10
043
045
SD2
046
M14
047
M10
048
049
050
051
052
054
055
056
057
058
059
M2/M3
PCL
TSL
MC14
M12
RADF
FNS
M302
075
0
1
2
0
1
2
M
1
2
3
4
5
6
7
8
9
10
11
12
1
2
1
2
3
4
0
1
2
0
1
2
Name
Fixing motor
Fixing motor (320mm/s)
Fixing motor (280mm/s)
Fixing motor (185mm/s)
Drum motor
Drum motor / Developing motor (320mm/s)
Drum motor / Developing motor (280mm/s)
Drum motor / Developing motor (185mm/s)
Fan motor
Scanner cooling fan
Write unit cooling fan (High)
Write unit cooling fan (Low)
Conveyance suction fan
Developing suction fan
Main body cooling fan (High)
Main body cooling fan (Low)
Cleaner cooling fan (High)
Cleaner cooling fan (Low)
Main body cooling fan/2
Power supply cooling fan
ADU reverse motor cooling fan
Counter
Total counter
Key counter
Fixing web SD
Charger cleaning motor
To-and-fro operation
Move to rear
Move to front
Transfer/separation cleaning motor
To-and-fro operation
Move to rear
Move to front
Illuminate all LEDs on the operation board
Operation unit check
Developing motor / Drum motor
PCL
TSL
Toner recycle MC
Message test
Toner supply motor
M301
060
Multi
mode
MC301
SD303
SD301
SD302
FM301
M701
M702
M703
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
2-94
Cannot be set or
changed in field
ADJUSTMENT
Code
Symbol
M705
M707
M707
M708
M709
M714
Multi
mode
8
9
10
11
12
13
14
15
16
17
M711
18
FNS
M713
M718
M716
M719
M720
SD704
SD705
M705
075
M716
PI
M718
MC202
M202
SD202
PK
M801
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
76
77
78
79
80
81
82
Name
Alignment motor /U (HP search)
Paper exit roller motor (staple mode HP search)
Paper exit roller motor (reverse)
Paper exit opening motor (HP search)
Paper exit opening motor (shifts the opening)
Stapler motor /R (initial)
Stapler motor /R (stapling operation)
Stapler motor /F (initial)
Stapler motor /F (stapling operation)
Stapler movement motor HP search (moves 2 stapling positions)
Stapler movement motor HP search (moves 1 stapling position
for A4)
Stacker entrance motor
Stopper motor (HP search)
Alignment motor /L (HP search)
Paper exit SD
By-pass gate SD
Alignment /U motor (open)
Alignment /U motor (close)
Alignment /U motor (rocking)
Alignment motor /L (open)
Alignment motor /L Close(A4 position)only allowed from HP
Alignment motor /L rocking (only allowed from Open position)
Stopper motor
Conveyance MC /L
Tray up/down motor /L (move to the lower limit)
Tray up/down motor /L (HP research)
Sheet feed SD /L
Punch motor
2-95
Cannot be set or
changed in field
2 ADJUSTMENT
Classification
ADJUSTMENT
Classification
Code
Symbol
MC201
PI
M201
M712
075
M721
FNS
M704
M706
SD706
080
RADU
081
082
083
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
1
2
MC13
MC2
M5
084
M9
085
086
Adjustment process
2 ADJUSTMENT
SD201
M203
Multi
mode
M8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
092
093
094
096
097
098
099
Name
Cannot be set or
changed in field
Conveyance MC /U
Tray up/down motor /U (rise)
Tray up/down motor /U (HP search)
Sheet feed SD /U
PI conveyance motor
Gate drive motor (HP search : sub tray direction)
Gate drive motor (switches the stacker direction)
Gate drive motor (switches the main tray direction)
Sub-tray paper exit motor
Clincher rotation motor (HP search)
Clincher rotation motor (skew shift)
Stapler rotation motor (HP search)
Stapler rotation motor (skew shift)
Three folding SD
HDD
1
2
3
2-96
ADJUSTMENT
OTHER ADJUSTMENT
Adjustment method
Step
Caution: Centring adjustment need not be performed normally because paper inclination is detected in the second paper
feed section and original image is corrected in the image processing unit to
fit an inclined paper. Centring adjustment is required only when the
detected paper inclination is not within
the automatic image correction range.
1. Tool
Screwdriver (Phillips)
Operation
Guide
Guide plate
plate
Connector (CN814,834,854)
Fixing shaft screw
Paper feed unit
Screw
Screws
Screws
2-97
2 ADJUSTMENT
a.
ADJUSTMENT
3.
2 ADJUSTMENT
Guide plate/front
a.
Adjustment method
Step
Guide plate/rear
Operation
Screws
Screws
Screws
Screws
Center positioning
bracket
C-403
Screw
Centre positioning
bracket
Right side
cover
C-404
Screw
Centre positioning
bracket
Screws
Put the LCT back into the original position and make a copy to check the result.
2-98
ADJUSTMENT
4.
2 ADJUSTMENT
Within 3mm
Centre of paper
Rear guide
Screw
a.
Adjustment method
Step
1
Operation
Open the top cover.
Reference: LCT tray size setting can be performed in the key operation mode
by setting DIPSW21-1 to 1 in the 25
mode.
2-99
ADJUSTMENT
Tool
Screwdriver (Phillips)
Adjustment method
1.
2 ADJUSTMENT
Screws
Screws
2.
Screw
Second paper
feed section
Piled plate
Mark
Step
Step
Operation
Make a copy to measure for skew.
Operation
Loosen the five screws securing the second paper feed unit.
2-100
ADJUSTMENT
1.
2.
Step
Up/down plate
Adjustment method
Operation
Screws
Up/down pulley
Side cover
(right)
Adjusting
screws
Screws
Up/down pulley
Up/down plate
Screws
Screws
Screws
Side cover (right)
2-101
2 ADJUSTMENT
a.
ADJUSTMENT
3.
2 ADJUSTMENT
Step
Operation
Remove three screws to detach the
clutch replacement cover.
Adjustment
screw
Clutch
replacement
Screws
cover
Screws
Mark
Up/down plate
Screws
Adjustment screws
Mark
Screws
Up/down plate
a.
Adjustment method
Step
Screws
Screws
Screws
Rear cover
Loosen two screws and adjust the position for each up/down pulley using an
adjustment screw so that the front and
rear of the up/down plate are at the same
height.
2-102
Operation
ADJUSTMENT
1.
2.
a.
Operation
Print a test pattern (No.16) in the continuous copy mode to check for skew.
Operation
Print a test pattern (No.16) in the continuous copy mode to check for skew.
Open the jam access door of the LCT
and adjust the installation position of the
positioning bracket on the bottom plate.
Screws
Screws
3
2
Positioning
bracket
Screws
C-403
C-404
Centering
Centering
positioning bracket positioning bracket
2-103
2 ADJUSTMENT
b.
ADJUSTMENT
2 ADJUSTMENT
1.
2.
a.
3
Spring
Weak
Strong
Operation
Draw out the tray.
Remove one screw, loosen one holddown shaft screw, and detach the paper
feed unit.
3.
Connector (CN814,834,854)
Fixing shaft screw
Paper feed unit
Screw
Spring
Weak
Strong
Spring
mounting hole
a.
Adjustment method
Step
2-104
Operation
ADJUSTMENT
5.
Weak (standard)
Strong
2 ADJUSTMENT
4.
Strong
Weak
a.
Adjustment method
Step
a.
Adjustment method
Step
Operation
2-105
Operation
Remove the following parts.
Top cover
Paper feed roller unit
Double feed prevention roller
ADJUSTMENT
2 ADJUSTMENT
1.
2.
a.
Adjustment method
Step
Operation
Top cover
Spring
Remove
this.
Paper feed
roller unit
Paper feed roller unit
Up/down plate
Screws
Bearing
Bearing
Stop ring
2-106
Stop ring
ADJUSTMENT
1.
2.
7
When lowering the height of the paper
up/down plate:
Raise the sensor mounting bracket.
Up/down plate
Pickup solenoid
Screw
2-107
2 ADJUSTMENT
ADJUSTMENT
a.
Adjustment method
Step
2 ADJUSTMENT
1.
2.
Tool
Screwdriver (Phillips)
Open-end wrench or flat-nose pliers.
Adjustment method
Adjusting screw B
Top cover
Spring
Paper feed
roller unit
Paper feed roller unit
Pull the moving parts of the pick-up solenoid and check whether the distance
between the bottom surface of the paper
feed roller and the top surface of the up/
down plate is within specification.
Specification: 0.5 to 2.5mm
If the distance is out of spec, perform
steps 5 and later.
Step
Operation
Loosen one screw and adjust the mounting position for the pick-up solenoid.
Stopper piece
10
Stopper piece
Screws
2-108
ADJUSTMENT
2.
Tool
Hexagonal wrench
Open-end wrench or flat-nose pliers
Adjustment method
3
Screws
Stopper 1
Screws
Stopper 2
Nut
Skew pattern A
Skew pattern B
Step
1
Operation
Fixing plate
Fixing plate
Feed
direction
Skew pattern A
Screw
Skew pattern B
2-109
Screws
2 ADJUSTMENT
1.
ADJUSTMENT
2 ADJUSTMENT
Screw
Registration roller
Screws
Registration
roller bracket
Screws
10
11
12
Step
Operation
Make a copy in the single sided to single
sided copy mode, then check the skew of
the original. (Either pattern A or B)
Image
1
Copypaper
feed direction
Copy paper
Paper skew pattern A
2-110
ADJUSTMENT
2.
2 ADJUSTMENT
Right side
Step
Operation
Make a copy in the double sided - single
sided copy mode, then check the skew of
the original. (Either pattern A or B)
Image
1
Copypaper
feed direction
Copy paper
Paper skew pattern A
ADJUSTMENT
[12] FNS Adjusting the magnets on the bypass conveyance guide plate
2 ADJUSTMENT
1.
2.
a.
Tool
Screwdriver (Phillips)
Adjustment method
Preparation
Step
1
Operation
b.
Adjustment
Step
Operation
When the magnet on the by-pass conveyance guide plate is stuck to the front
panel, check whether the stopping piece
of the plate makes contact with the conveyance guide plate /L.
Magnet
Screws
2
Cushioning
rubber
By-pass conveyance guide plate
Conveyance guide plate /L
Cushioning
rubber
4
Cushioning rubber
If the stopping piece of the by-pass conveyance guide plate does not make contact with the conveyance guide plate /L,
perform the following adjustment:
2-112
ADJUSTMENT
1.
2.
a.
Step
Step
Operation
When the by-pass gate (SD705) is OFF,
check the gap between the by-pass gate
and the by-pass conveyance plate is
within the standard value.
Specifications: A=3.20.5mm
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Operation
By-pass gate
mm
3.2
0.5
By-pass
conveyance plate
A=
By-pass gate
3
6
Stacker unit
Rail stopper
securing screw
Board to prevent the Finisher
from toppling over
2-113
2 ADJUSTMENT
ADJUSTMENT
b.
Adjustment
Step
1
Step
Operation
2 ADJUSTMENT
Operation
Loosen two screws securing the by-pass
gate SD (SD705) and adjust the position
of SD705 so that the gap between the
by-pass gate and by-pass conveyance
plate becomes within the standard
value.
Clamp
Connector
By-pass gate
Screw
By-pass
conveyance plate
A=
3.2
0.5
mm
Mark
Screw
Screws
Bracket
FNS CB
(FNS control
board)
2-114
ADJUSTMENT
1.
2.
a.
Step
Adjustment
Step
Tool
Screwdriver (Phillips)
Adjustment method
Preparation
Operation
Loosen the screw fastening the bracket
for the roller shift HP PS (PS718), and
shift the bracket to adjust the amount of
discrepancy using the mark as a guide.
Operation
Shift HP PS (PS718)
Bracket
Notch
Mark
Actuator
Screw
Slide gear
Slide stay
Shift unit
2-115
2 ADJUSTMENT
b.
ADJUSTMENT
2 ADJUSTMENT
1.
2.
a.
Adjustment
Operation
Remove two screws securing the solenoid bracket and remove the solenoid
together with the bracket.
Step
Operation
b.
Step
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Screws
Solenoid bracket
Loosen the 2 screws holding the solenoid, move the solenoid to adjust its
position, and retighten the screws.
Spec value:A=6.50.5mm
Paper exit SD
(PS704)
A=6.5 0.5mm
2-116
ADJUSTMENT
Operation
Place the solenoid to its original position,
and tighten the screw securing the solenoid bracket at the position where the
paper exit guide makes contact with the
cushioning rubber of the paper exit guide
stay.
Tool
Screwdriver (Phillips)
Adjustment method
Preparation
Step
Solenoid bracket
Screws
3
Stopping
rubber
Operation
Open the front door and pull out the
stacker unit.
Paper exit
guide stay
Notch of panel /rear
Paper exit guide
Actuator edge
1mm
Paper exit guide
Marks
2-117
2 ADJUSTMENT
Step
ADJUSTMENT
b.
Adjustment
Step
Operation
2 ADJUSTMENT
1.
2.
a.
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Step
1
Operation
Power on the main body, then power it off
after the Finisher initial operation is finished.
Open the front door and pull out the
stacker unit.
Check whether the actuator of the alignment HP/U (PS708) is aligned with the
home position.
Alignment HP PS (PS708)
Actuator
Stacker unit
Rail stopper
securing screw
Board to prevent the Finisher from toppling over
2
Screw
2-118
ADJUSTMENT
Operation
Check whether the distances A and B for
the alignment plate /U are within specification.
Spec values:A=3370.5mm(within)
B=490.5
2.
a.
B=49 0.5mm
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Step
A=337 0.5mm
Rear
panel
Alignment plate /U
5
b.
Adjustment
Step
Operation
Operation
Make sure that "Adjusting the mount
location of the alignment plates / U" is
finished.
Alignment plate /U
Alignment plate /L
Alignment HP PS/L
(PS724)
Screw
Screws
2-119
2 ADJUSTMENT
Step
ADJUSTMENT
Step
Operation
2 ADJUSTMENT
2.
a.
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Step
Alignment plate /U
(rear)
6
Rear panel
surface
Operation
Perform the following stapling actually
and check whether they are within specification. In the case of flat stapling,
check whether the paper edge is parallel
to the virtual line running between the
staplers.
One-corner stapling
(at rear)
A=8.5 3mm
One-point stapling
(at front)
Alignment
plate /L
1
A=337 0.5mm
B=8.5 3mm
B=49 0.5mm
7
b.
Flat stapling
C=8.5 3mm
Adjustment
Step
Operation
Loosen the two screws and perform the
adjustment so that the mount location of
the alignment plate /L are within specification.
Parallel
Alignment plate /L
Alignment plate /L
Screw
Screw
2-120
If they are out of spec or not parallel, perform the following adjustment:
ADJUSTMENT
Adjustment
Step
Operation
1.
2.
a.
Tool
Screwdriver (Phillips)
Jig
Adjustment method
Preparation
Step
Operation
Execute stapling and check for buckled
staple-needles or clinching failure.
Caution: When replacing or removing a
clincher or stapler, perform
adjustment after reinstalling.
1
3
Clincher /F
Floating
stapling
Clincher /F
Clincher /R
b.
Mark
Mark
L=1mm or less
Height of
L
bent
staple-needle
Clincher /R
Buckled
stapling
Adjustment
Step
Adjustment screw
Execute stapling to confirm that the stapling is within the specification range.
L=0.7mm or less
Operation
Cartridge
1
2 Staple sheet
Cover
2-121
2 ADJUSTMENT
b.
ADJUSTMENT
Step
Operation
Step
2 ADJUSTMENT
Operation
Insert the two guide pins of the jig in the
hole of the clincher.
Jig
Jig
Cover
Cartridge
Hook
1
2
Plate
6
Hook holes
Clincher /R
Clincher /F
Jig
Clincher /R
Clincher /F
Guide pin
Screws
Screws
2-122
Clincher
ADJUSTMENT
Operation
Rotate the stapler gears downward.
Adjust the clincher position so that the
plate on the cartridge fits smoothly into
the groove on the jig. Rotate the stapler
gear further to fit the plate in the groove
in the jig and the jig in the clincher unit
completely.
Tool
Screwdriver (Phillips)
Adjustment method
Preparation
Step
Operation
Execute stapling and check whether the
paper edge is parallel to the virtual line
connecting the two staples or whether
the amount of discrepancy is within
specification.
Spec value: within 1mm for the
amount of discrepancy
Staple
1
7
Gear
Parallel
Groove
Within
1mm
Plate
Stapler
10
11
2-123
2 ADJUSTMENT
Step
ADJUSTMENT
2 ADJUSTMENT
b.
Adjustment
Step
Operation
1.
2.
a.
Tool
Screwdriver (Phillips)
Adjustment method
Preparation
Step
Screws
Mark
4
Upper edge
Parallel
Lower edge
Mark
Mark
Operation
Execute stapling using A3 paper and
check whether the fold side discrepancy
for A3 paper is within the limit.
Limit: A= within 1mm
2-124
A= within 1mm
ADJUSTMENT
Adjustment
Step
Operation
1.
2.
a.
Loosen the five screws securing the folding stopper and adjust it using the mark
as a guide.
b.
Tool
Flat-nose pliers
Adjustment method
Preparation
Step
Operation
Adjustment
Step
Do not
Loosen
screw
Folding
stopper
Screws
Mark
Operation
A
B
Front view
B
A
C
B
A
C
B
A
Rear view
2-125
2 ADJUSTMENT
b.
ADJUSTMENT
Step
2 ADJUSTMENT
Operation
Install the rear cover and stacker unit
cover, put the stacker unit away, and
close the front cover.
Tool
Screwdriver (Phillips)
Adjustment method
Preparation
Step
Operation
c
a
93
86.4
102
97
102
97
Unit:mm
3
2-126
ADJUSTMENT
Adjustment
Step
Operation
Power on the main body. Use "7: Threehold positions adjustment" from "6: Finisher adjustment" on the 36 Mode, adjust
the first folded line (reference value a),
and perform three-holding.
1.
2.
a.
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Step
To check the tilt of the punch hole position, make a sample copy in the punch
mode.
3
Marks
Screw
Three-folding stopper
Screw Three-folding
guide plate
2-127
Operation
Check the following items:
The finisher is connected to the main
body.
The main body is loaded with the
paper based on the punch specifications.
2 ADJUSTMENT
b.
ADJUSTMENT
b.
Adjustment
Step
Operation
2 ADJUSTMENT
1.
B
2.
a.
Caution1: Perform this adjustment after finishing the adjustment for the tilt of the
punch hole position.
Caution2: Complete the PK adjusting the
punch hole vertical position feeding
the paper from the by-pass tray first.
Then, perform this adjustment feeding paper from the tray that is most
frequently used.
Caution3: If there is a difference in the punch
hole vertical position, perform the
centering adjustment for the trays of
main body or PI.
Tool
Screwdriver (Phillips)
Scale
Adjustment method
Preparation
Step
Operation
Adjustment screws
Mark
2-128
ADJUSTMENT
Adjustment
Step
1.
A
B
2.
a.
1
Operation
Check that PK adjusting the punch hole
vertical position has been completed.
b.
Adjustment
Step
Operation
Release the hook and remove the
adjustment cover of the side guide plate
(rear)..
Ajustment cover
1
4
Adjust
horizontally
Mark
Side guide plate
(rear)
Adjustment screws
2-129
Hook
2 ADJUSTMENT
b.
ADJUSTMENT
Step
Operation
2 ADJUSTMENT
Screws
Adjustment
screws
10
2-130
Step
Operation
11
Set A4R size paper to the tray and perform the cover sheet tray size adjustment in 36 mode.
SERVICE
3 DIS./ASSEMBLY
3 SERVICE
3 DIS./ASSEMBLY
3 SERVICE
4. When replacing the drum and developer, must perform neccessary adjustment by refering to the List of
Adjustment Items.
2. Copy sample
Be sure to make copy samples at the
start and the end of maintenance for
checking images.
3. Drum
SERVICE
SERVICE SCHEDULE
[1] Service Schedule
Service
count
Number of copies
0
Main
body
RADF
EDH
Maintenance
Maintenance
FNS
Maintenance
FN-112
Periodic check (I)
Maintenance
FNS
FN-6
LCT
Maintenance
C-403/404
Periodic check (I)
PI
Maintenance
Cover
Inserter Periodic check (I)
B
Periodic check (II)
PK
PK-2
Maintenance
25
50
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
3-1
19 times
9 times
4 times
2 times
1 times
1 times
19 times
9 times
3 times
19 times
4 times
1 times
19 times
4 times
1 times
19 times
4 times
1 times
19 times
9 times
4 times
1 times
19 times
3 DIS./ASSEMBLY
3 SERVICE
Service item
SERVICE
NO Classification
1 Preparation
2 Drum unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
3 DIS./ASSEMBLY
3 SERVICE
3 Developing
unit
4024-1005-xx*
(12) Cleaning blade (36 mode blade
setting mode)
4024-1004-xx*
(1) Developing bias armature
(2) Developer (25 mode counter resetting)
(3) Developing unit
1
1
5 Toner supply
6 Conveyance
unit
3-2
1
1
1
1
1
1
3
1
1
2
3
Note
SERVICE
Implementation classifica-
7 Registration
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Paper dust removing brush
(2) 2nd paper feed roller
8 Drive section
and filter
4014-1795-xx*
10 ADU
10 ADU
11 Paper feed
section
3-3
Note
3 DIS./ASSEMBLY
3 SERVICE
NO Classification
SERVICE
Implementation classifica-
NO Classification
15 Fixing unit
15 Fixing unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
3 DIS./ASSEMBLY
3 SERVICE
16 Vertical conveyance
17 Final check
3-4
Heatproof
grease
2
5
Note
SERVICE
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
3 Conveyance
section
tion
5 Final check
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3-5
Note
3 DIS./ASSEMBLY
3 SERVICE
NO Classification
SERVICE
NO Classification
1 Preparation
2 Conveyance
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Paper through check
section
3 Drive section
3 DIS./ASSEMBLY
3 SERVICE
*1
*2
*3
5 Exterior
6 Final check
3-6
4 Stapler unit
10
Note
()
()
()
( )
*1
( )
*1
*1
*1
*1
(
(
)
)
Replace as necessary
*2
*3
SERVICE
1 Preparation
2 Conveyance
section
3 Drive section
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Paper through check
6 Exterior
7 Final check
*1
*2
*3
3-7
4 Folding unit
5 Stapler unit
10
Note
)
)
( )
( )
( )
( )
(
*1
*1
*1
*1
*1
*1
)
Replace as necessary
*2
*3
3 DIS./ASSEMBLY
3 SERVICE
NO Classification
SERVICE
NO Classification
1 Preparation
2 Inside of
machine
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Paper through check
(1) Sensors
(2) Gears
3 Final check
3 DIS./ASSEMBLY
3 SERVICE
Note
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
1 Conveyance
3 Final check
3-8
()
Note
( )
*1
( )
*1
*1
SERVICE
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
2 Punch dust col- (1) Punch dust box (for punch dust
lection section
dump)
(2) Punch dust detection sensor
(1) Paper through check
3 DIS./ASSEMBLY
3 SERVICE
3 Final check
Note
3-9
SERVICE
NO Classification
1 Fixing unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Fixing roller (U) 4024-1012-xx*
3 DIS./ASSEMBLY
3 SERVICE
2 Drum unit
4 By-pass feed
unit
2
1
3
2
3
1
3
3
Note
Actual replacement
count: 125 K feeds
Actual replacement
count: 70 K feeds
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
NO Classification
Service item
2 By-pass feed
unit
3 Fixing unit
4024-2085-xx*
4024-2088-xx*
4 Drive unit
3-10
3
1
1
1
1
2
2
1
Note
Actual replacement
count: 800 K feeds
Actual replacement
count: 140 K feeds
SERVICE
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
1 Drum unit
3 Second paper
1
1
Note
Actual replacement
count: 2 million
feeds
Service item
1 Drum unit
(1) TSL
1
1
4024-2093-xx*
2
1
4 Developing unit
(1) Upper roller error detection
5 Fixing unit
1
1
sensor
4024-1021-xx*
(1) Registration shaft (L)
4024-2410-xx*
(2) Registration shaft (U)
4024-2411-xx*
(3) ADU registration roller (U)
4024-2671-xx*
(4) ADU registration roller (L)
4024-2672-xx*
7 Conveyance unit (1) TSL cover assembly
4024-2622-xx*
6 ADU
2
2
1
1
1
Note
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
4024-1028-xx*
(2) Conveyance clutch (tray 1 to 3)
4024-1028-xx*
3-11
3
3
Note
Actual replacement
count: 2 million
feeds
3 DIS./ASSEMBLY
3 SERVICE
Implementation classifica-
NO Classification
SERVICE
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
4594-1009-xx*
(2) Paper feed roller rubber
4594-1010-xx*
(3) Double feed prevention roller
rubber
4594-1011-xx*
1
1
Note
Actual replacement
count: 200 K feeds
Implementation classifica-
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
4594-1012-xx*
3-12
Note
Actual replacement
count: 600 K feeds
SERVICE
[5] FNS
[FN-112]
NO Classification
1 Stapler unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Stapler unit
4594-1001-xx*
Note
Actual replacement
count: 200 K feeds
each
1 Drive unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) FNS up/down motor
4594-2206-xx*
Note
Actual replacement
count: 2.5 million
feeds
[FN-6]
NO Classification
1 Stapler unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Stapler unit
4594-1001-xx*
Note
Actual replacement
count: 200 K staples
each
NO Classification
1 Drive unit
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) FNS up/down motor
4594-2206-xx*
3-13
Note
Actual replacement
count: 2.5 million
feeds
3 DIS./ASSEMBLY
3 SERVICE
NO Classification
SERVICE
NO Classification
1 Inside of
machine
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Feed roller
4014-3029-xx*
(2) Paper feed conveyance roller
4014-3028-xx*
(3) Double feed prevention roller
4014-3029-xx*
1
1
Note
Actual replacement
count: 500 K feeds
each
Implementation classifica-
NO Classification
1 Inside of
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
(1) Feed clutch
4024-1028-xx*
machine
(2) Conveyance clutch
4024-1028-xx*
3-14
1
1
Note
Actual replacement
count: 2 million
feeds
SERVICE
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
tion
Note
Actual replacement
count: 100 K feeds
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
tion
Note
Actual replacement
count: 200 K feeds
each
NO Classification
Number
tion
of parts
replaced Clea- Inspe- Lubric Replace
ning ction -ation -ment
Service item
4594-1005-xx*
tion
3-15
Note
Actual replacement
count: 600 K feeds
3 DIS./ASSEMBLY
3 SERVICE
NO Classification
SERVICE
Parts name
Parts No.
250,000
4024-1020-xx*
250,000
22
4024-2486-xx*
250,000
4024-2485-xx*
250,000
4024-1007-xx*
250,000
4014-1750-xx*
250,000
4024-1008-xx*
250,000
4024-1005-xx*
250,000
Cleaning blade
4024-1004-xx*
250,000
250,000
Discharge wire
4024-1010-xx*
250,000
10
4024-1011-xx*
250,000
11
4024-1019-xx*
250,000
21
250,000
Developer
3 DIS./ASSEMBLY
3 SERVICE
4024-1006-xx*
Ozone filter K
4014-1795-xx*
250,000
4024-2001-xx*
250,000
4024-1001-xx*
250,000
Fixing claw /U
4024-1014-xx*
250,000
14
4024-3053-xx*
250,000
Fixing roller /U
4024-1012-xx*
500,000
12
4014-3007-xx*
500,000
16
4014-1747-xx*
500,000
17
Fixing roller /L
4024-1013-xx*
500,000
13
Fixing claw /L
4024-1015-xx*
500,000
15
4024-2005-xx*
500,000
4024-1009-xx*
500,000
500,000
Drum
24
9
3
125,000
30,35,40
4024-2035-xx*
125,000
30,35,40
4024-1030-xx*
70,000
50
4024-1030-xx*
70,000
50
3-16
SERVICE
Decurler
Parts name
Parts No.
800,000
29,34,39
140,000
49
4024-1029-xx*
Fixing lamp/1
4024-2085-xx*
1,000,000
Fixing lamp/2
4024-2088-xx*
1,000,000
Decurler roller
4024-2713-xx*
1,000,000
4024-2374-xx*
1,000,000
Bearing/1
4024-2188-xx*
1,000,000
4024-2360-xx*
1,000,000
4024-1035-xx*
2,000,000
4024-1028-xx*
4024-1028-xx*
2,000,000
64
4024-1018-xx*
2,000,000
20
4024-1017-xx*
2,500,000
19
4024-1022-xx*
2,500,000
25
TSL
4024-2093-xx*
2,500,000
4024-2190-xx*
2,500,000
Registration roller /U
4024-2627-xx*
2,500,000
Developing unit
4024-1024-xx*
2,500,000
27
2,500,000
23
Registration bearing /L
4024-2410-xx*
2,500,000
Registration bearing /U
4024-2411-xx*
2,500,000
4024-2671-xx*
2,500,000
4024-2672-xx*
2,500,000
4024-2622-xx*
2,500,000
4024-1028-xx*
2,000,000
31,36,41
4024-1028-xx*
2,000,000
32,37,42
103
2,000,000
61,62
28
2. EDH
Classification
Parts name
No
1 Periodic replacement (I) Feed roller rubber
Parts No.
2 Periodic replacement
4594-1009-xx*
200,000
92
4594-1010-xx*
200,000
93
4594-1011-xx*
200,000
94
4594-1012-xx*
600,000
95
(II)
(Every 1,500,000 copies)
3-17
3 DIS./ASSEMBLY
3 SERVICE
Classification
No
3 Periodic check (II)
SERVICE
3. FN-6/112
Classification
No
1 Maintenance
Parts name
Parts No.
4594-2074-xx* 10
4
250,000
250,000
5,000/each
4594-1001-xx*
200,000
70
4594-1001-xx*
200,000
71
4594-2206-xx*
2,500,000
69
3 DIS./ASSEMBLY
3 SERVICE
4. C-403/404
Classification
No
1 Periodic check (I)
(Every 1,000,000 copies)
Parts name
Parts No.
Feed roller
Paper feed conveyance roller
4014-3029-xx*
500,000
52
4014-3028-xx*
500,000
53
4014-3029-xx*
500,000
53
4024-1028-xx*
2,000,000
54
4024-1028-xx*
2,000,000
55
Conveyance clutch
5. Cover Inserter B
Classification
No
1 Periodic check (I)
Parts name
Parts No.
100,000
79
4594-1004-xx*
100,000
80
4014-3152-xx*
200,000
78
4594-1005-xx*
600,000
81,86
4014-3153-xx*
3-18
SERVICE
COPY MATERIALS
[1] Single unit supply
Durability/copies
40,000
Developer
250,000
Drum
500,000
3 DIS./ASSEMBLY
3 SERVICE
Name
Toner cartridge
3-19
SERVICE
3 DIS./ASSEMBLY
3 SERVICE
Tool Name
Appearance
Quantity
4024-2152-01
4024-2992-01
4024-2990-01
4014-5005-01
Optics PS jig
4014-5006-01
2set
4014-5007-01
Setting powder
25 g
3-20
Remarks
2PCS/set
Tool No.
Tool Name
4014-5008-01*
Appearance
Quantity
Remarks
PS shaft
2pc/set
For EDH
positioning
4014-5010-01*
ADJ chart
For EDH
adjustment
4014-5011-01*
White chart
For EDH
adjustment
4014-5009-01
Stapler PS jig
For FN-6/
FN-112
adjustment
3-21
3 DIS./ASSEMBLY
3 SERVICE
SERVICE
3 DIS./ASSEMBLY
3 SERVICE
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PS51
APS timing PS
PS65
APS sensor/3
FM9
Scanner cooling fan
PS63
APS sensor/1
PS64
APS sensor/2
L1
Exposure lamp
L1 INVB
L1 converter
2. Operation Section
LCD
indicator board
SW2
Sub power switch
OB INVB
OB inverter
OB1
Operation board/1
PAKB
Panel key board
C (T)
Total counter
PS40
Toner supply door
open / close PS
PS38
Front door open / close PS/R
SD2
Web SD
FM5
Cleaner cooling fan
MS1
Interlock MS/R
MS2
Interlock MS/L
PS39
Front door open / close PS/L
4-1
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
ADB
A/D converter board
PCL
Pre-charging exposure lamp
M14
Charger cleaning motor
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
MC14
Toner recycle MC
SD1
Separation claw SD
TCSB
Toner control sensor board
4-2
5. Tray 1, 2, 3
MC4/6/8
Pre-registration MC/1, /2, /3
PS2/8/14
Tray upper limit PS/1, /2, /3
PS3/9/15
No paper PS/1, /2, /3
MC3/5/7
Paper feed MC /1, /2, /3
PS1/7/13
Paper feed PS/1, /2, /3
PS4/10/16
Remaining paper
PS/1, /2, /3
VR1/2/3
Paper size VR/1, /2, /3
PS6/12/18
Paper size PS/2-1, /2-2, /2-3
PS5/11/17
Paper size PS/1-1, /1-2, /1-3
PS25
Vertical conveyance PS/1
MC11
Vertical conveyance MC/1
PS26
Vertical conveyance PS/2
MC12
Vertical conveyance MC/2
PS27
Vertical conveyance PS/3
PS28
Vertical conveyance PS/4
PS29
Vertical conveyance door open / close PS
4-3
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PS32
Paper size PS/2-BP
PS31
Paper size PS/1-BP
M20
Up/down motor/BP
VR5
Paper size VR/BP
PS35
Tray lower limit PS/BP
PS36
Loop PS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PS43
Leading edge PS
PS70
Paper mis-centering PS
PS44
Registration PS
MC1
Registration MC
4-4
PS46
Reverse/exit PS2
M8
Reverse/exit motor3
FM3
Conveyance suction fan
PS42
Paper reverse PS
PS47
ADU handle PS
FM10
ADU reverse motor cooling fan
PS48
ADU conveyance PS/2
PS41
ADU conveyance PS/1
PS49
ADU deceleration PS
PS45
ADU paper reverse
PS
PS50
ADU pre-registration PS
SD7
Reverse gate SD
TSL
Transfer synchronization
Lamp
MC13
ADU conveyance MC
HTR3
Drum Heater (as supply part)
ADU DB
ADU drive board
PS41
ADU conveyance PS/1
PS37
Paper exit PS
M10
Transfer/Separation cleaning motor
PS48
ADU paper conveyance PS/2
TSL
Transfer synchronization Lamp
PS43
Leading edge PS
PS46
Reverse/exit PS1
PS70
Paper mis-centering PS
PS44
Registration PS
PS42
Paper reverse PS
PS45
ADU paper reverse PS
4-5
PS49
ADU deceleration PS
PS50
ADU pre-registration PS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
MC2
ADU deceleration MC
SD9
ADU lock SD
M5
Conveyance motor
TS1
Thermostat/U
L4
Fixing heater
lamp/3
L2
Fixing heater lamp/1
PS30
Fixing exit PS
L3
Fixing heater lamp/2
TS2
Thermostat/L
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
TLD
Toner level detection sensor
M12
Toner supply motor
4-6
LDB
Laser driver board
M15
Polygon motor
PMDB
Polygon driver board
SW1
Main power switch
FM2
Write section cooling fan
M7
Paper exit motor
PS37
Paper exit PS
FM13
Power supply cooling fan
FM7
Paper exit fan/R
4-7
FM6
Paper exit fan/F
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
MB
Memory board
M11
Scanner motor
C (K)
Key counter
SCDB
Scanner drive board
ICB
Image control board
FM1
Main body cooling fan/1
M12
Toner supply motor
M2
Drum motor
FM4
Developing suction fan
FM8
Main cooling fan/2
M6
Loop roller motor
M4
Fixing motor
M16
Tray up drive motor/1
HV
High voltage unit
M17
Tray up drive motor/2
TRANSFORMER
Transformer
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PRCB
Printer control board
NF
Noise filter
M18
Tray up drive motor/3
CBR1
Circuit breaker/1
M1
Paper feed motor
CBR2
Circuit breaker/2
HTR2
Heater/2
HTR1
Heater/1
4-8
DCPS
DC power supply unit
PS301
Last original PS
PS310
Original size PS/1
PS302
Original size PS/2
PS309
Original size PS/2
MC301
Original feed MC
FM301
Original feed
motor cooling fan
MS301
Cover open/close MS
SD303
Pressure roller release SD
SD302
Exit gate SD
SD301
Reverse gate SD
PS308
Original skew PS/R
PS305
Original registration
PS/2
PS311
ADF open/close PS
PS306
Original conveyance PS
PS307
Original skew PS/F
FRONT
4-9
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
VR301
Original size VR
M302
Original conveyance
motor
MS101
LT upper cover interlock MS1
PS110
LT jam door
open / close detection PS
PS107
LT first paper feed PS
MS102
LT upper cover interlock MS2
SD100
LT first paper feed SD
PS100
LT upper cover
open / close detection PS
PS109
LT upper limit detection PS
PS106
LT paper feed PS
MC101
LT paper feed MC
MC102
LT first original feed MC
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
M100
LT UP/DOWN motor
PS102
LT remaining paper
detection PS1
M101
LT paper feed motor
LTDB
LT drive board
PS103
LT remaining paper
detection PS2
PS104
LT remaining paper
detection PS3
HTR101
LT heater
PS105
LT remaining paper detection PS4
4-10
PS101
LT lower limit detection PS
PS701
Sub-tray paper exit PS
PS706
Main tray paper exit PS
PS712
Paper exit
opening HP
M702
Shift motor
PS718
Shift HP PS
M713
Stacker entrance motor
PS709
Paper exit belt HP PS
PS716
Gate HP
PS708
Alignment HP/U PS
M711
Stapler movement motor
M718
Folding stopper motor
(Only for FN-6)
MS701
FNS interlock
M704
Clincher rotation motor
PS724
Alignment HP/L PS
PS720
Stacker no paper PS
M716
Alignment/L motor
PS705
Stacker entrance PS
PS722
Folding knife HP PS
M719
Folding knife motor
PS714
Clincher rotation HP PS
FRONT
PS723
Folding stopper HP PS
4-11
PS726
Folding passage PS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PS704
FNS entrance PS
M705
Alignment motor/U
PS711
Stapler movement HP PS
M706
Stapler rotation motor
SD706
Three-folding gate SD
PS713
Stapler rotation HP PS
PS725
Folding exit PS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PS729
Folding full PS
LED729
Folding full LED
Stapler/R/F
SW702
Staple SW/R
SW704
Staple SW/F
SW701
Cartridge SW/R
SW703
Cartridge SW/F
Clincher/R/F
PS730
Stapler HP PS/R
PS731
Stapler HP PS/F
M709
Stapler motor/R
M714
Stapler motor/F
PS732
Clincher HP PS/R
PS733
Clincher HP PS/F
4-12
M710
Clincher motor/R
M715
Clincher motor/F
M708
Paper exit motor
M707
Paper exit roller motor
M721
Sub-tray paper exit motor
PS707
Stapler paper exit upper limit PS
M701
FNS conveyance motor
M712
Gate drive motor
PS702
Tray upper limit PS
FNS CB
FNS control board
PS715
Counter reset PS
RB
Relay board
M720
Folding conveyance motor
PS703
Tray lower limit PS
M703
Tray up/down motor
4-13
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
SD705
By-pass gate SD
MC201
Conveyance MC/U
PIDB
PI driver board
M203
PI conveyance motor
MC202
Conveyance MC/L
M201
Tray up/down motor/U
PS202
No sheet PS/U
PS205
Tray lower limit PS/U
VR201
Sheet size VR/U
PS201
PI passage PS/U
PS210
Tray lower limit PS/L
PS204
Tray upper limit PS/U
M202
Tray up/down motor/L
PS206
PI passage PS/L
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
PIOB
PI operation
board
PS212
Sheet size PS/L
SD202
Sheet feed SD/L
SD201
Sheet feed SD/U
MS201
PI interlock MS
PS209
Tray upper limit PS/L
PS203
Sheet set PS/U
PS208
Sheet set PS/L
PS207
No sheet PS/L
VR202
Sheet size VR/L
4-14
FRONT
PS802
Punch scraps full PS
PS804
Punch scraps box set PS
PS801
Punch HP PS
PUDB
PU drive board
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
FRONT
4-15
35 (W: 5pin)
36 (N.C.)
232 (N.C)
233(N.C)
223 (N.C.)
236 (W: 36pin)
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
37 (N.C.)
203 (N.C.)
238 (N.C.)
222 (N.C.)
6 (N.C.)
118 (N.C.)
111(8pin) LAN
139 (25pin)
112 HDD
122 (N.C.)
135 (W: 22pin)
4-16
121 (N.C.)
4 (W: 3pin)
21 (W: 4pin)
14 (W: 4pin)
2 (W: 3pin)
1 (W: 5pin)
4-17
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
31 (W: 3pin)
3 (W: 2pin)
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
7. L1 inverter
1 (W: 3pin)
2 (W: 4pin)
4-18
9. Operation board/1
166(W:4pin)
51 (GY:5pin)
142 (W: 20pin)
4-19
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
720 (W:11pin)
700
(W:4pin)
729
(W:6pin)
728
(W:8pin)
710
(GY:10pin)
723 (W:2pin)
722 (GY:15pin)
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
2. Relay board
62 (W: 40pin)
61 (W: 2pin)
6 (W: 30pin)
51 (W: 32pin)
5 (W: 30pin)
52 (W: 6pin)
8 (W: 8pin)
33 (N.C.)
12 (W: 24pin)
71 (N.C.)
1 (W: 18pin)
8 (W: 34pin)
4 (W: 24pin)
43 (N.C.)
10 (W: 4pin)
9 (W: 2pin)
11 (W: 9pin)
42 (N.C.)
7 (W: 6pin)
1 (W: 40pin)
41 (N.C.)
6 (W: 5pin)
4 (W: 40pin)
7 (W: 28pin)
3 (W: 11pin)
5 (W: 22pin)
2 (W: 5pin)
9 (W: 28pin)
2 (W: 22pin)
4-20
3 (W: 28pin)
56
(W:6pin)
53
(W:30pin)
58
(GY:12pin)
52
(W:38pin)
54
(W:6pin)
55
(BK:24pin)
57
(W:11pin)
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
2. PI operation board
1
(GY:12pin)
65
(W:5pin)
66
(W:9pin)
64
(W:2pin)
63
(W:40pin)
4-21
Jam
Code
J10-1
Cause
J11-1
J11-3
J11-5
J12-1
J12-2
Operating
Tray 2
J11-2
J12-3
J12-5
4-22
Countermeasure
Pull the paper out of
the by-pass feed tray
temporarily and
remove the jammed
paper.
Open the vertical
conveyance door on
the main body and
remove the jammed
paper. Pull out the
tray and remove the
jammed paper.
Open the vertical
conveyance door on
the main body and
remove the jammed
paper.
Pull out the tray and
remove the jammed
paper.
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Tray 1
Operating
J10-2
Machine response
Main body
J13-2
J15-3
J15-4
Paper conveyance (all
trays)
Stationary
LCT
J15-2
Operating
J15-1
J17-1
J17-2
Paper conveyance (tray
1)
Operating
LCT
Stationary
J13-3
J13-5
Main body
Cause
Machine response
Countermeasure
4-23
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Tray 3
Jam
Code
J13-1
Operating
Classification
Classification
Cause
PS36 (loop) does not turn ON
within the predefined time after
PS26 (vertical conveyance /2) has
turned ON.
J17-5
LCT
J17-8
Paper feed/
conveyance
J17-9
Operating
Paper
conveyance
(tray 3)
Stationary
J19-2
Drum
J21-1
J21-2
Operating
LCT
Main body
J17-12
LCT
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Countermeasure
Open the vertical
conveyance door on
the main body and
remove the jammed
paper.
J17-4
J17-10
Machine response
The machine stops
immediately after
paper ejection has
completed when jamming occurs while a job
is being processed.
Paper
conveyance
(tray 2)
LCT
Main body
Paper
conveyance
(tray 2/3)
Jam
Code
J17-3
4-24
Second
paper feed
conveyance
Jam
Code
J31-1
Cause
Fixing/paper J32-4
exit
Operating
J32-3
J32-6
J32-8
J32-9
J51-1
RADF
J61-1
J61-2
J62-1
Operating
Front door
Operating
J32-10
Countermeasure
Open the front door
and pull out the ADU
stand and remove the
jammed paper.
J32-5
RADF
J32-2
Stationary
Main body
Operating
J31-2
Fixing/paper J32-1
exit
Machine response
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
4-25
Cause
PS304 (original registration /1)
does not turn OFF within the predefined time after feeding of the
double-side original has started.
J62-3
J62-4
J62-5
J62-6
RADF
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
RADF
Jam
Code
J62-2
Operating
Classification
J62-7
J62-8
J62-9
J62-10
4-26
Machine response
Countermeasure
RADF
Jam
Code
J63-1
Cause
PS306 (original conveyance) does
not turn OFF within the predefined
time since it has turned ON when
feeding the paper for the singleside copy.
J63-5
J65-1
J65-2
J65-4
J65-8
Countermeasure
Open the open/close
cover and the paper
feed unit to remove
the jammed paper.
J63-4
Stationary
RADF
J63-3
Operating
J63-2
Machine response
RADF stops immediately. The machine
stops after paper ejection if copying/copied
paper is present.
J65-10
J65-20
4-27
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
FNS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
FNS
Jam
Code
J71-1
Cause
Machine response
J72-16
J72-17
J72-18
J72-19
J72-20
J72-21
Countermeasure
Front door of FNS or the top cover Machine stops immedi- Remove the jammed
ately.
paper from the FNS
of PI has opened while a job is
or the main body.
being processed.
Operating
Classification
J72-23
J72-24
J72-25
J72-26
J72-27
J72-28
FNS
Jam
Code
J72-29
Cause
Machine response
PI
J72-35
PK
J72-43
FNS
J72-48
PI
J72-49
FNS
FNS
Operating
J72-30
J72-50
Countermeasure
PS706 (main tray paper exit) does Machine stops immedi- Remove the jammed
not turn OFF within the predefined ately.
paper from the FNS
time since it has turned ON. (nonor the main body.
stapling mode)
Classification
J72-51
J72-81
J72-82
J72-83
FNS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
J73-2
J73-5
J73-7
J73-10
J73-14
J73-17
J92-1
Stationary
J92-3
Operating
J93-1
J93-2
J93-3
Stationary
Main body
J73-9
Operating
ADU
Machine response
Countermeasure
FNS does not stop within the pre- Machine stops immedi- Remove the jammed
defined time since the stop signal ately.
paper from the FNS
has been transmitted to FNS from
or the main body.
the main unit.
J73-1
J73-8
PI
Cause
Operating
FNS
Jam
Code
J72-90
Stationary
Classification
4-30
J94-3
Machine response
Countermeasure
Open the front door
and pull out the ADU
stand and remove the
jammed paper.
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
J94-2
Cause
Operating
Main body
ADU
Jam
Code
J94-1
Stationary
Classification
4-31
Main body
Tray 1
Warning
Code
Cause
Machine response
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
LCT
LCT
M1 (paper feed)
PRCB (printer control
board)
Estimated
abnormal parts
4-32
By-pass
feed
Warning
Code
Cause
Machine response
Main boby
Estimated
abnormal parts
M20 (up/down/BP)
PRCB (printer control
board)
PS34 (tray upper limit/BP)
PS35 (tray lower limit/BP)
4-33
M10 (transfer/separation
cleaning)
ADUDB (ADU drive board)
PRCB (printer control
board)
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
Classification
Fan abnormality
Warning
Code
Cause
Machine response
Motor
F23-01 An error for TONERM_EM signal is
abnormarity
detected when 7 seconds have
passed since M13 (toner bottle)
has turned ON.
M3 (developing)
PRCB (printer control
board)
M2 (drum)
PRCB (printer control
board)
HV (high-voltage unit)
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Estimated
abnormal parts
High-voltage power
error
4-34
Classification
Warning
Code
Cause
Machine response
Estimated
abnormal parts
F29-04 Dirt correction failure of the sensor during adjustment. If this error
is detected 10 successive times,
the error code is displayed.
Process
F29-01 Dirt correction failure of the Dmax
abnormality
sensor during maximum density
adjustment. If this error is detected
10 successive times, the error code
is displayed.
F29-08 The dot diameter correction ended No error code is diswith error value.
played on the operation panel. The code
is registered in data
collection. Main body
control is performed
using previous data.
Fan abnormality
4-35
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Main Unit
Classification
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Fan abnormality
Warning
Code
Cause
Machine response
Estimated
abnormal parts
FM8 (main cooling /2)
PRCB (printer control
board)
Motor
F33-01 Error detection signal is detected
abnormality
continuously for 1 second when 2
seconds have passed since M5
(conveyance) has turned ON.
M5 (conveyance)
PRCB (printer control
board)
4-36
Warning
Code
Cause
Machine response
Main body
Estimated
abnormal parts
PRCB (printer control
board)
DCPS (DC power supply
unit)
L2 (fixing heater lamp/1)
L3 (fixing heater lamp/2)
TH1 (fixing temperature /1)
TH2 (fixing temperature /2)
Scanner
F41-01 PS61 (scanner HP) does not turn
abnormality
ON within 5 seconds since M11
(scanner) has turned ON.
M11 (scanner)
PS61 (scanner HP)
SCDB (scanner drive board)
PRCB (printer control
board)
Motor
F41-02 The lock signal for M15 (polygon) is
abnormality
not detected within 25 seconds
from the switch drive when M15
starts or when switching the rotation speed.
M15 (polygon)
PMDB (polygon drive
board)
PRCB (printer control
board)
Fan abnormality
4-37
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
Warning
Code
Cause
Machine response
Estimated
abnormal parts
Write section
ICB (image control board)
power connector
4-38
Classification
Warning
Code
Cause
Machine response
Estimated
abnormal parts
E46-15 During image write, improper processing was performed. For example, the decompression device was
accessed although there was no
resource.
4-39
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Main body
E46-16 During image read, improper processing was performed. For example, the compression device was
accessed although there was no
resource.
Classification
Warning
Code
Cause
Machine response
Estimated
abnormal parts
E46-26 Correction data saved on a resolu- Error code is not dis- ICB (image control board)
tion basis is not found.
played on the operaE46-27 The density correction curve can- tion panel. It is
displayed only in data
not be generated properly.
collection.
E46-29 Calibration start error.
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
4-40
Warning
Code
Cause
Machine response
Main body
Estimated
abnormal parts
F46-61 Scanning started before completion of original auto skew correction. (Skew correction was not in
time).
F46-63 AGC was retried because of reduction in exposure lamp intensity, but
no error occurred.
L1 (exposure lamp)
4-41
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
Classification
Warning
Code
Cause
Machine response
Estimated
abnormal parts
Communi- E50-01 Main body drive serial input error 1. The machine stops PRCB (printer control
board)
cation
Serial data is not received from the immediately. RL1
abnormality
main body drive section within 0.5 (main) is turned OFF.
second after reception of power-on
ACK.
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
4-42
Classification
Main body
Fan abnormality
Warning
Code
Cause
Machine response
Estimated
abnormal parts
Motor
F53-01 5 seconds or later after turning ON
abnormality
M4 (fixing), an abnormal
MAINM_EM signal has been
detected for 1 consecutive second.
M4 (fixing)
PRCB (printer control
board)
RADF
Fan Abnormality
F62-01 FM301 (original conveyance motor The machine stops SCDB (scanner drive board)
cooling) EM signal was abnormal 2 immediately and RL1 FM301 (original conveyseconds after turning ON FM301. 2 (main) is turned OFF. ance motor cooling)
seconds after turning FM301 OFF
and ON again, an abnormal detection signal is detected.
FNS
FNS
E70-1
abnormality E70-2
Communication error
F77-1
F77-2
4-43
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
Warning
Code
Machine response
Estimated
abnormal parts
F77-4
F77-5
F77-6
F77-7
F77-8
F77-11 After M714 (stapler /F) starts operation, PS731 (stapler HP/F) does
not turn ON within the specified
time.
F77-12 After M709 (stapler /R) starts operation, PS730 (stapler HP/R) does
not turn ON within the specified
time.
FNS
FNS
F77-3
abnormality
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Cause
4-44
Warning
Code
Cause
Machine response
FNS
FNS abnor- F77-21 After M718 (folding stopper) starts The machine stops
mality
operation, PS723 (folding stopper immediately and RL1
HP) does not turn ON within the (main) is turned OFF.
specified time.
Estimated
abnormal parts
FNSCB (FNS control board)
RB (relay board)
M718 (folding stopper)
PS723 (folding stopper HP)
PI
F77-41 After M202 (tray up/down /L) starts
abnormality
operation, PS209 (tray upper limit /
L) or PS210 (tray lower limit /L) do
not turn ON within the specified
time.
PI
F77-42 After M201 (tray up/down/ U) starts
abnormality
operation, PS204 (tray upper limit /
U) or PS205 (tray lower limit /U) do
not turn ON within the specified
time.
PK
F77-54 After MC801 (punch) starts operaabnormality
tion, PS801 (punch HP) does not
turn ON within the specified time.
FNS
F77-81 After MC712 (gate drive) starts
abnormality
operation, PS716 (gate HP) does
not turn ON within the specified
time or does not turn OFF after ON.
4-45
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Classification
Classification
Warning
Code
Cause
Machine response
Estimated
abnormal parts
PRCB program
Printer cable
PC parallel port
Printer cable
Program file error
Printer cable
Program transfer destination board
FNS program
Main body
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Communi- E80-01 No response from PRCB (printer The machine stops PRCB (printer control
cation
control board) for 5 seconds after immediately and RL1 board)
abnormality
SW2 (sub power) is turned ON.
(main) is turned OFF.
4-46
For the following abnormalities, the user can disconnect the faulty unit temporarily to continue using the
machine.
When an abnormality occurs, press the reset button following the LCD message, and turn the SW2 (sub
power) OFF/ON. This allows temporary use of machine until the SW2 (sub power) is turned OFF/ON next
time.
Warning code
Cause
Unit to be disconnected
F18-10
F18-11
Tray 1 up abnormality
Tray 1
F18-20
F18-21
Tray 2 up abnormality
Tray 2
F18-30
F18-31
Tray 3 up abnormality
F13-02
F18-50
Tray 3
LCT
HDD abnormality
HDD
F62-01
RADF
F77-22,25,26
F71-41 to 43
PI abnormality
PI
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
F46-40 to 43
4-47
Conveyance motor
Reverse/
exit motor
M6
M7
M8
M9
4-48
Pre-registration MC/1
PCL
Paper reverse PS
ADU deceleration PS
ADU pre-registration PS
Paper exit PS
PS48
PS49
PS50
PS37
PS30
Fixing exit PS
PS43
Reversed/exit PS6
Leading edge PS
PS44
PS45
Registration PS
PS36
PS46
Loop PS
PS1
PS42
Reverse gate SD
SD7
Separation claw SD
Developing bias
Separation
Transfer
SD1
HV
MC4
Charge
ADU deceleration MC
MC3
MC2
Registration MC
Fixing motor
Scanner motor
Developing motor
M5
M11
Drum motor
M4
MC1
M3
Time (sec)
M2
Items
M1
Symbol
START button ON
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Stop print
(sec)
TIMING CHART
Conveyance motor
Reverse paper
exit motor
M7
M8
M9
4-49
Pre-registration MC/1
PCL
Loop PS
Registration PS
Leading edge PS
Fixing exit PS
Paper reverse PS
ADU deceleration PS
ADU pre-registration PS
Paper exit PS
PS36
PS44
PS43
PS30
PS42
PS46
PS45
PS48
PS49
PS50
PS37
Reverse gate SD
PS1
Separation claw SD
SD7
Developing bias
Separation
Transfer
SD1
HV
MC4
Charge
ADU deceleration MC
MC3
MC2
Registration MC
Fixing motor
M6
Scanner motor
Developing motor
M5
M11
Drum motor
M4
MC1
M3
Time (sec)
M2
Items
M1
Symbol
Loop
Loop
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
Loop
Loop
Loop
Loop
Stop print
(sec)
Original conveyance PS
Original exit PS
PS304
PS305
PS306
PS303
4-50
Reverse gate SD
Exit gate SD
SD303
SD302
V-VALID signal
M302
SD301
M301
PS302
Items
Last original PS
PS301
Symbol
320mm/s
640mm/s
400mm/s
320mm/s
320mm/s
640mm/s
Time (sec)
START button
ON
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
10
(sec)
Original conveyance PS
Original exit PS
PS304
PS305
PS306
PS303
4-51
Reverse gate SD
Exit gate SD
M302
SD301
SD303
SD302
V-VALID signal
M301
PS302
Items
Last original PS
PS301
Symbol
320mm/s
640mm/s
400mm/s
320mm/s
320mm/s
640mm/s
Time (sec)
START button ON
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
10
Last original
ejected
(sec)
Time (sec)
Items
4-52
Registration MC
LT paper feed PS
Loop PS
Registration PS
MC1
PS107
PS106
PS36
PS44
M101
Symbol
START button ON
Loop
Loop
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
(sec)
4-53
DOWN
UP
400mm/s
253mm/s
400mm/s
670mm/s
Time (sec)
PS718 Shift HP PS
Items
PS704 FNS entrance PS
Symbol
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
DOWN
UP
400mm/s
253mm/s
400mm/s
670mm/s
Items
Shift HP PS PS718
FNS conveyance
M711
280mm/s
660mm/s
950mm/s
OPEN
CLOSE
670mm/s
Time (sec)
M703
4-54
DOWN
UP
M707
Stapler,Clincher motor/R
Stapler,Clincher motor/F
Alignment motor/U
M705
M709
M710
M714
M715
M713
M701
Symbol Items
PS704 FNS entrance PS
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
10
11
M701
M709
M710
M714
M715
M711
M705
M713
M703
PS707
M707
Stapler,Clincher motor/R
Stapler,Clincher motor/F
Alignment motor/U
FNS conveyance
Items Symbol
FNS entrance PS PS704
DOWN
UP
280mm/s
660mm/s
950mm/s
OPEN
CLOSE
670mm/s
Time (sec)
4-55
10
400mm/s
80mm/s
Folding exit PS
Folding knife motor
Folding knife HP PS
Folding passage HP PS
Paper exit HP PS
Paper exit motor
PS725
M719
M722
PS726
PS712
M708
DOWN
UP
CLOSE
OPEN
CLOSE
OPEN
670mm/s
500mm/s
Time (sec)
Stapler,Clincher motor/F
Stapler,Clincher motor/R
PS723 Stopper HP PS
M714
M715
M709
M710
Symbol Items
11
12
14
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
13
15
16
17
18
Symbol
Items
FNS entrance PS PS704
FNS conveyance M701
Stacker entrance PS PS705
Folding exit PS
Folding knife motor
Folding knife HP PS
Folding passage HP PS
Paper exit HP PS
Paper exit motor
PS725
M719
M722
PS726
PS712
M708
400mm/s
Folding conveyance motor M720
80mm/s
DOWN
UP
CLOSE
OPEN
CLOSE
OPEN
500mm/s
670mm/s
Time (sec)
4 ELECTRIC
3 DIS./ASSEMBLY
PARTS LIST
3 DIS./ASSEMBLY
5 ISW
ISW
<$VOLNUM ISW
ISW
WHAT'S ISW?
ISW (In-System Writer) is a process of updating the control programs stored in flash ROM mounted on various control boards in a Minolta digital copier without isolating the boards from the copier. Running ISW
enables you to upgrade control programs without replacing the boards and maintain the boards during their
replacement.
Tool available for running ISW include ISW Trns (PC software), which connects a personal computer (PC)
to the digital copier.
This tool can be plugged into the ISW connector of the digital copier to directly update the control programs
in flash ROM assembled in the machine.
This chapter focuses on instructions to set up this machine to run ISW. For instruction on how to run ISW
Trns refer to the Minolta ISW (In-System Writer) Service Manual.
3 DIS./ASSEMBLY
5 ISW
Note: Only ISW Trans is enabled with ISW for this machine.
5-1
ISW
SETUP
[1] ISW-compatible boards
This machine allows ROM data residing on the following boards to be updated via ISW:
Image control board
Printer control board
Finisher control board
PC
Important Note:
The availability of the image control program is prerequisite to updating on other boards.
3 DIS./ASSEMBLY
5 ISW
Writing method
Condition
Image control
The copier does not have the image control program installed.
Others
25 mode
Upgrading
Normal startup display
Image control
Normal
Others
Normal
Writing method
25 mode
5-2
Condition
The copier has all the programs installed.
ISW
Procedure
Enter 25 mode.
[Memory setting mode menu Screen]
Copy
Scan
Energy Saver
Timer
No.
Processing
OFF
OFF
Checking memory
OFF
OFF
Flashing
OFF
OFF
Flashing
OFF
Flashing
Flashing
Flashing
ON
OFF
OFF
5-3
3 DIS./ASSEMBLY
5 ISW
Interrupt
ISW
Parallel (printer)
interface port
3 DIS./ASSEMBLY
5 ISW
Parallel
interface cable
5-4
Copyright
2001 MINOLTA CO., LTD.
MINOLTA Co.,Ltd.
7662-4024-11 01100200