PT.

TECHNICs
SPREADER BEAM CALCULATION
XXX METERING SKID : Tc- 14015
BEAM CHECKING

Total Weight
(Wt) =
Safety Factor
(SF) =
Test Load / Cal culated Weight
(Wtc) =
Length to CoG
(Lc.g) =
Total Length
(Lt) =
Height to Center
(Hc) =
Angle 1
(A1) =
Angle 2
(A2) =
Selected Beam :
Area
Elastic Modulus
Elastic Modulus
Modulus of gyrat ion
Modulus of gyrat ion
Material
Max. Yied
E=
K=

A =
(Sx) =
(Sy) =
(r xx) =
(r yy) =

22046
1.5
33069
71
152
12.4
68
65

lbs

10000.0 kgs

lbs
in
in
in
degree
degree

15000.0
180.3
386.1
31.5

WF 300X150X6.5X9
7.25 in^2
29.35 in^3
4.09 in^3
4.88 in
1.30 in

46.8
481.0
67.0
12.4
3.3

kgs
cm
cm
cm

cm^2
cm^3
cm^3
cm
cm

# 70.62992
# 152.8346
## 12.40157
0
0
0
## 7
#REF!
##### 1.155607
### 4 0.160968
## 5
0.1922
3 1

A 36
(Ym) =

36000 psi
29000000 psi
1
17622.2961 lbs
15446.7039 lbs

7993.4 kgs
7006.6 kgs

7120 lbs
7203 lbs
7203 lbs

3229.6 kgs
3267.2 kgs
3267.2 kgs

W1
W2

=
=

((Lt-Lc.g)/Lt)*Wtc =
(Lc.g/Lt)*Wtc =

Fh1
Fh2
Fh

=
=
=

W1/tan(A1) =
W2/tan(A2) =
Biggest (Fh1,Fh2) =

2531.1 kg/cm^2
2038922.7 kg/cm^2

COMPRESSION STRESS
Compression Stress,

fa = Fh/A =

Cc

'=

Check Compres sion

BENDING STRESS
M1
=
M2
=
Moment (Mx) =
Moment (My) =
Stress due to moment
fbx
=
fby
=
All. Bending Stre ss
Check Bending,
=
=
=
=

fa < Fa =

OK

Fh1*Hc =
Fh2*Hc =
biggest (M1,M2) =
5% * Mx =

88286
89316
89316
4466

Mx/Sx =
My/Sy =
(Fb) = 0.6*Ym =
fb < Fb =

69.8 kg/cm^2

126.1 (For A 36 & 107 for A 50)

(Pls. See tabel 5 of App. A Page 5.76)
31
117
0.25
0.93
0.93
0.444
15984 psi
1123.8 kg/cm^2

'=
'=
'=
'=
'=
'=
(Fa) =

KLx/r xx
KLy/r yy
(KLx/r xx)/Cc
(KLy/r yy)/Cc
Govern
Ca = from table 4
All. Compression

Cm
F'e
F'ex
F'ey

993 psi

lb/in
lb/in
lb/in
lb/in

3043 psi
1092 psi
21600 psi

15766.3
15950.2
15950.2
797.5

kg.cm
kg.cm
kg.cm
kg.cm

213.9 kg/cm^2
76.8 kg/cm^2
1518.6 kg/cm^2

OK
1

(12*pi^2*E)/(23(KL/r)^2 =
154166.3
10852.702

UNITY CHECK
Checking against formula 1.6-1a
fa/Fa + Cmx*fbx/((1-fa/F'ex)*Fbx) + Cmy*fby/((1-fa/F'ey)*Fby) =

0.25957 < 1 OK

Checking against formula 1.6-1b

fa/0.6Ym + fbx/Fbx + fby/Fby =

0.23741 < 1 OK

PT. TECHNIC OFFSHORE JAYA

SPREADER BEAM CALCULATION
OCI METERING SKID : TOJ 14003
LUG CHECKING
Generals Data:
Total empty weight, W
Safety factor, SF
W SWL = 1.5 W
W SF = W SF

=
=

10000 kgs
2.50

22046 lbs

15000 kgs

33069 lbs

25000 kgs

55116 lbs

Min. angle,
Max vertical force, Fy = W SF / NL

=
=
=

2
45.0 deg
12500 kgs

=
=

0.79 rad
27558 lbs

Max horizontal force (in-plane), Fz = Fy / tan ()

12500 kgs

27558 lbs

Max lateral force (out-of-plane), Fx = 0.1 Fy

1250 kgs

2756 lbs

Max tension force in sling, Fsl = (Fz2 + Fy2 + Fx2)0.5

17722 kgs

39069 lbs

Shackles Data: (Shackle Crosby G-2130 1-1/8" 9.5T WLL)

Shackle working load limit, WLLs
=

9.5 Ton

20944 lbs

Safety factor of shackle, SFs

2.0

Shackle max. proof load, MPLs

19 Ton

41887 lbs

Pin diameter, DP

32 mm

1.26 in

Jaws width, W J

46 mm

1.81 in

Jaws height, HJ

123 mm

4.84 in

Sling Data: (20T WLL)

Diameter of sling, Ds

25 mm

0.98 in

Sling Working Load Limit, WLLsl

9 Ton

19841 lbs

Safety factor of sling, SFsl

5.0

Sling ultimate load, Usl

45 Ton

99207 lbs

Number of lug, NL

r
FY

HT
Z

DH
HH

WL

Lug Dimensions:
Total Height of lift lug, HT

Height of hole centreline, HH

Width of lug, W L

24.80 in

630 mm
555 mm

21.85 in

Radius of cheek, r
Thickness of cheek, tC

=
=
=
=
=
=

480
240
50
25
50
6

=
=
=
=
=
=

18.90
9.45
1.97
0.98
1.97
0.24

Check shackle strength, Fsl / MPLs

Radius of lug, R
Diameter of hole, DH
Thickness of lug, tL

mm
mm
mm
mm
mm
mm

in
in
in
in
in
in

Safe

Ratio

93.27%

Check sling strength, Fsl / Usl

Safe

Ratio

39.38%

Check space of hole and pin, Dp / DH

Clear

Ratio

64.00%

Dp - DH

Check space of jaws and lug thickness, (tL+2tC) / W J

Clear

Ratio

80.43%

(W J - tL - 2 tC)/2
Check space of jaws, lug height and dia. of sling,
(R + DS + DH/2) / HJ

=
=

4.50 mm
Clear
Ratio

=
=

0.18 in
60.98%

HJ - R - Ds + DH/2

-117.00 mm

-4.61 in

=
=

199947.95 MPa
344.74 MPa

=
=

29000000 psi
50000 psi

Material, Stress and Properties Data:

Elastic Modulus, E
Yield Stress, Sa
Allowable stress based on AISC Code 9th Ed. :
Allow. Tensile Stress, Sta = 0.6 Sa

18.00 mm

0.71 in

206.84 MPa

30000 psi

Allow. Bending Stress, Sba = 0.66 Sa

227.53 MPa

33000 psi

Allow. Shear Stress, Ssa = 0.4 Sa

137.90 MPa

20000 psi

Allow. Bearing Stress, Sbra = 0.9 Sa

DH/2R

310.26 MPa

45000 psi

Section modulus of lugs, SLy

50.00 cm3

3.05 in3

Section modulus of lugs, SLx

960.00 cm3

58.58 in3

0.10
=
2.50
Stress-Concentration factor (near hole), K
=
(for flat plate with centrally located circular hole in tension based on D H/2R value)

Stresses at Lug:
Tension stress z-axis, Stz = Fz /(W L tL)

Bending stress z-axis, Sbz = HH(Fy/SLx+Fx/SLy)

Shear stress y-axis, Ssy = Fy / (W L tL)

=
=

10.22 MPa
206.93 MPa

1482 psi

30013 psi

1482 psi

148 psi

10.22 MPa
1.02 MPa

Total stress, ST = (Stz2 + Sbz2 + Ssy2 + Ssx2)1/2

207.44 MPa

30087 psi

Check tension stress z-axis, Stz / Sta

Safe

Ratio

4.94%

Check bending stress z-axis, Sbz / Sba

Safe

Ratio

90.95%

Check shear stress y-axis, Ssy / Ssa

Shear stress x-axis, Ssx = Fx / (W L tL)

Safe

Ratio

7.41%

Check shear stress x-axis, Ssx / Ssa

Safe

Ratio

0.74%

Check total stress, ST / Sa

Safe

Ratio

60.17%

Stresses near the Hole:

Tension stress, Stz = K Fz / [(W L - DH) tL]

Tension stress, Sty = K Fy / [(HH + R - DH) tL]

Shear stress, Ssx = K Fx / [(W L - DH) tL]

=
=

28.51 MPa
16.45 MPa

4135 psi

2386 psi

2.85 MPa
33.04 MPa

413 psi

4792 psi

146.78 MPa
30.62 MPa

21289 psi

4442 psi

Total stress, ST = (Stz2 + Sty2 + Ssx2)1/2

Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)]

Pull-out shear, Ssp = Fsl / [tL(R - DH) + 2tc(r - DH)]

Check tension stress z-axis, Stz / Sta

Safe

Ratio

13.78%

Check tension stress y-axis, Sty / Sta

Safe

Ratio

7.95%

Check shear stress x-axis, Ssx / Ssa

Safe

Ratio

2.07%

Check total stress, ST / Sa

Safe

Ratio

9.58%

Check bearing stress, Sbr / Sbra

Safe

Ratio

47.31%

Check pull-out shear stress, Ssp / Ssa

Safe

Ratio

22.21%

Note:
- SF including WCF, DAF, SKL, CF (Noble Denton 0027/NDI Rev 5, Guideline for Lifting Operation)
- Lateral force is calculated based on 5% vertical force
Book Reference : Teng H. Hsu, "Applied Offshore Structural Engineering", page : 67-72.
Book Reference : Noble Denton 0027/NDI Rev 5 "Guideline for Lifting Operation", page : 14-19.