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G-MAX 200

n M2-200BA 200CC 2

96 3

1. . . ... 07
2. . . . .. . . 12
3.( ) . . . . 10
4. . . 39
5. ..... 05
6. ..... 11

.
( )
( )
()
()

P.1-1

1.1

M2-200BA

1855 mm

730 mm

1170 mm

:43/15*42/13

1365 mm

56 KG

V C.V.T

77 KG

120/60-13

132 KG

(p.r)

130/60-13

2 (110KG)

96 KG

147 KG

243 KG

()

12V-55W/60W

140 km/hr

90 km/hr

()

12V-5W

40 km/l

12V-21W

25

12V-10W*4

C7

92

()

12V

15 %

65.0 mm

3.0%

60.0 mm

2000 ppm

199.1 cc

9.71

E. E. C.

10.1kw/7250rpm

P. C. V.

14.5N-M/5500rpm

7.5

P.1-2

1.

2.

3.

4.

5.

P.1-3


1.

2.
3.

4.
O

5.

6.
7.

8.
9.

P.1-4

1.3
A.

(mm)
6

(kg-m)
1.0

2.0

4
2

8
5

2.2
0.9

1.0

1
1

8
12

1.7
2.5

30

1.5

1
1

12
39

5.5
5.5

12

5.5

1
1

10
22

1.2
7.5

0.4


1
1
1

(mm)
10
12
16

(kg-m)
4.5
6.0
11

1
2

10
10

4.0
3.5

2.5

5
2

8
10

2.5
4.5

10

4.5

3
4

14
10

4.5
2.5

0.6

B.

P.1-5

1.3

C.

5mm

0.450.6

kg-m

6mm

0.81.2

kg-m

8mm

1.82.5

kg-m

10mm

3.04.0

kg-m

12mm

5.06.0

kg-m

5mm

0.350.5

kg-m

6mm

0.71.1

kg-m

6mm

1.01.4

kg-m

7mm

1.01.4

kg-m

8mm

2.03.0

kg-m

10mm

3.04.0

kg-m

1.4
A
NO.
1

SAE15W50

( )

SAE85-140

P.1-6

1,400CC
1,000CC
130CC
110CC

B.
1. : #1, #2
1

2. (#3, #4, #5. #6 ,#7, #8)

P.1-7

(1)
1

1. OFF:

2. ON:

3. LOCK: ( )

4. ( PUSH)
( SEAT OPEN)
O N OFF LOCK
5. 1.(OFF)

24

(2)

1.

2.

3.

25

P.2-1

(STOP)


(RUN)

26

(PASS)
ON

27

P.2-2


1.

2. F E
3. :

4. 1000rpm
5.ENGINE OIL

6.
1,000

28

60 90

29

P.2-3

G-MAX 200

(15A- )

30

P.2-4

2.2

, :
l ,
l ,
l ,

P.2-5

l :
n

n
n

n
n

1
(
1 )

P.2-6

n 5

n
n

P.2-7

n
n

n
n

n 4
n

P.2-8

n 2

n
n

n 2
n

P.2-9

n
n ( 1 )
n ( 1 )

n ( 2 )

n
n ( 1 )
n ( 1 )

P.2-10

n ( 2 )

n
n ( 4 )
n ( 2 )

n
n ( 1 )

P.2-11

n
n ( 2 )
n
n

n ( 1 )
n

n
n

P.2-12

3.

1 300KM 1 ;

2 :
1.
2. 2
3. 4 ( )

3.1


300
1 3,000/

( )

()

( 1)

( 2)

(km) /
5,000/
6

8,000/
9

10,000/ 13,000/ 15,000/


12 15 18

1,000
5,000
5,000
2000~3,000

MF 12.8V

l

l
5,000 3,000

P.3-1

3.2
(km)

300
1

10,000
13,000 15,000
3,000 5,000 8,000
12
15
18
3 6
9

l
l

3.3

5,000~10,000km

P.3-2

G-MAX 200

G-MAX 200
1000cc
1400cc
110cc
130cc

H4 55W/60W

G-MAX125/150
800cc
1000cc
90cc
110cc

HS1 35W/35W
35

G-MAX 2001000ml

36

P.3-3

110cc
130cc

37

1000cc

1400cc

1.
2. 3
3. 3
4.

5.

P.3-4

38

1.
2.

Oring

39

1.

2.

40

P.3-5

1.
2.

43

CVT

1.
2.
3.

44

P.3-6


l
l
l

( )

50

C7E( )

53

P.3-7

54

:
2.0 kg/cm 2
3.5mm

( )

55

P.3-8

1.
2.
3. ( )
4.

3
1
2

56

:
2.0 kg/cm 2
3.5mm

( )

57

P.3-9

1. E
2.
3. ( )
4.

3
1
2

58

P.3-10

.
( )

()

()

()

()

()

()

()

()

( )

P.4-1

.
()
n
n ( 2 )

n
n
n
n

n 2
n

P.4-2

n ( 2
)
(M10)3.5~4.0 kg-m
n

(
2 )
(M8)2.5~3.0 kg-m

( 2 )
(M8)2.5~3.0 kg-m
()

P.4-3

n
n
n
(M10)4.0~4.5 kg-m
(M14)4.0~4.5 kg-m

()
n
n
n

n
n

(M16)10.0~11.0 kg- m

P.4-4

()
(A)
(B)
(C)
(D)
(E)

1
2
3
4
5
6
7
8

10
11
12
13
14
15
16
17

O
G

19
20
21
22
23
24
25
26

18

27

P.4-5

28
29
30
31
32
33
34
35

(A)

(B)
M2-200

27.011~27.021

27.10

26.970~26.990

26.95

18 .7~19.3

17.70

1.50

130.0~130.2

130.50

160

145.00

33.965~33.985

33.95

CVT

34.000~34.025
19.920~20.080

34.06
19.40

P.4-6

(C)
1.

2.

3.

4.

5.
:
(1)
M12:4.0 ~ 5.5kg-m
(2)
M12:4.0 ~ 5.5kg-m

6.
(1)

P.4-7

(2)
17.7mm
(M2-200)
7.
(1)
(2)

8.
(1)
19.4mm
(M2-200)

(2).
27.1mm

(3)
(4)
26.95mm

9.
(1)
(2)
(3)

P.4-8

3.
(1)
(2)
130.5mm

(3)
(4)
1.5mm .

(5)

160mm(M2-200)


145mm (M2-200)

(6)

(7)
(8)

P.4-9

1.
2.

1. 2
2.

1. 2

2.

1. 1
2.

1. 2
2. 2
3.

P.4-10

1. 3
2.(1) 1
3.(1)
4.(2) 1
5.(2)

P.4-11

1. 4
2.

1. 1
2.
3. 2
4.
5.

--------------------------1

1.
2.
3.

---------------------------

P.4-12

1.
4
2.

3. 2
4.

1
2

4
3

1. 2
2.
3. 2
4.

21

21

3
P.4-13

1.
2.
3. 2
4.

1. 2
2.
3.

1. 2

P.4-14


2. 2
3.

1. 4
2.

1. 1
2.

3.

P.4-15

S620505G01

1. 2
2.
3. 3
3.

1. 2
2.

1. 9
2.
3. 2

P.4-16


4.

1.
2.

1.
1
2.

1.

2.

S620504G01

P.4-17

1. E 1
2.
3.

1. 2
2.

3
P.4-18

1. 2
2.
3. 2
4.

1.
2.

P.4-19

()
A.
B.
C.
l 2V (M2-200BA)

1
2
3
4
5
6
7

12
13
14
15
16
17
18

23
24
25
26
27
28
29

34
35
36
37
38
39
40

8
10

19
21

30
32

( 150cc)
41

11

22

33

42

P.4-20

P.4-21

B.
1. (M2-125/PA100/PA125/CS125/I-charge 125)

()

IN & EX

0.08
13kg/650rpm

()
IN

26.625

26.23

EX

26.530

26.13

IN & EX

10.000~10.015

10.10

IN & EX

9.972~9.987

9.91

IN

1.0

1.8

EX

1.0

1.8

IN

4.975~4.990

4.900

EX

4.955~4.970

4.900

IN

5.000~5.012

5.30

EX

5.000~5.012

5.30

IN

0.010~0.037

0.08

EX

0.030~0.057

0.10

P.4-22

C.
1. T
2. 2 ()

3. EX
4. 4

2.0 kg-m

P.4-23

()
(A)
(B)
(C)
(D)
(E)
(F)

1
2
3
4
5
6

"(1)

8
9
10
11
12
13

15
16
17
18
19
20

10*14

"(2)

14

21

P.4-24

22
23
24
25

(A)
1..
(1)
(2)
(3)
(4)
2.
(1)
3.
(1)
(2)
(3)
4..
(1)
(2)

(B)
1.
2.
3.
4.
5.

P.4-25

( C ) : 2 0 0 C C

( mm )

64.990 ~ 65.010

0.005

0.005

0.005
0.15

0.04 ~ 0.08

0.15

0.02 ~ 0.06
0.10 ~ 0.25

0.30 ~ 0.45

0.2 ~ 0.7

( mm )
65.1

0.5

64.980 ~ 64.960
8mm

64.89

0.025 ~ 0.035

0.1

16.004 ~ 16.010

16.04

15.992 ~ 15.990
0.02 ~ 0.017

15.98

16.010 ~ 16.016

0.025
16.06

(D)
1.
(1)
(2)

(3)
(4)

2.
(1)

(2)
(3)

(E)
1.
(1) 90
8mm
64.89mm (200CC)
2.
0.05mm

P.4-26

3.
(1) 90 (X,Y )

(2) .
65.1mm (200CC)
(3)
: 0.1mm
(4) (X Y )
(X Y ..

).
:0.005mm
:0.005mm
4.
0.05mm
5.
16.06mm (200CC)

(F)
1.
(1)
(2)
.

120

(3)
.

2.
(1)
(2)
(3)

P.4-27

()
(A)
(B)
(C)
(D)

(A)
1.
l
l
2.
l
l
3.
l
l

(B)
1.
2.

(M8)1.7 kg-m

3.

4.

P.4-28

5.
6.
7.

(C)
1.

2.

3.
4.

(D)
1.
2. 130c.c SAE140

3. 90CC
M6 1.0 ~ 1.2kg/m
M10 3.5 ~ 4.0kg/m
M8 1.7kg/m

P.4-29

(),
(A)
(B)
(C)
(D)

(A)
1. XY
0.05mm
2.
A 0.10mm
B0.10mm
3.

(B)
1.
(1)

(2)

(3)

( mm ) ( mm )
0.005 ~ 0.013

0.05

0.10 ~ 0.40

0.8

0.03

0.1

P.4-30

() ()
A
B
C
D

1
2
3
4
5
6
7

8
9
10
11
12
13
14

15
16
17
18
19
20
21

P.4-31

22
23
24
25
26
27

(A)

P.4-32

(B)
l

TPS

1.
2.

1.
2.
3.
4.

P.4-33

TPS
l

TPS (Throttle Position Sensor)

11

TPS
l
l

TPS

TPS
TPS 5K
TPS 5 0.2V

5 V /

3.84

0.7
/

0
100
T P S

P.4-34

18

C
(1)
1.
2.(Main jet)(Needle jet holder)
(Needle jet)MA
3.

4.

5.

(Main Bore)(Main jet)

P.4-35

(2)
1.

2.(Slow jet)B.P SA
(Idle Adjust Screw)
3.

(StopScrew)
(Adjust Screw)

1/4

P.4-36

(3)
1.

2.
PTC

3.()

()

P.4-37

(4)
1.

1.0~1.5 mm
()

A (Float Needle)

()
C
()

P.4-38

2. (Air Vent)

(5)(Accp)
1.

2.Accp

3.

P.4-39

G-MAX 200
u
Transistor Ignition System
l

l
l
l
l

ACG
TPS

ACG

TPS

P.5-1

CDI

TPS

CDI

G-MAX 200

CDI

ACG

( )

ACG

ACG

CDI

C.D.I

TPS

1.

3D
MAP

2.

3D
MAP

MAP

P.5-2


l
l

TPS

(TPS) TPS
( )

12V

3D
MAP

( )

ACG

15kV

CDI
l

C.D.I (Capacitive Discharge Ignition)

C.D.I

ACG

15kV

200V

C.D.I

P.5-3

2D

10

CDI
CDI

G-MAX 200

15

G-MAX 200
u
l 1000rpm

1 2V

ON
OFF
RPM

1000

P.5-4

16

9AH

17

19

Motive Power Industry Co., LTD.

QAC

95 8

M2 4V 150

4V 150

P.6-1

Motive Power Industry Co., LTD.

QAC

95 3

M2

P.6-2

Motive Power Industry Co., LTD.

QAC

94

M2

P.6-3

Motive Power Industry Co., LTD.

QAC

95 10

M2 - 4V150

P.6-4

Motive Power Industry Co., LTD.

QAC

M2

P.6-5

Motive Power Industry Co., LTD.

QAC

95 8

()

Oring
Oring
Oring
Oring Oring

P.6-6

Motive Power Industry Co., LTD.

QAC

95 6

P.6-7

Motive Power Industry Co., LTD.

QAC

95

11

P.6-8

Motive Power Industry Co., LTD.

QAC

95 8

120

120

IN

P.6-9

Motive Power Industry Co., LTD.

QAC

95

11

M2

P.6-10

Motive Power Industry Co., LTD.

QAC

95

11

Oring

Oring
Oring
Oring
80.2N-m

P.6-11

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