Professional Documents
Culture Documents
Temperature
Controllers
E5CC/E5EC
CONTENTS
3.
4.
5.
Setting heater
burnout alarms
Operation
Introduction
This Solutions Guide is based on customer questions that were received at OMRON's
Customer Support Center. It provides practical operating procedures for setting and
changing the most common items: setting the sensor type, ON/OFF control, PID control,
setting temperature alarms, and setting heater burnout alarms.
Keep this Guide in a convenient location onsite to help you make settings and changes.
If you are having trouble with Temperature Controller settings, this is the guidebook for
you.
OMRON, 2012
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written
permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON
is constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
Select and set the sensor type (i.e., the Input Type parameter) to the set value that corresponds to
the type of sensor used in the application and the required temperature range.
The parameter is set to 5 (K thermocouple at 200 to 1,300 C) by default.
Resistance
Thermometers
E5CC/E5EC
Pt
JPt
K
J
T
R. etc.
Thermocouples
E5CC/E5EC
Input type
Sensor type
Pt100
Resistance
thermometer
E5CC/E5EC set
value
200
to
850
300
to
1500
199.9
to
500.0
199.9
to
900.0
0.0
to
100.0
0.0
to
210.0
199.9
to
900.0
199.9
to
500.0
0.0
100.0
1300
500.0
0.0
300
0.0
210.0
2300
900.0
C
C
to
to
to
200
20.0
to
to
to
F
F
5 (default)
6
100
to
850
100
to
1500
0.0
to
750.0
300
to
700
J
T
E
L
Thermocouple
20.0
to
400.0
200
to
400
199.9
to
400.0
199.9
to
700.0
10
200
to
600
300
to
1100
11
100
to
1500
12
100
to
850
200
to
400
300
to
700
13
199.9
to
700.0
14
199.9
to
400.0
200
to
1300
300
to
2300
15
to
1700
to
3000
16
to
1700
to
3000
17
100
to
1800
300
to
3200
18
to
3200
19
to
2300
20
to
2300
PLII
to
1300
JPt100
* When using the ES1B Infrared Temperature Sensor and an analog input, refer to the E5CC/E5EC Digital Temperature
Controllers User's Manual (Cat. No. H174).
If the setting of the Input Type parameter does not agree with the connected sensor,
s.err (S.ERR: Input Error) will flash on the display as shown at the left when the power
supply is turned ON.
Use the procedure on page 1-2 to set the Input Type parameter correctly.
1-1
Operating Display
Press the
Press the
Flashes 3 times.
least 3 seconds.
Keys.
1-2
Step 1
ON
ON
Heating
Cooling
OFF
OFF
Temperature
Temperature
Set point
Set point
With ON/OFF control, you can adjust the reset width (called the hysteresis) for heating or cooling
operation. The default setting is 1.0C.
Heating (Reverse) Operation
Heating
Cooling
OFF
Temperature
Set point
OFF
Temperature
Set point
2-1
You set this parameter in the Initial Setting Level. The parameter is set to ON/OFF control by default.
1
Using ON/OFF Control
Press the
Press the
(Level) Key for
at least 3
seconds.
Flashes 3 times.
Key.
Initial Setting Level
Press the
(Mode) Key
cntl(CNTL).
You set this parameter in the Initial Setting Level. The parameter is set to reverse operation by
default.
Key.
Initial Setting Level
Press the
(Mode) Key
2-2
You set this parameter in the Adjustment Level. The parameter is set to 1.0C by default.
Operating Display
Adjustment Level
Press the
(Level) Key for less
than 1 second.
Key.
Adjustment Level
Press the
(Mode) Key
Keys.
Adjustment Level
2-3
2-4
Step 1
Direct Operation
Manipulated variable
100%
100%
Heating
Cooling
0%
Temperature
0%
Temperature
Set point
Set point
You can automatically or manually set the PID constants that are used for PID control.
There are three ways that you can use to set the PID constants. These are described
below.
If you can allow the temperature to vary while tuning the PID
constants and you need to calculate the optimum PID constants:
3-1
You set this parameter in the Initial Setting Level. The parameter is set to ON/OFF control by default.
1
2
Press the
Flashes 3 times.
Press the
(Level) Key for at
least 3 seconds.
Key.
Initial Setting Level
Press the
(Mode) Key
several times to display cntl
(CNTL).
Key.
Initial Setting Level
3-2
on page 3-1.)
You set this parameter in the Initial Setting Level. The parameter is set to reverse operation by
default.
Key.
Initial Setting Level
Press the
(Mode) Key
several times to display
orev (OREV).
3-3
Operating Display
Adjustment Level
Press the
(Level) Key for
less than 1
second.
Key.
Adjustment Level
Press the
(Mode) Key
several times to display at
(AT).
Use the
(Up and Down) Keys to
select at-2 (AT-2) (100% autotuning).
Adjustment Level
Adjustment Level
3-4
Operating Display
Adjustment Level
Press the
(Level) Key for less
than 1 second.
Key.
Adjustment Level
Press the
(Mode) Key
several times to display p (P).
Change the set value with the
(Up and Down) Keys.
Key.
Adjustment Level
Press the
(Mode)
Key several times to
display i (I).
Key.
Adjustment Level
Press the
(Mode)
3-5
Limit Cycle MV
Amplitude: 40%
Limit Cycle MV
Amplitude: 40%
SP
SP
Deviation: 10% FS
Deviation: 10% FS
Time
AT started.
3-6
AT ended.
Time
AT started.
AT ended.
Step 1
Alarm
Temperature
sensor
Consider the following three points and select the alarm type
from tables on page 4-3 and 4-4.
1. In what cases do you want to output an alarm?
2. Do you need to link the alarm temperature to the set point?
3. Do you need an alarm when the power is turned ON.
Select from the
table on page 4-3.
1. In what cases
Upper-limit
Alarm
do you want
to output an
alarm?
ON
Upper-limit
OFF
Alarm
value
Lower-limit
Alarm
Lower-limit
Alarm
ON
Upper-limit
Alarm
Lower-limit
Alarm
OFF
ON
OFF
ON
Upper-limit and
Lower-limit
Alarm
Upper-limit and
Lower-limit
Range Alarm
OFF
ON
OFF
Upper-limit and
Lower-limit
Range Alarm
4-1
2. Do you need to
link the alarm
temperature to
the set point?
SP
Alarm point
3. Do you need
an alarm when
the power is
turned ON?
Temperature
Example:
Alarm point for
lower-limit alarm
Time
Standby
Sequence
Power ON
Lower-limit alarm
What Is a Standby
Sequence For?
Particularly with a
lower-limit alarm, the
temperature is often below
the alarm point when
temperature control is
started. In this case, an
alarm would be output at
the start of operation. To
prevent this, a standby
sequence is used to disable
the first alarm.
4-2
Temperature
Example:
Alarm point for
lower-limit alarm
Time
Power ON
Lower-limit
alarm output
No
Standby
Sequence
Alarm Type
Operation
Do you want
No.
In what
to link the
Do you need
cases do
a standby
you want to
sequence?
output an
alarm
temperature
to the set
alarm?
point?
None
Name
No alarm
Upper-limit and
Lower-limit
Alarm
ON
OFF
Upper-limit
Alarm
Temperature
SP
ON
ON
OFF
Temperature
SP
Upper limit value
Lower-limit
Alarm
ON
ON
OFF
Temperature
SP
Lower limit value
ON
ON
OFF
Temperature
SP
Upper-limit and
Lower-limit
Alarm with
Standby
Sequence
ON
ON
ON
OFF
Temperature
SP
Upper-limit
Alarm with
Standby
Sequence
ON
Lower-limit
Alarm with
Standby
Sequence
ON
ON
OFF
Temperature
SP
Upper limit value
ON
OFF
SP
Temperature
4-3
Upper-limit and
Lower-limit
Range Alarm
Do you want
No.
In what
to link the
Do you need
cases do
a standby
you want to
sequence?
output an
Name
alarm
temperature
to the set
alarm?
point?
10
11
Absolute-value
Upper-limit
Alarm
ON
Absolute-value
Lower-limit
Alarm
ON
Absolute-value
Upper-limit
Alarm with
Standby
Sequence
ON
Absolute-value
Lower-limit
Alarm with
Standby
Sequence
ON
OFF
Temperature
Alarm value
ON
OFF
Temperature
Alarm value
ON
OFF
Temperature
0
Alarm value
ON
ON
OFF
Temperature
Alarm value
4-4
ON
Set point:
100C
ON
Alarm ON
120C or higher
ON
Alarm ON
80C or higher
ON
Set point:
100C
Set point:
100C
Alarm ON
120C or lower
Alarm ON
80C or lower
ON
Set point:
100C
Alarm ON
130C or higher
ON
0
Alarm ON
100C or higher
ON
0
Alarm ON
100C or lower
*There is no upper-limit lower-limit alarm that can be set with absolute values.
4-5
ON
You set this parameter in the Initial Setting Level. The parameter is set to 2 (Upper-limit Alarm) by default.
Press the
Operating Display
Press the
(Level) Key
for at least 3 seconds.
Press the
(Mode) Key
several times to display
alt1 (ALT1).
Key.
Initial Setting Level
Flashes 3 times.
Keys.
(Up and Down) Keys to repeat steps 3 and 4 and set alarm type numbers for
alt2 (ALT2) (Alarm 2), alt3 (ALT3) (Alarm 3), and alt4 (ALT4) (Alarm 4).(The number of alarms that is supported depends
on the model of Temperature Controller. Some of the alarm parameters may not be displayed.)
(When finished, press the
(Level) Key for at least 1 second to return to the operation display.)
* If the Controller is equipped with HB and HS alarm detection, the Alarm 1 Type is not displayed for the default settings. To use
alarm 1, set the output assignment to alarm 1.
4-6
Press the
Press the
(Level)
Operation Level
Key.
(Mode) Key
Press the
Press the
(Mode) Key
several times to display
al1h (AL1H).
4-7
Keys.
ON
ON
Alarm ON
SP
SP
Alarm ON
ON
Alarm ON
Operation Level
SP
Operation Level
Press the
(Mode) Key several times to display
al1l (AL1L).
al1l (AL1L): Alarm lower limit 1
Alarm value: 20C (example)
4-8
Step 3
Alarm hysteresis:
1C
ON
If the temperature
decreases, the
alarm output will
turn OFF at 99C.
Alarm ON
100C or higher
ON
Alarm ON
100C or lower
If the temperature
increases, the
alarm output will
turn OFF at 101C.
ON
ON
Alarm ON
80C or lower If the temperature
increases, the
alarm output will
turn OFF at 81C.
Alarm hysteresis:
1C
Alarm ON
120C or higher
If the temperature
decreases, the
alarm output will
turn OFF at 119C.
Note: The same hysteresis is used for the upper and lower limits of an upper-limit and
lower-limit alarm and an upper-limit and lower-limit range alarm
4-9
You set this parameter in the Initial Setting Level. The parameter is set to 0.2C by default.
Press the
Operating Display
Press the
(Level) Key
for at least 3 seconds.
Key.
Initial Setting Level
Press the
(Mode)
Key several times to
display alh1 (ALH1).
alh1 (ALH1):
Indicates the Alarm 1 Hysteresis parameter.
Default setting is 0.2C.
Keys.
Initial Setting Level
4-10
Advanced Function
Refer to Moving to the
Setting Level
Advanced Function Setting
Level page 4-14 for the
procedure to enter the Advanced
Function Setting Level.
Key.
Advanced Function
Setting Level
Press the
(Mode)
Key several times to
display sb1n (SB1N).
Keys.
Advanced Function
Setting Level
* For details, refer to the E5CC/E5EC Digital Temperature Controllers User's Manual
(Cat. No. H174).
4-11
Advanced Function
Refer to Moving to the
Setting Level
Advanced Function Setting
Level page 4-14 for the procedure
to enter the Advanced Function
Setting Level.
Key.
Advanced Function
Setting Level
a1lt (A1LT):
Indicates the Alarm 1 Latch parameter.
Default setting is off (OFF).
Press the
(Mode)
Key several times to
display a1lt (A1LT).
Keys.
Advanced Function
Setting Level
Change between ON
and OFF with the
(Up and Down) Keys.
(Level) Key for at least 1 second to return to the Initial Setting Level.)
* For details, refer to the E5CC/E5EC Digital Temperature Controllers User's Manual
(Cat. No. H174).
4-12
Advanced Function
Refer to Moving to the
Setting Level
Advanced Function Setting
Level page 4-14 for the procedure
to enter the Advanced Function
Setting Level.
Key.
Advanced Function
Setting Level
a1on (A1ON):
Indicates the Alarm 1 ON Delay parameter.
Default setting is 0 (0): Delay disabled.
Press the
(Mode)
Key several times to
display a1on (A1ON).
Keys.
Advanced Function
Setting Level
The Alarm OFF Delay parameter follows the Alarm ON Delay parameter.
If required, use the
(Mode) Key and the
(Up and Down) Keys to repeat steps 2 and 3 and set the
ON/OFF delays for a2on (A2ON) (Alarm 2 ON Delay), a3on (A3ON) (Alarm 3 ON Delay), a4on (A4ON)
(Alarm 4 ON Delay), a1of (A1OF) (Alarm 1 OFF Delay), a2of (A2OF) (Alarm 2 OFF Delay), a3of (A3OF)
(Alarm 3 OFF Delay), and a4of (A4OF) (Alarm 4 OFF Delay).
(The number of alarms that is supported depends on the model of Temperature Controller. Some of the alarm
parameters may not be displayed.)
(When finished, press the
(Level) Key for at least 1 second to return to the Initial Setting Level.)
* For details, refer to the E5CC/E5EC Digital Temperature Controllers User's Manual
(Cat. No. H174).
4-13
The following displays are for a Controller with three alarm outputs.
4-14
E5CC/E5EC
SSR
CT
Confirm that the HB ON/OFF parameter in the Advanced Function Setting Level is set to ON (enabled).
The default setting is ON.
Advanced Function
Setting Level
Advanced Function
Setting Level
5-1
Adjustment Level
Reference
Calculate the heater burnout detection current as follows:
Heater burnout
detection current
Heater burnout
detection current
=
=
= 25 A/2 = 12.5 A
Heater Burnout
Normal Operation
E5CC/E5EC
E5CC/E5EC
SSR
SSR
15A
CT
5-2
10A
1kW
CT
1kW Burnout
1kW
1kW
1kW
1kW
MEMO
OMRON Corporation
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
0312