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QI TC17-002
ENGINE &
DOKUMEN
KOMPLIT
TIDAK
KONTAK
PPC
YA
PREPARASI ENGINE &
FASILITAS
QI TC17-002 dan
OVERHAUL MANUAL
QI TC17-002 dan
OVERHAUL MANUAL
FASILITAS
TEST
NORMAL
TIDAK
KONTAK
FUNGSI
ETS
YA
TEST ENGINE
QI TC17-002 dan
OVERHAUL MANUAL
EVALUASI
HASIL TEST
QI TC17-002 dan
OVERHAUL MANUAL
A
BELLMOUTH & EXHAUST
CHECK
QI TC17-002 dan
OVERHAUL MANUAL
DE-PREPARASI ENGINE
QI TC17-002 dan
OVERHAUL MANUAL
LENGKAPI DOKUMEN
TEST
QI TC17-002 dan
OVERHAUL MANUAL
KONTAK PPC
FINISH
PROCEDURE
GAS
POWER
ENGINE GENERATO SECTIO
R
N
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
General
Consumable material
Special tools
Fixtures, equipment and supplier tools
Engine test equipment
Symbols
Preparation for test
Engine motoring, starting & shut down
LIMITS
Preliminary check
AGB vibration survey
Acceleration and Bodie check
TT5 trim determination
Acceptance check / performance check
Acceptance Value
Control setting : Minimum Governor check
Control setting : Propeller Governor maximum
11B speed
X
X
Control setting : Underspeed fuel governing
11C check
X
X
11D Control setting : Maximum NG adjustment
X
X
11E Control setting : Minimum Fuel Flow Check
X
X
12
Post test run check
X
X
13
Unusual oil condition
X
14
Preservation
X
X
15
Removal of test equipment
X
X
X
18
Final check
X
X
X
19
Power section run in
X
Note : The vibration survey requirement applies only to engine being tested following
overhaul or repair requiring balancing of the compressor rotor assembly
PARAMETER NAME
COMPUTER
OHM
DYNOSP
WFPPH
NGPER
Wf
NG
NFPER
NF
TT11
TT12
TT13
TT14
TT1A
TT5
TT71
TT72
TT73
TT74
TT75
TT76
TT77
TT78
TT7A
TFUEL
TOILIN
TOILSC
PBARO
PS1
PS3
PGEAR
MOP
POILSC
TORQ2
TORQ2S
DELP
VBGEA
TORQ1
THETA
THETAR
DELTA
Ng
Nf
Tt1
Tt5
Tt7
Tf
Pam
Psn
Ps3
Prgb
Pam
P
TH
RTH
DEL
Dyno speed
Fuel flow
Gas generator speed in percent
Gas generator speed in radian per minute
Power turbine speed in percent
Power turbine speed in radian per minute
Engine inlet temperature no 1
Engine inlet temperature no 2
Engine inlet temperature no 3
Engine inlet temperature no 4
Engine inlet temperature average
Interturbine temperature
Engine exhaust nozzle temperature no. 1
Engine exhaust nozzle temperature no. 2
Engine exhaust nozzle temperature no. 3
Engine exhaust nozzle temperature no. 4
Engine exhaust nozzle temperature no. 5
Engine exhaust nozzle temperature no. 6
Engine exhaust nozzle temperature no. 7
Engine exhaust nozzle temperature no. 8
Engine exhaust nozzle temperature average
Fuel temperature
Oil temperature
Scavenge Oil temperature
Ambient Barometric Pressure
Test cell static pressure
Compressure discharge static pressure
Reduction Gearbox Static Pressure
Main Oil Pressure
Scavenge Oil pressure
Engine Torquemeter Pressure
Engine Torquemeter Static Pressure
Delta TORQ2 - TORQ2S
Gearbox vibration
Dyno torque
THETA
THETA (AKAR THETA)
DELTA (PBARO (inHg)/29.921)
rpm
pph
%
0
0
0
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
70 - 87
13.3 - 13.5
rpm
%
rpm
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
deg f
psia
psia
psig
psig
psig
psig
psig
psig
psig
G's
ft lbs
START
ENGINE MOTORING,
STARTING & SHUTDOWN
RUN-IN PROCEDURE
1.
2.
3.
PRELIMINARY CHECK :
OBTAIN NF/RTH = 33000 RPM
PERFORM 2 FEATHERING OPERATION
OIL PRESSURE CHECK
TT5 TRIM
DETERMINATION
A
7
A
ACCEPTANCE CHECK /
PERFORMANCE
MINIMUM GOVERNOR
CHECK
PROPELLER GOVERNOR
MAXIMUM SPEED
UNDERSPEED FUEL
GOVERNING CHECK
MAXIMUM NG
ADJUSTMENT
PRESERVATION
FINISH
8
MAXIMUM OPERATING
CONDITION
SUPPLEMENTARY LIMITATION
PARAMETER
Fuel pressure @ engine inlet all time including transient
Oil temperature for all running except transient
Scavenge oil b ack pressure @ engine outlet
Maximum permitted difference between individual inlet temp.
indication
Maximum permitted difference between average Tt7 thermocouple
reading between each exhaust nozzle assembly
Maximum permitted difference between thermocouple within a
given nozzle
Maximum operating vibration limit
Maximum acceptance vibration limit
LIMIT
5 - 20 psig
140 - 160 deg F
20 - 50 psig
8:F
60:F
100:F
100 G's
70 G's
ENGINE STARTING
ALLOW SUFFICIENT STARTER COOLING PERIOD BETWEEN
MOTORING CYCLES AND ENGINE START; REFER TO STARTER
MANUFACTURERS LIMITS AND RECOMMENDATIONS.
THE ENGINE MUST START AND REACH IDLE WITHIN 35 SECONDS OF INITIATION OF THE START.
THE FIRST START OF THE DAY CAN SOMETIMES TAKE LONGER; THEREFORE, THE START TIME
MUST BE CORRECTED TO COMPENSATE FOR LONG TIME TO LIGHT. FOR TTL GREATER THAN 3
SECONDS: TTI MODIFIED = TTI RECORDED - (TTL 3 SECONDS). IF THIS REQUIREMENT IS NOT
ACHIEVED, check the FCU pneumatic system for leaks. If no leaks are found, replace the
FCU.
10
For normal shut down, allow engine to run at ground idle for at least
one minute to stabilize at minimum running temperatures.
11
2)
3)
Record Ng, Nf, Tt1, Tt5, del P, oil pressures and oil temperatures.
12
ACCELERATION SURVEY
1)
2)
3)
4)
Ng Sweep:
a)
b)
c)
13
2)
3)
End vibration survey after engine reaches 0 rpm and a sync error
appears on the ACES Analyzer; then press Enter on the ACES
Analyzer to stop recording.
From the plots produced above, ensure that 1ENg vibration level
does not exceed the following limits:
GROUND-IDLE to max Ng ; 0.5 cm/sec
Shutdown from GROUND-IDLE to 5000 rpm Ng; 0.5 cm/sec
14
2)
3)
4)
Record Ng, Nf, torque and vibrations at the highest vibration peak
from steps (2) and (3).
NF SWEEP
1)
2)
3)
4)
5)
Record Ng, Nf, torque and vibrations at the highest vibration peak
from steps(3) and (4).
15
2)
3)
4)
5)
6)
NOTE: The time taken to move power control lever in checks (5) through
(6) must not exceed 1.0 second, engine should respond smoothly during
acceleration and deceleration.
16
7)
8)
17
9)
For example, the inlet screen temp. (TT1) during the day is 80: F,
then the acceleration time limits are :
low limit = 2.42 + 0.35 = 2.77 seconds
hi limit = 3.44 + 0.35 = 3.79 seconds
18
2)
Run engine for not less than one minute at maximum stop without
exceeding operation limit (Ref. step (2) preceding) to achieve
stabilization.
3)
4)
5)
6)
7)
19
9)
20
2)
3)
4)
5)
Trim value obtained in step (a) preceding is for a 59F day. To trim
engine, this value should be denormalized as follows:
del T5/TH x TH = del T5.
21
7)
Install selected trim harness (Ref. Final Assembly), and record class
in log sheet.
8)
Start engine and run at take-off power (Ref. step (1), preceding).
9)
22
Approx. Range F
3013604
Class 10
3.75 to 3.95
-208 to -200
Class 11
3.95 to 4.20
-200 to -190
Class 12
4.20 to 4.45
-190 to -180
Class 13
4.45 to 4.75
-180 to -171
Class 14
4.75 to 5.10
-171 to -161
Class 15
5.10 to 5.50
-161 to -151
Class 16
5.50 to 5.90
-151 to -142
Class 17
5.90 to 6.40
-142 to -132
Class 18
6.40 to 6.90
-132 to -123
Class 19
6.90 to 7.66
-123 to -114
Class 20
-114 to -104
Class 25
-104 to - 91
Class 1
Class 30
10.5
- 91 to - 80
Class 2
Class 35
12
- 80 to - 71
Class 3
Class 40
14
- 71 to - 61
Class 5
Class 45
16
- 61 to - 51
Class 7
Class 50
19
- 48 to - 45
Class 10
Class 55
24
- 40 to - 35
Class 20
Class 60
30
- 34 to - 28
Class 30
Class 65
43
- 25 to - 20
Class 40
Class 70
72
- 15 to - 10
Class 50
Class 75
110
- 9 to - 6
Class 60
23
SELESAI
NOTE :
TH = (Tt1+459.688)/518.688
example :
delT5TH = TT5TH - (T5DTH - 60)
delT5 = delT5TH x TH
TH = 1.05,
TT5TH = 1753 R,
T5DTH = 1733 R,
delT5TH = 1753 - (1733 - 60) = 80,
delT5 = 80 x 1.05 = 84,
lookup table 703, p/n : 3031417
trim class = class 30, -91 to -80
delT5
TRIM
CLASS
24
The data from left column above, taken from fullset @ takeoff. The data will process
with DRP program PWC83020.
The output from program are :
THETA
= (ENGINE INLET TEMP + 459.688)/518.688
= (85.93 + 459.688)/518.688 = 1.05
T5D/THETA
= 1723.8 deg R
CORR.TT5 (TT5/THETA) = 1752.4 deg R
With refer to flow chart, then :
(T5D/THETA ) - 60
= 1723.8 60 = 1663.8
DELTA TT5/ THETA TRIM = CORR.TT5 (TT5/THETA) (T5D/THETA) 60
= 1752.4 1663.8 = 88.6
DELTA TT5 DENORMALIZE = DELTA TT5/ THETA TRIM X THETA
= 88.6 X 1.05 = 93.03 = 93
LOOKUP TO TABLE 703 93 CLASS 25 OR CLASS 30
25
26
psig
del P
(torq2 - torq3 x 2.036)
SHP
(del P x NF / KONSTAN)
TORQ2
(torqmeter press)
psig
NF
(power turbine speed)
rpm
KONSTAN
PT6A-27 = 5272
PT6A-25 = 5183
SHPCEG
(SHP / DELTA / sqroot THETA)
PBAR
(ambient press)
psia
DELTA
(pbar / standard press)
standard press
(14.696 psi)
sq root THETA
(theta ^ 0.5)
THETA
(tt1 avg + 459.688) / 518.688
TT1 avg
(engine inlet temp)
deg F
TT5
(interturbine temp)
deg F
THETA
(tt1 avg + 459.688 / 518.688)
TT1 AVG
(engine inlet temp)
deg F
TT5C or TT5TH
(TT5 DEG R / THETA )
27
CORR SPGRAV
(spgrav-1.2875)/(ftsamp+1164)x(tfuel-ftsamf)+spgrav
FTSAMP
(fuel sample temp)
deg F
SPGRAV
(fuel spec. gravity)
psig
TFUEL
(fuel temp)
deg F
WFGPM
(fuel flow)
gpm
WFPPH
(wfgpm x 499.68 x corr spgrav)
WFC
(wfpph / DELTA x sqroot THETA)
PBAR
(ambient press)
psia
DELTA
(pbar / standard press)
standard press
(14.696 psi)
sq root THETA
(theta ^ 0.5)
THETA
(tt1 avg + 459.688) / 518.688
TT1 avg
(engine inlet temp)
deg F
hp
WFC
(corr WF)
pph
SFCC
(shpceg / wfc)
28
THETA
(tt1 avg + 459.688) / 518.688
TT1 avg
(engine inlet temp)
deg F
NGC
(ng / sqroot THETA)
NG
rpm
(gas producer speed)
TT1 avg
(engine inlet temp)
deg F
TT7 AVG
(engine exhaust nozzle temp)
deg F
TT7AC
(TT7A DEG R / THETA)
TT7A DEG R
(tt7 avg + 459.688)
psia
DELTA
(pbar / standard press)
PS3C
(PS3 / DELTA )
standard press
(14.696 psi)
PS3
(compressor discharge press)
psig
29
2)
3)
4)
5)
a)
a)
495 SHP/DELRTH.
PT6A-27/28 engines: :
a)
a)
620 SHP/DELRTH.
From readings obtained in steps (3) or (4) preceding, process data with
program PWC83020. Plot the best straight line across the normalized
values of Wf, Tt5 and Ng against shp on engine performance graph.
(Ref. Fig. 711).
30
31
2)
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47