PACS 350/3500 INTRODUCTION

PACS 350/3500 INTRODUCTION

Software

PACS 300/3000 VS PACS 350/3500

Same system software in PACS 350 as PACS 3500 (ver. 5.06)

New function - 64 Parameter Flags
Dip Switches increased to 32 (earlier 16)
User Flags increased to 256 (earlier 128)
Timers increased to 95 (earlier 90)
Possibility to have up to 64 programs on PACS 350
(depending on size of program)
Maximum 200 parameters/program and 60 parameters/phase

PACS 350/3500 INTRODUCTION

Memory

More memory on PACS 350

8Mbit Removable flash
memory for program storage.
Socket mounted.
8Mbit SRAM memory for data
storage.
4Mbit flash memory for
database storage.

CPU/relay board PACS 350

Same memory on PACS 3500

CPU board not changed

PACS 350/3500 INTRODUCTION

Hardware PACS 350

New CPU/relay board.

Same size as PACS 300
(16DI, 16DO, 2DO 12VDC, 4AI for PT1000 or PT100,
2AI for 4-20mA, 2AI for 0-10V)
Possibility to change between PT1000 and PT100 by
jumpers.
Prepared for NetCom connection.
Three communication ports.
X24 RS232
X25 RS232/485
X32 RS232
New type of connections placed on the component
side.
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PACS 350/3500 INTRODUCTION

Hardware PACS 350

New expansion board

Same size as PACS 300
(6DI, 6DO, 2DO 12VDC, 1AO for 0, 6, 8 or 10DCV)
Possibility to have up to four expansion boards.
New type of connections placed on the component
side.

Display boards same as PACS 300.

PACS 350/3500 INTRODUCTION

Hardware PACS 3500

Same CPU/relay board as PACS 3000.

Same display board as PACS 3000.

New range of IO-boards with new type of connections placed on the

component side.

Digital Input board (16DI)

Digital Output board (8DO)
Analogue Input board (8AI for PT100, 4-20mA or 0-10V)
Analogue Output/High speed counter board
(4AO for 4-20mA or 0-10V, 4DI+4DO for pulse counting)
Combination Module
(24DI, 24DO, 5AI for PT100 and 3AI for PT100, 4-20mA or 0-10V)

PACS 350/3500 INTRODUCTION

Cables and programs

System program

PC-program

PC-Cable

PACS 300

CS-1000 ver. 3.03

501019100

PACS 350

CS-1000 ver. 5.06

501019100

PACS 3000

CS-1000 ver. 3.05 (5.06)

566115772

PACS 3500

CS-1000 ver. 5.06

566115772

SP-1000 family gen. 1

SPPC1 ver. 1.26.03

499403300

SP-1000 family gen. 2

SPPC2 ver. 3.19

501019100 + 501140700

N.B.
Only one version of the CS-1000 can be installed at the same time.
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PACS 350/3500 INTRODUCTION

Hardware and Software

System program
PACS 300
PACS 350

PACS 3000
PACS 3500
SP-1000 gen. 1
SP-1000 gen. 2

Machine type
46- and 86-series
88-Turbo
46-series from week 40 2008
S-1345 from week 46 2008
86-series will be implemented 2009
91-series
91-series from week 34 2008
9027 from week 38 2008
S-606/615, SP-2000, SP-6000 (Decomat hardware)
S-607/608/617/618, SP-2000, SP-6000 (PACS hardware)

PACS 350/3500 INTRODUCTION

Dos monitoring

New dos monitor system

DI12-DI15 special designed on CPU/relay board for PACS 350
New Pulse Counting/Analogue Out board for PACS 3500

OFF

ON

BATTERY

PACS 350 INTRODUCTION

Loading system programs to flash memory

Loading system file

1. Connect the PC to X25.
2. If it is an existing CPU board, make a
backup and a Save RAM in Flash (the set
calibration values will then be automatically
removed back after loading of the program).
3. Switch of the power on the main switch
4. Move jumper 1 on the board for the PACS
350 control system from Normal to System
Load. Check that jumper 2 is in the Flash
position and that jumper 3 is in the ON
position.
5. Switch on the power to the machine with the
main switch. The display lights up but
without text.
6. Start flashloader from PC.

Cold start

Jumper 3

ON
OFF

Flash
Prom

Prom

System load

Flash

Normal

Jumper 1

Cold start
System load
Normal

Jumper 2
(3 pcs)
10

PACS 350 INTRODUCTION

Reloading the backup from flash prom to PACS

B ATTE R Y

Flash prom

OFF

ON

Without CS-1000
1. Switch off the power and remove the old prom.
2. Move jumper 1 to cold start.
3. Power on the machine and wait for a beep.
4. Switch off the power to the machine.
5. Install the new flash prom.
6. Switch on the power and the software will be loaded
from flash prom to the processor.
7. Move jumper 1 to the Normal position without
switching of the power.

Cold start
prom

System load

Flash

Normal

Jumper 1

Flash
Prom

Cold start
System load
Normal
11

PACS 350 INTRODUCTION

Cold start

ON
OFF
Cold start
Do a cold start when the machine has hung and you cannot
proceed with the program.
1. Switch off the power to the machine.
2. Move the programming jumper (1) from Normal to Cold.
3. Switch on the power.
4. Move the programming jumper (1) from Cold to Normal.
NOTE: The power is still on.

Flash
Prom

Jumper 1

Cold start
System load
Normal

PT100
PT1000

12

PACS 350 INTRODUCTION

CSTool

CSTool
CSTool is used for
language programming
Text can also be changed
from CS-1000
Select always PACS 3500

13

PACS 350 INTRODUCTION

CSTool

There are no support

for Greek or Chinese
in CSTool or CS-1000

14

PACS 350 INTRODUCTION

46-Series

15

PACS 350 INTRODUCTION

P/I diagram 46-series

16

PACS 350 INTRODUCTION

46-series
Water inlets

Water quality Preheated drinking water with max 5 dH

[Temperature Hot water 45-60 C (113 - 140 F)]
Connection 15 mm (1/2")
Pressure 100-800 kPa
Flow rate, min. 20 l/min

17

PACS 350 INTRODUCTION

46-series
Water circulation system

Level control

Pump pressure
Temperature

Conductivity
Water circulation

Over heat protector

Drain system

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PACS 350 INTRODUCTION

46-series
Drying system

Capacity 125-150m/h, 35 C (95 F)

Humidity 100% 40 sec< 40% after 2 min.
Air gap min 50 mm

DP Monitoring

Temperature
Leakage control
Condensate from
heat exchanger

Drainage
water

19

PACS 350 INTRODUCTION

Dosing system 46-series

Flow meter placed in detergent cabinet..

20

PACS 350 INTRODUCTION

Transformer and signal exchange 46-series

New position of transformer.

(200 / 208 / 240V)

Signal exchange box.

View from clean side.

21

PACS 350 INTRODUCTION

Steam pipes 46-series

Steam pipe in copper

replaced by insulated
flexible hoses.

22

PACS 350 INTRODUCTION

Heating element 46-series

New heating element

built-in over heat protector.
all connecting cables are soldered
and go directly to the terminals on
the electrical cabinet.

Possible to have a main switch

(option)

23

PACS 350 INTRODUCTION

Heat baffles plate 46-series

Heat baffle plates on the

drying unit on 46-4/5 for
better ventilation.

24

PACS 350 INTRODUCTION

Chamber light 46-series

New lamp 230V 50W

with GU10 socket.

25

PACS 350 INTRODUCTION

Pump pressure 46-series

Pressure transmitter for

circulation water moved to the
top of the water cannel.

26

PACS 350 INTRODUCTION

Condensate trap 46-series

Condensate trap implemented on

46-2/3 to prevent water drops
going back into the chamber
during the drying phase.

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PACS 350 INTRODUCTION

Electrical cabinet 46-series

Electrical cabinet with cooling

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PACS 350 INTRODUCTION

Electrical cabinet 46-series

Transformer
Transformer
Net com
Process info.
Miniature circuit
Breakers
Cooling fan

X105
F 11
M18

F01 K01 X101

F02 K02 X102
F04 K04 X103
Z01 X104
X104:1 N and X105:6 L1
X105:8
X9:2 /X9:6 X202:1K11
X9:3 /X9:7 X202:2K12
X201 24 V DC & 5VDC

F04

K04

F01

K01

F02

K02

Z01

M18

U03

U04

M18

24 V DC U3
5 V DC U4

Circulating pump
Heating Chamber
Heating Dryer
Noise filter
CPU X23 (power supply)
CPU X16 (pump & heating)
Interlock door ss
Interlock door cs
Power supply

X103

X50

X102

K11 K12

F11

X106

X101

X104

X105

X202

X201

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PACS 350 INTRODUCTION

46-series
Parameters

P01 POWER CLEAN

60.0C

Select cycle
Change parameters

Password

A and P parameters can be changed from the display.

Password
Operator
558387 (Acknowledge alarm, Change A parameters)
Service
118118 (Change P parameters)
Supervisor
Sysdba

P RINSE
0001
P RINSE
0000
WASH
0001

1 SEL

P RINSE
0001

F TYPE

P
2 SEL
P
SELECTOR
P

P
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PACS 350 INTRODUCTION

46-series
Program structure
1-3
loops

Neutr on

START

Neutralizing

Pre Rinse 1 on

Pre Rinse 1

Pre Rinse 1 off

Chemical
Disinfection

Rinse 1

Wash 1 on

Wash 1

Wash 1 off

Rinse 1 off

Rinse 2

Final Rinse off

Descaling

Descaling off

Draining / Drying on

Rinse 2 on

Wash 2 on

Wash 2

Chem. off

Rinse 1 on
Pre Rinse 2 off

Final Rinse
Rinse/
Disinfection
off

Descaling on

Chem. on

Pre Rinse 2 on

Pre Rinse 2

Neutr off

Final Rinse on

Rinse 2 off

Drain / Drying

Chamber empty
and Drying off

PROCESS
COMPLETE

Rinse 3 on
Wash 2 off

Rinse 3

Rinse 3 off

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PACS 350 INTRODUCTION

46-series
Parameters Pre Rinse and Rinse

Fill type
1=CW 2=HW 3=CW+HW 4=DW
Rinse time 0-10 min.

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PACS 350 INTRODUCTION

46-series
Parameters Wash 1 and 2

Fill type
Dosage type
Dosage temp
Wash time
Wash temp

1=CW 2=HW 3=CW+HW 4=DW

0,1,2,3,4
20-85C
0-10 min
40-90C

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PACS 350 INTRODUCTION

46-series
Parameters Neutralizing

Fill type
Dosage type
Dosage temp
Neutralize time
Neutralize temp

1=CW 2=HW 3=CW+HW 4=DW

0,1,2,3,4
20-85C
0-10 min
40-90C

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PACS 350 INTRODUCTION

46-series
Parameters Chemical Disinfection

Fill type
1=CW 2=HW 3=CW+HW 4=DW
Dosage type 0,1,2,3,4
Dosage temp 20-85C
Chem.. Time 0-10 min
Chem.. Temp40-90C

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PACS 350 INTRODUCTION

46-series
Parameters Finale Rinse/ Disinfection

Disinfection Ao Print
Disinfection Ao Control
Disinfection PF 30
Fill type
1=CW 2=HW 3=CW+HW 4=DW
Dosage type
0,1,2,3,4
Dosage temp
20-85C
Finale rinse time 0-10 min
Finale rinse temp 40-90C
Finale rinse conductivity select
Finale rinse conductivity repeat
Finale rinse conductivity value
Start Ao calculation
Disinfection Ao value

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PACS 350 INTRODUCTION

46-series
Parameters Descaling

Descaling temperature 40-90C

Descaling time
0-60 min

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PACS 350 INTRODUCTION

46-series
Parameters Drying

Drying time
Drying temperature
Drying max chamber
Cool temp chamber

0-60 min
80-120C
60-90C
60-90C

38

PACS 350 INTRODUCTION

Communication

CS 1000 ver. 5.06 only for

PACS 350
PACS 3000
PACS 3500

39

PACS 350 INTRODUCTION

46-series
ComPorts

Com Port 1 X32 PC (CS-1000 and application load)

Com Port 2 X24 Printer or NetCom (T-Doc native log)
Com Port 3 X25 NetCom (T-Doc analogue signals)
PC (system load)

40

PACS 350 INTRODUCTION

46-series
Dipswitch Definition

DS13 HUMIDITY SENSOR - (future option,

not available).
DS14 ROT. FLUSH WING - (future option,
not available).
DS15 EXT PRINTER prevent process
start before the printer is ready.
DS17 NETCOM When NetCom is
mounted.
DS23 PC DISK LOG log to PC or T-Doc.
DS29 PROCESS LOGCHECK activate
time out function if T-Doc connection drops.

41

PACS 350 INTRODUCTION

46-series
Dipswitch Definition

DS20 MAX/MIN PRINT max and min temp

is printed in each heated phase.
DS21 A0 VALUE PRINT system regulates
on time and temperature. Counted A0 value
only printed.
DS22 A0 CONTROL system regulates on
temperature and A0 value.
DS24 SERVICE MESSAGES
IT57 SERVICE is shown on the display after
1000 cycles.

42

PACS 350 INTRODUCTION

46-series
PH9710 PHASE SELECTOR

43

PACS 350 INTRODUCTION

46-series
PH9715 PHASE PARAMETERS (part 1)

44

PACS 350 INTRODUCTION

46-series
PH9715 PHASE PARAMETERS (part 2)

45

PACS 350 INTRODUCTION

46-series
PH9716 GENERAL PARAM

46

PACS 350 INTRODUCTION

46-series
PH9700 TIMER 1
PH9702 LIMIT 1

PH9700 TIMER 1
contain all timers
PH9702 LIMIT 1
contain all limits

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PACS 350 INTRODUCTION

46-series
PH9706 COUNTER

PH9706 COUNTER contain all

counters
CT00 CT09 Water selection:
1 = Cold water
2 = Warm water
3 = Mixed water
4 = Treated water
CT10 CT14 Dos pump selection
1 = Dos pump 1
2 = Dos pump 2
3 = Dos pump 3
4 = Dos pump 4
CT15
Counter for maximum final rinse
steps when treated water is used
together with conductivity control

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PACS 350 INTRODUCTION

46-series
PH9704 PARAMETER FLAG

PH9704 PARAMETER FLAG

contain all parameter flags
0 = Not activated
1 = Activated
PF00 PF12 activates phases
PF30 activate disinfection function
PF32 activate pipette function
PF34 activate A0 printout
-regulated by time and temperature
-start counting at 75C
PF35 activate A0 controller
- regulated by A0-value set on LI51
- low limit = 60 => A0 = 600
- high limit = 300 => A0 = 3000
PF36 activate pass through
PF40 activate start password
49

PACS 350 INTRODUCTION

46-series
PH9708 CONTROLER

PH9704 CONTROLER
contain all control functions
- temperature regulating
values for all heated phases

50

PACS 350 INTRODUCTION

Error code 46-series

Alarm

Alarm text (16char)

Description

ET00

A00 POWER FAIL

Power failure.

ET01

A01 MCCB TRIP

Summary alarm overloaded MCCB.

ET02

A02 CH SLOW FILL

Slow filling of chamber tank. Filling of chamber

tank takes more then 10min.

ET03

A03 SLOW DRAIN

Draining of the washing chamber takes more then

5 min.

ET04

A04 W LEAK DRYER Water leakage in to the drying unit.

ET05

A05 LOCK SS

Soiled side door not lock within 3 sec. of program

start or that the door is unlocked while a program
is running.
Soiled side door switches locked and unlocked
activated simultaneous.

ET06

A06 UNLOCK SS

Soiled side door does not unlock within 3 sec. at

the end of a program.
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PACS 350 INTRODUCTION

Error code 46-series

Alarm

Alarm text (16char)

Description

ET07

A07 CLOSED SS

Soiled side door not close within 20 sec. of

program start or that the door is opened while a
program is running or that the squeeze protection
has been activated while a program is running.
Soiled side door switches open and close activated
simultaneous.

ET08

A08

Spare

ET09

A09 LOCK CS

Clean side door not lock within 3 sec. of program

start or that the door is unlocked while a
program is running.
Clean side door switches locked and unlocked
activated simultaneous.

ET10

A10 UNLOCK CS

Clean side door does not unlock within 3 sec. at

the end of a program.
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PACS 350 INTRODUCTION

Error code 46-series

Alarm

Alarm text (16char)

Description

ET11

A11 CLOSED CS

Clean side door not close within 20 sec. of

program start or that the door is opened while a
program is running.
Clean side door switches open and close activated
simultaneous.

ET12

A12

Spare

ET13

A13 DOSING 1

Low flow of detergent 1.

Detergent amount has not increase 5ml within 10
sec. of dosing.

ET14

A14 DOSING 2

Low flow of detergent 2.

Detergent amount has not increase 5ml within 10
sec. of dosing.

ET15

A15 DOSING 3

Low flow of detergent 3.

Detergent amount has not increase 5ml within 10
sec. of dosing.
53

PACS 350 INTRUDUCTION

Error code 46-series

Alarm

Alarm text (16char)

Description

ET16

A16 DOSING 4

Low flow of detergent 4.

Detergent amount has not increase 5ml within 10
sec. of dosing.

ET17

A17

Spare

ET18

A18 CONDUCTIV H

Conductivity value higher then 4S/cm after 3

efforts of final rinse.

ET19

A19 CIRC PRESS L

Pressure from circulating pump lower then

20kPa. Delay time 5s from that the circulating
pump has started.

ET20

A20 CIRC PRESS H

Pressure from circulating pump higher then

130kPa.

ET21

A21 DRY PRESS L

Pressure lower then 150Pa in drying unit. Delay

time 5s from that the dryer fan has started.

ET22

A22 DRY PRESS H

Pressure higher then 750Pa in drying unit.

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PACS 350 INTRODUCTION

Error code 46-series

Alarm

Alarm text (16char)

Description

ET23

A23 DRYER TEMP L

Low temperature in drying unit. Temperature in

the dryer unit has not increased to 80C within 4
min. of heating.

ET24

A24 DRYER TEMP H

Temperature in dryer unit more than 130C.

ET25

A25 CHAMB TEMP L

Low temperature in washing chamber.

Temperature in washing chamber has not
increase 10C within 8 min. of heating.

ET26

A26 CHAMB TEMP H

Temperature in chamber more than 5C above

highest selected set point.

ET27

A27 T DIFF CHAMB

Difference between the sensors in the chamber

differs more than 3C. Delay time 3 sec. Alarm
only activated when set point is reached.

ET28

A28 DISINF TEM L

Final rinse time + 60sec elapsed.

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PACS 350 INTRODUCTION

Error code 46-series

Alarm

Alarm text (16char)

Description

ET29

A29 ROT FLUSH W

Low rotation speed on the flush wings.

ET30

A30

Spare

ET31

A31 COND SENS

Faulty conductivity sensor.

ET32

A32 CIRC PR SENS

Faulty circulating pressure sensor.

ET33

A33

Spare

ET34

A34 T SENS DRYER

Faulty temperature sensor in dryer.

ET35

A35 T SENS CHAMB

Faulty temperature sensor in washing chamber.

ET36

A36 I SENS CHAMB

Faulty temperature sensor independent in

washing chamber.

ET37

A37 HUMIDITY SEN

Faulty humidity sensor.

ET38

A38 CONFIG ERROR

Error activated by an faulty configuration.

ET41

A41 I/O FAULT

Faulty I2C bus communication or fault I/O card.

56

PACS 350 INTRODUCTION

46-series
Power Clean

100C

120 ml
Detergent

12 ml
rinse

Power Clean

50

57