Professional Documents
Culture Documents
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Opening session
Chair: Dr Kamel Hooman
The University of Queensland, Australia
OVERVIEW OF NSF-EPRI COLLABORATIVELY FUNDED ADVANCED DRY COOLING PROJECTS
Dr. Jessica Shi, Sr. Technical Leader/Manager; Dr. Sean Bushart, Director; and Dr. Bob Goldstein, Sr. Technical Executive
Electric Power Research Institute
Dr. Sumanta Acharya, Former NSF Program Director
University of Memphis
US thermoelectric power plants contribute to about 40% of nations fresh water withdrawals, primarily due to cooling. While
recirculating cooling towers only account for approximately 3% of US fresh water consumption, their water use rates may not be
sustainable in some locations. In addition, thermal discharges and water intake for once-through cooling face increasing regulatory
scrutiny. Furthermore, siting of new capacity is challenged by water supply constraints. Therefore, breakthrough cooling
technology development to minimize fresh water use is emerging as a top priority research topic for all types of thermoelectric
plants.
To develop viable game changing solutions, the National Science Foundation (NSF) and Electric Power Research Institute (EPRI)
jointly released a $6 M solicitation on advancing dry cooling technologies in 2013. The presentation will highlight several
technologies being developed through this collaboration, including alternative dry cooling concepts, such as indirect dry cooling
towers with phase-change materials as intermediate coolants, novel heat driven micro emulsion-based adsorption green chillers for
steam condensation, on-demand sweating-boosted air cooled heat-pipe condensers for green power plants, direct contact heat
exchange and absorption refrigeration based on green non-volatile ionic liquids for enhanced dry cooling of thermoelectric power
plants, ejector cooling system with evaporation/condensation compact condenser, and integrated innovative heat pipe dry cooling
towers; and enhancement concepts for the currently used air cooled condensers, such as advanced air cooled condensers with
vortex-generator arrays between fins, auto flutter enhanced air cooled condensers, nanostructure enhanced air-cooled steam
condensers, and porous structures with 3D manifold for ultra-compact air side dry cooling.
Abstract: The Building Equipment Research Group at Oak Ridge National Laboratory (ORNL) is working on emerging
technologies that improve consumer health and productivity such as heating, cooling, hot water, and refrigeration. The research
is funded by the Building Technology Office (BTO) of the Department of Energy (USA) whose mission is to save 50% energy
with 2010 baseline by 2030, and advance the state of the art in building equipment research well beyond that the private sector is
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
willing to invest. The talk will present an overview of some of the research on emerging technologies related to appliances, water
heaters, heating/cooling, and supermarket refrigeration systems.
Keywords: cooling tower shell, flue-gas inflow, stability, nonlinear shell analysis.
Abstract: It is a specific feature of German design for coal-fired power plants that the cleaned flue-gas is conducted into the
cooling tower and then forwarded to the atmosphere via the natural updraft in the Natural Draft Cooling Tower NDCT. The
lecture will summarize the benefits and drawbacks of this technology and will present strategies to optimize both the
thermodynamic updraft and the structural behavior. The paper will further present innovations of the current edition of the VGB
Guideline Structural Design of Cooling Towers, which since many years has served as the theoretical and practical tool to
design and build cooling towers all over the world.
PERFORMANCE EVALUATION AND DESIGN OF A NEW COOLING TOWER SPRAY SYSTEM FOR UNIFORM
WATER DISTRIBUTION
Danil ROUX1 and Hanno C. R. REUTER
1
Abstract: The University of Queensland (UQ) has developed several hybrid cooling technologies for renewable power plants,
especially for geothermal and concentrated solar thermal (CST) plants. The modelling results show that these novel technologies
will increase the performance of a dry cooling system when ambient temperature is high with low cost on tower structure
construction. The hybrid cooling technologies developed by UQ include: solar hybrid, water hybrid and windbreak wall hybrid
natural draft cooling towers as well as the innovative structural design of tower.
In a solar hybrid natural draft dry cooling tower, solar roofs are added and arranged radically at the base of the tower, and the
heat exchangers are placed vertically at the outside edge of the solar roofs. The system exploits the solar energy during the
hottest periods at which the conventional dry cooling tower would suffer the lowest performance.
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
The water hybrid system uses a small amount of water to increase the cooling performance of natural draft dry cooling
towers (NDDCTs) during periods of high ambient temperatures. In this system, water is introduced into the inlet air stream
of a dry cooling tower. The water evaporates and reduces the entering air dry bulb temperature theoretically to its wet bulb
temperature.
A simple but very effective windbreak wall has been introduced to improve the performance of small NDDCTs under
crosswind. These walls are used to divert crosswind flow through the heat exchangers to improve the performance of the
tower. When there is crosswind, the walls stop the crosswind flowing across the bottom, change the direction of the
crosswind, and force it flow through heat exchanger. Since more air flow through the heat exchanger, it improves the
performance of the tower.
QGECE develop a novel steel cooling tower structure design for renewable small power plants. In this design, construction
cost can be saved comparing to the traditional reinforced (RC) concreate cooling tower.
Session I
Cooling Tower
Chair: Dr Pradeep Bansal
Oak Ridge National Laboratory, USA
SHAKING INFINITE COOLING TOWER ALTERNATIVES THROUGH THE SIEVES OF PROJECT AND SITE
CRITERIA
Lawrence THOMAS
Marley Flow Control, Sydney, Australia
Keywords: cooling tower optimization fouling scaling capitalized power modular sustainable.
Abstract: New and old cooling towers alike too often are not optimized to suit to site conditions, physical constraints or plant
operating economics. Manifestation of a poor fit may include production reducing performance, unused capacity, fouling,
corrosion, high maintenance, unnecessary features and unacceptable noise or visible plume. The poor fit can be clear soon after
completion of a new construction and the owner is left wondering why these solvable issues were not dealt with in the equipment
selection. This paper examines a comprehensive optimization and selection process and explains how holistic choices can be
made according to economic criteria within constraints of individual sites. I aim to encourage owners and planners to engage with
cooling tower designers early to develop a detailed tower concept that strikes the right balance of priorities for a specific project.
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Keywords: Wet cooling tower; Dry cooling tower; Cooling performance; Improvement
Abstract: Focused on the performance optimization of thermal power plant cold end system, Shandong University has been
engaged in cooling performance research and optimization for natural draft wet cooling tower (NDWCT) and natural draft dry
cooling tower (NDDCT). Based on the fundamental principles of heat and mass transfer in tower, the experimental and numerical
platforms for NDWCTs and NDDCTs have been established, so as to study the cooling performance and relevant improvement
mechanisms, which are very beneficial for improving the cooling efficiency of running cooling tower. Effect mechanisms of air
deflectors, cross walls, air guiding ducts, fill and spray layout optimization have been studied and clarified in details for wet
cooling tower, among which air deflectors are also demonstrated to be very beneficial for improving cooling performance of
NDDCTs.
Keywords: Flame spread, flame retardants, fire risk, polymer combustion, PVC, Polypropylene
Abstract: Due to the continued growth of polymer materials in the fabrication of fills, drift eliminators and even heat exchangers,
the knowledge of their fire risk and flame propagation characteristics becomes more important than ever for the specifying
engineer and ultimate end user. Additionally, cooling tower component manufacturers are using increasingly varied formulations
of polymers in the manufacture of their products so it is prudent to understand whether the current test standards provide the
complete picture of a cooling towers susceptibility to initiating and propagating a fire event.
INVESTIGATIONS OF ADVERSE WIND LOADS ON LARGE COOLING TOWERS UNDER SIX TOWER
COMBINATION
Yaojun GE1, Xu CHEN1, Yuwen LIANG1, Lin ZHAO1
1
State Key Lab for Disaster Reduction in Civil Engineering, Tongji University, Shanghai, China
Keywords: Cooling tower, Wind load pattern, Asymmetric distribution, Safety strength
Abstract: Wind-induced pressures were measured on a grouping of six cooling towers during a series of boundary layer wind tunnel
tests which varied among two tower arrangements, three tower spacings and sixteen yaw angles. The circular pressures on the throat
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
level were statistically analyzed and these pressure distributions can be generally divided into two patterns, i.e. symmetric pattern and
asymmetric pattern, among which the former can be subdivided into 9 forms and the latter 18 forms. The self-developed software for
the design of large cooling towers were adopted to calculate wind effects under the 27 wind loads. The stability coefficient and steel
ratio were chosen as indexes in the comparison of effects induced by different wind load forms. Finally, three symmetric and three
asymmetric wind pressure forms were suggested as the most adverse wind loads among them.
Session II-A
Dry cooling towers
Chair: Professor Dr.-Ing. R. Harte
Bergische Universitaet Wuppertal, Germany
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
HEAT TRANSFER AUGMENTATION AND OPIMISATION IN A SOLAR ENHANCED NATURAL DRAFT DRY
COOLING TOWER
M. ODABAEE, M. M. SHANEHCHI and K. HOOMAN
The University of Queensland, Qld 4072, Australia
Keywords: Metal foam, finned-tube, heat exchanger, solar, natural cooling tower
Abstract: Different heat transfer surface extension techniques are considered in order to improve the performance of an air-cooled
heat. The conventional method of extending the heat transfer area by means of fins is compared with a modern technique being
the application of a thin metal foam layer to the outer surface of the tube. Aiming at maximizing the heat transfer enhancement
and minimizing the total pressure drop, different tube bundle arrangements are numerical investigated by ANSYS-Fluent where
the number of rows and tube spacing are systematically changed. An optimum design is presented for an existing tower to be
equipped with solar panels to afterheat the air leaving the heat exchanger bundles arranged vertically around the tower skirt.
CFD ANALYSIS OF THE WATER SPRAY SYSTEM WITH THE VERTICAL ARRANGED NOZZLE FOR THE PRECOOLING IN NATURAL DRAFT DRY COOLING TOWERS
Lin Xia1,2, Zhiqiang Guan2, Hal Gurgenci2 and Deyou Liu1
1
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Keywords: dry cooling tower; hot model test; crosswinds; air deflector; thermal performance;
Abstract: To reduce adverse effect of crosswinds on the thermal performance of natural draft dry cooling towers (NDDCT), a
new kind of ventilation optimization technique was put forward, namely air deflector. Inlet airflow uniformity coefficient was
defined to analyze the uniformity of circumferential inlet airflow quantitatively. Based on the hot model test, the impact of air
deflector on the air flow and thermal performance of NDDCT is studied. By contrast between inlet air flow rate and cooling
efficiency, it has been found that crosswinds not only decrease the inlet air flow rate, but also reduce the uniformity of inlet
airflow. After installing air deflectors, the inlet airflow uniformity coefficient and the inlet air flow rate increases, so the cooling
performance of NDDCT was also improved.
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Session II-B
Wet cooling towers
Chair: Prof Hanno C.R. Reuter
Stellenbosch University, South Africa
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Keywords: water collecting devices (WCD); resistance characteristics; flow around bluff body
Abstract: Compared with common natural draft cooling tower, cooling tower with WCD(water collecting device) has no rain
zone but WCD was added.WCD was the key part of the tower, its structure not only affected the resistance of the tower but also
affected the air velocity distribution of the fill, study on resistance characteristics of WCD made sense for the cooling tower
design. A CFD model was set to study on it in the paper by Fluent, the resistance values of WCD in different depth were given,
the results can be used for the design of cooling tower with WCD.
INVESTIGATION OF HEAT TRANSFER PERFORMANCE AND FRICTION FACTOR OF A DOUBLE PIPE HEAT
EXCHANGER USING NDG BASED NANOFLUIDS
M. GOODARZI1,*, A. MALVANDI2, B. RAHMANIAN3, E. SADEGHINEZHAD1, M. MEHRALI4, M. DAHARI1 and M.S. GOODARZI5
1
4
5
Young Researchers and Elite Club, Mashhad Branch, Islamic Azad University, Mashhad, Iran
Keywords: Nitrogen-doped graphene, Double pipe heat exchanger, and Pressure Drop.
Abstract: Nitrogen-doped graphene (NDG) nanofluids are prepared using a two-step method in an aqueous solution of 0.025wt.%
Triton X-100 as a surfactant with various nanoparticles at several concentrations. The results are reported of experiments on
thermal conductivity, specific heat capacity, viscosity and the convective heat transfer behavior of the NDG nanofluids flowing in
a double pipe heat exchanger. Simulations were performed for Reynolds number equal to 10000 for hot fluid and ranging from
2500 to 10000 for nanofluid as well as nanoparticle weight percentages of 0.00% to 0.06%. The two-dimensional governing
equations were discretized with the finite volume method. The results indicate that the Reynolds number and NDG volume
fraction considerably affect the heat transfer coefficient and consequently the Nusselt number (Nu); a rise in local heat transfer
coefficient was noted when both Reynolds number and NDG volume fraction were increased for all cases.
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
NUMERICAL STUDY ON THE PERFORMANCE OF A NATURAL DRAFT COOLING TOWER WITH COOLED
COLLECTORS
Zhao Shunan , Guo Fumin , Feng Jing1, Song Xiaojun1ZHANG Dongwen3
1
State Nuclear Electric Power Planning Design and Research I Institute, Beijing, China
Keywords: Cooled collectors, Discrete Phase Model, Heat and Mass transfer Model, resistance coefficient
AbstractCooling tower with cooled collectors can save the pumps head is of advantages in using of large capacity nuclear unite.
This paper focuses on tower performance by CFD, with establishing thermal and aerodynamic characteristics of three dimensional
numerical model about the tower. The numerical simulation results show that: (1) Although the cooled -collectors adds flow
resistance, but this increment is significantly less than the decrease of resistance of rain zone. (2) The ventilation quantity of the
tower with cooled collectors is larger than that of conventional tower in the same situation.(3) The cooling efficiency of the tower
with cooled collectors is superior to the conventional tower.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Session III-A
Tower structural design & maintenance
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
DESIGN, CONSTRUCTION AND EARLY TESTING OF A 1-MW NATURAL DRAFT DRY COOLING TOWER
Hugh RUSSELL, Kamel HOOMAN, Zhiqiang GUAN
University of Queensland, Brisbane, Australia
BEHAVIOUR OF R/C COOLING TOWER SHELL UNDER LATERAL LOAD ON NON-UNIFORM FOUNDATION
Takashi HARA1
1
Keywords: cooling tower, wind load, settlement, reinforced concrete, ultimate strength.
Abstract: The stress distributions and the ultimate strength of a reinforced concrete (R/C) cooling tower shell under a self-weight
and a lateral wind load were investigated under the conditions on non-uniform foundation. The construction site of the cooling
tower is quite huge and the site may have different bearing capacities within location by location. Therefore, to design such
structures, the effects of uneven settlements of supporting system due to the non-uniform foundation should be considered. In
modelling the cooling tower, the height of the shell was about 160m and the radius at the lintel was about 60m. From the
numerical analysis, the stress concentration was arisen near the connections between the unsettled column and the lintel and the
ultimate strength was reduced by the uneven settlement depend on the wind direction. The foundation beam plays an important
role to transfer the stresses.
State Key Lab for Disaster Reduction in Civil Engineering, Tongji University, Shanghai, China
2
3
State Nuclear Electric Power Planning Design & Research Institute, Beijing, China
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
WIND-INDUCED EFFECTS OF AN LARGE COOLING TOWER SUFFERING THE NORMAL WIND AND
TYPHOON
1
State Key Lab for Disaster Reduction in Civil Engineering, Tongji University, China
Keywords: Cooling tower, Normal Wind, Typhoon, Wind-induced effect, Construction cost
Abstract: Nowadays, more and more large cooling towers in China have been built in the typhoon-prone regions of coastal. Wind
field parameters between normal winds and typhoons are quite different. The 3D wind load models of normal winds and typhoons
were built based on the mathematical relationship between the dynamic wind loads and turbulence intensities suggested by the onsite
measurement. The self-developed software for the design of large cooling towers were adopted to calculate the wind-induced effects
under the normal winds and typhoons, which were compared with the results under the wind loads suggested by the Chinese load code.
The results show that it is difficult to distinguish the adverse loads adopting the displacement or internal force responses. Therefore, a
method considering the buckling coefficient and construction cost to evaluate wind-induced effects were proposed.
A STUDY ON THE DEPTH AND PITCH FACTOR CORRELATIONS AND SHAPE OPTIMIZATION OF CHEVRONTYPE PLATE HEAT EXCHANGERS
Byeong-Ryeon Kim1, Oh-Kyung Kwon2, Dong-An Cha2, Kyung-Jin Bae2, Min-su Kim3 Chan-Woo Park3
1
Keywords: Plate heat exchanger (PHE), absorption chiller, pressure drop, chevron, Wilson plot method, overall heat transfer
coefficient, heat recovery, condensation
Abstract: The performance of a plate heat exchanger for liquid solution absorption chiller was analyzed. The objectives of this
paper are to measure the heat transfer and pressure drop through the plate heat exchanger for absorption system applications. Three
types of plate heat exchangers with different chevron angles are tested in the present experiment. The working fluid is H2O/LiBr
solution with LiBr mass concentration of 55%. The results show that the overall heat transfer coefficient increases linearly with the
increase of Re. This work is a basic study of a cycle in which LiBr aqueous solution, which has been diluted through the absorption
of water vapor in the absorber of an absorption chiller, is made concentrated before reaching the regenerator.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Session III-B
Wet cooling towers
Chairs: Prof Fengzhong Sun
Shandong University
Prof Wuquan Li
Electric Power Planning & Engineering Institute
17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
COMPARISON BETWEEN 1D AND 2D CALCULATION METHODS FOR SUPER LARGE COOLING TOWER
WITH WATER COLLECTING DEVICES
Zhang Dongwen, Luan Wei
State Nuclear Electric Power Planning Design and Research Institute, Beijing China
Keywords: the cooling tower with water collecting devices, the conventional, 1D and 2D thermal calculation, wind and water
distribution
Abstract: Thermal performance and wind field distribution in the conventional and that with water collecting devices are studied
using 1D and 2D numerical simulation methods. With the absence of rain zone, the cooling towers with water collecting devices
have well-distributed wind velocity in its filling section, so the uniform arrangement of filling is recommended, and 1D method
can meet the requirements of engineering design. On the contrary, with non-uniform wind distribution, different height
arrangement of filling should be used in the conventional, besides, optimizing the wind and water distribution by 2D method.
Keywords: water collecting device; cooling tower; wind tunnel experiment; flow field
Abstract: The wind tunnel experiment is employed in this paper on different structure of the water collecting devices trial models,
with a view to investigate principally the static pressure drop and the velocities of the airflow inside the trial models. Preliminary
study of numerical simulation is conducted, a three dimensional (3D) computational model is developed with the guidance of the
experiment to explore the 3D flow field in the water collecting devices based on a Reynolds time-averaged k-epsilon two-equation
model. Studies in the paper point to the fact that numerical simulation results match the experiment measurements very well,
which is to say numerical analysis to the water collecting devices is feasible. These conclusions lay an experimental foundation
for further research on the numerical simulation to the flow field of the water collecting devices.
TECHNICAL RESEARCH AND ECONOMIC ANALYSIS FOR COOLING TOWER WITH WATER COLLECTING
DEVICE OF 1000MW COAL-FIRED POWER PLANT
Yuan AN1, Jing FENG1, LUJUN LI2
1North China Power Engineering CoLtd., Beijing, China, 100120
2
Keywords: Water Collecting Device (WCD); High-level collecting water; Energy saving; Coal-fired power plant
Abstract: Cooling water tower with WCD is gradually recognized in the 1000MW coal-fired power plant, this paper introduces
process arrangement, technical characteristics and design optimization of collecting water cooling tower. Through design data and
experimental study of 1000MW coal-fired power plant to analyze technology economic and comprehensive benefits of collecting
water cooling tower. The results show that Cooling water tower with WCD has the advantage of low noise, saving energy, and
low operation maintenance cost.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
2
DESIGN OF ON-LINE MONITORING SYSTEM ON DRIVE MECHANISM OF COOLING TOWER DRAUGHT FAN
Yang Fang1, Zhao Yan2, Li Jishun1, Xue Yujun1, Liu Chunyang1
1
Henan University of Science and Technology, Henan Key Laboratory for Machinery Design and Transmission System, Luo Yang, Henan 471003, P.R. China
2
Luoyang Bearing Science & Technology Co., Ltd., Luo Yang, Henan 471039, P.R. China
COOLING PERFORMANCE STUDY ON NATURAL DRAFT WET COOLING TOWER WITH HIGH LEVEL
WATER COLLECTING
a
Guoqing LONG , Yuanbin ZHAOb, Fengzhong SUNb, Yanyan Wub, Dongqiang LUb
a
b
School of Energy and Power Engineering, Shandong University, Jinan 250061, China
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
aerodynamic field around tower, especially that near the water collecting devices was elaborated so as to clarify the impact of
water collecting devices on the cooling performance of natural draft wet cooling tower.
Session IV-A
Dry & Wet cooling towers
Chair: Roger Rush
Industrial Water Cooling (IWC), South Africa
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
DESIGN OF A NATURAL DRAFT DRY COOLING TOWER FOR A 30-MWE CONCENTRATING SOLAR
THERMAL PLANT USING A SUPERCRITICAL CO2 CYCLE
Jishun Li*1, Tianyi Song2, Xiaoxiao Li3, Hal Gurgenci3 and Zhiqiang Guan3
1
2
Key words: Natural draft cooling tower, Supercritical CO2, Solar thermal
Abstract: Supercritical CO2 (sCO2) operated in a closed-loop recompression Brayton cycle offers the potential of higher cycle
efficiency versus supercritical or superheated steam cycles at temperatures relevant for CST applications. A set of sCO2 turbines
and compressors is about 3-4% the size of a conventional steam generator of similar power rating. It is believed that concentrating
solar thermal (CST) power plants using sCO2 cycle could reduce the power block size and potential saving. This paper presents
the design of a natural draft dry cooling tower for a proposed 30-MWe CST plant proposed in Luoyang, China.
ANNUAL PERFORMANCE VARIATION OF AN EGS POWER PLANT USING AN ORC WITH NDDCT COOLING
Sam DUNIAM, Hal GURGENCI
The University of Queensland, Brisbane, Australia
Keywords: Geothermal, Natural Draft Dry Cooling Tower, Organic Rankine Cycle.
Abstract: The purpose of this paper is to assess the influence of the variation of performance of a Natural Draft Dry Cooling
Tower (NDDCT) due to changing ambient temperature, and the effect this has on an Enhanced Geothermal System (EGS) power
plant using an Organic Rankine Cycle (ORC). A one dimensional cooling tower model was developed and integrated into a cycle
model. The ORC considered is the supercritical butane organic Rankine cycle, with three cycle variations considered; the basic,
recuperated and regenerative cycles. The EGS heat source conditions used are those found at the Habanero 1MW pilot plant in
South Australia, with geothermal brine inlet temperature of 220oC, minimum brine temperature of 80oC, and brine mass flow rate
of 35kg/s. The analysis finds that diurnal variation of net power generation is typically of the order of 10%, but in the most
extreme case may be as much as 30%.
Keywords: Indirect dry cooling system; Lack of water region; Conventional island; Application.
Abstract: In inland nuclear power plant adopted re-recycle water cooling system in conventional islandthe water consuming is
approximately double of the thermal power plant with the same capacity. When dry cooling technology is adopted, the water
consuming is same with the coastal nuclear power plant, and the fuel do not increase which is always happed in the thermal power
plant cause of the backpressure. The research of the applying dry cooling technology in inland nuclear power plant is urgent with
good prospects. This paper focuses on the construction of AP1000 nuclear power in water lacking district inland, analyses the
using of indirect dry cooling system, proposes some suggestions for the engineering practice.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
EFFECT OF CROSS WIND ON THE PERFORMANCE OF A NATURAL DRAUFT COUNTER FLOW COOLING
TOWER OUTLET
1
Keywords: cross wind; cooling tower; air inlet; pressure loss coefficient.
Abstract: Cooling efficiency of counter-flow natural draft cooling tower can be reduced by cross wind, so it is necessary to
consider cross wind impact to revise the design. In the paper, a 3d numerical simulation method is used to research effect of cross
wind on pressure loss coefficient of the air outlet of counter-flow natural draft cooling tower. The results show that an additional
resistance would be exist on air flow of the tower while wind velocity is not more than twice of the mean outlet velocity of the
tower, otherwise an additional draft would be formed.
CFD ANALISYS OF DRIFT ELIMINATORS USING RANS AND LES TURBULENT MODELS
J. RUIZ1, A.S. KAISER3, B. ZAMORA3, C.G. CUTILLAS2 and M. LUCAS2
1
Dept. of Mechanical and Energy Engineering, Universidad Miguel Hernndez, Elche, Spain
2
3
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Session IV-B
Heat exchangers
Chair: Takashi HARA
National Institute of Technology
Tokuyama College, Japan
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Keywords: Water collection, Troughs, Basin, Counter flow, Inlet loss coefficient.
Abstract: Water collection systems are used in wet-cooling towers (WCTs) and in evaporative air-cooled heat exchangers
(EACHEs). Collection systems collect and remove water falling while allowing air to pass with limited flow resistance. Collection
systems can be categorized as trough and basin systems. Trough systems comprise of multiple, evenly spaced parallel troughs
extended in one direction. With basin systems water falls directly into an open basin under gravity where it is collected. A more
effective water collection system with a lower pressure drop than what current designs have to offer is developed for (dry/wet)
dephlegmator (HDWD) for air-cooled steam condensers, developed at Stellenbosch University. An existing trough design is
evaluated by means of high speed camera and flow experiments. A modification is proposed which increases the effectiveness
from approximately 92% to 100 % with a relatively small increase in pressure drop, by adding a small deflector plate and reducing
the spacing between adjacent troughs.
THERMAL AND HYDRAULIC PERFORMANCE OF A HEAT EXCHANGER OPERATED WITH ICE SLURRY AS
REFRIGERANT
Amin KAMYAR, Saiied M. AMINOSSADATI, Christopher R. LEONARDI
The University of Queensland, QLD 4072, Australia
INVESTIGATION OF THE SPLITTING OF LOUVERS FOR A LOUVERED FIN AND TUBE HEAT EXCHANGER
Bernd AMEEL1, Joris DEGROOTE1, Henk HUISSEUNE1, Jan VIERENDEELS1 and Michel DE PAEPE1
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
of the splitting is always negative, but at most 8% on the modified Colburn j factor. For the highest Reynolds number under
investigation, 600, an increase in the modified Colburn j factor was observed, but by only 1% with respect to the baseline case
without splits between the louvers. It is clear that there are very little performance gains to be expected by optimizing the splits
between louvers.
School of Chemistry, Physics & Mechanical Engineering, Queensland University of Technology, Australia.
2
Keywords: Metal foam heat exchanger, industrial aerosol, fouling, particle deposition
Abstract: A novel and economical experimental technique has been developed to assess industrial aerosol deposition in various
idealized porous channel configurations. This judicious examination on aerosol penetration in porous channels will assist
engineers to better optimize designs for various engineering applications. Deposition patterns differ with porosity due to
geometric configurations of the channel and superficial inlet velocities. Interestingly, it is found that two configurations of similar
porosity exhibit significantly higher deposition fractions. Inertial impaction is profound at the leading edge of all obstacles,
whereas particle build-up is observed at the trailing edge of the obstructions. A qualitative analysis shows that the numerical
results are in good agreement with experimental results.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Session V-A
Cooling system optimization
Chair: Prof Yaojun Ge
Tongji University, China
Prof Jishun Li
Henan University of Science and Technology, China
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
WATER CONSUMPTION COMPARISON BETWEEN A NATURAL DRAFT WET COOLING TOWER AND A
NATURAL DRAFT HYBRID COOLING TOWER AN ANNUAL SIMULATION FOR LUOYANG CONDITIONS
Jishun Li, Xia Lin, Wei Ma, Hal Gurgenci and Zhiqiang Guan
School of Mechatronics Engineering, Henan University of Science and Technology, Luoyang, China
Keywords: Merkel method, Poppe approach, wet cooling tower, hybrid cooling tower.
Abstract: In a natural draft wet cooling tower (NDWCT), the heat is mainly transferred by latent heat through water evaporation.
This causes large quantities of water evaporate into the moving air stream and discharged to the atmosphere on top of the tower.
Thus, the utilization of natural draft hybrid cooling tower (NDHCT) in thermal power plant would conserve water and would be in
the best interest of the public. The Merkel method, Poppe approach and the empirical equation are employed in this paper to
predict the evaporation loss for a 300MW NDWCT in Luoyang, China. The results show that the Poppe approach is the most
accurate prediction for water loss in NDWCT. The annual simulation results for the thermal power plant show that more than 90%
fresh water could be saved, if the NDHCT is employed to replace the NDWCT.
ENGINEERING SOLUTIONS FOR COUNTER-FLOW COOLING TOWERS DESIGNED FOR COLD CLIMATIC
ZONES
Boris SVERDLIN, Dmitrii ELISEEV
EKOTEP Ltd., Saint-Petersburg, Russian Federation
CONTACT OF DROPLETS WITH HEAT EXCHANGER SURFACES IN SPRAY ASSISTED DRY COOLING
TOWERS USING SALINE WATER A NUMERICAL STUDY
M.H. Sadafi, Ingo Jahn, Kamel Hooman
School of Mechanical and Mining Engineering, The University of Queensland, QLD 4072, Australia
Keywords: saline water; hybrid cooling; discrete phase model; multicomponent; heat and mass transfer; corrosion
Abstract: This article investigates the usage of saline water in a spray assisted natural draft dry cooling tower. Due to existence of
solid particles in the spray, different scenarios of droplet/heat exchanger contact occur. The different cases including the contact of
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
the heat exchangers with the wet droplets, semi-dried droplet, and fully dried solid particles are numerically investigated. To
simulate the crystallisation behaviour of saline water droplets, a set of modifications are made to the multicomponent discrete
phase model (DPM) of ANSYS FLUENT. A practical spraying application with a single nozzle in a vertical flow path is studied.
This paper provides new fundamental understanding in the area of saline spray cooling, and shows that although the use of saline
water increases the risk of corrosion and deposition on the surfaces, considering the necessary parameters in the design can control
these effects.
COMPARISON OF DIRECT AND INDIRECT COOLING IN AN sCO2 BRAYTON CYCLE FOR CONCENTRATED
SOLAR POWER PLANTS
Erond PEREZ, Sam DUNIAM, Yuanshen LU, Ingo JAHN, Kamel HOOMAN, and Anand VEERARAGAVAN
The University of Queensland, Australia
Keywords: concentrated solar power, natural draft dry cooling tower, direct and indirect cooling
Abstract: The supercritical carbon dioxide (sCO2) Brayton cycle has been identified as a promising candidate for the power cycle
in Concentrated Solar Power (CSP). It exhibits high efficiency even with dry cooling, has smaller components and less complex
cycle design. In this paper, cooling of the sCO2 cycle is investigated by the use of Natural Draft Dry Cooling Towers (NDDCTs).
Two configurations are considered; direct and indirect cooling. Direct cooling is where ambient air is used to cool the sCO2 that is
sent to the NDDCT while in indirect cooling, sCO2 rejects heat through a secondary water loop through an intermediate heat
exchanger (IHX) and the water is cooled by ambient air in the NDDCT. Direct cooling is investigated as a means to reduce exergy
losses to the additional heat transfer process in the IHX for indirect cooling. For each case, size of the NDDCT are similar and
their effect on cycle performance are discussed.
PARAMETRIC STUDY ON SPRAY COOLING SYSTEMS IN NATURAL DRAFT DRY COOLING TOWERS WITH A
NEW NOZZLE REPRESENTATION APPROACH
Abdullah Alkhedhairc, Zhiqiang Guan, Ingo Jahn, Hal Gurgenci
Queensland Geothermal Energy Centre of Excellence, School of Mechanical and Mining Engineering, The University of Queensland, Brisbane, Australia, 4072
Keywords: spray cooling, air pre-cooling, natural draft, nozzle optimisation, spray representation
Abstract: Pre-cooling of inlet air with water spray is proposed for performance enhancement of natural draft dry cooling towers
(NDDCTs) during high ambient temperature periods. In this study, an Eulerian-Lagrangian 3-D numerical model was used and
validated to simulate evaporating water sprays produced by real nozzles. A new adaptable method of hollow-cone spray
representation into an Eulerian-Lagrangian numerical modeling was developed to reproduce the real nozzle behavior using
experimentally measured initial spray characteristics and taking into account radial evolution of droplet size distribution and
air/droplets momentum exchange. A parametric analysis using the validated CFD model with the new nozzle representation
method was conducted on the effect of different spray characteristics parameters on spray cooling system performance for nozzle
design optimisation.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Session V-B
Heat exchangers
Chair: Dr Manuel Lucas
Universidad Miguel Hernandez, Spain
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
SIMULATION OF HEAT TRANSFER FROM A CONVEX HOT SURFACE USING AN IMPINGING JET
Pourya FOROOGHI1, Mingfei LI2 and Franco MAGAGNATO1
1
2
ANALYSIS ON THE COLLIMATED IRRADIATION IN A SOLAR AIR RECEIVER WITH POROUS MEDIA
P. Wanga, D.Y. Liu b, C. Xua, L. Zhou b, L. Xia b
a.
b.
Department of Renewable Energy Science and Engineering, Hohai University, Nanjing, China;
Department of Water Conservancy and Hydropower Engineering, Hohai University, Nanjing, China
Keywords: Porous media, Local thermal non-equilibrium, Convective heat transfer, Collimated irradiation, Modified differential
approximation (P-1)
Abstract: Convective and radiative transport in a air receiver with porous media in the presence of collimated irradiation and
local thermal non-equilibrium is analyzed in this work. A modified P-1 approximation with collimated irradiation was introduced
to incorporate the radiative transfer. We analyzed the distribution of the temperature of the fluid and solid phase, also the heat flux
in the incident direction was presented. The temperature Ts along the X direction is decrease for the solid phase but increases for
the fluid phase temperature f along the X direction. The limiting interactions between thermal radiation and conduction was
revealed. The porosity and pore diameter has a non-monotonic effect on the thermal efficiency of the receiver, optimization can be
achieved by further parameters analysis.
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
Keywords: Metal bellows expansion joint, Equivalent stiffness, Finite element method.
Abstract: In this paper, a numerical model of metal bellows expansion joint was established by using finite element method to
analyze the relationship between the equivalent stiffness and structural parameters of metal bellows expansion joint. In order to
verify the numerical model, the numerical simulation result was compared with EJMA (The Expansion Joint Manufacturers
Association, INC.) formula calculation result as well as tests result. Based on the numerical model, effects of structural parameters
including height of wave, number of wave, distance of wave, diameter, and wall thickness, on the equivalent stiffness of metal
bellows expansion joint were investigated. The research results show that the equivalent stiffness of metal bellows expansion joint
is increased with the increase of distance of wave, diameter, and wall thickness; however, the equivalent stiffness of metal bellows
expansion joint is decreased with the increase of height of wave and number of wave. Using proposed numerical analysis method,
the relationship between the equivalent stiffness and structural parameters of metal bellows expansion joint could be obtained. The
present studies would be helpful for designing the appropriate metal bellows expansion joint to satisfy the compensation
requirements for water circulation piping lines.
OPTIMALIZING GEOTHERMAL WATER DOMINATED SYSTEM PRODUCTION WITH VIBRATION TO
ABDICATE FLUID SURFACE TENSION
Agung Satria Warman1 and Rihan Efendi
State University of Padang, Padang, Indonesia
Keywords: Alumina Smelter, geothermal potential, Enhanced (orengineered) Geothermal Systems, West Kalimantan.
Abstract: Indonesia is the largest producer of bauxite in the world. In 2011, 40 million tonnes of bauxite were exported to China
and Japan. But it is still a raw material which has a lower value than the final product i.e. aluminium metal.Bauxite must be
treated by the Bayer Process to get alumina and then alumina is changed to aluminium by the Hall-Heroult Process. A lack of
capital is one reason for government not to build an alumina smelter and also the energy consumed by an alumina smelter can be
major problem. In some cases the lack of power supply near a bauxite mining area can besolved. For example in West Kalimantan,
the power supplies problem could be solved by building a PLTP(Pembangkit Listrik Tenaga PanasBumi).This solution is
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
attractive because operating costs would be cheaper in West Kalimantan, which is the largest producer of bauxite in region, after
Bintan Islands. Thus alumina could be produced efficiently because the PLTP and the bauxite mine would be in the same
area.Investigations carried out by PT Alcoa Mineral Indonesia found 800 x 106 tonnes ofbauxite reserves in West Kalimantan in
1974. The geothermal energy potential is high eventhough it is not yet used to produce a large amount of power in West
Kalimantan.In 2006 the Department of Mining and Energy in found five locations with geothermal energy potential in West
Kalimantan and so far they have been used to produce about12.5 MW of electric power.
Session VI
Heat exchangers
Chair: Prof Hal Gurgenci
University of Queensland, Australia
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
School of Mechanical and Mining Engineering, the University of Queensland, Qld 4072, Australia
3
Keywords: Finned tube heat exchangers, mechanical cooler, multi-section heat exchangers, CSG compression cooling
Abstract: This paper reports a study on a real cooling issue in the heat exchangers used in Queenslands coal seam gas (CSG)
industry. CSG gas compression facilities in some production sites suffer underproductions in recent summers because of frequent
automatic engine shutdowns. The cause of the issue was suspected that the control systems on the compression facilities trigger
the overheating-protection shutdowns due to the possible deficiencies in one or some water/gas cooling loops in the facilities aircooled heat exchangers. However, it is unknown which heat exchangers or what exact reasons cause the unexpected cooling issue
which is not expected by the manufacturers design. Therefore, an investigation has been carried out on the cooling performance
of the cooler units in the gas compression facilities. A field instrumentation measurement on one operating cooler unit has been
done, followed by an analysis using a 1-dimensional analytical model. The experimental results are used to validate the 1D model.
Then the cooling performance of the cooler unit under the summer peak condition is predicted by the verified analytical model.
The prediction suggests that the water inlet temperature in engine water cooler section is higher than its upper limit defined by the
manufacturer due to poor cooling at high ambient temperatures. The lower cooling performance is caused by large reductions in
the cooler air speed and total heat transfer coefficient. The former is a direct result of the less efficiency of cooler fans, while the
latter is related to fouling on the finned-tube surfaces.
DESIGN SENSITIVITY ANALYSIS OF A PLATE-FINNED AIR-COOLED CONDENSER FOR WASTE HEAT
RECOVERY ORCS
Alihan KAYA and Marija LAZOVA, Michel DE PAEPE
Department of Flow, Heat and Combustion Mechanics, Ghent University, Ghent, Belgium
Keywords: Discharge Thermal Energy Combined Desalination (DTECD) and Power System, Compact Multi-Stream Condenser,
Exergy Analysis, Parametric Optimization.
Abstract: The aim of this study is to simplify the process of Discharge Thermal Energy Combined Desalination (DTECD) with
Power System by integrating the two existing heat exchangers (condensers) into a new multi-stream one. This system is a heat
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
recovery unit, which is used to cogenerate water and power. Two shell & tube condensers operate in a closed power cycle and a
desalination system for cooling an ammonia mixture (70% wt.) as a working fluid and condensing a pure vapor respectively. Here,
a multi-stream plate condenser is utilized instead of the two low exergy efficiency shell & tube condensers. The results proved
that the proposed technique leads to improvement in the system performance. The performance of the proposed process was
analyzed by applying parametric optimization.
HEAT TRANSFER OF FLUIDS WITH HIGHLY VARIABLE PROPERTIES IN PLATE-TYPE HEAT EXCHANGERS
Pourya FOROOGHI , Jacob HESS, Bettina FROHNAPFEL and Kamel HOOMAN
Queensland Geothermal Energy Centre of Excellence (QGECE), The University of Queensland, Australia
Institute of Fluid Mechanics (ISTM), Karlsruhe Institute of Technology, Germany
PERFORMANCE EVALUATION OF A BARE TUBE AIR-COOLED HEAT EXCHANGER BUNDLE IN DRY AND
WET MODE
Neil ANDERSON and Hanno REUTER
Department of Mechanical and Mechatronic Engineering, Stellenbosch University, South Africa
Keywords: Hybrid, e-NTU, heat exchanger, bundle, heat and mass transfer, pressure drop
Abstract: Performance tests have been conducted on a bare tube air-cooled heat exchanger bundle to be incorporated in a hybrid
(dry/wet) dephlegmator. The tube bundle has 25 rows of 19 mm outer diameter tubes with a triangular pitch double the tube
diameter. The tube bundle is tested as a wet as well as a dry heat exchanger. The heat and mass transfer coefficients for wet
operation are obtained by means of the Poppe method of analysis and the equations are solved using the Effectiveness-NTU
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
method, employing the Merkel assumptions of Lef = 1 and negligible evaporation loss. The experimentally determined heat and
mass transfer coefficients for wet operation predict the experimental results within 3 % and a new correlation for the pressure drop
over the tube bundle is presented as the measured air-side pressure drop was found to be 30 % higher than predicted with a
correlation from literature. For dry operation, a new Nusselt number correlation is proposed and compared against various other
correlations found in literature. All were found to be within 10% of the experimental results. The air-side pressure drop over the
dry tube bundle compares favourably to published correlations.
Session VII
Dry and Wet Cooling Towers
Chair: Dr Zhiqiang Guan
University of Queensland, Australia
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
P. MARTNEZ , J. RUIZ , C.G. CUTILLAS2, P.J. MARTNEZ2, A.S. KAISER3 and M. LUCAS2
1
Dept. of Mechanical and Energy Engineering, Universidad Miguel Hernndez, Elche, Spain
2
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17th IAHR International Conference on Cooling Tower and Heat Exchanger, 7-11, September 2015, Gold Coast, Queensland, Australia
improvement achieved by pre-cooling the ambient airflow compared to a common air-condensed unit and to calculate the optimal
pad thickness that maximize the overall COP of the system.
DEVELOPMENT AND VALIDATION OF A CFD MODEL
FOR NUMERICAL SIMULATION OF A LARGE NATURAL DRAFT
WET COOLING TOWER
Nicolas BLAIN1 & Matthieu MIOLANE2
1
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