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Foreword 3
THINKING GLOBALLY
ACTING IN PARTNERSHIP!
This mission statement as the foundation of our
corporate philosophy enables us to face the
challanges of the global market in the future.
The requirement of our customers of energy
and cost efficiency of their facilities led to the
decision, to develop an innovative energy saving
classifying and grinding system.
feed material
feed material
dispersing disk system
air inlet
exhausting channel
classifier housing
SPECIAL ADvANTAGES
coarse material
Deagglomeration system
Flying suspension of cage rotor, short shaft
Symmetric geometry of fineness regulation blades,
screwed together
Special cage sealing without sealing air
Separate angle adjustment of air guide vane
Stepless adjustment of air flow
DIFFERENT FROM
THE REST
FuNCTIONAL PRINCIPLE
The material is ideally dispersed in a multistage
dispersing disk system and distributed evenly in
the air stream at the separation zone, around the
rotor.
In the classifying zone the material is affected by
centrifugal-, drag- and flow forces. Depending
feed material
feed material
air flow
air flow
coarse material
APPLICATIONS
Classifying
of fi ne-grained products like cements,
l i me stone fi llers, quartz powders, burnt
lime, lime hydrates, etc.
Dedusting
of crushed sand, limestone grains, ores
and minerals
Cooling and drying
of the products during the classifying process
Fineness
- sieving D97 from 1 m 1000 m
- cement surface 2.600-8.000 cm/g acc. to
Blaine
Limestone filler
Cement
CLASSIFIER uNIT
V
M
M
FC
M
V
FC
M
FC
M
M
M
samples
coarse material
fine material
In order to obtain an optimally harmonised plant, our customers can choose special options from an
extensive range of accessories:
Classifier
Cyclone
Pendulum flap
Air slide with accessories
Sampling device
Transfer chute
Screw conveyor
Belt conveyor
Dedusting filter
Cooling
Drying
It is possible to dry products during the classifying process with this system. Therefore,
the classifier is charged with hot gas instead of
fresh air. For economic reasons and in terms of
reducing CO2 emissions, it is appropriate to use
existing warm exhaust air, for example from the
preheater.
SERIES
z
x
b
a*
c*
a*
H
y
Dimensions non-binding
* Dimension depends on final air flow
Models
Weight
without wear
lining
[kg]
1920
900
755
300
2.970
18.000
8 - 12
2310
1050
940
300
4.150
25.000
12 - 18
3340
2930
1350
1050
400
9.800
40.000
18 - 24
3630
3400
1520
1200
400
12.100
60.000
24 - 35
5385
3930
3680
1650
1300
500
13.520
80.000
35 - 55
3000
5830
4535
4245
1900
1530
500
15.750
120.000
55 - 80
HQ34
3400
6025
5310
4750
2150
1730
500
21.300
165.000
80 - 100
HQ36
3600
7320
6700
5890
2760
2280
600
35.120
200.000
100 - 120
HQ38
3800
8360
7020
6295
2900
2375
600
40.000
250.000
120- 145
HQ40
4000
8800
7390
6625
3050
2500
600
42.105
300.000
145 - 200
Dimensions in [mm]
Type
HQ15
1500
3180
2150
HQ18
1800
3430
2560
HQ21
2100
4400
HQ24
2400
4800
HQ26
2600
HQ30
Air flow
[m/h]
The CMP AG production program includes the approved sizes from DN 300 to DN 7.000
Capacity
[t/h]
(OPC 35)
T1
T2
T3
T4
T5
Quantity, form and position according to installation possibilities: T1, T2, T3, T4, T5
T3
T5
vERSIONS OF DRIvE
The types of drive can be adapted individually to our customers requirements.
Gear unit
Gear unit
Elastic coupling between electric-motor and gear
unit as well as between gear unit and drive shaft
Gear motor
Gear motor
Elastic coupling between gear motor and drive shaft
v-belt drive
V-belt drive
between electric-motor and drive shaft
Composite
Hard metal
impact apron
suction connection
housing
2
3
In order to guarantee high service life, all parts of the CEMAG Classifier which are exposed to wear are of
wear-resistant materials as standard design. The housing parts are lined with mineral stone compound,
cast basalt or mineral mortar.
The number and size of installed inspection doors and flaps guarantee an easy maintenance and
inspection of the classifier inside.
14 CEMAG Classifying-Technology
2nd generation
Cyclone Recirculating Air-Classifier
3rd generation
Cross Flow-Classifier
1st generation
Compact-Classifier
2nd generation
Cyclone Recirculating
Air-Classifier
1st generation
Compact-Classifier
3rd generation
Cross Flow-Classifier
Tromp curve
CEMAG Classifying-Technology 15
before
after
Modernisation of a white cement plant in Harmignies/Belgium
The pictures document the result of the modernisation of a white cement plant in Harmignies/Belgium.
The diagram shows the efficiency improvement of the grinding and classifying process. In this plant
the existing 1st generation classifier has been replaced by a CEMAG Classifier of the 3rd generation.
T(X)
1
0,9
0,8
75,7%
0,7
0,6
5.200 Blaine
0,5
0,4
0,3
0,2
3.200 Blaine
0,1
0
6,5%
1,00
10,00
tromp-curve before modernisation
100,00
tromp-curve after modernisation
1000,00
X (m)
16 CEMAG Classifying-Technology
feed material
fine material
Old design
After modification
coarse material
CEMAG Classifying-Technology 17
ruck aus
Sonderd m
fro
Reprint
pp. 4853
Gypsum
e
m
i
L
t
n
Ceme
61. Volum
ATI
INTERN
ONAL
e (2008)
No. 6
Zement
s
Kalk Gip
f a white
ization o
Modern nding plant
gri
cement
elgium
ignies/B
in Harm
einer
isierung
Modern ntmahlanlage
e
Weizem hen Harmignies
c
im belgis
nte
2
lhelm , G
1 , Helge Wi
um
Buhendwa up, Brussels/Belgi
Melchior
Cement Gro any
1 Heidelberg
meln/Germ
Ha
G,
2 CEMA
www.cem
ag.de
r Nega
how to find us
1
Berlin
Hannover
2
3
Springe
Hameln
1
Dessau
Disclaimer Copyright S/29.11.2010 CMP AG. The information, descriptions and illustrations provided in this brochure are not binding. CMP excludes any liability claims
against CMP based
of t
the information provided. The information, descriptions and illustrations contained in these pages are subject to change by CMP and
F r aonnthe
k fuse
ur
are protected by copyright. Any reproduction or other use without the prior consent by CMP is strictly prohibited.
20