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US008448888B2
(lO)
(45)
Smith et al.
(54) BALL TUBE MILL TRUNNION SEAL
(75)
2,360,345
2,456,073
2,486,477
2,797,940
3,047,242
3,383,115
3,401,893
3,549,094
3,599,947
3,601,323
3,604,639
3,746,268
4,133,718
4,199,155
(73)
( *) Notice:
Filed:
Mar. 5, 2009
(51)
Int. Cl.
B02C 17114
(52)
U.S. Cl.
(58)
(2006.01)
(56)
References Cited
U.S. PATENT DOCUMENTS
1,590,655 A
1,607,828 A
1,794,454 A
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9/1971
7/1973
111979
4/1980
May 28,2013
Hilkemeier
Newhouse ...................... 241167
Kennedy
Michener, Jr. et al. ....... 277/353
Genier
Eckley et al.
Reynolds ...................... 2411171
Kurtz ............................ 2411171
Sherwood et al.
Giencke .......................... 241/70
Jenness
Kastrinos et al.
Jaquay
Day et al. ...................... 277/377
(65)
A
A
A
A
A
A
A
A
A
A
A
A
A
A
US 8,448,888 B2
(Continued)
OTHER PUBLICATIONS
Patent No.:
Date of Patent:
6/1926 Spicer
1111926 Holthoff et al.
3/1931 Green
ABSTRACT
122
US 8,448,888 B2
Page 2
U.S. PATENT DOCUMENTS
4,338,868
4,795,572
4,874,349
4,966,471
5,000,462
A
A
A
A
A
711982
111989
10/1989
10/1990
3/1991
Lientz
LaVal ley
Gall ................................ 464/14
Trozzi
Trozzi
* cited by examiner
U.S. Patent
May 28,2013
Sheet 3of 10
US 8,448,888 B2
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May 28,2013
US 8,448,888 B2
Sheet 10 of 10
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US 8,448,888 B2
1
BALL TUBE MILL TRUNNION SEAL
CROSS-REFERENCE TO RELATED
APPLICATIONS
This application claims priority to U.S. Provisional
Patent Application Ser. No. 60/968,784 filedAug. 29,2007,
whichis incorporated by reference herein in its entirety.
BACKGROUND OF THE INVENTION
l. Field ofthe Invention
The present invention relates to a systems and methods
for sealing trunnions, and more particularly to systems and
meth ods for sealing trunnions of ball tube milis for
pulverizing materials.
2. Background ofthe RelatedArt
Ball tube milis are used in material size reduction pro
cesses, such as grinding coa! or other minerals. A typical
ball tube mili includes a large, cylindrical drum that rotates
along its axis, supported by a trunnion on each end. As the
drum rotates, a mass ofballs and coa! or other material mix
in the bottom ofthe drum, whichreduces the particle size
ofthe coa! or other material. Particles that are fine enough
become air bome and are vented out of the drum for use in
further pro cesses such as coa! combustion. New coa! or
other material enters through the ends of the drum to
replace the airborne particles leaving the ends ofthe drum.
In arder to move material between the rotating drum and
related stationary components such as a coa! piping system,
for example, the rotating drum typically connects at each
end to a stationary inlet/outlet box via a trunnion sea!. The
trun nion sea! allows passage of material between the
rotating drum and the stationary inlet/outlet box while
discouraging or
2
In one aspect of the invention, the trunnion sea! can
further include a sea! sleeve joined to the stationary ring
component and having an outward facing sea! face aronnd
the circumfer ence thereoffor engagement toan inward
facing sea! face of the mili head extension ring. At least one
of the inward facing sea! face of the mili head extension
ring and the outward facing sea! face of the stationary
ring component can be grooved. An air sea! channel can be
defined between the sea! sleeve, pad sea!, and stationary
ring component. It is contem10 plated that the second annular sealing surface can be gener
ally convex, concave, flat, or any other suitable shape.
The invention also provides a trunnion sea! ring for a
ball tube mili. The sea! ring includes an outer ring
component configured to be mounted to an outer wall of
a stationary
15 inlet/outlet box of a ball tube mili. The outer ring
component
includes an outer filler body defined along a chord of a
circle defined by the inner circumference ofthe outer ring
compo nent. An inner ring component includes an inner
filler body defined along a chord of a circle defined by the
inner circum20 ference thereof. The inner ring component is joined to the
outer ring component substantially concentrically with the
inner and outer filler bodies defining a filler having a
substan tially triangular cross-sectional profile.
In another aspect, the inner and outer ring components are
25 configured to be assembled into a ball tube mili by
positioning the inner ring component partially into the ball
tube mili so the inner ring component is substantially
concentric with the ball tube mili, then inserting the outer
ring component axially outside the inner ring component
and into alignment there30 with, and bolting the inner and outer ring components
together. The inner ring component can include a circular
sea! sleeve configured to extend from an inward portian of
the inner ring component into an interior passage of a ball
tube mili.
preventing
material from
The
invention
further
escaping
into
the provides a trunnion sea!
surroundings. It is 35
assembly for joining a
advantageous to form the
stationary inlet/outlet box of
best possible sea! between
a ball tube mili to a
station ary and rotating
rotational interior of the ball
components, as the fine
tube mili. The trunnion sea!
assembly includes an outer
particles
involved
can
ring component, an inner
readily escape if the sea! is
ring component, a flexible
inadequate. When operating
pad sea!, anda mili head
a ball tube mili, the
extension ring substantially
trunnion seals wear down
as described above. The
and eventually
need to be replaced. This can inner and outer filler bodies
be exacerbated by the fact that define a filler having a
40
substantially triangular crossthe rotating axis of the mili
sectional profile. The outer
ring component includes an
tends to move downward as
axi ally outward base of the
its bearings wearwith use.
triangular profile and the
Replacing the trunnion seals
inner
ring
component
typically requires removing
includes an axially inward
the inlet/outlet box from
apex ofthe triangular
foundation
blocks
underthetrunnions,
whichresults in significant
down
time.
their intended purpose. How
Such
conventional ever, there still remains a
methods
and
systems continued need in the art for a
generally
have
been trunnion sea! that has an
considered satisfactory for improved service life and is
US 8,448,888 B2
1
easier to
profile.
In another aspect, the
trunnion sea! assembly
includes a stationary ring
component configured to
be joined to an outer wall
ofthe inlet/outlet box
radially outward ofthe
outer ring component.
The
stationary
ring
component can include
a
plurality of circumferential
sections configured to be
sepa
rated and joined for
installation and removal
around the outer ring
component. In yet another
aspect, the inner ring
compo nent, outer ring
component, pad sea!, and
mili head extension ring
can be configured and
adapted to be installed and
unin stalled between a
rotational portian of a ball
tube mili and a stationary
inlet/outlet box leaving
the inlet/outlet box in
place.
These and other features
of the systems and methods
ofthe subject invention will
become more readily
apparent to those
60 skilled in the art from the
following
detailed
description
ofthe
preferred embodiments
taken in conjunction with
the draw- ings.
45
BRIEF
DESCRIPTION OF
THE DRAWINGS
US 8,448,888 B2
US 8,448,888 B2
particle size of the coa! or
part ofthe wedge-shaped
portian;
FIG. 9 is a front
elevation view ofthe outer
portian ofthe trunnion sea!
ring of FIG. 4, showing
the outer part of the
wedge-shaped portian;
FIG.10 is a crosssectional side elevation
view ofthe outer
other
35 material. Particles that are
fine enough become
airborne and are vented
out of drum 103 for use
in further processes. New
coa! (or other material)
also enters through the
ends of drum 103 to
replace
the
airborne
particles leaving drum
103, as indicated by
arrows in FIG. l.
portian ofthe trunnion sea!
When operating a ball
ring ofFIG. 9, showing the
tube mili, eventually the
outer 40
seals of
p
trunnions 101need to be
a
replaced. This can involve
r
removing inlet/outlet boxes
t
122from foundation blocks
102undertrun nions 101,
o
which
results
in
f
significant downtime, as
t
dis cussed above.
h
Trunnion bearing ball tube
e
milis ("btm's") employ a
trunw
nion sea! at each end that
e
prevents fine particle dust
d
from escaping. Originally, a
g
split sea! configuration 10
e
was employed, which is
shown in FIG. 2. It was
s
found,
however,
that
h
effectiveness ofthe split
a
sea! components 12was
p
reduced
e
d
p
o
r
t
i
a
n
;
FIG. 11is a front
elevation view of a
trunnion sea! assem bly
constructed
in
accordance
with
the
present
invention,
showing the assembly as
viewed from the mili side
ofthe sea!;
FIG. 12 is a crosssectional front elevation
view of the 45
trunnion sea! assembly
ofFIG. 11, showing the
flexible pad sea!member
engaged with the sealing
surface of the mili head
extension;
FIG. 13 is a side elevation
view ofthe trunnion sea!
assem
bly of FIG. 11, showing
sections of the stationary ring
the circumferential
component;
FIG. 14 is a cross-sectional
side elevation view of a
portian
of the trunnion ring sea!
assembly of FIG. 11,
showing a cross-section
taken along section line 1414 ofFIG. 11;
FIG. 15is a cross-sectional
side elevation view of a
portian of the trunnion ring
sea! assembly of FIG. 11,
showing
a cross-section
taken along section line 1515 ofFIG. 11;
FIG. 16 is a cross-sectional
side elevation view of a
portian of the trunnion ring
sea! assembly of FIG. 11,
showing
a cross-section
taken along section line 1616 ofFIG. 11;
FIG. 17 is a crosssectional plan view of a
portian of the trunnion ring
sea! assembly of FIG. 11,
showing a cross section
taken along section line 1717 ofFIG. 11;
FIG. 18 is a schematic
view of a first step of
installing a
trunnion sea! ring in
accordance with the present
invention, 65
showing the inner ring
component being positioned
between the inlet/outlet box
and the drum ofthe mili;
US 8,448,888 B2
5
at trunnion 101) proximate to and substantially concentric
with stationary ring component 112. Mili head extension 118
includes a second annular sealing surface sealingly engaged
with the first annular sealing surface ofthe flexible pad sea!,
as indicated in FIG. 3. The annular sealing surfaces of pad
sea! 114 and mili head extension 118 form a sea! to
discourage passage of particles within the rotating drum 103
passing into the surrounding air.
Trunnion seal100 includes a trunnion ring 106 having a
sea! sleeve 105. Trunnion ring 106 is fixed with respect to 10
stationary ring component 112, since trunnion ring 106 and
stationary ring component 112 are both fixed to outer wall
120 of inlet/outlet box 122. Sea! sleeve 105 has an outward
facing sea! face around the circumference thereof for engage
ment toan inward facing sea! face of mili head extension ring
15 118, as indicated in FIG. 3. The inward facing sealing surface
of mili head extension ring 118 is grooved to facilitate
sealing trunnion 101. However, this is an optional feature
and one or both of the sealing surfaces of mili head
extension ring 118
6
ary inlet/outlet box 122 to the rotational interior of a ball tube
mili. FIG. 11 shows a view ofthe assembly oftrunnion sea!
100 as seen from the mili side. FIG.12 shows a similar, albeit
cross-sectional view taken along section line 12-12 indicated
in the side elevation view of FIG. 13. FIG. 13 shows that
stationary ring component 112 includes a plurality of circum
ferential sections 132 that can be separated and joined for
installation and removal of stationary ring component 112
around inner and outer ring components 108/110. Pad sea!
114 is shown in FIG. 12 with circumferential sections, and
mili head extension 118 can also advantageously be sectioned
circumferentially. FIGS. 14-17 show cross sectional views of
the trunnion sea! assembly of FIGS. 11-13 taken along sec
tion lines 14-14, 15-15, 16-16, and 17-17, respectively.
Referring now to FIGS. 18-22, a method of installing the
trunnion sea! assembly ofFIG. 11 is shown. As shown in
FIG. 18, inner ring component 108 is installed first, with
the sea! sleeve 105 retracted out from, but directed toward
the ball tube mili, with the outermost portian of inner ring
component
and sea! sleeve 105 can be 108 includes an inner filler
smooth or can have any body 128 defined along a
other
suitable
texture chord of a circle defined by
without departing from the the
inner
circumference
scope of the invention.
thereof, as shown in FIGS. 5
An air sea! channel 124
and 7.
is defined between
Inner ring component 108
trunnion ring
is joined to outer ring
106 (including sea! sleeve
compo
105), pad seal114, and nent
110
substantially
stationary ring component concentrically with inner and
112. Air sea! channel124 outer filler bodies 128/130
contains sea! air which defining a filler 126 having a
prevents
or
reduces substan tially triangular crosspulverized coa! or other sectional profile, as shown in
materials from escaping. The FIGS. 4 and 6. Assembled
annular sealing surface of trunnion ring 106, inner ring
mili head extension ring 118 component
is generally convex, as
shown in FIG. 4, however, it
can be also be generally
concave, flat, or of any
suitable contour without
departing from the spirit and
scope ofthe invention.
With reference now to
FIG. 4, a trunnion sea! ring
106 is depicted for a ball
tube mili. Sea!ring 106 can
advantageously u sed in
conjunction
with
pad
seal114 and mili head
extension 118, or with
conventional trunnion seals
to simplifY installa tion and
removal of trunnion seals.
Sea! ring 106 includes an
outer ring component 11O
configured to be mounted
to an outer wall120 of
stationary inlet/outlet box
122 of a ball tube mili.
Outer ring component 11O
includes an outer filler body
130 defined along a chord
of a circle defined by the
inner circumference
of
outer ring component 110,
as shown in FIGS. 5 and 9.
An inner ring component
US 8,448,888 B2
108 elose to outer
wall120 of inlet/outlet
box 122. FIG. 18 shows
inner ring component
108
being
inserted
between trun nion 101
and inlet/outlet box 122
vertically, however this
is for sake of clarity.
Inner ring component
108 can also be brought
into position laterally, or
from
any
suitable
direction.
25 FIG. 19 shows inner ring
component 108 between
trunnion
101
and
inlet/outlet box 122,
and
substantially
concentric with drum
103. In this position,
inner ring component is
then shifted partially
into trunnion 101, as
shown in FIG. 20.
Outer ring component 11O is
then positioned between
inlet/
30 outlet box 122 and
inner ring component
108 (from any suitable
direction including
vertically as shown in
FIG. 21). Once outer
ring component 110 is
properly aligned, it can
be joined to inner ring
component 110 to form
trunnionring 106, as
shown in FIG. 22. It is
contemplated that one or
more bolts
20
invention, as described
above and shown in the
drawings, provide methods
and
systems
with
superiorproperties
including improved ser vice
life
and
ease
of
installation and removal,
leading to reduction of
downtime for ball tube
milis. While the appara tus
and methods ofthe subject
invention have been shown
and
described
with
reference
to
preferred
embodiments, those skilled
in the art will readily
appreciate that changes
andlor modifications may
be made thereto without
departing from the spirit
and scope ofthe invention.
US 8,448,888 B2
7
US 8,448,888 B2
component partially into the
ball tube mili, then inserting
the
outer
ring
component
axially outside the inner
ring compo nent and into
alignment therewith, and
bolting the inner and outer
ring components together.
9. A trunnion
sea!
assembly as recited in claim
1, further comprising a
stationary ring component
configured to be joined toan
outer wall of the inlet/outlet
box radially outward ofthe
outer ring component.
1O. A trunnion sea!
assembly as recited in claim
9, wherein the stationary
ring component includes a
plurality
of
circum
ferential
sections
configured to be separated
and joined for installation
and removal around the
outer ring component.
11. A
trunnion
sea!
assembly as recited in
claim 1, wherein the inner
ring component, outer ring
component, pad sea!, and
mili head extension ring
are
configured
and
adapted to be installed and
uninstalled
between
a
rotational portian of a ball
tube mili and a stationary
inlet/outlet box leaving the
inlet/ outlet box in place.
* * * * *