Professional Documents
Culture Documents
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MISSION STATEMENT
"Pursuing satisfaction of our clients in the energy industry, we tackle each challenge with safe, reliable
and innovative solutions. We entrust our competent and multi-local teams to provide sustainable
development for our company and for the communities where we operate".
Core Values
Commitment to Safety, Integrity, Openness, Flexibility, Integration Commitment, Innovation, Quality,
Competitiveness, Teamwork, Humility, Internationalisation.
Countries of activity
AFRICA
EUROPE
AMERICAS
MIDDLE EAST
CSI
CENTRAL ASIA
India
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4
6
12
Performance Overview
16
16
18
18
19
Health Targets
Safety Targets
Environment Targets
Sustainability Targets
21
21
22
23
23
Health
Safety Plan 2006 / 2007
Environment
Sustainability Program 2006
25
29
Corporate Responsibility
32
33
35
35
37
39
44
44
45
45
47
47
51
Commitment to Safety
Safety performance analysis
Accidents analysis
Accomplishments and Failures
Pro-active indicators
Safety Expenses
52
52
54
Commitment to environment
Environmental Performance Data
61
61
65
67
Health
Safety
Environment
Main focus on
70
Definition of Terms
71
74
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The methodology
The aim of the Annual HSE Report is to describe our own
major HSE performances by means of statistical data and
parameters. The present HSE Report analyses all the main
activities over which Saipem had exercised its operative
control during the twelve-month period from 1 January to
31 December 2005.
This document, drawn up yearly and distributed to the
public (shareholders, financiers, public opinion,
environmental groups, national and local authorities,
clients, etc.), tends to provide a comprehensive overview of
the following principles:
Saipem's Health, Safety and Environmental policy;
Importance that the Company assigns to these issues;
How Saipem has structured its HSE system to implement
the policies and achieve the set objectives;
Way the Company operated in 2005 to assure workers'
health and safety and to preserve the environment in the
Countries where it operated;
HSE Performance in 2005;
Particular initiatives undertaken in the HSE area during
the year. The Report contains both a qualitative description
of the above principles and quantitative HSE data, such as
consumption of natural resources, production of waste,
atmospheric emissions, safety related indicators, expenses
incurred for actions in favour of workers' health, safety and
environmental protection.
In order to collect and process these data, Saipem uses an
IT system introduced in 2002 which is improved year by
year. The major innovation introduced in 2005 is the
specific software (i.e. Environmental Web Report) custom
made for Environmental data collection and available on
intranet by the majority of Saipems sites, projects and
companies. This new software has been introduced in order
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Kizomba B Project
West Espoir
Rosa- Lirio
Marimba
AKPO
DP4 AGIP Bour RIG
remooval
PS1 Persian Gulf
Dolphin project
Baltim North
Engineering projects
BP Rhum
Conocophilips
Ormen Lange
Tullow Oil
Maersk Dan 949020
Nexen Buzzard pipelines
& subsea structures
949290
Nexen Buzzard transport
& Installation 949310
Shell BRFD
Frigg Cessation 949480
Langeled 949330
Petromar Soyo
Boscongo
Saipem Mediteraneean
Services- BOS Shelf
Vessels
Saipem 355
Bar Protector
Castoro 2
Castoro 6
Castoro 8
Castoro 10
Polar Prince
Grampian Surveyor
HOS Innovator
HOS Dominator
Normand Cutter
Highland Navigator
Maersk Reliance
DP Reel
Maersk Explorer
Far Sovereign
SOFRESID FRANCE
BOS Sofresid Algerie
OSBL - Offsite Battery
Limits - Total Gonfreville
OCP -Office Cherifien de
Phosphates Morroco
Rosa Lirio E&P Adaptation of FPSO for
Girassol
Berroughia Power Plant
Algeria
Sakhalin II Onshore
pipeline
Transporto Gas ad Alta
Pressione -Italy Gela
Fabrication Yard
Intermare Sarda Arbatax
Rumoulumeni
DLH Kwanda & Exxon
Petromar Malongo
Crawler
FDS
Saipem 3000
Saipem 7000
Semac 1
SB 230
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Maintenance Modification
Operations B.U.
CAMOM
Techoprojecto
Internacional
CPC Maintenance Russia Office
Drilling B.U.
Saipem 10000
Scarabeo 3
Scarabeo 4
Scarabeo 5
Scarabeo 6
Scarabeo 7
Perro Negro 2
Perro Negro 3
Perro Negro 4
Perro Negro 5
AZ 5820
AZ 5891
AZ 5895
Rig 2
Rig 216
Petrex Peru
Petrex Venezuela
Az 5843
Rig G 125
AZ 5863
AZ 5870
AZ 5827
Onshore Drilling
AZ 5825
AZ 5889
AZ 5892
AZ 5893
AZ 5894
AZ 5832
AZ 5898
Rig 101
Rig 102
Rig 201
Rig 202
AZ 5829
AZ 5846
Messaud - Algeria
Saudi Arabia Saipem Dammam Base
Cortemaggiore Italy
SaiPar - Drilling Camp Kazakhstan
ERS Schiedam Base
San Donato
San Giuliano
Saipem Energy
International
Saipem Aktau Office
Sonsub Aberdeen Facility
Office
SonSub AS Stavanger onshore
SaiBos Onshore
Saipem Malaysia - Kuala
Lumpur office
Saipem - Perth Office Australia
Saipem Jakarta Office
Global Petroprojects
Services - Zurich
Saipem Portugal
Comercio Maritimo
Saipem Mediterranean
Services (office &
workshop Rijeka)
Moss Maritime A.S.Norway
SaiPar Aksai Office
Base Pointe Noire
Saipem America Inc
Saipem FPSO Marghera
(office & workshop)
CEM Sandouville
Saipem SA Head Office
Petromar Office - Luanda
& Kwanda
Saipem India (SIPS)
Saipem UK Office
Saipem Egypt - Cairo
Office
Leased FPSO
Integrated Projects
Katran-K Beregovaya
Compression Station
Kashagan Trunk and
Production Flow Lines
Head Offices
Offshore Drilling
Logistic Bases
Firenze
Mystras
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LEGENDA
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Km
1750
1500
1250
1000
750
500
250
2001
2002
2003
2004
2005
1400
1200
1000
800
600
400
200
2001
2002
2003
2004
2005
14000
12000
10000
8000
6000
4000
2000
2001
14
2002
2003
2004
2005
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ton
175000
150000
125000
100000
75000
50000
25000
2001
2002
2003
2004
2005
35000
30000
25000
20000
15000
10000
5000
2001
2002
2003
2004
2005
700000
600000
500000
400000
300000
200000
100000
2001
2002
2003
2004
2005
15
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Performance Overview
Health Targets
Health Performance Indicators (HPI-s) are for the Medical
Department not only a control tool but also a means by
which to assess the way that specific medical activities are
carried out in peripheral units and Companies as well as at
corporate level. HPI-s reflect the current state-of-art, as they
highlight points needing to be improved, indicating the
areas where, by concentrating efforts and resources, results
can be obtained.
Each year the indicators are adjusted in order to cover as
completely as possible all health issues. In 2005, for
instance, ten indicators were used. Seven indicators were
used in peripheral units and Companies. Six of them are:
pro-active indicators which monitor exposure, or other
factors, which may influence health before an illness occurs:
accomplishment of the Medical Fitness Examination system
for expatriate and local personnel within the Saipem group
of Companies; the number of vaccinations provided to
expatriate employees, linked to work-related biological
risks; the number of personnel involved in STD (sexually
transmitted disease) prevention training and information
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target of 90%).
The medical fitness for local personnel reached the percentage
of 91% (the target being of 80%). Both targets established for the
number of medical fitness certificates for expatriate and local
personnel were accomplished.
Vaccination campaign against communicable diseases
Vaccination campaigns were always considered to be a key
factor in the prevention of communicable diseases that can be
acquired in and out of industrial premises.
According to local peculiarities, project/site clinics had different
inoculation programs. A number analysis shows that 82% of all
expatriate employees are vaccinated against the communicable
diseases considered a risk for a certain area. The target for 2005
was set at 75%.
Accomplishment of repatriation system
The target for frequency rate of cases repatriated for health
reasons from Saipem operating sites in 2005 was set at a value
of below 0.7. The target has not been achieved by the deadline,
with 1.29 repatriations per 1 million MWH. The main cause for
not reaching the target is that in 2005 14 new Doctors have
been employed by Saipem mainly on offshore sites. At the
beginning, they didnt have much experience of Saipem, its
structures and operating procedures, therefore, in some cases
they repatriated personnel without having used all the facilities
and support that Saipem makes available.
Training courses and information on the sexually
transmitted diseases
First aid induction courses, educational programs for sexually
transmitted diseases and awareness courses about the health
risks present in certain areas are programs deemed to increase
the level of health education of our employees and to encourage
them to adopt the correct behavior and lifestyles that will
improve and safeguard their health. The target for the number
of employees attending the educational courses on STD
prevention was 75%. The percentage of employees who
attended the STD courses was 51%. The objective has almost
been achieved, if we consider that the target takes into
Target
90%
80%
>75%
94%
91%
82%
>75%
51%
25%
38%
1/month/site
0,62/month/site
1/month/site
1,64/month/site
<0.7
1,29
CORPORATE INDICATORS
Issuying News&Updates
Development of Health risk assesments software
100%
100%
100%
100%
100%
PROACTIVE HPI
Percentage of employees with valid
A) Expatriates
medical fitness examination
B) Locals
Percentage of expatriates vaccinated against diseases
considered to be at risk in the working geographical region
REACTIVE HPI
Frequency of case repatriated for health reasons from
Saipem operating sites
Note
Quartely issuying
Full development
of the software
75% Editing and distribution
process of Saipem
Medical Departments
information sheet
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Safety Targets
In 2004, we recorded safety improvements achieving a
reduction of more than 22% in our Lost Time Injury Frequency
(LTIF). A LTI is recorded when an injury causes a worker to miss
a day or more of work. Since 2001, our LTIF has declined from
around 4.7 cases per 1 million man-hours to 1.21 in 2005.
This is a considerable achievement which, added to the about
10% reduction of our Total Recordable Injury Frequency (TRIF),
fulfills the overall target for the Group. However some of the
single Business Units did not accomplish their individual goal,
with Onshore Construction, Drilling Operations, Leased FPSO
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Environment Targets
Saipems strong commitment to environmental protection
in 2005 can only be fully appreciated by looking at the
day-to-day environmental management of each and
every project in progress around the world. If it were
possible to illustrate sites and projects comparing
relative environmental performances now with those of
some years ago, such commitment would be clearly
perceived immediately . The signals would be improved
waste management, the controlled use of water
resources and fuels, spill prevention practices and
planning, environmental training carried out among the
entire workforce, and the awareness, in a word, of the
importance of performing daily activities aimed at
minimizing and preventing potential negative impact to
the environment. It is therefore difficult to focus on any
single initiative to illustrate environmental management
for 2005. The first real witness of the development of
environmental awareness in all Saipem projects and
Companies is the issuing of the Corporate Environmental
Policy. It expresses the commitment undersigned by
Saipem Top Management to the protection of the
environment, and the will of the entire Group to strive to
apply criteria and sound practices aimed at ensuring that
the projects are realized with a view to preventing or
minimizing the disturbance to the environment. An
important initiative is the program of air emission
reduction on Saipem fleet vessels. Following the Marpol
requirement on air pollution prevention, which came
into force in 2005, Saipem has taken the opportunity not
only to plan action aimed at ensuring compliance with
such requirements, but also to identify action aimed at
air emission reduction also in those cases which were not
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Objective
Sustainability Targets
Following the publication of the Sustainability Case
Studies on Saipem activities in Azerbaijan, Kazakhstan,
Nigeria and Peru in 2005, the sustainability team focused
its efforts on the analysis of other countries in the Asia
Pacific Region and Angola. The target was to develop also
in these areas an assessment of social, environmental and
economic factors in order to understand and evaluate
2005 Target
Health
Employees medical fitness certificates
Vaccination campaign for expatriate personnel
Reduction for the total frequency rate
of repatriation in respect to the previous year
Focus on health education and training activities
for Medical Personnel: ACLS/ATLS (Advanced Cardiac
Life Support/Advanced Trauma Life Support)
Training programs and prevention courses
on Sexually Transmitted Diseases (STD) and HIV
Safety
Zero fatalities
Reduction of all types of accidents
Result
25%
>75% of total workforce
(local & expatriates) at project sites
Zero fatalities
10% reduction for Drilling Operations, Offshore Constructions,
LNG, Maritime Works & Floaters, Head Offices,
Logistic Bases & MMO. Achievement of 2004 target
for Onshore Constructions & Leased FPSO
+10% vs 2004
Zero significant incidents
Zero fines and prosecutions
Development of ISO14001 compliant
Environmental Management System for Saipem Nigeria
Sustanibility
Key Studies on Sustainability
= target achieved
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Health
Health Performance has been positive and the objectives
defined in 2005 have been confirmed in 2006.
In some cases, the need has arisen to modify objective
measurement in order to allow improved monitoring. In
other cases, more restrictive targets have been defined to
continually improve process efficiency. For instance, targets
set to measure the objective of the accomplishment of
medical fitness examination certificates for all local and
expatriate personnel, which was achieved in 2005, will be
confirmed in 2006 with more restrictive targets,
respectively 92 % and 90%. The vaccination campaign
objective for expatriate personnel, which has been
satisfactorily achieved, will also be reinforced in 2006, with
a more challenging target of more than 78 % of expatriate
personnel exposed to risks being vaccinated. On the other
hand, the 10% reduction of the total repatriation frequency
rate has not been achieved, with a final score of 1.29. This
performance indicator represents the repatriation
frequency per million work man-hours. The main cause for
not reaching this objective can be linked to the
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Environment
Following the Commitment expressed in the Saipem
Environmental Policy, issued in August 2005, improvement
in environmental protection and management is to be
pursued and has to be the ultimate objective to strive for
in 2006. Such improvement will be sought by means of
various activities. First of all, it will be important to carry on
the program of air emission reduction on Saipem fleet
vessels. Following the Marpol requirement on air pollution
prevention, Saipem has started planning a series of actions
that will continue in 2006, aimed at reducing emissions
produced by engines and incinerators. Moreover, besides
actions deriving from the Marpol requirement, Saipems
intention is to make measurements of air emissions and
water discharge emissions on board some of the vessels of
the fleet. These analyses have the scope of knowledge of
the real impact generated by the vessels and will be also
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Target 2006
Health
Accomplishment of the medical fitness examination
system for the personnel within the group companies
Vaccination campaign for expatriate personnel
Reduction for the total frequency rate of repatriation
in respect to the previous year
Focus on health education and training activities
for Medical Personnel (ACLS/ATLS -Advanced Cardiac
Life Support/Advanced Trauma Life Support)
Training programs and prevention courses
Lon Sexually Transmitted Diseases (STD) and HIV
Safety
Fatalities
Lost Time Injuries (LTI)
Total Recordable Injuries (TRI)
Environment
Significant Environmental incidents
ISO 14001 certification for Groups companies
Sustainability
Accounting system & corporate standard
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For the last few years, Saipem Corporates main issue has
been to reach a high level of implementation and
integration of Health, Safety and Environment
Management System (HSE MS) across the Group.
The international approach which characterizes Saipems
activities and the ever increasing complexity and risks
involved in modern projects is at the basis of our
continuous motivation for developing an effective
management system aimed to continuous improvement.
Due to the complex and varied nature of Saipems activities,
the Corporate HSE Department rely on the Operating
Companies and the Project Managers to achieve the
established objectives, with the full support of the local /
project HSE Managers. The relationships between
Operating Companies / Projects Managers and the
Corporate is based on a clear and mutual understanding of
Missions, Policies and Objectives.
The HSE MS is mainly organized at three levels, to assure a
consistent performance level throughout its operations:
Corporate Level: defining policy, guidelines and standards
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COMPANY
PROJECT/SITE
HSE POLICY
POLICY
HSE GUIDELINES
OBJECTIVES
PROJECT HSE
PLANS,
PROCEDURES
ORGANISATION
HSE STANDARDS
PROCEDURES
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4. COMMUNICATION
An effective and open communication system on HSE
matters shall be established and maintained for internal
and external interested parties.
5. ENVIRONMENTAL PROTECTION
All potential environmental impacts will be assessed,
evaluated and actions shall be taken to avoid any damage
to the environment and to restore original conditions.
6. COMMERCIAL
Basic processes shall be adopted in order to guarantee that
all cost factors and other commitments are assessed to
carry out the activities in accordance with Company HSE
Management System.
7. ENGINEERING
All facilities, plants and equipment will be engineered in
compliance with the best international HSE requirements
and statutory legislation.
8. PURCHASING
Suppliers will be selected, inspected and assessed in order
to guarantee the compliance with HSE requirements and
so that only safe material and equipment are purchased and
used within all Saipem activities.
9. OPERATIONS MANAGEMENT
Safe systems of work will be implemented by carrying out
all operations in compliance with Company HSE
Procedures, client requirements and statutory legislation.
10. SUBCONTRACTORS & SERVICES
Sub-contractor and Services Companies will be selected in
full compliance with Saipem HSE requirements. Their
activities shall be audited and evaluated in order to ensure
that safe conditions are maintained at the working sites.
11. ASSETS MANAGEMENT
All assets will be maintained, examined and inspected in
compliance with the statutory requirements,company and
international safety standards.
HSE FUNCTION
Supporting, Advising, Coordinating, Facilitating
Training, Auditing, Reviewing, Recommending
HSE ORGANISATION
LINE MANAGEMENT RESPONSABILITY
CORPORATE
HEALTH, SAFETY & ENV MANAGERS
OPERATING COMPANY
HSE MANAGER
OPERATING
COMPANY
MANAG. DIRECTOR
CHIEF OP OFFICIER
BU SENIOR VP
BU/DEP MANAGER
ASSET MANAGER
EMPLOYESS
PROJECTS/SITE MANAGER
PROJECT HSE MANAGER
PROJECTS/SITES
SUPERINTENDENT
VESSEL MASTER
CONST./DRILLING ORGANISATION
MARINE/TECH. ORGANISATION
EMPLOYESS
EMPLOYESS
HSE ENGINEERS/OFFICER
VESSEL
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Today, there will not be any project, vessel, rig or site in the
Saipem Group conducting their activity without an
adequate training program for all Saipem project
personnel, regardless of nationality and job position. HSE
training is not only a legal or a client requirement set forth
in the most important regulation worldwide, but
represents also an effective instrument for transferring and
sharing HSE know-how and awareness throughout the
personnel within the Company. It is also an irreplaceable
and invaluable tool for keeping Supervisors and Operators
up-to-date with current HSE technology and best practices.
The massive increase in hours dedicated to training, socalled In-house training (that means a job related
formation), bears witness to the importance of these
statements: Saipem passed from 273.146 training hours for
the year 2004 to 523.354 training hours for the year 2005.
Saipem has increased by about 90% the time dedicated to
personnel training. The relative table also shows that
Saipem has increased by more than 100% the in-house
training rate (calculated for an employee for 1000 hours
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Offshore construction
Onshore construction
Driling
Leased FPSO
LFM
MMO
Integrated projects
Others
TOTAL
In - house
Training
External
Provider
Statutory
Total
training
Hours
Worked
272.614
55.679
73.750
580
39.219
26.545
27.685
27.283
523.354
14.021
940
6.944
0
0
0
0
1.056
22.961
35.813
0
13.441
719
0
0
0
15.224
65.197
308.427
55.679
87.191
1.299
39.219
26.545
27.685
42.507
588.551
41.080.893
36.916.034
12.628.314
1.417.927
20.917.194
9.499.065
6.196.024
12.132.140
140.787.590
7,51
1,51
6,90
0,92
1,87
2,79
4,47
3,50
4,18
2005
5,84
6,64
2,12
1,87
1,51
2,79
2004
5,02
2,17
3,97
1,02
1,08
3,26
difference (%)
16,30
206,08
-46,72
83,96
39,61
-14,24
4,47
2,25
3,73
2,07
1,86
8,67
100,62
2005
73.750
272.614
580
39.219
55.679
26.545
Integrated Projects
Other (Logistic Bases & Head Offices)
TOTAL SAIPEM GROUP
27.685
27.283
523.354
7,9
91,6
has been developed which is performed by means of inhouse schedules suited to specific company needs. The
courses are divided into two categories: Type "A" (Approved
Professional HSE Courses) and Type "B" (Standard HSE
Courses). Courses belonging to the type A will be
delivered through an accredited third-party organization.
At the end of the course an approved professional
certification will be issued to the participants. A final
assessment or scheduled refreshment may be required,
depending on course provider and accredited training
program. Courses belonging to the type B foresee a nonaccredited certification; they are delivered either by
Company internal resources or third-party training
organizations. The standard, of course, does not consist of
Statutory Training on HSE and Emergency - related matters
provided in compliance with applicable Regulations and
International Standards (i.e. STCW, OPITO, OLF etc.) and
administered by authorised providers. For this type of
training we refer to another Corporate Standard.
As said before, the development and implementation
activity of this "In-house" training has been partially carried
out utilising an external internationally recognised training
provider. In the year 2005 an extensive campaign was
conducted with emphasis on offshore construction
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7
6
5
4
3
2
1
Offshore
construction
Onshore
construction
Driling
Leased FPSO
LFM
MMO
Integrated projects
Other
35
30
25
20
15
10
5
Hazardous Substances
Management
Lifting Equipment
Management
Lifting Operations
Management
General Safety
Awareness
Working at Height
Management
Risk Assessment
& Permit to Work
MEDICAL TRAINING
40
35
30
25
20
15
10
5
Offshore
Onshore
Drilling
FPSO
LFM
MMO
Integrated
projects
Logistic
bases
Head
offices
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34
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Health
In the complex world of oil and gas industry, the focus has
been placed on health management issues as an additional
competitive value to Saipems business management.
Particular interest has been demonstrated in related
programs such as sustainable development and focused
health awareness. With the concerted effort of Management
and Health Department, 2005 has been a challenging year for
Saipem Med with the implementation of several health
related initiatives with primary stress on preventive activities.
Backing up the guidelines in Corporate Health Standards with
strong professional principles and commitment, along with
preventive activities and an efficiently applied health
management system has raised the Medical Departments
performance level. Efficient coordination among QHSE,
Health and Human Resources Department sustained by
practical and direct involvement of Line Management at all
levels covered the majority of gaps registered in previous
years. Saipem has maintained its commitment to promoting
and guaranteeing the protection of its employees health. For
several years now, the control of medical fitness for all
35
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0.6%
2.3%
Consumables
Medical Structures
Medical Examination
5.5%
Medical Attention
9.7%
Medicines
1.8%
Other Expenses
1.3%
n.
11000
10000
9000
9000
8000
8000
7000
7000
6000
6000
5000
5000
4000
4000
3000
3000
2000
2000
1000
1000
2001
Medical Fitness
36
2002
2003
Periodical Visit
2004
2005
Vaccination
thousand euro
2001
Investment
2002
2003
Actual Expenses
2004
2005
Total
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thousand euro
2000
1750
1500
1250
1000
750
500
250
Offshore
Onshore
Drilling
FPSO
LFM
90
80
70
60
50
40
30
20
10
2001
2002
2003
2004
2005
MMO
Integrated
projects
Logistic
bases
Head
offices
37
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28%
38
8.2%
7.8%
6.1%
3.3%
1.5%
1.5%
0.8%
0.7%
0.4%
0.2%
Other diseases
0.9%
Accident
HEALTH AUDITS
spm_bilHSE_L04_06_07_04
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Pagina 39
40
35
30
25
20
15
10
Audits Planned
Audits Performed
80
n.
70
60
50
40
30
20
10
C.A.R.s Generated
C.A.R.s Closed
39
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Non-Immune
Rate
2003
40
Semi-Immune
Rate
2004
Subcontractors
Rate
Overall
Rate
2005
100
95
90
85
80
75
70
65
60
Attendance
on MCP
2003
2005
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Total
Smoking
High BP
Total
cholesterol
HDLC
Diabetes
Smoker status
Blood Pressure value
Total Cholesterol fasting value
HDLC fasting value
Blood sugar fasting value
These parameters represent the most important risk factors for
cardio-vascular disease development. How these factors
influence the incidence of CID (Coronary Ischemic Diseases and
CVS (Cerebral-Vascular stroke) was the subject of this screening.
Assessing the presence and incidence of these factors in the
screened group, the results show the following situation:
The relative graph shows the number of employees assessed in
which one of the parameters followed (risk factors) was higher
than the normally accepted values or simply present (smoking).
It is easily to see the predominance of smoking, increased values
for total cholesterol (over 5 mmol /dl) and abnormal values for
HDLC (values under 1.2 mmol /dl).
Elevated blood pressure and diabetes have a relatively small
incidence compared to others factors, their presence being
correlated with pre-existing
conditions (the presence of
Like any other medical structure
whos activity is at least 90%
diabetes can be genetically
prevention, health protection,
determined or due to pancreatic
promotion and prophylaxis,
endo-secretion abnormalities) or
Saipems Medical Department set
age-psychosomatic related as in
the basis and developed a
HBP cases. Expressed in numbers, it
program dedicated to cardiocan be seen that the predominance
vascular (with cardiac and
of smoking with 41.62%, increased
cerebral risk) diseases prevention.
values for TC with 39.71% and
abnormal (decreased) values for HDLC with 38.27%. Specific
intervention concentrated on eliminating the habit of smoking
or changing diet, both of which can eventually, according to this
graph, lead to a decrement in CID and CVS appearance risk.
Without excluding or overlooking the existence of high blood
pressure or the presence of incipient or onset diabetes,
dedicated treatments, can, in a more limited fashion, influence
positively the overall CID and CVS occurrence risk.
The average risk of CID within the general population (aged
between 20 and 45) is 4,75% for a 10-year period (this means
that within 10 years 4,75 % of population will experience a heart
attack). As shown in relative table, evaluating the risk based on
parameter measurements among our employees of different
age groups, between 26% and 48% of the persons examined are
more at risk than the general population.
The 40-45 year-old group is most at risk from CID, with almost
50% of the persons included in the screening showing an
elevated risk of cardio vascular entities developing.
On the other hand, cerebral vascular stokes (CVS) are marked
by elevated values in all age groups in respect of the CID risk.
As can be seen in the 30-40 and 40-45 year-old groups, almost
all individuals involved in the Program have the risk factor
above that of the general population, which is 1,75%. The
cause of this increase may be susceptibility of cerebral
41
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26.10%
44.44%
48.48%
37.37%
39.13%
93.65%
87.87%
83.33%
42
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Pagina 43
43
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Safety
Commitment to Safety
Saipem recognizes that workplace accidents are costly,
preventable, and unacceptable in its work environment,
therefore through polices, guidelines, targets and strategies
Saipem management is committed to the goal of eliminating
all workplace injuries, illnesses, and over-exposure. This goal
can be achieved only by continuously and systematically
improving the HSE Management System, reducing hazards,
and modifying unsafe behavior.
In fulfilling these responsibilities, Saipem Group:
Plans and implements strategies, including a management
system, to achieve defined health and safety objectives
and continuously improve health and safety performance;
Ensure safety is a prime consideration in all operations
and practices;
Provides safe systems of work and equipment, plant and
machinery etc, including adequate protective clothing
and equipment for use by staff;
Provides information, instruction, education programs,
training and supervision to ensure staff know how to
work safely and what risks exist in their workplace;
44
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Severity Rate
6,00
0.08
5,00
0.06
4,00
3,00
0.04
2,00
0.02
1,00
FTL
6 Fatal accidents
LTI
WRC
2001
2002
2003
Severity Rate
2004
2005
Total Recordable
Frequency Rate
FA
NM
SHOC
MT
Accidents analysis
Accidents are the result of a combination of causal factors
occurring at the same time, in the same space, either
distinctly or in correlation. For this reason not only the
accidents with very serious outcomes are analyzed in order
to identify the unsafe acts and unsafe conditions, but also
minor events, such as first aid cases and near misses, are
taken into consideration when the assessment of the
potential outcome reveals that some hazards might have
had different outcomes. At the beginning of 2005, a new
standard was released at corporate level for Accident
Investigation Management. According to this guideline
each event is investigated in relation to the real and/or
45
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Road
Traffic
Accidents
Fall on
the same
level
Struck by
Striking
against
Fall from
height
Contact
with cut
machines
Caught,
crushed
Lifting/
shifting
Balance
loosing
Foreign
body
into eye
Improper
working
position
Burns
2003
2004
Worked
Manhours
Total Recordable
Incidents
Total Recordable
Frequency Rate
Drilling Operations
12.628.314
Offshore Constructions
41.080.893
Leased FPSO
1.417.927
LNG, Maritime Works and Floaters
20.917.194
Onshore Constructions
36.916.034
Maintenance Modification Operations
9.499.065
Integrated projects
6.196.024
Logistic Bases & Head Offices
12.132.140
Saipem Group
140.787.590
37
27
9
27
23
32
3
12
170
108
177
12
144
107
74
11
28
661
2,93
0,66
6,35
1,29
0,62
3,37
0,48
0,99
1,21
8,55
4,31
8,46
6,88
2,90
7,79
1,78
2,31
4,70
Safety Performance
Business Units
& Activities
46
2005
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Target 2006
LTI Frequency
Total
Rate Recordable
Frequency
Rate
Drilling Operations
Offshore Constructions
2,93
0,66
8,55
4,31
2,84
1,39
+ 3,2%
- 52,7%
2,49
0,56
7,70
3,88
Leased FPSO
LNG, Maritime
Works and Floaters
Onshore Constructions
Maintenance
Modification Operations
Integrated Projects
Logistic Bases &
Head Offices
Saipem Group
6,35
1,29
8,46
6,88
2,54
1,17
+ 150%
+ 10,3%
5,40
1,10
7,62
6,20
0,62
3,37
2,90
7,79
0,5
3,47
+ 24,6%
- 2,9%
0,53
2,86
2,61
7,01
0,48
0,99
1,78
2,31
1,39
1,4
- 65,2%
- 29,3%
0,41
0,84
1,60
2,08
1,21
4,70
1,33
- 9,2%
1,03
4,23
Pro-active indicators
The best HSE management practices are considered those
where risks are assessed and hazards are identified and
controlled. Reducing risks to an acceptable level can be
achieved only if a series of factors are working together in a
homogenous and well controlled system. Some of these
factors are process development, procedure implementation,
new technologies, and investments that a company makes
with the ultimate aim of eliminating human and system
failures. According to Saipem standards, the behavior
education programs start right from the moment the
employee is arrives on site, when he receives HSE Induction
Training. Specially designed programs tailored to match
employees skills and activities are implemented at the level
of each project for the staff, programs being based on a
specific site Training Matrix. Recognizing the importance of
training as one of first steps in hazard recognition, in 2005
extensive training programs have been implemented
within all Saipem companies, the number of inhouse HSE
training hours reported were over 500 thousand hours,
equivalent of 3,72 hours of training per 1000 worked hours.
This value represents an increase of 100% compared to 1,86
training rate reported for 2004. Offshore Constructions
47
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HSE
JSA Rate
Meetings
2004
Inhouse HSE
HSE
Training Rate Inspections
2005
Tool Box
Talks Rate
HSE Meetings
Rate
Job Safety
Analysis Rate
HSE Training
Hours Rate
HSE
Inspections
Rate
3,23
2,55
0,17
0,17
3,14
1,50
0,12
0,36
0,42
0,39
0,18
0,09
2,59
0,21
0,12
0,32
5,84
6,64
0,41
1,87
1,41
0,24
0,24
0,14
0,36
0,09
0,87
1,07
0,13
0,17
0,22
0,03
1,51
2,79
0,47
0,34
0,09
0,21
1,32
0,55
0,07
0,19
0,20
0,15
4,47
2,25
0,18
0,14
1,18
1,18
0,23
0,43
3,72
0,38
48
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Severity Rate
12,00
0.08
10,00
0.07
0.06
8,00
0.05
6,00
0.04
4,00
0.03
0.02
2,00
0.01
2001
2002
2003
Severity Rate
2004
2005
Total Recordable
Frequency Rate
Severity Rate
3,00
0.025
2,50
0.02
2,00
0.015
1,50
0.01
1,00
0.005
0,50
2001
2002
2003
Severity Rate
2004
2005
Total Recordable
Frequency Rate
49
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Severity Rate
12,00
0.21
10,00
0.18
8,00
0.15
6,00
0.12
0.09
4,00
Severity Rate
8,00
0.07
7,00
0.06
0.06
2,00
0.03
6,00
0.05
5,00
2001
2002
2003
2004
0.04
2005
4,00
0.03
3,00
LTI Frequency Rate
Severity Rate
Total Recordable
Frequency Rate
0.02
2,00
0.01
1,00
Severity Rate
30,00
0.45
0.4
25,00
0.35
20,00
0.3
15,00
0.25
0.2
10,00
0.15
5,00
0.1
0.05
2003
50
2004
Severity Rate
2005
Total Recordable
Frequency Rate
2003
2004
Severity Rate
2005
Total Recordable
Frequency Rate
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Severity Rate
10,00
0.35
9,00
0.3
8,00
0.25
7,00
6,00
0.2
5,00
0.15
4,00
3,00
0.01
2,00
0.05
1,00
2003
2004
Severity Rate
2005
Total Recordable
Frequency Rate
Integrated Projects
Following the contracts award in 2004, at the beginning
of 2005 Saipem started the development of Kashagan
projects placed in Kazakh waters of the Caspian Sea.
There are currently three important contracts.
The first offshore contract called Kashagan Trunk and
Flow Lines comprises engineering, procurement, coating,
lying and commissioning of pipes, fiber-optic and control
cables. The second contract, called Kashagan Piles and
Flares involves the construction, assembly, transport and
installation of 45 piles and two flares as well as the
installation of the 16 barge modules which will house the
facilities. The third contract concerns drilling to be
carried out in block D of the reservoir.
The base in Kuryk assures the logistic support for
operational activities mentioned above and also the
construction of offshore structures. After a difficult start,
the Kuryk Base implemented an efficient HSE
management system which yielded a result of 500.000
worked manhours without LTI. Being treated as a
separate entity among the other business units, the
performance of the projects included in this section can
not be assessed against values for the previous years. The
safety performance calculated in 2005 for Integrated
Projects was of 0,48 LTI frequency rate calculated at 6,196
million worked hours.
Safety Expenses
Until the last year, both safety and environmental expenses
were collected by the Corporate team trough a site-by-site
system, with the cooperation of
Erha Project received in 2005 an
the reference person involved in
award for outstanding safety
the accounting of the other data.
performance, reaching at 17
In some cases, there could had
millions worked hours LTI free.
been difficulties in the attribution
Exxon Mobile congratulated the
of some expenses to the right
safe and successful performance
Expense invoice, as some
of the ERHA FPSO project while
expenses had a double validity,
Guangdong LGN project has been
being not only made for HSEs
awarded for achieving 1 million
sake, but also for the operations
worked manhours LTI free
purposes themselves.
After a difficult start, the Kuryk
So, this may have resulted in
Base implemented an efficient
an underestimation of the
HSE management system which
expenditures. Moreover, there
concretize in reaching 500.000
was the necessity to come into
worked manhours without LTI.
line with the Group Accounting
System aimed to the yearly Financial Report and use a more
standardized and reliable system. Mainly for those reasons,
starting with 2005 it was taken the decision to get all these
information from SAP (the informatics accounting system
used world-wide at Saipem Group). In 2005 current expenses
for safety activities totaled 24,5 million euros and are
constituted mainly by Personal Protective Equipments (PPEs)
and Plants and Equipments for safety. Expenses were also
made for safety management, insurances, communication
and awareness and training.
Safety investments, that include all asset expenses made to
provide a site/rig/vessel with facilities capable of improving
operating safety conditions or existing plants or
Safety current expenses
5%
Training
51
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Environment
Commitment to environment
SAIPEMs commitment to environment is a key issue of our
way of doing business. Saipem operates in different
countries and ecosystems all around the word, using
equipment that, by their nature, can potentially affect the
environment in various ways. With this awareness our
Group strives to remain committed to the implementation
of sound environmental management and conservation
practices aimed at the realisation of the activities in an
environmentally responsible manner and the minimization
of potential associated impacts. SAIPEM seeks to achieve
high environmental performances with regard to energy
efficiency, air emissions control, water use and discharge
minimization, waste and proper spill management. Special
caution is exercised during the decommissioning phase of
a project: it is in fact Saipems priority to restore the
previous environmental conditions when the working
operations are completed. SAIPEM is committed to
pollution prevention and control, and Subcontractors are
required to follow the same policy. In order to protect the
environment, any potential associated impact is identified
52
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53
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54
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toe
350.000
300.000
250.000
200.000
150.000
100.000
Energy consumption
Energy accounting is helpful to understand in a synthetic way
the overall impact of the production activities on the use of
natural resources. In order to make possible a comparison
among data derived from different type of energy (i.e. diesel,
gasoline, methane, electric power and LSC/HSC oil) and have
a global indication of the total energy consumption, all the
data are reported in toe, using appropriate conversion factors.
In 2005, in a year when overall production increased, the total
primary energy consumption was approximately 326.834 toe,
against 311.243 toe consumed in 2004. Saipem believes that
is a good practice to disclose the use of energy. This help to
better understand the performances. The next graph
indicates that the highest quota was used to produce
electrical energy to power the equipments (44%) needed in
50.000
Training section
ACM management training
ACM team training
ACM awareness training
2001
2002
2003
2004
2005
Other
9%
Boiler
Addressed personnel
Target
Vessel management
Correct implementation
of the asbestos management plan
Proper behaviour during unplanned
onboard activities involving asbestos
Proper behaviour during
onboard routine activities involving asbestos
55
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Pagina 56
lower than 1%), while the remaining part are propelled with
HSC fuel oil (sulphur content higher than 1%).
Atmospheric emissions
Saipem Group is committed to continuously reducing its
impact on the environment. With this end in view, a series
of measures has been taken to improve air quality in our
operational areas. As already mentioned, SAIPEM has made
a systematic study regarding the estimation of the air
emissions based on new emission factors depending on the
3%
Maintenance, Modification
and Operation
72% Diesel
4%
Gasoline
32% Drilling
6%
Electric Energy
5%
Leased FPSO
5%
Natural Gas
3%
4%
7%
Logistic bases/Offices
9%
Energy consumption
Activities
Offshore pipelines (Sealines)
Offshore Installation
Onshore pipelines
Plant construction
Offshore Drilling
Onshore Drilling
Leased FPSO
LNG Facilities
Maritime Works
Fabrication
Maintenance, Modification and Operation
2004
2005
Toe/km
Toe/ton
Toe/km
Toe/ton
Toe/m
Toe/m
Ton/BBLS (Oil)
Toe/m3
Toe/m3
Toe/ton
Toe/working days
13,5329
0,2424
39,8967
1,0691
0,4415
0,1069
0,0194
1,0832
0,0249
0,0994
0,0103
30,1566
0,4554
39,6425
1,1234
0,5089
0,1198
0,0011
0,0173
0,0539
0,1931
0,0213
2004
2005
ton/Km
ton/ton
ton/km
ton/ton
ton/m
ton/m
toe/BBLS (Oil)
ton/m3
ton/m3
ton/ton
ton/working days
11,1633
0,0503
35,1649
0,9376
0,4243
0,0986
0,0006
0,8724
0,0244
0,0588
0,004
19,9893
0,2279
27,4431
0,8105
0,3884
0,0977
0,0000
0,0110
0,0332
0,0607
0,0183
Diesel consumption
Activities
Offshore pipelines (Sealines)
Offshore Installation
Onshore pipelines
Plant construction
Offshore Drilling
Onshore Drilling
Leased FPSO
LNG Facilities
Maritime Works
Fabrication
Maintenance, Modification and Operation
56
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SO 2 emissions
Ton/year
Ton/year
3,6
1.000.000
3,4
10
2.500
600.000
2,8
400.000
2,6
2,4
200.000
2,2
2.000
1.500
1.000
500
2001
2002
2003
SO2 [ton/year]
2004
2005
KgSO2 /Toe
NOx emissions
Ton/year
Kg/Toe
16.000
49
14.000
47
12.000
45
10.000
43
8.000
6.000
41
4.000
39
2004
2005
37
2001
2002
2003
NO x [ton/year]
3,2
800.000
2003
12
3.000
Ton/Toe
1.200.000
2002
14
3.500
2.000
2001
Kg/Toe
4.000
2004
2005
KgNO x / Toe
other three basic pollutants (NMVOC, CH4 and PM). The total
amount of these pollutants is shown in the following graph. It
has to be noted that the reported value of PM is lower than
the real one because it refers only to boilers and stationary
diesel stationary engines. In the coming years we will try to
provide a more accurate estimation of PM emissions, by
taking into account all possible sources of pollution.
1.200
ton/year
1.000
800
600
400
200
NMVOC
CH4
PM
57
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Waste production
Saipem commitment to reduce its impact on the
environment is also applied to waste managment.
35% Drilling
4%
EPIC Onshore
5%
Leased FPSO
3%
LNG, Floaters
and Maritime works
5%
Logistic bases/Offices
3%
Maintenance, Modification
and Operation
Water consumption
The minimisation of water consumption and of the
impact on water resources is one of our major concerns.
Due to the nature of its activities, Saipem needs to use
water for different purpose. Efficiently managing the
water consumption Saipem succeeded during 2005 to
continue the downward trend of the past year as the
graph shows.
At Group level, we have been able to sustain this
1%
Roads watering
1%
Concrete production
Other
Water consumption
3%
1.000 m3 /year
60.000
50.000
3%
LNG, Floaters
and Maritime works
2%
Logistic bases/Offices
40.000
30.000
Onshore Constructions
31% Drilling
20.000
10.000
2001
2002
2003
2004
2005
58
1%
Surface Water
2%
Desalinated Water
Service Water
3%
Ground Water
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Water Consumption
Activities
Offshore pipelines (Sealines)
Offshore Installation
Onshore pipelines
Plant construction
Offshore Drilling
Onshore Drilling
Leased FPSO
LNG Facilities
Maritime Works
Fabrication
Maintenance, Modification and Operation
m3 /Km
m3/ton
m3/Km
m3/ton
m3/m
m3/m
m3/BBLS (Oil)
m3/m3
m3/m3
m3/ton
m3/working days
2004
2005(^)
2005(*)
55,19551
0,6374
147,3916
9,5860
1,5959
0,5831
0,0280
8,2963
0,5768
1,8141
0,0392
143,2402
10,9621
332,3977
20,6524
4,0365
0,4477
0,0016
3,7890
1,1470
3,9777
0,0145
4.605,6025
44,3452
552,9185
20,6524
67,4652
0,4479
0,0016
3,7890
1,1546
3,9777
0,0145
ton/year
21% Drilling
50.000
1%
40.000
Leased FPSO
30.000
20.000
2%
10.000
Maintenance, Modification
and Operation
2002
9%
3%
4%
Incinerated
in Saipem Plants
5%
Incinerated
in External Plants
1%
2003
2004
2005
Waste type
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Waste production
Activities
Offshore pipelines (Sealines)
Offshore Installation
Onshore pipelines
Plant construction
Offshore Drilling
Onshore Drilling
Leased FPSO
LNG Facilities
Maritime Works
Fabrication
Maintenance, Modification and Operation
ton/Km
ton/ton
2004
1,1856
0,0491
2005
4,2314
0,0462
ton/Km
ton/ton
ton/m
ton/m
ton/BBLS (Oil)
ton/m3
ton/m3
ton/ton
ton/working days
3,3157
0,7436
0,0533
0,0048
0,0002
0,1061
0,0039
0,0396
0,0036
5,8404
0,4619
0,0701
0,0056
0,0000
0,0290
0,0055
0,1136
0,0026
Current expenses
1,9%
0,4%
Environmental expenses
24% Investments
76% Current Expenses
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Main focus on
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Approx. coastline
Area within 650m from ROW,
causeways, which was daily
monitored
NW and SE from the ROW was patrolled 4-5 times per night,
to record the emergence of hatchlings and to discourage the
predation by foxes. The shoreline was usually monitored
before sunset, 2-3 times in the darkness and after dawn.
Moreover, after the observation of the last hatchling
emergence, during the first two weeks of August, a broader
area was monitored in daytime (up to 1.5 km from the ROW),
to record the hatch success of nests that were not in close
proximity to the ROW.
The aims of patrolling were:
- Detecting the emergence of hatchlings, to avoid that
they approach to the works area, with the subsequent
risk of injuries
- Reducing the risk of predation by foxes
- Evaluate the clutch size and the hatch success of hawksbills
in the area
The position of hatched and of predated nests was
recorded using a GPS. Nests predated or partially predated
by foxes were excavated to evaluate the possible presence
of further eggs; if eggs were still present within the nests,
the nest was refilled. If possible, straight line carapace
length, plastron length, carapace height and carapace width
were measured using a calliper; hatchlings were weighed
using an electronic balance.
The following mitigation measures have been taken:
- Reduction of light intensity
- Strict monitoring of nests expected to hatch
- Induction of construction personnel and personnel on
board vessel
- Protection of nests from predation by foxe
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SB Project Offices
Sonamet (Angola)
Petromar (Angola)
Offshore (spread)
Total
Hrs.
421.390.00
736.147.00
782.425.00
883.484.00
2.823.446.00
LTI
0,00
0,00
3,00
0,00
3,00
RI
0,00
5,00
12,00
6,00
23,00
LTIR
0,00
0,00
0,77
0,00
0,21
TRIR
0,00
1,36
3,07
1,36
1,63
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Environment
Saibos submitted to the client an Environmental Impact
Assessment (EIA) Input document identifying all discharges
and emissions associated with its part of the field
development. The actual discharges in terms of waste and fuel
consumption were verified at the end of the Project work and
were found to be in good correspondence with the envelope
estimated by Saibos in their input document. Main
environmental impacts concerned gas emission during
installation from fuel oil consumption, and during welding
activity mainly CO2 from welding fumes. Manning waste
corresponding to about 100.000 man-days, which
corresponds to the legal release of a small-size town of 6000
people over 10 days. During the installation of suction
anchors, the volume of water and sediment displaced was
approximately 13.000 m3. Discharge of Inhibited Seawater
during pre-commissioning to sea is about 1.700 m3 with
initial and final concentrations of 0,96 m3 (600ppm) and 0,16
m3 (100 ppm) respectively of active inhibitor.
Dye concentration will be approximately 50 ppm or 0,07m3.
Social Aspects
Saibos and its Parent affiliated Angolan Companies
(PETROMAR Lda & KWANDA Lda) have made a long-term
commitment to develop in Angola through investment in and
implementation of its businesses. In order to maintain a high
level of construction activity in Angola, plus to be able to meet
the needs & requirements of the oil & gas industry in general,
the following long-term plans have been implemented:
Retaining existing capable local skilled & unskilled employees
by providing further skill development & opportunities
for advancement. Recruiting & training more capable
local skilled & unskilled work-force, including employees,
skilled workers, specialists and engineers.
Further development & improvement of existing facilities.
Investment in new and state-of-the-art tools & equipment
to meet the stringent requirements of the evolving
deepwater market.
Transfer of knowledge & know-how to local partners &
suppliers, or to foreign partners with local Angolan subContractors & suppliers.
Saiboss objective was to maximize local content cognizant
of the required schedule, based on skill level, local
capabilities and competitiveness with the international
market in terms of price, quality and delivery. The intention
was to complete in excess of 6.000 tons of steel in Angola
representing more than 1.500.000 man-hours. Two major
Angolan Sub-Contractors were required to support Saibos
in its scope of work: SONAMET Yard in Lobito (South of
Angola) and PETROMAR Yard in Soyo (North of Angola). In
addition, KWANDA Lda (previous DLH Operator) assisted
with all logistic & procurement issues from KWANDA Base
(also in Soyo).
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Safety
ERHA Project Management demonstrates visible leadership
and commitment to Safety issues by communicating,
promoting and implementing the Company HSE Policies at
the highest level, in line with the Corporate Mission and
Policy. Before fabrication works started, SAIPEM prepared a
HSE Project Management Plan covering the four
construction sites (Nigeria, Malaysia, Korea, and Singapore)
and each yard prepared a specific Site Safety Plan. Yard HSE
audits were carried out and an HSE two day workshop was
organised to align with HSE matters in Korea, Malaysia,
Singapore and Nigerian sites one month before the
construction started. The workforce involvement in Safety
system is at all levels development, communication,
implementation and review. Personnel at all levels also
participate in Safety training to develop their awareness
and competence and apply the same to their work. Every
personnel takes personal responsibility in implementing
and improving the Safety Management system. Main
contributions came through:
Site reports, incident report, unsafe act/unsafe condition
report and contributions during meetings. Observations
and reports provided by site personnel are utilised in
developing and improving Work Procedures which are
eventually implemented by personnel in various work
locations.
Site meetings, participation in awareness trainings which
are then cascaded to other workers and participation in
Risk Assessment exercises. During site HSE meetings and
awareness trainings, personnel at all levels communicate
their experiences and observations which are used as
learning points for the development and improvement
of the QHSE system
And particularly throughout the fabrication period:
Any individual receives a one hour Erha HSE induction
Daily inspection system started
A daily coordination meeting started with Permit To Work
approval (where daily safety inspection feedbacks are
shared and used in daily toolbox meeting)
Daily toolbox talks started
Weekly safety talks started (Work is stopped and all
workers receive a 20 minutes HSE speech)
Each yard had an audit one month after work start
Each yard had then an audit every three to four months
Each yard had an audit by a SAIPEM Corporate Physician
(check the nearest hospital as well as the site clinic)
A program of emergency drills is followed up (fire evacuation,
injury response, spill, etc): one drill every 2 months. One
drill includes an evacuation exercise performed in
conjunction with the Singapore Civil Defence.
Safety awareness campaign, with a different theme each
month.
Between the three topsides construction sites alone, in
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Environment
Environment protection actions for the ERHA project have
been concentrated on a very strict spill prevention (2 spill
emergency drills were organized in Singapore) and
management program with the client and also a thorough
waste segretative plan has been implemented offshore.
SCNL has introduced several measures in various areas of
the Nigerian yard to reduce and mitigate environmental
impacts, in line with the company environmental policy.
Such measures include the following:
Air Pollution
A new Painting Cabin was constructed in the New
Investment area. Painting area was enclosed / confined
with the ultimate aim of providing scavengers to maintain
ambient air quality levels and check pollution. Moreover,
monthly air quality monitoring is being carried out to
check the pollution levels at different places in the yard.
Water Pollution
In order to reduce and mitigate the pollution of the
nearby Calabar River from activities of Painting/Coating
of pipes and Hydro-testing, besides the new painting
cabin, the following measures have been taken:
1. an accredited Waste Disposal Contractor has been
contracted to dispose of the paints and varnish tins and
left out paints which are hazardous.
2. hydro-testing water has been handed over to a waste
Social Aspects
The ERHA Project of Saipem Contracting Nigeria Limited
(SCNL) maintains a sustainable development practice with
commitment to sustainability principles by creating a
corporate existence in all her project related host
environments. Such practice entails implementation of
Saipem Nigeria talent sustainability programs which focus
on developing young Nigerian employees for sustenance of
the Saipem business here in Nigeria. Most of these
technology-oriented schemes are guided by the principle
2005.
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that her human resources are the most valued assets in all
businesses. The Monitoring of the oil and gas industry
regulations on sustainability ethics mostly inclined with the
Nigerian Content requirements for all Projects are
communicated to the Project management teams to
ensure full implementation and execution which bears with
contractual requirements for in-country sustenance and
development.
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A) Expatriates
B) Locals
94%
91%
82%
51%
38%
1,29
hour
no.
no.
no.
%
140.787.590
164
6
661
4,7
no.
no.
no.
no.
hour
no.
166.431
166.210
32.761
59.863
523.354
54.172
toe
1.000 m3
ton
326.834
25.448
52.591
ton
ton
ton
ton
ton
ton
ton
61
5.186
955.772
1.025
14.258
537
3.084
Number
Number
Number
Number
13
6
5
10
Hours
Hours
Hours
1044
169,5
102
Safety
Worked Manhours
Lost Time Injuries
Fatal Accidents
Total Recordable Incidents
Total Recordable Frequency Rate
Leading Indicators
Safety Hazard Observation Cards
Tool Box Talks
HSE Meetings
Job Safety Analysis
HSE Training Hours
HSE Inspections
Environment
Energy
Water
Waste
Atmospheric Emissions
CH4
CO
CO2
NMVOC
NOx
PM
SO2
Industrial hygiene
ACM mapping
Noise mapping
Air monitoring
Audit AMP
Training:
Asbestos awarness
Acm team
Asbestos management plan
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Definition of Terms
The specific terms used in the Report are explained in
accordance with the Corporate Standards: STD-COR-HSE002 Safety Reporting and STD-COR-HSE-003 Standard
for Corporate Annual HSE Report, as follows:
Accident
Term to define an unplanned Event or chain of Events that
results in harm to people (injury), damage to property or
the environment, loss of process.
Commuting Injury
Commuting injuries are all of those, which occur whilst a
worker is traveling between a place of residence (Company
provided or personal) and the workplace. Commuting
Injuries are not included in Lost Time Injury and in the
calculation of the Frequency Rate. Occurrences where a
worker is injured whilst traveling on duty are not deemed
to be Commuting Injuries and are included within Lost
Time Injury, Restricted Work Case or Medical Treatment
depending on the consequences.
Company/Branch/Project
Any Company/Branch/Project that are directly owned by
Saipem Group; with this term it is also intended permanent
joint-ventures or specific joint-ventures that are created to
realise a particular project (included Subsidiary, Branch
Joint Venture, Alliance, etc.)
Environmental expenditures
Expenses sustained by Company/Project/Vessel for the
assessment, monitoring and protection of the environment
which are directly connected with the Companys scope of
work, including but not limited to impact assessment
studies, reinstatements related costs, clean up, legal advises
and fees, insurance fees, consultant fees, research and
replacement of polluting/dangerous substances with
environmentally friend products, waste management,
treatment plants, air monitoring.
Events
Term to define all the Accidents, Incidents, Near Misses
occurred during Company and Sub-Contractors activities.
Fatality
Term to define a death resulting from a Work Related Injury,
regardless of the time intervening between the injury and
the death. Fatalities are included when calculating the
number of Lost Time Injuries and Frequency Rate.
First Aid Case (FAC)
Term to define any one time treatment of minor injuries
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Near Miss
It is a hazardous Event/Incident which, under slightly
different circumstances, could have caused an Accident
affecting even people, environment or assets.
Non methanic volatile organic compounds (NMVOCs)
They are all intermediates in the oxidation of fuels. NMVOCs
include a variety of chemicals, some of which may have both
short and long-term adverse health effects (Eye, nose, and
throat irritation; headaches, loss of coordination, nausea;
damage to liver, kidney, and central nervous system, cancer).
Safety expenditures
Expenses sustained by Company/Project/Vessel for the
assessment, monitoring and preservation of employees
safety whilst at work. These will be comprehensive of, but
not limited to insurance fees, consultant fees, legal advises,
safety training, safety maintenance, safety equipment and
system purchasing, personal and collective protective
equipment, safety auditing and follow-up derived costs,
fire/gas detection/rescue and evacuation emergency
communication systems, risk assessments and studies,
safety upgrading of equipment, facilities and assets.
Office facilities
Company offices other than those being parts of onshore
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Service water
It only refers to water withdrawn from public network or
supplied by third parties. The quantities shall be indicated
distinguishing the different purposes service water has
been used for.
Severity Rate
N. LWDx1,000
SR=
Total WorkedManHours
Toolbox Talks - TBT
Brief (10 15 minutes) meetings, focused on particular
safety issues, conducted prior to work commencing by a
supervising person whose responsibility is to assure that
the appropriate information is given to promote awareness
and understanding of all the potential hazards which may
affect the safe and efficient job completion.
Total Recordable Incidents (TRI)
Term to define the sum of Lost Time Injuries (including
Fatalities and Permanent Disability Cases), Work Restricted
Cases and Medical Treatment Cases.
Total Recordable Incident Frequency Rate (TRIFR)
N. TRIx1,000,000
TRIFR=
Total WorkedManHours
Work Related
A case is Work Related any time it occurs within the Site
Boundaries and within the working time (normal or
overtime). An Event is also considered Work Related when
the exposure in the working environment is the discernible
cause or contribute to an injury or significantly aggravates a
pre-existing injury. The work environment includes the Site
Boundaries and other locations where one or more
Company and Contractor employees are present as a
condition of their employment. Work Related are also all
those Events involving Company personnel when working
within a Third Party Site(i.e. Inspectors, Surveyors, Auditors,
etc.).
Work Restricted Case (WRC)
Term to define any work-related injury not resulting in days
away from work, which renders the injured person unable
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More on Saipem
Thank you for reading our Saipem Group HSE Report. This
report is part of Saipems communication program for
Nigeria
Content: Saipem's historic
presence in Nigeria,
current and future Group
projects, the development
of local content, their
HSE management, the
commitment to local
purchasing and their
relationship with the
community.
Azerbaijan
The benefits that Saipem has
brought to the development
of the ACG Project in terms
of socio-economic
and environmental
development.
Favouring local suppliers,
the involvement of local
personnel and their
professional development
and the HSE management.
Kazakhstan
Analysis of the Karachaganak
project: involvement
of Kazakh personnel,
professional training
and health care.
From stakeholders' relations
to the project's contribution
to the local economy.
From the management
of environment to the
company's commitment
to safety.
Peru
Content: Saipem
operating company Petrex
S.A. Its integration within
the Country, the medical
and social care of its
employees, HSE
performance and the
analysis of the direct and
indirect financial impact
of its activity.
Oman
The MSCP project developed in Oman represented
for Saipem an opportunity
to evaluate, monitor and
promote the impacts on
the local context in term
of environmental care,
local content development and stakeholders
relations.
Asia
Saipem is developing many
and interesting projects in
the Asia Pacific regions and
this case study aims to
analyse its environmental
and socio-economic
approach, underlining
project peculiarity in term
of sustainability.
Angola
Angola case study
describes the integration
strategy Saipem is
adopting within the
Country thanks to the
settled fabrication yards
and the growing number
of Angolans involved in
the operations.
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