Manual SeriaT 3 - Radiocomanda

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R E M d e v ic e
R E M d e v ic e S .r .l.
V ia A n d r e a M a n te g n a , 1 2 /1 4
3 6 0 6 1 B a s s a n o d e l G r a p p a (V I)
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E - m a il: in fo @ r e m d e v ic e . c o m
INSTRUCTION MANUAL
RADIO CONTROL DEVICES
t3
t5
t7
NEW !
R EM sys C O D E
Patented system
Instruction Manual
Radio control devices T3, T5 and T7. version 1.4 Genn. 10
SUMMARY
Instructions for correct and safe use of the radio
control device.........................................................3
Installation of the radio control device ...................7
Arrangement and description of controls .............10
Inspection of the radio control device...................16
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Keeping the radio control device in good working order

17
Changing the battery............................................18
Changing the transmitter......................................19
Programming the radio control device .................20
Diagnostics...........................................................24
Operating principle ..............................................25
Identification of the fuses .....................................26
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Instruction Manual
Technical Characteristics ......................................27

Guarantee conditions ...........................................28
ATTENTION!
Before installing and/or using the radio control
device, CAREFULLY READ this instructions
manual and follow the advice it contains. Use
of the radio control device by non qualified
personnel and/or incorrect installation may
cause severe harm to persons and things.
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Instruction Manual
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INSTRUCTIONS FOR CORRECT AND

SAFE USE OF THE RADIO CONTROL
DEVICE
The use of the radio control device is reserved to expert
operators who have read the instructions on the conditions
of use of the radio controlled machine and who respect the
safety regulations imposed by law in the work area.
page 8 of 123
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The manufacturer of the radio control device does not

answer for damage to persons or things caused by:
clumsy and improper use of the radio control device;
incorrect wiring or electrical connection;
tampering;
modification of the structural characteristics of the
radio control device;
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Instruction Manual
replacement of parts with non original spare parts;

lack of maintenance;
failure to replace worn, broken or faulty parts;
use of the radio control device bypassing its intrinsic
safety or in any way altering its original functionality.
The radio control device operates with radio signals, it is

able to operate the machine to which it is connected even in
the presence of barriers that prevent visibility, such as:
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masonry walls, metal or wooden

equipment, buildings, vehicles, etc.
panels,
machines,
Use of the radio control device
Place the transmitter in conditions of perfect and

complete visibility of the radio-controlled machine;
do not stand under hanging weights;
do not operate in a position of unsafe equilibrium;
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Instruction Manual
pay attention to the identification symbols of the

control device located next to each button;
avoid pressing the buttons if you do not know exactly
what their function is.
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Transmitter T3
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Transmitter T5
page 13 of
Instruction Manual
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Transmitter T7
RED LED
BATTERY
GREEN LED
AUX FUNCTION
STOP/EMERGENCY
BUTTON
GREEN LED
(ON)
AUX
BUTTON
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Instruction Manual
START
BUTTON
CONTROL
BUTTONS
CONTROL
BUTTONS
Figure 1
LED ROSSO
(BATT)
page 16 of 123
LED VERDE
(ON)
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Instruction Manual
Activation
1- Turn and release the Stop/Emergency button (Figure 1):

power is supplied to the transmitter.
2- Press the START button. Activation is indicated by the
blinking of the green led (ON) at intervals of about 1 second.
If the transmitter gives a Beep accompanied by the lighting
of the red led, check to make sure that other buttons have
not been pressed. If the receiver is ready too, you should
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Instruction Manual
hear the sound of the obligatory acoustic warning installed

on the operating machine.
Use of the radio control device

Press the control buttons for the desired function, taking
care as they may be of the type with a sequential double
click: by increasing the pressure on the button, a second
contact is made that is normally assigned to increasing the
speed of a machine movement.
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If any kind of difficulty occurs in controlling the operating

machine (for mechanical or electrical reasons, or at any rate
independent of the intentions of the operator), immediately
press the red Stop/Emergency mushroom button.
The radio control device has an automatic interlock on the
controls of opposite or incompatible functions: for example,
Up/Down, Left/Right, Forward/Back.
Periodically check the efficiency of the red Stop/Emergency
mushroom button.
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Instruction Manual
Switching of
Press the red Stop/Emergency mushroom button.
At the end of the manoeuvres, and anyway before putting
the transmitter away, always switch it off.
Do not leave the transmitter unattended when switched on
and unlocked.
Put the transmitter away in a safe place, inaccessible to
unauthorised persons.
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Never entrust the transmitter to unskilled personnel.
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Self cut-out
When this function is activated (factory setting), the

transmitter switches off automatically after 3 minutes of
inactivity. It is restarted when the START button is pressed.
In self cut-out condition, the equipment still uses a small
amount of energy: to avoid this unnecessary consumption,
press the red Stop/Emergency mushroom button. 2
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Locking
keypad
and
Unlocking
the
It is possible to block the use of the

transmitter as follows:
supply power to the transmitter by turning
and releasing the red Stop/Emergency
mushroom button
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S
1
page 23 of
Instruction Manual
press the buttons 1, 2, 7 together and simultaneously the

Start button S, then release.
If you try to activate the transmitter after this operation, the
Red Led (BATTERY) and the Green one (ON), blink alternately
and the transmitter emits an acoustic warning.
To unlock the use of the transmitter, repeat the sequence.
Battery Life
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The battery is inside the transmitter. When it is run down,

this is indicated on the transmitter by the regular blinking of
the Red Led (BATTERY).
After the first signal, the radio control device is able to work
perfectly for over 30 hours consecutively.
The working life of the transmitter with a new and fully
charged battery is about 1200 hours (continuous duty in
medium power mode).
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Instruction Manual
INSTALLATION OF THE RADIO CONTROL

DEVICE
REMdevice is at the disposal of installation technicians to
supply useful information that will ensure the correct
installation and commissioning of the radio control device.
The installation of the radio control device on operating
machines must be carried out in compliance with the
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Machines Directive and the harmonised regulations.

Installation must be performed by qualified technical
personnel, who know the technical characteristics of the
radio control device and of the operating machine, and who
are enabled to compile the document certifying correct
installation.
The installer is responsible for any damage to persons or
things resulting from receiver wiring errors, from failure to
observe the safety regulations, from the use of unsuitable
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Instruction Manual
material for installing the receiver, and from non inspection

or incomplete inspection of the radio-controlled machine.
Position of the controls in the transmitter
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T3
S TAR T
CR1
CR2
CR13
CR3
CR4
CR3
CR4
CR7
CR8
CR5
CR6
T5
S TA R T
CR1
CR2
C R 13
S TA R T
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C R 11
CR12
CR9
C R 10
T7
CR7
CR8
CR3
CR4
CR5
CR6
CR1
CR2
CR13
Instruction Manual
page 29 of
Instruction Manual
See also the paragraph: CHANGE OF RECEIVER FUNCTIONS
Figure 3
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Two receiver models are available:

ECOBOX watertight receiver for outdoor use
Ruby-T7 watertight receiver for outdoor use
Rx-DIN T7 DIN receiver for indoor use with external
aerial
The receiver must be placed in a position where it is easily
accessible for the maintenance and repair personnel.
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Receiver
Receiver
Ruby-T7
ECOBOX
P o w e r S u p p ly
F req u en c y
R EM sys CO D E
P AT E N T E D
B R EV ET TAT O
P r o t e c t io n d e g r e e : I P 6 5
TX O FF
R E M d e v ic e
TX ON
C om m and
R A D IO C O N T R O L E Q U IP M E N T
S e ria l N u m b e r
F re q u e n cy
P o w e r S u p p ly
T EC H N IC A L D ATA
P r o te c t io n d e g r e e : I P 6 7
M a t e r i a l: A B S V 0
R EM sys C O D E
L in k S y s te m
R U B Y-B O X R E C E IV E R
S e r ia l N u m b e r
260 m m
R E M d e v ic e
R AD IO C O N T R O L EQ U IPM E N T
E C O B O X -T 7
1 6 6 ,0 0 m m
90 m m
TX ON
TX O FF
Pow er O N
Po w e r O F F
PATENTED - BR EVETTATO
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Instruction Manual
SERIAL
NUMBER
Receiver RxDIN T7
TX O FF
TX ON
S e r ia l N .
C om m and
R A D IO C O N TR O L EQ U IP M EN T
PLL
R E M d e v ic e
Pow er O N
Pow er O N
Pow er O N
Pow er
S u p p ly
LIN K
F re q .
T ECH N ICAL D ATA
ON
P r o te c tio n d e g r e e : I P 2 0
R e la y c o n t a c t 4 A 1 1 5 V a c
S t o p R e la y : 4 A 1 1 5 V a c
Figure 4
EXTERNAL
AERIAL
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The Ruby-T7 receiver must not be positioned inside screened

metal structures (boxes, cupboards, trellises, tubes, grids,
etc.), so as not to jeopardise the reception of the radio
signal; it must be installed with the entry of the multicore
cable facing down, so as to avoid water infiltrations through
the cable clamp. To fix it, use the assembly kit supplied.
The measurements for drilling the holes are indicated in
Figure 4.
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Instruction Manual
Never make a hole in the box. Avoid precarious fixing

systems.
For correct and safe wiring of the receiver, use a multicore
cable and plug of the same type as those used for the wired
pushbutton panel supplied with the machine.
Use caps to terminate the leads to be tightened to the
receiver terminals and check the fastening accurately.
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The simultaneous control of an operating machine with the

radio control device and the wired pushbutton panel is NOT
allowed.
Pay particular attention to the connection of the
STOP/EMERGENCY circuit, following and respecting the
machines original wiring diagram.
Supplying power to the Receiver
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Check that there is a suitable isolating device on the

machine. Use a voltmeter to check that there is a suitable
voltage on the machines electric panel to supply the
receiver. These feeding voltage values are given in the
paragraph TECHNICAL CHARACTERISTICS and printed next to
the connecting terminals, inside the receiver.
The phase and neutral or positive and negative
polarities are indiferent.
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The characteristics of the receiver relay contacts are given in

the paragraph TECHNICAL CHARACTERISTICS..
The presence of voltage on the receiver is indicated by the
Green Led ON with a fixed light.
Figura 4
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Instruction Manual
Arrangement of controls
ECOBOX Receiver
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JP6
JP7
JP8
D L1
R L4
ZN4
RL5
ZN 5
ZN2
R L2
D 6
ZN 6
R L6
CONTROL
RELAY OUTPUTS
CONNECTOR
ZN 8
R L8
CN 2
ZN7
R L7
D5
ZN3
LED PLL
RL3
ZN1
R L1
ZN 9
CN 4
CN 3
F2
F1
POWER SUPPLY
FUSE
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SUPPLY
CONNECTOR
STOP/EMERGENCY
RELAY FUSE
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Instruction Manual
Figure 5
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Arrangement of controls in the receiver ECOBOX
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Instruction Manual
T3
14
13
12
11
10
9
8
7
6
5
4
3
C R13
2
1
V -A L IM
C R2
C R13
C R4
C R7
C R5
C O M -2
C R 3
C R 2
CR 5
CR 6
C R7
C R6
C R3
C R1
C O M -1
S TA R T
C O M
STO P
T5
V -A L IM
CR13
S TA R T
CR 1
C R3
CR 5
C R7
CR 9
C R 11
T7
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C R1
C R2
14
13
12
11
10
9
8
7
6
5
4
3
C R13
2
1
V -A L IM
14
13
12
11
10
9
8
7
6
5
4
3
C R13
2
1
V -A L IM
C R2
C R6
C R7
C R5
C O M -2
C R3
C R1
C O M -1
S TA R T
C O M
STO P
V -A L IM
C R 11
C R9
C R7
C R5
C O M -2
C R3
C R1
C O M -1
S TA R T
C O M
STO P
V -A L IM
Figure 6
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V-ALIM = Receiver power supply

STOP = Stop/Emergency Contact (N.C. with transmitter
active)
START= Start Contact (N.A.)
CR1-13 = Control relay contacts
COM, COM1, COM2 = Common contact supply
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Instruction Manual
Ruby T7 Receiver
page 46 of 123
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FUNCTION CHANGE
WIRE JUMPERS
(1)
(2)
COMMANDS
LED PLL
C R 13N C
C R 12
C R 11
C R 10
C R9
C R8
C R7
C R6
C R5
C R4
C R3
C R2
C R1
A B IL
LAM P
C LAX
S TA R T
C R 13N A
CR13
CR12
C R 11
CR10
CR9
CR8
C R7
C R6
CR5
CR4
CR3
CR2
CR1
A B IL
LA M P
C LA X
S TA R T
STO P
STO P
C O M AN D I
CONTROL
RELAY OUTPUTS
CONNECTOR
MONITOR
TESTER
CONNECTOR
LED LINK
LED ON
COMMON
C O M U N I
B -N C
B -C O M
B -N A
A -N C
A -C O M
A -N A
AUXILIARY
SUPPLY AND
CONTROLS
CONNECTOR
V -A L IM
V -A L IM
Figure 7
POWER SUPPLY
FUSE
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STOP/EMERGENCY
RELAY FUSE
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page 47 of
Instruction Manual
page 48 of 123
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Arrangement of controls in the receiver Ruby T7
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page 49 of
8
7
6
5
4
3
2
1
V -A L IM
page 50 of 123
CR13
CR12
C R 11
CR10
CR9
CR8
CR7
CR6
CR5
CR4
CR3
CR2
CR1
A B IL
LAM P
CLAX
S TA R T
STO P
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
CR13NC
CR13NA
CR12
C R 11
CR10
CR9
CR8
CR7
CR6
CR5
CR4
CR3
CR2
CR1
A B IL
LAM P
CLAX
S TA R T
STO P
Instruction Manual
B -N C
B -C O M
B -N A
A -N C
A -C O M
A -N A
V -A L IM
Figure 8
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Instruction Manual

active)
CLAX
= Horn Contact (N.A., it closes with the START
command)
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Instruction Manual
LAMP = Contact for flashing light (N.C. with transmitter

active)
ABIL = Enabling Contact (N.A., it closes with any control
button)
CR1-12 =
CR13, A, B
=
N.A. =
Control relay contacts

Contacts of the relays
auxiliary button
Normally Open
page 52 of 123
assigned
to
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Instruction Manual
N.C. =
Normally Closed
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Instruction Manual
Rx DIN T7 Receiver
page 54 of 123
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C O M M A N D R E L AY A N D P O W E R S U P P LY C O N TA C T S
A E R IA L
CO NNECTO R
F U N C T IO N C H A N G E
W IR E J U M P E R S
M O N IT O R
TESTER
CO NNECTO R
POW ER
S U P P LY F U S E
LED PLL
L E D L IN K
LED ON
STO P FUSE
C O M M A N D R ELAY C O N N EC TO R S
Figure 9
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Instruction Manual
Arrangement of controls in the receiver Rx-DIN T7
page 56 of 123
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Instruction Manual
V -A L
V -A L
CR1
CR2
IM
IM
C
C
C
C
C
C
C
C
C
C
R
R
R
R
R
R
R
R
R
R
2
3
4
4
5
6
6
7
8
8
NC
C
C
C
C
C
C
C
C
B
B
A
A
R
R
R
R
R
R
R
R
9 NA
10 NA
10 NC
11 N A
12 NA
12 NC
13 NA
13 NC
S TA R T
S TA R T
NA
NA
CLAX
CLAX
LAM P NC
NA
NA
NC
LAM P NA
A B IL
A B IL
C R 1 COM
C R 2 COM
C R 3 COM
NA
NA
NC
NA
NA
NC
C R 4 COM
C R 5 COM
C R 6 COM
C R 7 COM
C R 8 COM
C R 9 COM
C R 10 COM
C R 11 CO M
C R 12 COM
C R 13 COM
B COM
A COM
N A
N C
NA
NC
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STO P
STO P
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Figure 10
page 57 of
Instruction Manual

active)
CLAX
= Horn Contact (N.A., it closes with the START
command)
LAMP = Contact for flashing light (N.C. with transmitter
active)
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Instruction Manual
ABIL = Enabling Contact (N.A., it closes with any control

button)
CR1-12 =
CR13, A, B
=
N.A. =
N.C. =
COM =
Control relay contacts

Contacts of the relays
auxiliary button
Normally Open
Normally Closed
Common contact supply
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assigned
to
the
page 59 of
Instruction Manual
INSPECTION OF THE RADIO CONTROL

DEVICE
With the operating machine turned off, insert the plug of the
multicore cable of the receiver in place of that of the wired
pushbutton panel and secure it with the fastening hooks;
check that the connecting cable between the receiver and
the machine does not hinder or get caught in the mechanical
parts during movement of the machine.
page 60 of 123
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Switch on the operating machine, remaining at a safe

distance, that is outside its radius of action, as an error in
wiring could cause it to start up accidentally.
In the receiver, check that the green led ON is lit (see Fig.
7,9), indicating that it is powered.
In the receiver, check that the green led PLL is blinking (see
Fig. 5,7,9), indicating that waiting status of the radio signal.
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Instruction Manual
Switch on the transmitter and check in the receiver that the

green led LINK has a fixed light (see Fig. 7,9), indicating the
correct communication between transmitter and receiver.
Checking the efficiency of the Stop/Emergency button
and of the control buttons
Press the Stop/Emergency button (see Fig. 1) and check in
the receiver that the led LINK switches off (see Fig. 7,9),
indicating that the radio control has been deactivated.
page 62 of 123
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To continue the inspection procedure, reset the

Stop/Emergency button, activate the transmitter with the
START button and then press a control button to make the
machine perform the assigned movement: now while it is
moving, press the Stop/Emergency button to check that the
machine stops immediately.
After having reactivated the transmitter, press one button at
a time and check that the machine performs the respective
movement.
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Instruction Manual
Walk away from the receiver and, still checking the machine
movements, give the various commands in the different
zones of the work area, to ensure that it is fully covered by
the radio signal.
At the end of inspection, clearly fill in the wiring
diagram of the receiver and sign the declaration of
correct installation.
page 64 of 123
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The serial number of the radio control device to be given

on the documentation is indicated on the Receiver (fig. 4)
and is not on the Transmitter.
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Instruction Manual
KEEPING THE RADIO CONTROL DEVICE

IN GOOD WORKING ORDER
Clean the transmitter periodically to prevent the
accumulation over time of dirt which is difficult to remove
and may cover the graphic symbols on the control buttons.
page 66 of 123
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If the symbols become illegible, or the adhesive labels come

off, it is recommended to apply new labels available from
REMdevice.
Avoid using solvents to clean the device.
The transmitter must not be immersed in water.
Check the perfect seal of the transmitter gasket the absence
of cracks on the shells and the integrity of the rubber of the
buttons.
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page 67 of
Instruction Manual
Any liquid infiltrations may severely damage or jeopardise

the regular operation of the electric circuits inside the
transmitter.
Special maintenance and repairs must be carried out only by
specialised personnel authorised by REMdevice.
Perform the controls as described in the chapter Checking
the efficiency of the Stop/Emergency button and of the
control buttons.
page 68 of 123
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Never use the appliance if the Stop/Emergency button is not

efficient.
The correct operation of the mushroom button ensures the
immediate stop of all the functions of the operating machine
and the deactivation of the radio control device. The
breakage, even partial, or the imperfect efficiency of this
button endanger the safety of the radio control device,
making it no longer comply with the regulations.
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Instruction Manual
Entrust reject material or the product to be scrapped

to the authorised disposal centres in your territory.
page 70 of 123
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CHANGING THE BATTERY

Remove the 8 closing screws and open the transmitter
cover.
Take out the battery connector and replace it with a new
one.
CLOSING
Close the cover and retighten the COVER
closing screws.
SCREWS
BATTERIA
BATTERY
CONNECTOR
BATTERY
Figure
11
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Instruction Manual
The battery is not rechargeable, do not apply voltage

to its terminals, do not expose to high temperatures
or to flames.
Do not dispose of old batteries in the environment and do
not throw them into the containers for household waste.
The batteries must be disposed of according to local
regulations, using the disposal service available in your own
territory.
page 72 of 123
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As an alternative to the battery provided it is possible to use

alkaline batteries or ones that can be recharged with the
battery charger provided.
Figure 12
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Instruction Manual
CHANGING THE TRANSMITTER

In the event of malfunction, breakage or loss of the
transmitter, it is possible to replace it with a new one.
The programming of the code involves only the transmitter,
while the receiver is combined and tuned automatically,
thanks to the exclusive new patented REMSYS CODE
page 74 of 123
REMdevice
- ITALY
Instruction Manual
System. For this reason the serial number of the radio

control device is marked only on the Receiver.
The replacement of the transmitter does not involve any
operation of modifying or labelling the transmitter itself.
Disconnect the power from the receiver: if it is powered
by the electric panel of the machine, turn off the main
switch.
REMdevice
123
- ITALY
page 75 of
Instruction Manual
Release the red Stop/Emergency

mushroom
button
of
the
transmitter.
Press the buttons 2 and 7 together
simultaneously the Start button S,
release.
The green led ON starts to blink
rapidly.
page 76 of 123
GREEN LED
(ON)
S
1
REMdevice
and
and
- ITALY
Instruction Manual
Switch on the power to the receiver.

When the transmitter recognises the receiver, the green
led ON lights with a fixed light.
Switch off the receiver by pressing the red
Stop/Emergency mushroom button.
Figureis13
Wait about 10 seconds, after which the new transmitter
ready for use.
REMdevice
123
- ITALY
page 77 of
Instruction Manual
If the radio control device does not work, repeat the entire
operation.
page 78 of 123
REMdevice
- ITALY
Instruction Manual
PROGRAMMING THE RADIO CONTROL

DEVICE
Changing the frequency
The operation of changing frequency is carried out only on
the transmitter, the receiver is tuned automatically.
Release the red Stop/Emergency
mushroom button.
REMdevice
123
- ITALY
RED LED
(TENS)
S
1
page 79 of
Instruction Manual
Press the buttons 1 and 7 together and simultaneously

GREEN LED
the Start button S, and release.
(UNITS)
The set channel is indicated first with the tens (number of
pulses of the red Led), then with the units (number of
pulses of the green Led).
Example: channel 23 is displayed with 2 pulses of the red
Led and three pulses of the green Led.
page 80 of 123
REMdevice
- ITALY
Instruction Manual
The frequency values are given in the table on the facing

Figure 14
page.
At the end of this sequence the transmitter has entered
frequency changing mode
Each time button 1 is pressed, the CHANNEL function
is obtained (units)
Each time button 2 is pressed, the CHANNEL + function
is obtained (units)
REMdevice
123
- ITALY
page 81 of
Instruction Manual
Each time button 3 is pressed, the CHANNEL 10

function is obtained (tens)
Each time button 4 is pressed, the CHANNEL +10
function is obtained (tens)
The set channel is indicated first with the tens (number of
pulses of the red Led), then with the units (number of
pulses of the green Led).
page 82 of 123
REMdevice
- ITALY
Instruction Manual
Once the desired frequency value has been set, press the
red Stop/Emergency mushroom button and wait at least 3
seconds, then release it.
Press the START button S for a few seconds and hold it
down until the machine starts.
REMdevice
123
- ITALY
page 83 of
Instruction Manual
Attention: the frequency changing operation must be

carried out with the transmitter programmed in medium or
normal power operating mode, this operation is not possible
if the low power start function has been activated in the
transmitter. See the chapter Programming the transmitter
functions (page 22).
page 84 of 123
REMdevice
- ITALY
Instruction Manual
Tables of frequencies
Band 869.700 870.000 MHz
CH1
869.7125
CH5
869.8125
CH9
869.9125
REMdevice
123
CH2
869.7375
CH6
869.8375
CH10
869.9375
- ITALY
CH3
869.7625
CH7
869.8625
CH11
869.9625
CH4
869.7875
CH8
869.8875
page 85 of
Instruction Manual
I - Band 433.050 434.025 MHz

CH1
433.0625
CH6
433.1875
CH11
433.3125
CH16
433.4375
CH21
CH2
433.0875
CH7
433.2125
CH12
433.3375
CH17
433.4625
CH22
page 86 of 123
CH3
433.1125
CH8
433.2375
CH13
433.3625
CH18
433.4875
CH23
CH4
433.1375
CH9
433.2625
CH14
433.3875
CH19
433.5125
CH24
CH5
433.1625
CH10
433.2875
CH15
433.4125
CH20
433.5375
CH25
REMdevice
- ITALY
Instruction Manual
433.5625
CH26
433.6875
433.5875
CH27
433.7125
433.6125
CH28
433.7375
433.6375
CH29
433.7625
433.6625
CH30
433.7875
II - Band 434.050 434.790 MHz

CH31
434.0625
CH36
434.1875
CH41
434.3125
REMdevice
123
CH32
434.0875
CH37
434.2125
CH42
434.3375
- ITALY
CH33
434.1125
CH38
434.2375
CH43
434.3625
CH34
434.1375
CH39
434.2625
CH44
434.3875
CH35
434.1625
CH40
434.2875
CH45
434.4125
page 87 of
Instruction Manual
CH46
434.4375
CH51
434.5625
CH56
434.6875
CH47
434.4625
CH52
434.5875
CH57
434.7125
page 88 of 123
CH48
434.4875
CH53
434.6125
CH58
434.7375
CH49
434.5125
CH54
434.6375
CH59
434.7625
CH50
434.5375
CH55
434.6625
CH60
434.7875
REMdevice
- ITALY
Instruction Manual
Programming the transmitter functions

It is possible to programme the following functions:
1 - Self cut-out
2 -Radio frequency output power
3 - Enabling of AUXILIARY 7 button (relay CR13)
4 - Operation of AUXILIARY 7 button (relay CR13 or A-B)
5 - Low power start-up
REMdevice
123
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page 89 of
Instruction Manual
To enter function programming mode

Supply power to the transmitter by
releasing the red Stop/Emergency
mushroom button.
Press the buttons 3, 4, 7 together and
simultaneously the Start button S,
then release.
page 90 of 123
RED LED
S
1
REMdevice
GREEN LED
- ITALY
Instruction Manual
After this sequence the green Led blinks rapidly.

Programme the functions following the table given below.
Each time the button chosen (1, 2, 3, 4, 5) is pressed the
associated function changes status as displayed by the red
Led.
To quit programming mode, press the red Stop/Emergency
Figure 15
mushroom button.
REMdevice
123
- ITALY
page 91 of
Instruction Manual
Button to press
Red Led
Red Led
programmed
Off
On
function
ACTIVE
Button 1
SELF CUTOUT
EXCLUDED
after 3 minutes
inactivity
Button 2
RADIO
POWER
MEDIUM
NORMAL
page 92 of 123
Red Led
Blinking
REMdevice
- ITALY
Instruction Manual
Button 7 ACTIVE
Button 3
AUXILIARY
BUTTON
Button 7
EXCLUDED
Button 7
ACTIVE
Button 4
AUXILIARY
BUTTON
Button 7 ACTIVE
Button 7 ACTIVE
Button 7 ACTIVE
Relay CR13
Pulse
Relay CR13
Step by step
Relay A - Relay B Relay A+B
EXCLUDED
ACTIVE
Button 5
LOW POWER
START-UP
REMdevice
123
- ITALY
Relay A Relay A+
B with CR1 or CR3
page 93 of
Instruction Manual
Change of receiver functions
Operate on the FUNCTION CHANGE wire jumpers inside the

receiver.
Wire
Jumper
Open
RECEIVER OPERATION
Frequency change blocked.
The last frequency set becomes the working
frequency and can no longer be changed.
page 94 of 123
REMdevice
- ITALY
Instruction Manual
1
2
Close
d
Open
After this operation it is necessary to perform the

procedure described in the chapter Changing
the transmitter (page 15).
Frequency change released.
Button 7 performs the function of 3rd and 4th
speed (self-retaining relays) for the first control
activated.
When the button for the opposite control is
REMdevice
123
- ITALY
page 95 of
Instruction Manual
Close
d
pressed, the 3rd and 4th speed self-retaining

relays are disconnected step by step.
If two or more controls are activated at the same
time, the function of the button T7 has no effect.
The second click of each button activates a relay of
its own.
page 96 of 123
REMdevice
- ITALY
BUTTONS-RELAYS CORRESPONDENCE
(Receiver)
7
S TA R T
CR 13
S TA R T
CR4 3^
C R 13 4^
1^
2^
CR1
CR2
CR3
CR2
1^
2^
CR1
CR2
CR3
CR4
3^
4^
1^
2^
CR5
CR6
CR7
CR6
1^
2^
CR5
CR6
CR7
CR8
CR12 3^
4^
B
1^
2^
CR9
C R 10
C R 11 1 ^
CR10 2^
CR9
CR10
C R 11
CR12
CR8
A
REMdevice
123
A
B
- ITALY
(Receiver
(Receiver) - WIRE JUMPER 2 OPEN
Instruction Manual
page 97 of
Instruction Manual
page 98 of 123
REMdevice
- ITALY
Instruction Manual
DIAGNOSTICS
If the radio-controlled machine is not working correctly, it is
necessary to understand whether the problem depends on
the machine or on the radio control device.
For thus purpose, connect the wired control and check that
the machine works correctly without the radio control
device.
REMdevice
123
- ITALY
page 99 of
Instruction Manual
If the machine works correctly without the radio control

device, it is necessary to check the operation of the radio
control device following the diagnostic procedure described
below.
Transmitter
page 100 of 123
Diagnostics
Receiver
REMdevice
- ITALY
Instruction Manual
R e le a s e t h e m u s h r o o m
b u tto n to fe e d th e
T r a n s m it t e r
S w itc h o ff th e
t r a n s m itte r, f e e d th e
r e c e iv e r
P re s s th e S T A R T
b u tto n
I s t h e le d P W R
lit ?
C h e c k c o rre c t p o w e r
s u p p ly a n d th e p o w e r
s u p p ly f u s e
NO
YES
D o th e g re e n
a n d r e d le d s b lin k
a lte r n a t e ly ?
YES
P e rfo rm p u s h b u tto n
p a n e l r e le a s e
com m and
YES
S T A R T - U P a t lo w
p o w e r, a p p r o a c h th e
m a c h in e
NO
D o e s th e
g r e e n le d m a k e o n e lo n g
a n d th re e s h o rt
b lin k s ?
YES
Is le d P L L
b lin k in g ? ?
Is th e le d P W R
lit?
NO
YES
NO
Is th e r e d le d
b lin k in g ?
YES
C h a n g e th e b a tte ry
P r e s s t h e tr a n s m itt e r
S T A R T b u tto n
H a s fre q u e n c y b e e n
changed?
YES
NO
NO
L e d L IN K
lit?
Is th e r e d le d lit w ith
f ix e d lig h t ?
NO
YES
N O
C h a n g e th e
fre q u e n c y
YES
NO
Is th e g re e n
le d b lin k in g r e g u la r ly 1
second?
D o e s th e m a c h in e
s ta rt?
NO
N O
H ave you checked

S T O P fu s e ?
N O
YES
YES
C h e c k S T O P fu s e
A p p ly to a s e r v ic e
c e n tre
C h e c k th e r e c e iv e r
A r e a ll m a n o e u v r e s
w o r k in g ?
N O
YES
M a c h in e w o r k in g
REMdevice
123
- ITALY
A p p ly to a s e r v ic e
c e n tre
page 101 of
YES
Instruction Manual
page 102 of 123
REMdevice
- ITALY
Instruction Manual
OPERATING PRINCIPLE
Description of the Transmitter
The commands given with the buttons are processed by the
microprocessor which constructs the coupling telegram
including the univocal code and sends it to the radio
transmission module.
Description of the Receiver
REMdevice
123
- ITALY
page 103 of
Instruction Manual
The coupling telegram received by the radio receiving

module is processed by both microprocessors PA and PB
which check its authenticity, comparing it with the univocal
code. If the data received are valid, microprocessor A
activates the Safety Relays while microprocessor B activates
the relays of the controls.
In the case of active or passive emergency commands, lack
of radio signal or disturbance, the microprocessors A and B
both block the operating machine.
page 104 of 123
REMdevice
- ITALY
Instruction Manual
The processing of the data is carried out independently in

the two microprocessors. This means that safety is always
guaranteed even in the case of a breakdown of one of the
two microprocessors (redundant safety system).
Radio control device block diagram
REMdevice
123
- ITALY
page 105 of
Instruction Manual
T r a n s m itte r
R e c e iv e r
B u tto n s
page 106 of 123
P A
S a fe ty
r e la y
C O D E
C O D E
P A
P B
C O D E
RTX
RTX
P B
C o n tro l
r e la y
REMdevice
- ITALY
Instruction Manual
Description of the coupling telegram

The telegram has a constant length, composed of 144 bits:
48 bits are dedicated to the start line;
48 bits are assigned to the coupling address between

receiver and transmitter;
8 bits are used for the progressive count of the

telegrams;
REMdevice
123
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page 107 of
Instruction Manual
16 bits implement a protection algorithm with a

marked probability of detecting errors lower than 10 -8 (less
than 1 in 100,000,000);
24 bits are used for the control code.

The 48 address bits are used to couple the transmitter to the
receiver with a code which is set by the manufacturer and
assigned univocally to each radio control device produced
using the new and exclusive REMSYS CODE system.
page 108 of 123
REMdevice
- ITALY
Instruction Manual
IDENTIFICATION OF THE FUSES

Receiver (fig. 3)
REMdevice
123
- ITALY
page 109 of
Instruction Manual
STOP RELAY fuse
5x20 4 A
Power supply fuse

Power supply 10-30 Vdc
Power supply 24-48 Vac/Vdc
Power supply 48-115 Vac/Vdc
5x20 1.6 A
5x20 1 A
5x20 0.5 A
page 110 of 123
REMdevice
- ITALY
Instruction Manual
REMdevice
123
- ITALY
page 111 of
Instruction Manual
TECHNICAL CHARACTERISTICS
Parameters of the Radio Control device
- Operative frequency available in the following ranges:
869.700 870.000 MHz/ Channelling pitch 25 kHz/ N channels
11
433.050 434.790 MHz/ Channelling pitch 25 kHz/ N channels
60
Hamming Code Distance > 4
page 112 of 123
REMdevice
- ITALY
Instruction Manual
Maximum number simultaneous commands: 10

Command response time: 50 ms
Active stop/emergency command response time: 50 ms
Passive emergency response time: 1 sec.
Range: 100 mt.
Operating and storage temperature: -20C / +70C
Receiver
Radio-frequency receiver: Single Chip
Aerial: integrated
REMdevice
123
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page 113 of
Instruction Manual
Power of command relay contacts: 4A 115 Vac.

Power of stop relay contacts: 4A 115 Vac.
Power supply (depending on model):
- 10-30Vdc 1,0A
- 24-48Vac/dc 50-60 Hz 0.4A
- 48-115Vac/dc 50-60 Hz 0.4A
Container Rx-DIN T7: Modulbox for assembly on guide DIN EN
50022, degree of protection IP20, dimensions (LHD)
1589075 mm
page 114 of 123
REMdevice
- ITALY
Instruction Manual
Watertight case for outdoor assembly Ruby-T7: degree of protection

IP65
Dimensions: (LHD) 16926689 mm
Watertight case for outdoor assembly ECOBOX: degree of protection
IP65
Dimensions: (LHD) 12417645 mm
Transmitter
Modulation: Manchester FM encoding
Radio frequency output power: from -10 dBm to +7dBm
REMdevice
123
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page 115 of
Instruction Manual
Oscillator: PLL digital synthesis

Aerial: integrated
Supply voltage: 3.6 Vdc.
Absorption: from 13.5 mA to 24 mA
Battery: integrated lithium ions 3.6V - 16.5Ah
Working life (medium power): up to 1200 hours (20C)
Battery flat early warning: 30 hours
Casing: ABS, degree of protection IP65
Dimensions: (LHD) 174x85x37 mm
page 116 of 123
REMdevice
- ITALY
Instruction Manual
Weight: 350 g
REMdevice
123
- ITALY
page 117 of
Instruction Manual
GUARANTEE CONDITIONS
REMdevice guarantees the radio control device for 12 months.
The starting date of the guarantee period is that of the transport
document.
The guarantee is valid only for appliances that present
manufacturing defects. The radio control device MUST NOT have
undergone attempted repairs, tampering, or replacement of parts
by personnel not authorised by REMdevice.
page 118 of 123
REMdevice
- ITALY
Instruction Manual
The guarantee is void in the case of incorrect use or incorrect
installation.
The appliances under guarantee must be repaired at an authorised
service centre or directly at REMdevice.
The components in which manufacturing defects are found will be
replaced free of charge; the transport costs for collecting and
delivering the appliance are excluded.
This guarantee does not cover parts subject to wear.
REMdevice
123
- ITALY
page 119 of
Instruction Manual
REMdevice does not accept requests for refund for machine down
times, since the operating machines are equipped with a wired
pushbutton panel.
REMdevice does not answer for damage, loss, theft occurring
during the transport of new or repaired appliances, or ones to be
repaired.
REMdevice does not carry out operations (under guarantee or out
of guarantee) on appliances without the serial number and without
having had prior contact with the requesting party.
page 120 of 123
REMdevice
- ITALY
Instruction Manual
Manufacturer: REMdevice s.r.l. E-Mail: info@remdevice.com

http://www.remdevice.com
Registered Head Office -
Commercial Offices - Production
Research and Development

REMdevice s.r.l.
REMdevice
via Roma n. 27
28010 Bogogno (NO)
REMdevice
123
- ITALY
s.r.l.
via Mantegna n. 12
36061 Bassano del Grappa (VI)
page 121 of
Instruction Manual
ITALY
ITALY
TEL +39 0424 500 262
FAX +39 0424 508 631
Copyright 2006 REMdevice s.r.l. All rights reserved.

The information supplied in this guide has been accurately
checked, so as to be precise and exhaustive, however REMdevice
declines any responsibility in the event of any errors and
omissions.
page 122 of 123
REMdevice
- ITALY
Instruction Manual
REMdevice reserves the right to alter the specifications described
at any time and without prior notice.
It is forbidden to reproduce, transmit, transcribe or store the

information in a search system, even in part, or to translate
it into another language in any form, without prior
authorisation in writing by REMdevice s.r.l.
REMdevice
123
- ITALY
page 123 of

Manual SeriaT 3 - Radiocomanda

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R a d io C o n tr o l E q u ip m e n t

RADIO CONTROL DEVICES

Keeping the radio control device in good working order

Technical Characteristics ......................................27

INSTRUCTIONS FOR CORRECT AND

The manufacturer of the radio control device does not

replacement of parts with non original spare parts;

The radio control device operates with radio signals, it is

masonry walls, metal or wooden

Use of the radio control device

Place the transmitter in conditions of perfect and

pay attention to the identification symbols of the

1- Turn and release the Stop/Emergency button (Figure 1):

hear the sound of the obligatory acoustic warning installed

Use of the radio control device

If any kind of difficulty occurs in controlling the operating

Never entrust the transmitter to unskilled personnel.

When this function is activated (factory setting), the

It is possible to block the use of the

press the buttons 1, 2, 7 together and simultaneously the

The battery is inside the transmitter. When it is run down,

INSTALLATION OF THE RADIO CONTROL

Machines Directive and the harmonised regulations.

material for installing the receiver, and from non inspection

Position of the controls in the transmitter

See also the paragraph: CHANGE OF RECEIVER FUNCTIONS

Two receiver models are available:

T ECH N ICAL D ATA

The Ruby-T7 receiver must not be positioned inside screened

Never make a hole in the box. Avoid precarious fixing

The simultaneous control of an operating machine with the

Supplying power to the Receiver

Check that there is a suitable isolating device on the

The characteristics of the receiver relay contacts are given in

Arrangement of controls in the receiver ECOBOX

V-ALIM = Receiver power supply

Arrangement of controls in the receiver Ruby T7

V-ALIM = Receiver power supply

LAMP = Contact for flashing light (N.C. with transmitter

Control relay contacts

Arrangement of controls in the receiver Rx-DIN T7

V-ALIM = Receiver power supply

ABIL = Enabling Contact (N.A., it closes with any control

Control relay contacts

INSPECTION OF THE RADIO CONTROL

Switch on the operating machine, remaining at a safe

Switch on the transmitter and check in the receiver that the

To continue the inspection procedure, reset the

The serial number of the radio control device to be given

KEEPING THE RADIO CONTROL DEVICE

If the symbols become illegible, or the adhesive labels come

Any liquid infiltrations may severely damage or jeopardise

Never use the appliance if the Stop/Emergency button is not

Entrust reject material or the product to be scrapped

CHANGING THE BATTERY

The battery is not rechargeable, do not apply voltage

As an alternative to the battery provided it is possible to use

CHANGING THE TRANSMITTER

System. For this reason the serial number of the radio

Release the red Stop/Emergency

Switch on the power to the receiver.

PROGRAMMING THE RADIO CONTROL

Press the buttons 1 and 7 together and simultaneously