Professional Documents
Culture Documents
LITERATURE REVIEW
2.1 GENERAL
The basic principle of prefabrication, whereby a home is prefabricated in one
location and then delivered to another, has been around for at least a few hundred years. The
most widely cited benefit of prefab is economy of scale, as components or entire homes can be
produced in large quantities. But this is not a prerequisite for success. Theres value in faster
project schedules, fewer weather delays, and more efficient use of materials thanks to
optimization and quality control. One of the primary benefits for the buyer is predictability:
Predefined design details and construction processes give the client a degree of surety about the
outcome that is often absent in custom projects.
2.2 PRESENT SCENARIO AROUND THE GLOBE
Between 1908 and 1940, Sears, Roebuck, and Company sold over 70,000
prefabricated house kits by mail to enterprising do-it-yourselfers across North America. These
ready-to-assemble homes featured precut wooden components cross-referenced to a blueprint.
Thanks to robust engineering, durable materials, and some good craftsmanship, many of these
homes are still in use.
After World War II the United States faced a severe housing shortage, and several
ventures attempted to use industrialized factory-built housing to solve the crisis, including
Lustron Homes and the General Panel Corporation. The Eames House, in Pacific Palisades,
California (1949), explored the idea that a home could be constructed from off-the-shelf
industrial parts and harness economies of scale for ready-made components.
In the 1970s the U.S. Department of Housing and Urban Development (HUD)
sponsored Operation Break-through, which advocated the use of factory-based industrialization
and mass production in the national home-building industry as a way to drive down costs and
make housing more affordable. Unfortunately, Operation Breakthrough did not break through,
and the entrenched method of site-building homes remained in place.
Throughout the 20th century, the promise of prefab captivated architects and
designers. Luminaries like Frank Lloyd Wright, Walter Gropius, and Buckminster Fuller were
among many who experimented with prototypes intended for mass productiona goal none of
them achieved.
The last decade has seen a resurgence of interest in prefab as entrepreneurial
architects redefine the architect-client relationship around a product-based business rather than a
service-based practice. Most of todays models are manufactured in small quantities to the same
codes and with similar materials to site-built houses.
The most widely cited benefit of prefab is economy of scale, as components or entire
homes can be produced in large quantities. But this is not a prerequisite for success. Theres
value in faster project schedules, fewer weather delays, and more efficient use of materials
thanks to optimization and quality control. One of the primary benefits for the buyer is
predictability: Predefined design details and construction processes give the client a degree of
surety about the outcome that is often absent in custom projects.
Few of the following development trends have been adopted in the recent projects:
Majority of the latent defects such as poor joining and water leakage problems found in
previous projects have been eliminated using in-situ fixed approach.
Application has been diversified to other form of building construction.
Capable to apply to the construction of rather complicate-shaped buildings.
More precast elements are involved in the construction process.
Other techniques like the using of mechanical formwork system, lost-form or tensioning
techniques, are incorporated in the construction process (Ref. 2)
construction in finished buildings. The prefabricated alternative to roof construction removes the
issues of timber molds and shuttering.
Material advances in the prefabrication housing market have also helped to mitigate
material failures. The use of fly ash in concrete increases its workability and improves thermal
performance. In addition, fly ash concrete block is beginning to replace traditional clay bricks
because it does not contain expansive soils that cause walls and floors to crack with fluxes of
temperature and humidity. Fly ash is captured from the coal burning process that generate
electricity and then reused to manufacture more durable and stable building materials in a factory
environment. The material manufacturing is more predictable and therefore serves to build more
seismically resistant structures.
Prefabrication technology has not transferred as easily when compared with other
technologies because it is a production technology or knowledge based and not a consumption
technology or product based. Technology transfer of prefabrication is not as pertinent to
architects as it is to manufacturers of building products, but we are caretakers of culture in the
AEC industry. In many cases we are asked to help with many of the transfers that are occurring
by way of global practice or working for multi-national firms that are producing prefabricated
components and entire buildings for India and elsewhere. Although transfers will continue to
occur, especially in the area of prefabrication in building, we should be well aware of how the
decisions of U.S. and western architects may have an effect on the ethical dilemmas regarding
less developed countries development and culture (Ref. 3).
2.4 A FEW SUCCESSFUL PROJECTS EXECUTED IN INDIA USING PREFAB
1) Project : Cluster of EWS Houses 350 Nos
Client : Karnataka Housing Board Government of Karnataka
Area of plinth: 285 sft. Single storey, 1 Hall, 1 Kitchen, 1 Bedroom and 1 Bath cum toilet
Grade of concrete: M20 Dynamic grade for wall and M20 for Roof and foundation
Shuttering : Aluminium shuttering
Cost of House : Rs. 2 Lacs
Mass Housing involves designing and building a home on the inside and maximize performance
and conserve resources. A concrete home consumes less energy, water and natural resources;
creates less waste and is healthier and more