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at
− G meas ) 2 N
(1)
Met 7 Met 8 Stderr, hourly 19.4 17.5 Stderr, daily 10.7 9.8 Monthly 5.2 4.7 Bias
1.3 0.5 Table 1: Accuracy of satellite derived irradiance data (%) The table s
hows that the accuracy of the irradiance data has improved with Meteosat 8. It a
lso shows that for failure evaluation it is important to consider longer time in
tervals, since uncertainties are smaller for daily and monthly time intervals co
mpared to hourly intervals. Furthermore, it is important to note that the accura
cy differs per season. The relative errors are much larger in the winter months
and therefore it will take a longer time to identify a failure. The absolute err
ors are smaller than in summer, since also power production is lower. The standa
rd deviation of the PV simulation is dominated by the standard deviation of the
satellite derived irradiance [6]. The previous given standard errors are based o
n measurement data, which is obviously not available in real use of the PVSAT 2
routine. Therefore, in the PVSAT 2 method situation specific uncertainty margins
are provided with the hourly simulated irradiance, in order to decide if the di
fference between measured and simulated energy yield is caused by uncertainty in
irradiance or by a failure. These situation specific uncertainty margins are ba
sed on an extensive empirical weather dependent error assessment. The uncertaint
y is dependent on the situation specific sun elevation, cloud cover and variabil
ity of cloud cover (how quickly the cloud cover situation changes). For clear sk
y situations at high sun elevations uncertainties can be as low as 5 % for hourl
y simulated irradiance. Under unfavourable weather conditions, like high cloud c
over, high variability of clouds, and low sun elevation, uncertainties can be as
high as 50 % for a single hourly value. The shape of the probability density fu
nction of the hourly energy yield was found to resemble a Gaussian shape. To cov
er a 95 % interval of the simulated hourly energy yield, an error margin of two
times the uncertainty was used. This means that for an energy loss to be identif
ied as significant in the failure detection routine the difference between measu
red and simulated energy yield has to be larger than 2σ, i.e. the error margin.
3.3 Example of a igned error margin The error margin di cu ed in the previou
ection depend on weather circum tance and are, therefore, location pecific.
In thi ection the error margin are applied to one te t y tem in South Germa
ny for 2005. Thi will clarify the uncertainty margin pre ent at different time
cale . It i important to know how large the energy lo ha to be, to be dete
cted by the failure detection routine. In Figure 4 an overview of hourly error m
argin i pre ented. On the x-axi the imulated hourly energy yield, normalized
by the nominal power of the PV plant i hown; on the y-axi the error margin o
f the imulated energy yield normalized by the nominal power. The blue triangle
repre ent the ituation pecific error margin for all hourly- imulated energy y
ield value of 2005. The red cro e how the mean error margin for 2005 relativ
e to the nominal power. The olid diagonal line repre ent an error margin being
equal to the imulated hourly energy yield. The da hed line repre ent error ma
rgin of 30 and 15 % of the imulated hourly energy yield, for the top and botto
m line, re pectively. The figure illu trate that the ab olute error margin are
lower for lower imulated power, but that thi i much larger in relative term
. It can be concluded that only for a mall part of the mea urement (when power
production i high due to high irradiation and therefore low error margin beca
u e of clear ky condition exi t) failure that produce an energy lo of 15 %
and le can be detected. The detectable hare increa e with a higher hourly en
ergy lo . In Figure 5 the daily-normalized error margin are hown. The daily e
rror margin are much lower; failure
Figure 4: Hourly normalized error margin
Figure 5: Daily normalized error margin
6BO.7.2
cau ing a daily energy lo of 30 % hould be detected for day with quite good
weather. In Figure 6 the monthly-normalized error margin are pre ented. Continu
ou con tant failure that cau e an energy lo of over 30 % for a whole month c
an even be detected in winter. In ummer, y tem fault leading to energy lo e
of circa 15 % can al o be detected on a monthly ba i . Thi how again that it
i important to al o u e longer time interval for failure detection.
Figure 6: Monthly normalized error margin 3.4 Example from the te t pha e Duri
ng the field te t 100 y tem were monitored. The following ‘malfunction ’ occur
red during the te t pha e: now, hading, total blackout, power limitation by th
e inverter and tring error . The detectable failure in the failure detection r
outine are li ted in Table 2 orted by their general failure type. General failu
re type Con tant energy lo Failure Degradation Soiling Module defect String de
fect Shading Grid Outage High lo e at low power Power limitation MPP tracking
Hot inverter High temperature Snow cover Defect inverter Defect control device
energy lo , refer to a defined percentage (with uncertainty) of energy lo ca
u ed by e.g. a tring error. The econd method, the o-called footprint method,
applie a tati tical approach for averaging normalized power over three domain
: power, time and un elevation for a one, even and thirty-day period [3]. Ba e
d on thi approach the footprint method detect morning or evening hading, perm
anent power lo and power limitation by the inverter. One tring error detected
during the te t pha e will be di cu ed a an example. Al o general re ult wil
l be given. In the Netherland AC- y tem are common, thi mean the inverter i
mounted on the back of the module. 9 of the 29 Dutch te t u er had an AC y te
m with between 4 and 12 module and inverter . The de cribed y tem con i t of
ix AC-module and inverter (570 Wp). Mea urement for thi y tem are availabl
e from 20 February to 30 September 2005, with ome week of mi ing data, due to
a communication problem of the data logger. One of the inverter broke down in
the end of March; another one broke down in the econd week of Augu t. Figure 7
pre ent the imulated and the mea ured hourly energy yield for 23 March (no fai
lure), 1 April (1 broken inverter) and 16 Augu t (2 broken inverter ). It can be
een that the energy lo at 1 April i not ignificant on an hourly ba i , whi
le at 16 Augu t a ignificant deviation between mea urement and imulation i
een at almo t every hour. All hourly mea ured and imulated energy value are h
own ver u the hourly irradiation in Figure 8. Three line can be clearly di tin
gui hed. From top to bottom they are, re pectively, the imulated energy yield,
the mea ured yield with re pectively one and two broken inverter . The trace of
the e error are equivalent to tho e of ‘ tring failure ’ in bigger y tem . At
high irradiance value the line are clearly di tingui hable and therefore fail
ure can ea ily be detected. For irradiance lower than 400 Wh/m2 the different
ituation cannot be di tingui hed.
600 500
Hourly energy yield (Wh)
P im P mon
Changing energy lo
400 300 200 100 0
Snow cover Total blackout Table 2: Detectable failure
The failure detection routine con i t of two part . The failure profiling metho
d check if there i a ignificant daily energy lo ; if o it ort the failure
in four categorie : now, changing energy lo , con tant energy lo and a tot
al blackout. A changing energy lo i for example hading or power limitation o
f which the energy lo i changing over the day, while a con tant
23 March
1 April
16 Augu t
Figure 7: Hourly mea ured (red) and imulated (blue) energy yield with error mar
gin for a day without a failure (23 March), with one (1 April) and two (16 Augu
t) broken inverter
6BO.7.2
450 400
Hourly energy yield (Wh)
Pmon, no broken inverter Pmon, 1 broken inverter Pmon, 2 broken inverter P im
350 300 250 200 150 100 50 0 0
blackout are detected if the imulated energy yield i larger than 1000 Wh/m2.
Al o power limitation wa detected for a few y tem . 4 CONCLUSIONS
200
400 600 Hourly irradiation (Wh/m2)
800
1000
Figure 8: Hourly imulated (P im) and mea ured (Pmon) energy yield for total mon
itored period Con i tent with the re ult in 3.3, the failure profiling method o
nly detect a con tant energy lo when the daily irradiation i very high (~>70
00 Wh/m2) for the period with one broken inverter (17% energy lo ). After the
econd inverter broke down, the frequency of detection of the malfunction increa
ed, ince a 33 % energy lo i detected at day with a daily irradiation larger
than circa 3000 Wh/m2. The footprint method detect a permanent power lo by c
hecking if there are enough interval on the relative power range with a ignifi
cant energy lo , for a period of a day, a week, and a month. For the interval
in the higher power range, for example between 70 and 80 percent of nominal powe
r, uncertaintie are mall. Therefore, an error point i ea ily found. Since thi
i not the ca e for low power categorie , it take ome time before a defect i
nverter i di covered. The averaging approach for 7 and 30 day reduce the unce
rtainty in the imulation. The footprint detect the permanent power lo from h
alf June onward . Al o other failure were detected. The footprint method detect
hading if there i an hourly ignificant energy lo , when the un elevation
i lower than 20 degree , o in the early morning and in the late evening. The f
ailure profiling method detect hading if it cau e a ignificant daily energy
lo ; in the te t pha e hading wa detected becau e of ome major hading of a
tree in mid-day. Intermediate hading (limited energy lo , not in early morning
, late evening) i not yet detected. We are looking further into including more
option in the footprint for thi . Another option i to include hading ob tacle
in the y tem de cription and calculate imulated energy yield including had
ing. Furthermore now wa frequently detected for Dutch, German and Swi y tem
in winter. Al o total power
The field te t ha hown that the detection of failure by the PVSAT-2 routine i
trongly dependent on the uncertainty in the atellite-derived irradiance. On
clear day in ummer the uncertainty i relatively low and failure re ulting in
a daily energy lo of 15 % can be detected. However in cloudy weather partial
malfunction will take much longer to be detected. Therefore it i important to
con ider the monthly time cale. Dependent on weather condition and ize and co
ntinuity of the failure , it can take between 1 day and everal month to detect
a failure. The hourly time cale i important for the identification of the pe
cific failure type. Furthermore, it i very important that the technical y tem
de cription i correct. It i being con idered to introduce an introductory pha
e. PVSAT-2 i marketed by Meteocontrol AG, Aug burg Germany under the name afer
’Sun Satellite (www.meteocontrol.de) and by Enecolo AG, Mönchaltorf, Switzerland
under the name SPYCE (www. pyce.de). More information can al o be found at www.
pv at.com. 5 ACKNOWLEDGEMENTS
The PVSAT-2 re earch project wa upported by the European Commi ion under cont
ract number: ENK5CT-2002-00631. We al o would like to thank the te t u er , who
contributed voluntarily to the ucce of the project. 6 REFERENCES
[1] Ob erv’ER, Photovoltaic barometer (April 2006). [2] U. Jahn, W. Na e, Prog.
Photovolt: Re . Appl. 12 (2004) 441–448. [3] A. Drew , A.C. de Keizer, et al.:
Solar Energy, in Pre . [4] S. Stettler, et al., Proceeding 20th European Photo
voltaic Solar Energy Conference, (2005) 2490. [5] O. Prignitz, Begleitung der Te
tpha e de Projekt PVSAT-2, Diploma The i , Univ. Of Applied Science , Magdebu
rg-Stendal, Germany [6] A. Drew , et al., Proceeding Euro un2006, (2006)
8CO.1.3
ENVIRONMENTAL IMPACTS OF PV ELECTRICITY GENERATION A CRITICAL COMPARISON OF ENER
GY SUPPLY OPTIONS
E.A. Al ema, e.a.al ema chem.uu.nl, Phone +31 30 2537618 Fax +31 30 2537601 Cope
rnicu In titute, Utrecht Univer ity, Heidelberglaan 2, 3584 CS Utrecht, The Net
herland M.J. de Wild-Scholten, m.dewild ecn.nl, Phone +31 224 564736, Fax +31 2
24 568214 Energy re earch Centre of the Netherland ECN, Unit Solar Energy, P.O.
Box 1, 1755 ZG PETTEN, the Netherland V.M. Fthenaki , vmf bnl.gov, Phone +1 63
1 344 2830, Fax +1 631 344 4486, National Photovoltaic EH&S Re earch Center, Bro
okhaven National Laboratory, Upton, NY 11973, USA ABSTRACT: An overview i given
of the environmental impact of different PV technologie both at the pre ent
tatu of technology and for future technology. Cry talline ilicon PV y tem pr
e ently have energy pay-back time of 1.5-2 year for South-European location a
nd 2.7-3.5 yr for Middle-European location . For ilicon technology clear pro pe
ct for a reduction of energy input exi t, and an energy pay-back of 1 year may
be po ible within a few year . Thin film technologie now have energy pay-back
time in the range of 1-1.5 year (S.Europe). Greenhou e ga emi ion are now i
n the range of 25-32 g/kWh and thi could decrea e to 15 g/kWh in the future. Th
erefore PV energy y tem have a very good potential a a low-carbon energy upp
ly technology. Keyword : environmental effect, Life Cycle A e ment, c-Si, a-Si
, Cu(InGa)Se2, CdTe 1 INTRODUCTION energy requirement and greenhou e ga emi io
n. The primary energy u e i calculated by mean of the method Cumulative Energy
Demand (v. 1.03) a implemented in Ecoinvent. For pre entation purpo e all ene
rgy requirement , fo il, nuclear and renewable are ummed into one primary ener
gy figure. The greenhou e ga emi ion are evaluated by mean of the IPCC 2001
GWP 100a method (ver ion 1.02). Unle tated otherwi e we u e the following a
umption for y tem location and performance: • application type: grid-connected
y tem, with module in talled in-roof ( ee [4] for detail ) • location: either
South-Europe with irradiation 1700 kWh/m2/yr, or Middle-Europe with irradiation
1000 kWh/m2/yr; • y tem Performance Ratio: 0.75 • y tem lifetime: 30 year , ex
cept the inverter which ha a 15 year life. All electricity upplied to PV- peci
fic production proce e , except ilicon feed tock production, i a umed to be
upplied by the average electricity y tem for continental Europe (UCTE region,
medium voltage level) a modelled in Ecoinvent. For ilicon feed tock production
which i a highly energy-inten ive proce and thu u ually located at ite wi
th low electricity co t, we a ume a pecific mix of hydro power and highefficie
ncy Combined Cycle ga turbine . Electricity generated by the PV y tem i al o
a umed to di place the UCTE-average upply mix. 3. CRYSTALLINE SILICON TECHNOL
OGY With re pect to cry talline technology the European Cry talClear project ha
provided the condition for generating up-to-date Life Cycle A e ment . In co
operation with major European and US manufacturer a et of Life Cycle Inventory
data ha been collected covering the entire value chain from ilicon production
to module manufacturing. After averaging data from different ource (i.e. manu
facturer ) the data et ha been made publicly available [3]. Ba ed on the e dat
a a tran parent and up-to-date analy i can be made of
In the la t year con iderable progre ha been made in the a e ment of envir
onmental impact from photovoltaic y tem . In thi paper we will give an overvi
ew of recent re ult , identify remaining gap in knowledge and compare the envir
onmental performance of PV energy generation with other (future) energy upply o
ption . The following i ue are generally perceived a important when di cu in
g the environmental impact of PV technology: • Energy Pay-Back Time • Greenhou
e ga (GHG) mitigation • Toxic emi ion • Re ource upply • Health & Safety ri
k We will focu on the fir t two ubject in thi paper and touch briefly on to
xic emi ion . For a di cu ion of re ource upplie we refer to [6,7]. Health a
nd afety i ue are being di cu ed in a eparate paper at thi conference [5].
After covering ome methodological i ue , we will di cu the environmental im
pact of PV y tem ba ed on cry talline ilicon technology. Thi i followed by
a review of thin film technologie . Balance-of-Sy tem component are not di cu
ed here, an exten ive compari on of roof-top and ground-ba ed BOS option i pr
e ented in [4]. 2 METHODOLOGY
All environmental impact re ult generated by the author were obtained by a fu
ll Life Cycle A e ment, u ing the oftware SimaPro 7 and the databa e Ecoinven
t 1.2. For PV module the end-of-life pha e wa excluded from the analy e becau
e only pilot recycling proce e are available at pre ent. An LCA tudy on one
of the e pilot proce can be found in [9]. Wa te i ue are al o not di cu ed
in thi paper. Two impact type receive the mo t attention: primary
8CO.1.3
multicry talline, monocry talline and ribbon ilicon module manufacturing. Proba
bly the new LCI data will al o be incorporated in the next official update of Ec
oinvent, a much-u ed databa e for LCA tudie [14]. In thi way comparative anal
y e of PV will at lea t be ba ed on data that really reflect the current techno
logy tatu . After initial publication of the data in December 2005 we have upda
ted ome element of it in preparation of a full update, which latter i planned
for end 2006. One major improvement i that we have included a recycling proce
for the awing lurry, the cutting fluid that i u ed in the wafer awing proc
e . Thi recycling proce , which i u ually performed by the lurry upplier,
i able to recover 80-90% of the ilicon carbide and of the polyethylene glycol
and thu realize ignificant reduction in the environmental impact related to
the e material . Becau e of the co t aving it offer , the u e of recycled lu
rry material ha probably been adopted by the large majority of wafer producer
. On a module level the re ulting impact reduction have been found to be a hig
h a 15%. One other area with updated data i the energy con umption of the Czoc
hral ki proce for monocry talline ingot production. We received new data from
4 European and one US mono-Si manufacturer that allowed u to make a new, more r
eliable e timate which turned out to be ignificantly lower than the previou va
lue [2]. Note that wafer thickne e have not been updated yet, although ignifi
cant change have occurred ince the year of our previou data collection (2004)
. (Such an update i not trivial a we al o have to account for change in cutti
ng yield). Neither have data for ribbon technology been updated, thu the e figu
re till reflect the technology tatu for 2004. In figure 1 a key re ult i h
own in the form of Energy Pay Back Time for roof-top y tem ba ed on one of th
e three ilicon technologie and located either in Middleor Southern-Europe (for
y tem a umption ee ection 2). Energy pay back time i now in the order of
1.5-2 year for y tem in talled in South-Europe and 2.7-3.5 year for Middle-E
urope. In compari on with previou evaluation monocry talline ilicon re ult h
ave come down ignificantly, due to improved data for Cz growing. Both mono- and
multi-Si profit from inclu ion of the lurry recycling proce in our proce f
low cheme. Within the Cry talClear project we do not look at pre ent-day techno
logy only. Evaluation of expected technology improvement in the field of ilico
n technology i performed regularly. Of cour e major advance are expected with
regard to wafer thickne and cell efficiency, driven by co t reduction target
and (current) ilicon hortage . We a ume wafer thickne e of 150 µm for our c
a e tudy of future mono and multi-Si and 200 µm for ribbon ilicon. In line wit
h the target formulated in the late t Cry talClear roadmap we have et cell eff
iciencie at 15%, 17%, and 19% for ribbon, multi- and mono-Si re pectively. Othe
r technology development that can ignificantly affect the environmental impact
are: • New ilicon feed tock proce e , e pecially the depo ition of polycry t
alline ilicon in a Fluidized Bed Reactor could reduce by at lea t 70% the elect
ricity con umption in compari on with the (modified) Siemen proce that pre en
tly dominate
the market. Note however, that the cell efficiencie of 17% re pectively 19% we
a ume for multi- and mono-Si have not been demon trated yet with FBR material;
• Improved energy-efficiency in new ingot growing facilitie . In the data we col
lected from variou manufacturer we ob erve quite ignificant difference in en
ergy con umption for both ca ting of multicry talline ingot a for Czochral ki
growing of monocry talline cry tal , which can even amount a factor 3. However,
careful con ideration i alway required if all data refer to the ame unit out
put (i.e. with or without yield lo e ; before or after quaring, etc). Not urp
ri ingly newer facilitie appear to have lower energy con umption. We therefore
a ume for our evaluation of future production that today’ be t technology will
become the tandard. Given the fa t development in cry talline ilicon product
ion we believe that mo t of the e improvement may be reali ed within a few year
. Table 1 below ummarize our main a umption for future technology and figur
e 2 how the effect on energy input per m2 module area. Ob erve that no change
for the energy input of the cell and module a embly proce have been a umed
here. If the a umed high efficiencie require extended u e and/or a higher cl
a of clean room condition for the cell line, thi would increa e energy con u
mption for the cell proce . On the other hand the recent introduction of the ne
w fa t-cure EVA formulation will probably decrea e energy con umption for the m
odule. Figure 3 how the reduced impact in term of energy pay-back time and f
igure 4 in term of GHG emi ion . Under the pre ent a umption all three ilic
on technologie could in the near future realize an EPBT below 1 year and a gree
nhou e ga emi ion of only 15 g/kWh. Difference in impact between technologie
tend to di appear a common proce e and material get an increa ing hare in
the overall impact. Below we will compare the GHG emi ion with tho e of compe
ting low-carbon energy option . 4. THIN FILM TECHNOLOGIES Currently thin film te
chnology ha a much maller market hare than cry talline ilicon. Worldwide the
re are only a few commercial- cale production facilitie . Therefore, only a few
LCA tudie of thin film indu trial production proce e exi t. For the ame rea
on publication of an LCI data et for major thin film technologie , following t
he recent example of c-Si indu try, ha not been po ible yet. With the growing
inve tment in thin film production facilitie uch an action hould become ea i
er though. One of the be t-documented thin-film LCA tudie ha been conducted b
y Fthenaki and Kim, on the production of CdTe module by Fir t Solar [1, 10]. K
ey re ult are depicted in figure 5 and 6, howing re pectively the Energy Pay-
Back Time and the GHG emi ion . PV y tem are a di cu ed in ection 2, excep
t that a ground-mounted in tallation wa con idered in tead of a roof-top y tem
. For module impact , though, thi make no difference. Becau e the e module ar
e produced in the USA the background databa e i al o pecifically cho en to ref
lect the USA production environment (Franklin
8CO.1.3
Energy Pay-Back Time for Silicon PV
(rooftop y tem, irrad. 1700 re p. 1000 kWh/m2/yr)
4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0
ribbon 11.5% S-Eur. ribbon 11.5% M-Eur. multi 13.2% S-Eur. multi 13.2% M-Eur. mo
no 14% S-Eur. mono 14% S-Eur.
inverter upport+cable frame module a . cell prod. ingot+wafer Si feed tock
Figure 1: Energy Pay-Back Time (in year) of rooftop PV y tem ba ed on cry tall
ine ilicon technology at two different location , South-Europe with 1700 kWh/m2
/yr irradiation and Middle-Europe with 1000 kWh/m2/yr. Module efficiencie are
hown for each technology; y tem Performance Ratio 0.75
Year
3500 3000 2500 2000 1500 1000 500 0
Primary energy (MJ/m2 module)
module a . cell prod. ingot+wafer Si feed tock
pre ent multi 13.2%
future multi 17%
Figure 2: Compari on of primary energy input (MJ per m2 module) of pre ent with
future multicry talline ilicon module.
2.5 2.0
BOS
Year
1.5 1.0 0.5 0.0 pre ent ribbon 11.5% pre ent multi 13.2% pre ent mono 14% future
ribbon 15% future multi 17% future mono 19%
frame Laminate
Figure 3: Energy Pay-Back Time for future ilicon PV y tem . Sy tem in talled i
n South-Europe
8CO.1.3
GHG emi ion (g-CO2/kWh)
40 35 30 25 20 15 10 5 0
ribbon-Si PV 11.5% multi-Si PV 13.2% mono-Si PV 14% future ribbon 15% future mul
ti 17% future mono 19%
BOS frame Laminate
Figure 4: Life-cycle GHG emi ion of pre ent and future ilicon PV y tem , at
a S.-European location. Table 1: A umption for future multi-Si, mono-Si and ri
bbon technology Ribbon-Si Multi-Si Si Feed tock Cry talli ation Wafer thickne
Module efficiency Module a embly
Mono-Si
“Solar-grade” ilicon produced with Fluidized Bed Reactor technology Standard Te
chnology Be t Available Technology Be t Available Technology 2004 2004 2006 300
-> 200 um 285 -> 150 um 300->150 um 11.5 -> 15 % Framele module 13.2 -> 17% Fr
amele module 14->19% Framele module
Energy Pay-Back Time
(Ground-mount y tem; irradiation 1700 kWh/m2/yr)
GHG emi ion
30
1.2 1 0.8 0.6 0.4 0.2 0 CdTe 9% ground-mount, U.S. production
CO2-eq (g/kWh)
BOS Laminate
25
BOS laminate
20
Year
15
10
5
0 CdTe 9% ground-mount, U.S. production
Figure 5 and 6: Environmental indicator for CdTe technology, ground-mounted y
tem in South-Europe, PR=0.75
8CO.1.3
databa e). Among other the CO2 emi ion of US electricity production i higher
than in Europe. We ob erve that for thi technology an EPBT of about 1 year i
already accompli hed, de pite the lower module efficiency in compari on with c-S
i technology. Al o GHG emi ion are comfortably low. In an European project, na
med SENSE, three thin film production proce e were analy ed in cooperation wit
h manufacturer . Although a final report ha not been publi hed yet, ome prelim
inary re ult are hown below, with thank to SENSE project team (figure 7). Bec
au e the e re ult were generated with a different LCA databa e at the backgroun
d (i.e. GaBi LCA oftware and databa e) and po ibly with different LCA y tem b
oundarie , the re ult cannot be compared one-to-one with tho e of for example F
thenaki and Kim. Again we can ob erve that EPBT value are relatively low in co
mpari on with cry talline ilicon, and that the contribution of BOS i a bit hig
her, due to the omewhat lower module efficiency. Of cour e BOS material quantit
ie may al o differ from the c-Si ca e. If we al o con ider future po ible redu
ction in EPBT and GHG emi ion for ilicon technology we can ob erve that the d
ifference between thin-film and c-Si technology might well di appear into the er
ror margin. Improvement in the energy con umption and related GHG emi ion are
le obviou for thin film production. Thin film module efficiency will undoubt
edly increa e but if we a ume a module efficiency of 15% for CdTe module the G
HG emi ion will come down to about 15 g/kWh, i.e. in the ame range a future c
-Si PV.
Energy Pay-Back Thin-Film Sy tem (rooftop y tem, S.-Europe)
1.40 1.20 Energy Pay-Back Time (yr) 1.00 0.80 0.60 0.40 0.20 0.00 a-Si 5.5% CIGS
11.5%
i u ed [11,18]. With proper emi ion control technique in place the cadmium em
i ion from module production can be almo t zero and emi ion from zinc/cadmiu
m winning have al o been reduced ub tantially over the la t decade [15]. It ha
even been argued that CdTe module form an environmentally afe way of eque t
ering cadmium that i produced anyway (a an unavoidable by-product of zinc winn
ing). E ential prerequi ite for uch a the i i that a clo ed loop for cadmium
can be reali ed, i.e. that (almo t) all cadmium can be recovered from CdTe modu
le . Currently a module take-back y tem ha been et up by at lea t one manufac
turer (Fir t Solar) and CdTe module are being recycled in a pilot cale proce
or u ed a a flux agent in metal melter . Fir t experiment with a different,
more efficient recycling proce have hown promi ing re ult [12]. Ba ed on a c
omprehen ive LCA performed by Fthenaki and Kim [17], the life-cycle cadmium emi
ion of CdTe-ba ed PV y tem have been compared with tho e of other module ty
pe and al o with other energy technologie ( ee figure 8). According to thi t
udy the cadmium emi ion of CdTe technology are among the lowe t, and even lowe
r than tho e of ilicon PV technology. Thi re ult which at fir t ight may eem
counter-intuitive, i cau ed by the cadmium emi ion in electricity production
plant that are fuelled by coal or oil. In other word becau e the direct cadmi
um emi ion in the CdTe module production are very low, it i actually the elec
tricity input for module production - and the related indirect cadmium emi ion
- which determine the total life-cycle emi ion for a PV y tem. Thi again hi
ghlight the importance of reducing energy input for (c-Si) module production. 5
. COMPARISON WITH OTHER ENERGY SUPPLY OPTIONS
BOS module
Figure 7: Energy Pay-Back Time for two thin film technologie , a reported by th
e SENSE project [8]. Rooftop y tem in S. Europe, Performance Ratio= 0.75. (Pre
liminary data). One i ue that ha often rai ed concern i the u e of cadmium i
n CdTe module . Cadmium in it metallic form i a toxic ub tance that ha the t
endency to accumulate in ecological food chain . However, one hould be aware th
at the compound CdTe i more table than mo t other cadmium compound and i not
oluble in water, o that ri k of cadmium leaching i.e. from broken module ar
e mall. Moreover the amount of cadmium u ed in PV module i mall (5-10 g/m2)
and the material i completely encap ulated in the module. Ri k of cadmium emi
ion in fire have been hown to be very mall, provided that double-gla encap
ulation
1.5
1.0
0.5
0.0 300
AM1.5G
400 500 600 700
wavelength (nm)
Figure 2: Calculated modified AM1.5 global spectra for QD concentrations from 1
µM to 1mM
1CO.6.2
10
21
40
donor doping density (cm )
10
3
20
Experimental Fitted New
current (mA/cm )
2
30
10
19
20
10
18
Jsc
10
old 31.2 603
new 35.4 624
future 2 37.0 (mA/cm ) 636 (mV)
Voc FF
η
10
17
0.771 0.773 0.767 14.5 17.1 18.0 (%)
0.2 0.4 0.6
10
16
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0 0.0
dept (µm)
voltage (V)
Figure 3: Doping profiles for t e new and old solar cell design. Table II: Dopin
g profile parameters old 1st profile (n) concentration 3 peak position
0.02 dept
factor 0.048 2nd profile (n) concentration 1 peak position 0.0 dept factor 0.
25 background doping (p) 1 new 5 0 0.016 6 0.0 0.25 2 10 cm µm µm
Figure 4: Current-voltage c aracteristics and performance parameter for t e old,
new, and future solar cell design
100
100
external quantum efficiency (%)
20
-3
80
80
60
new old future
60
1019 cm-3 µm µm 1016 cm-3
40
40
20
20
T e parameters found and used in t e simulations are given in Table II. Clearly,
t e doping profiles
are considerably
different. 3.2 Comparison of cell performa
nce T e I-V c aracteristics for t e new and old cell design are compared in Fig.
4. Performance parameters are compared in Table I. Clearly, t e new design is a
n improvement,
leading to a cell efficiency
of 17.1%, mainly due to t e large in
crease in s ort circuit current. T e external quantum
efficiency (EQE) and refle
ctance for t e new and old solar
cell
design are
s own in Fig. 5. Clearly, t e c
ell response is improved bot in t e blue and t e (infra)red. T e improved blue
response is due to t e improvedfront surface reflectance, passivation, and part
ly to t e new doping profile.
T is is optimized
to yield a maximum open-circuit
voltage as c ecked wit PC1D simulations. T e improved red response is due to an
improved
bulk recombination. 3.3 Inclusion of down converter It is expected t a
t t e improved blue response willlead to a less-effective deployment of spectra
l down converters. To determine t is effect, we used t e spectral down converter
optimized for t e old cell design (QDs emitting at 603 nm, 1 mm t ickness) [9]
on
top op t e new design, and varied t e QD concentrations
from 1 nM to 10 mM. T
e relative increase in s ort current
density is s own in
Fig. 6. We find t at t
e optimum concentrations
for bot designs is 100
µM, w ile t e relative current
increase for t e new design is lower (8.5%) t an for t e old design (10%). T is
is clearly due to t e improved blue response (< 600 nm).
0
400
600
800
1000
0 1200
wavelengt (nm)
Figure 5: External quantum efficiency and reflectance for t e old, new, and futu
re solar cell design
1.10
relative s ort circuit current
1.08 1.06 1.04 1.02 1.00 0.001 0.01
old new future
0.1
1
10
100
1000
10000
concentration (µM)
Figure 6: Relative s ort circuit current increase for modified AM1.5 global spec
tra for QD (λm=603 nm) concntrations from 1 nM to 10 mM for th o d, nw, and
futur so ar c dsign 3.4 Futur dsign Furthr improvmnts hav bn dtai
d which ar xpctd to yi d a c with an fficincy of 18 % [12]. Expctd
improv d mat
ria param t rs that ar within r ach ar : bu k if tim τbulk = 15
0 µs, fron surface
reflec ance (%)
1CO.6.2
recombina ion veloci y Sfron = 5×104 cm/s, rear surface recombina ion veloci
y
Srear = 200cm/s, and rear reflec ance Rrear
= 80%. Excep for hese parame ers,
all parameers used in PC1D are kep iden ical, and resuling I-V charac eris i
cs and spec ral response areshown inFig. 4 and 5, respec ively. Bo h blueand
redresponse are improved
wi h respec o he new(and old) design. Applica ion
of he down conver er on
he fu ure design leads o a rela ive increase
in shor
circui curren
, albei lower (7.5%) for he op imum QD concen ra ion 100 µM
of
han for he old (10%) and new (8.5%) design,
see Fig. 6. Apparen ly, he use o
f
a conver er op imized for he old design s ill leads o performance improvemen
.
100
ex ernal quan um efficiency (%)
Sn, Sp (cm/s)
80
10
3 4 5
60
10 10
40
6
20
10
0
400
600
800
1000
1200
waveleng h (nm)
4
OPTIMIZATION OF CELL AND CONVERTER
shor circui curren (A)
Fur her opimiza
ionmodelling
of he combina ion of he conver
er and cell
is p
erformeds ar ing wi h he fu uredesign wi h parame ers de ailed in Sec ion 3.4
, and wi
h he doping
profile
lis ed ‘new’
in Table II. From
he above we conclu
de ha heconver er wi h QD concen ra ion of 100 µM is op imum. Also, only par
ame ers ha influence blue response are considered. Employing PC1D’s ba ch oper
a ionwe hus varied doping profile, bulk life ime, and fron and rear side reco
mbina
ion veloci ies. The ba ch opera ion
allows for simul aneous varia
ion of u
p o four parame ers. 4.1 Doping
parame ers
Varying only he concen ra ion of do
ping peak 1 shows ha he op imum concen ra ion equals
2.2×1020
cm-3, leading
o an increase in power and curren of only 0.2%wi h respec o he concen ra io
n
of 5×1020 cm-3 for he fu ure design. This op imum is found for bo h a cell wi
hou as well as wi h conver er. The posi ion
of doping peak already is found op
imal. The doping
dep h
fac or is found op imal a 0.002 µm, for he cell bo h w
i hou
and wi h conver
er, wi h
a rela ive
curren increase of 0.5 and 0.3%, res
pec ively. The op imum concen ra ion of he second peak was found o be 1.0×1019
cm-3, leading oa curren increase of 0.4%, independen of he
presence of he
conver er. Varia ion of concen ra ion, posi ion, and dep h fac or oge her resu
l ed in values of 8.5×1020 cm-3, 0, and 0.002 µm, respec
ively for a cell wi hou
conver
er, and 7×1020
cm-3, 0, and
0.002
µm, respec ively for he cell
wi
h co
nver
er. The curren increase
amoun ed
o 0.9% and 0.5%, for a cell wi hou
and
wi h conver
er, respec ively. The op
imum doping profile is hus
found o be sha
llower han used in he new and fu ure designs. 4.2 Recombina ion parame
ers Inc
reasing he bulk life ime and/or
decreasing
he rear surface recombina ion resul
s in performance
improvemen , bu he presence of a conver er has a small effec
only as he spec ral
response improves in he red. Fur her lowering
of he fro
n surface
recombina
ion veloci y may be pursued in R&D effor
s as he lower Sfr
on he be er he solar cell performance. This is a resul of an improved spec
ral response,as shown in Fig. 7, where he ex ernal quan um efficiency is depic
ed as a func ion of waveleng h for
various values of Sfron , ranging from 106
o 103 cm/s. Fur her decrease of he
Figure 7: Ex ernal quan umefficiency for various values of fron side recombina
ion veloci ies for he fu ure solar cell design
2.90
2.65
wi hou QD wi h QD
2.85 2.60
2.80
2.55
2.75
2.50
2.70 10
3
10
4
10
5
10
6
2.45
fron side recombina ion veloci y (cm/s)
Figure 8: Shor circui curren as a funcion offron side recombinaion veloci
y for a bare cell and a cell wi h conver er. No e ha hey-axis in ervals are
iden ical,
while a differen offse is presen for
he lef - and righ hand y-ax
is fron surfacerecombina ion veloci y of he fu ure design
(Sfron
5×104 cm/
=
s) will
improve he spec
ral response,
albei only
sligh ly. Op imiza
ion of he
fron side recombina ion veloci
y for a cell wi hou
and a cell wi h conver er
shows ha he shor circui increase is less in he case of
a cell h conver
wi
er, see Fig. 8. The absolu e curren increase
for a cell wi
h conver er is 90.2
mA whencomparing he curren values a Sfron = 106 and a 103 cm/s; for a cell
wi hou conver er he curren increase
is 170.5
mA. Rela ive increases
are
3.3%
and
6.9%,
respec ively. However,
he absolu e values for he shor circui curr
en in he case of a cell wi
h conver er are for all values of Sfron larger ha
n in he case of a cell wi hou conver er.
5
CONCLUSION
We have
s udied he effec of deploying a spec ral down conver er on op of mul
icrys alline
silicon solar cells by means
of modelling. A comparison
of old,
new
, and fu ure cell designs has shown
ha he beneficial effec of a conver er is
less pronounced. This is due o he
1CO.6.2
fac ha he cells’blue response has improved as a resul of maerial parame e
r and cell design op imiza ions. Inclusion of an op imized conver er leads o a
curren
increase of 10, 8.5, and 7.5%, for he old,new, and fu ure design, resp
ec ively,
using anAM1.5 globalspec rum. As a spec ral conver er especially mod
ifies he blue par of he spec rum, fur her op imiza ion of
solar cells ha is
direc ed owards improvemen of blue
response
(i.e.,
fron
-side
parame er impro
vemen
) should be done in combina ion
wi h conver
er op imiza
ion. A
combined op
imiza ion of solar cell and conver er showed ha modifica
ion
of he doping pr
ofile may lead o a maximum increase in shor circui curren of <1%.. Inpar ic
ular reduc ion of he fron side recombina ion veloci
y can resul
in
fur her pe
rformance improvemen of >3% curren increase wi h respec o he fu ure design.
ACKNOWLEDGEMENTS
We
gra efully acknowledge CeesTooland Ar hur Weeber (Energy r
esearch Cen re of he Ne herlands (ECN)) for in eres andadvice on cell design,
and he European Commission for financial
suppor as par of he Framework 6 in
egra ed projec FULLSPECTRUM (con rac SES6-CT-2003-502620).
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M. Woodall, Solar Energy Ma erials 2 (1979) 19. [4]. T. Maruyama, J. Bandai, Jou
rnal of he Elec rochemical Socie y 146 (1999) 4406. [5] W.G.J.H.M. Van Sark, P.
L.T.M. Frederix, A.A. Bol, H.C. Gerri sen, A. Meijerink, ChemPhysChem 3 (2002) 8
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[7]. J.A.M.
Van Roosmalen, Semiconduc ors 38 (2004) 970. [8]. A. Luque, A. Mar í
, A. Be , V.M. Andreev,
C. Jaussaud, J.A.M. van Roosmalen,
J. Alonso, A. Räuber
, G. S robl, W. S olz, C. Algora, B. Bi nar, A. Gomber , C. S anley, P. Wahnon,
J.C. Conesa, W.G.J.H.M. Van Sark, A. Meijerink, G.P.M. Van Klink, K. Barnham,R.
Danz, T. Meyer, I. LuqueHeredia, R. Kenny, C. Chris ofides, G. Sala, P. Bení ez
, Solar Energy Ma erials and Solar Cells 87 (2005) 467. [9] W.G.J.H.M. Van Sark,
A. Meijerink, R.E.I. Schropp, J.A.M. Van Roosmalen, E.H. Lysen, Solar Energy Ma
erials
and Solar Cells, 87 (2005) 395. [10] W.G.J.H.M. van Sark, Applied Physic
s Le ers
87 (2005) 151117. [11] W.G.J.H.M. Van Sark, Proceedings 20 h European
Pho ovol aic Solar Energy Conference (2005) 187. [12] C.J.J. Tool, G. Cole i, F
.J. Granek, J. Hoorns ra, M. Koppes, E.J. Kossen,
H.C. Rieffe, I.G. Romijn, A.W.
Weeber, Proceedings 20 h European Pho ovol aic Solar Energy Conference (2005) 5
78.[13] C.J.J. Tool, P. Manshanden, A.R. Burgers, and A.W. Weeber, Solar Energy
Ma erials and Solar Cells (in press). [14]W. Soppe, H. Rieffe, A. Weeber, Prog
ress in Pho ovol aics: Researchand Applica ions 13 (2005) 551. [15] P.A. Basore
, D.A. Clugs on, Proceedings
25 h IEEE Pho ovol aic Specialis
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) 377. [16].A.J. Cha en, A.J., K.W.J. Barnham, B.F. Bux on, N.J. Ekins-Daukes,
M.A. Malik, Proceedings Third World Congress on Pho ovol aic Energy Conversion (
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al of Physical Chemis ry B 106 (2002) 7619. [18] B.O. Dabbousi, J. Rodriguez-Vie
jo, F.V. Mikulec, J.R. Heine, H. Ma oussi, R. Ober, K.F. Jensen, M.G. Bawendi,
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Burgers, P. Manshanden, A.W. Weeber,B.H.M. S raa en, Progress in Pho ovol aics:
Research and Applica ions 10 (2002) 279.
7DO.5.5
PV MARKET AND INDUSTRY DEVELOPMENT IN CHINA IMPACTS OF THE CHINA REDP PROJECT, O
THER PV PROGRAMS AND TECHNOLOGY
IMPROVEMENT Emil
er Hors 1, Zhang Cheng 2 Hori
sun
Renewable Energy S ra egies, D.B. Goerions raa 42, NL-3573 XP UTRECHT,
The
Ne herlands, phone : +31-62.8818888 ; fax. +31-30.2760381; e-mail: e h@horisun.n
l PMO WB/GEF
China REDP, NDRC, A2105 Wuhua Plaza, A4 Che Gong Zhuang Dajie, Xi C
heng Dis ric , Beijing 100044 P.R.China, e-mail: zhangcheng@ndrcredp.com
1
2
ABSTRACT:
China is THE global rising s ar up in he PV field. This concerns PV m
arke bu even more PV indus ry developmen . Especially since 2004 he PV supply
chainhas developed explosively. A drawback seems ha hena ional indus ry is
orien ing owards expor , wi h he risk of neglec
ing (par ly
due o high PV pr
ices
and o shor age in modules and manpower) he home marke especially he mar
ke of ruralapplica ions. The NDRC/World Bank/GEF China Renewable Energy
Develo
pmen
Projec (REDP) is ‘running’
from 2001 o 2006.
The
PV componen is aiming
a developing
he rural marke for PV in sixnor h-wes ern provinces. The TIcom
ponen encourages echnology improvemen ha will lead o lower cos and be er
quali y of componen s for PV and PV/wind
sys
ems. The in-official
aim of he TI
is also
o give
he Chinese indus ry a be
er chance a compe
ing wi h wes ern
indus ries in he renewable energy marke
in general and he Chinese PV marke
.
Chinahad severalquali y problems in he PV marke around 2000, such as he mal
func
ioning due o lacking quali y of he PV modules,of essen ial ohercompon
en s (esp.
he con roller) or due o slow service.
By he REDP much a en ion wa
s paid
o quali y in he Chinese marke in he supply
and service chain.REDP su
bs an ially affec ed he quali y of PV componen s produced in China and he prof
essionalizing of Chinese PV indus ry. Around
he year 2000 he NDRC/WB/GEF
China
REDP
has also been crucial for he a en ion of he Chinese au
hori ies and ind
us ry for PV. Now he China
REDP ends new programs ake
over
he guiding
and re
ndse ing role, paving he way for China o be one of he op-3 coun ries in he
global PVfield before he year 2010. Keywords: Na ional Programme, PV Marke ,
Rural Elec rifica ion 1 INTRODUCTION 2 THE CHINA PV MARKET
In China he a en ion for PV has grown s rongly. This can be no iced bo h in h
e local PV markes bu much more in he developmen of PV indus
ry. Especially s
ince 2004 a grow h explosion can be seen, he end is no ye wi hinview. The ne
w companies
are orien ing owards expor and less owards
he marke of rural ap
plica ions. The developmen of PV is paralleled by s
imula ion programs by he C
hinese na ional, provincial
and municipal
governmen s. Before 2004 a special rol
e in his developmen
was plaid by he World Bank/GEF
China Renewable Energy Dev
elopmen Projec (REDP). The REDPis a coopera ion be ween he Chinese Governmen
, GEF (Global Environmen Faciliy) and he World Bank. The projec aims a red
ucingCO2 emission, slowing down he global clima e change
and improving he liv
ing s andard
of he people
who have
no access o elec rici y in remo e areas. Th
e projec consis s of hree par s: Wind
componen , PV solar
home sys em componen
and Technology Improvemen Componen (TIC). The firs wo componen
s are marke
developmen programs aiming
a developing he
rural elec rici y marke for win
d and PV in six nor h-wesern provinces. The hird TI
componen encourages
echn
ology ransforma ion and echnology
ransfer. Suppor is provided
o finance
ec
hnology improvemen ac ivi ies ha will
lead o lower cos and/or be er quali
y of componen s for PV and PV/wind sys ems. The REDP has been prepared from 1997
-2001. The projec ’s componen s are ‘running’ from 2001/2
o 2006 and open bo h
for Chineseand for foreign indus ries. Toge herwi h Chinese pioneers from he
firs hour he REDP has been paving he way for he Chinese PV developmen and f
or new s imula ion programs.
2.1 S a us RE 2005 Since 50 years China has been using small and micro hydro-pow
er for heelecrifica ion of villages inrural areas. The accumula ed ins alled
capaci y o da e is 23,000 MW. The a en ion o RE in he pas decade has resul
ed in abou 500 MW ofwind farms, 500 MW of biomass cogenera ion and several o
her RE power plan s wi h smaller capaci ies. Thea en ion o PV since he la e
nine
ies resul ed inover 500,000 Solar Home Sys ems (SHS’s), ins
alled mainly i
n
he six remo e nor h-wes ern provinces and added o abou ano her
300,000 exis
ing small decen ralized micro-wind
(170,000) and micro-hydro
sys ems (150,000).
2.2 PV marke 2005 The dis ribu ion of sales and ins alled capaci y of PV in Ch
ina is given in Figure 1 andTable 1. The na ional PV marke in China is develop
ing as follows:
before 2000 he PV marke
was small
wi
h professional applica io
ns
(e.g. elecom) as he larges
marke
segmen
due o he REDP and
he
growing
a enion for village elec rifica ion wi h PV now (end of 2005) he in ernal PV
marke is domina
ed by rural
applica
ions of PV he
rural PV marke
segmen is e
xpec
ed o
be he larges for he coming
decade
un il he majori y of villages i
n he wes ern provinces will
be connec
ed o he grid in 2020 new programs
will
s imula e hedevelopmen of Roof op and Building In egra ed PV in he eas ern p
rovinces and he developmen of large PV power
7DO.5.5
s a ions in deser areas (sec ion 5). Grid connec ed PV is expec ed o ake he
lead 10 years from now.
80 70 60 50 40 30 20 10 0
90 92 94 96 98 00 02 19 19 19 19 19 20 20 20 04
abou 20 PV module manufac urers wi h abou 20 MWp annual produc ion (claiming a
capaciy of 100 MWp /yr).
Year Na ional sales 1 3 4,5 21,5 10 10 5 To ally ins alled 16 19 23 45 55 65 70
Produced cells 1 2,5 4,3 16,5 >10 >50 145 Produced modules 1 2,5 4,3 16,5 10 ?2
84 80 100 >150 1450 80 500 500 5000 100 2750 80 >100 857 >1000 Cell pr. capaci y
10 10 Module capaci y
1999 2000
Sales per year Accumula ed capaci y
2001 2002 2003 2004 2005 2006 2007 2010 2020
Figure
1a: Ins alled capaci yof PV in MWpper year 1b: Cumula ive ins alled cap
aci y of PV in MWpAnnual Ins alled Capaci
y (kW) 0.5 8 70 500 1550 3300 20300 1
0000 5000 Accumula ive Ins alled Capaci y (kW) 0.5 16.5 200 1780 6630 19000 4500
0 65000 70000
Year 1976 1980 1985 1990 1995 2000 2002 2004 2005
Figure 3: Overview
of na ional sales, produc ion of cells and modules and
produc
ion capaci
y of PV
in China in
MWp/year 3.2 Polysilicon
produc ion By he
end o
f 2005, he produc
ion capaci y of polysilicon ma erial
in China was abou 400
ons.
In 2005 he amoun delivered
reached only 80 ons.
There is a big
gap be we
en he produc ion and marke demand in Chinaand mos polysilicon ma erial was i
mpor edabroad. In 2006 China is adding 200 ons of produc
ion capaci y. For 200
7 1960
ons of capaci y will be added, while for 2008 ano her 2000 ons added ar
e es ima ed.
Polysilicon per year demand and produc ion Demand semiconduc or indus ry (EG) (
ons) Demand by solar
PV indus ry (SG) ( ons) To al demand ( ons) Delivery value
of polysilicon ( ons) Ne impor ed ( ons) China produc ion capaci y es ima e ( o
ns) 2004 910 650 1560 57.5 1500 ? 2005 1092 1729 2821 80 2741 400 2006 (proj.) 1
200 3640 4840 300 4540 600 4600 2008
Table I: PV marke developmen in China 1976-2005
100% 80% 60% 40% 20% 0% 2000
profes sionaleappl.
0 10 40
5 20
20 10 60 10 2010
36 60 12 40
12 2015 15 10 15 2020
gridconnec ed
55 50 20 2005
rural elec r.
consumer prod.
Figure 2: Rela ive share (real + projec ed) of PV marke segmen s in China 3 THE
CHINA PV INDUSTRY
Figure 4:Na ional demandand produc ion of polysilicon for
semiconduc orand so
lar
indus ry in China in ons/yr 3.3 Silicon ingo manufac uring The ingo manuf
ac uring
indus ry (for bo h semiconduc or and solar indus ry) develops very fas
recen ly by an annual grow h of 70%.By he end of 2005, he produc ion capaci
y of poly- and singlecrys alline ingo s has exceeded 5000 ons
in China. Ningjin
Jing Long
Group
has had
a produc
ion capaci y of abou 2000 ons and became
he
bigges
ingo manufac urer in he world.
A his momen (2005/6) he o al capa
ci y is 5792 ons(divided over 4800 ons of single-crys
alline silicon and 992
ons of poly-crys alline silicon); he real ou pu in 2005 has been 2436 ons (d
ivided over divided over 2086 ons of single-crys alline silicon and 350 ons of
poly-crys alline silicon).
3.1 S a usPV indus rySince he firs PV cellwas made in China abou 50 years
ago, indus rial ac ivi ies s ar ed for space, elecommunica
ion, defense
and pe
roleum
rela ed energy supply
sys ems. In he mid-seven ies China s ar ed oprod
uce he ypical small por able solar home boxes for rural areas. This marke has
(wi hou anysubsidy un il 2000) developed successfully.
Before 2000 here
were
7 PV manufac
urers wi h a 2 o 3 MWp/yr produc ion
capaci y, enough for he hom
e marke of mainly professional and rural applica ions. Halfway 2004 (jus befor
e he PV boom) here were
7DO.5.5
3.4 PV cell manufac
uring Since 2004 PV indus rial ac ivi ies in China s ar ed
o boom. The
o al produc ion of solar cells during
2004 was exceeding 50MWp,
whi
ch was 4 imes he value of 2003. In 2005 he o al produc ion was
abou 145 MWp
, of which Wuxi Sun ech delivered 82 MWp, hen ranking he eigh h bigges cell s
upplier in he world. However he manufac uring of solar cells would have develo
ped even fas
er if
he supply
of silicon ma erial would
no have been a limi ing
fac or. I is es ima ed ha he produc ion capaci y already in 2006 will reach
1450 MW, which
is almos 10 imes he value
of 2005. 3.5 PV module manufac urin
g In 2005,
he module manufac uring capaci y in China
was 857 MW
while he real
produc ion and deliverywas 284MW. This is abou 15% of he o alglobal produc
ion of PV. Because of he shor age of solar cells in China, more han
50% of h
e solar
cells were impor ed. The moduleproduc ion capaci
y is easy o upscaled
ue o he large share of handlabor, bu herefore ra her difficul o prognos i
ca e, even for 2006. However he capaci y is now (halfway 2006) already over 100
0 MWp. 4 THE NDRC WB/GEF CHINA RENEWABLE ENERGYDEVELOPMENT
PROJETC (REDP) 4.1 P
rojec Background
The REDP projec
was se up a he
end of he 1990’s. Observa
ions in he Chinese SHS marke around 2000 were: a en
ion for PV andwind (larg
er wind and a bi less for small wind) especially in he academic sec or and som
e ‘new marke ’ par ies was growing rapidly sales of wind urbines was growing o
over 100 MW/year sales of PV wasgrowing above 1 MWp per year, increasing wi h
20% per year a unique Chinese por folio of PV SHS produc s: − very small PV syst
ems of 5 50 Wp per SHS − total service in one box concept − competition on price
per service; not per Wp or kWh − quality and maintenance issues differ from SHS
PV markets in other countries market development of SHS (and also other RE as s
olar hot water systems) was not financially stimulated yet improvement of qualit
y of PV products was not supported no quality assurance (QA) system was used in
China For the prices of SHS in China around 2000 it was found: that PV modules >
50Wp were sold at world market prices but with lower quality that PV modules <50
Wp (mainly laser cut cells) were much cheaper than elsewhere that PV solar home
systems from China belong to the cheapest on the world market Furthermore in 200
0: China’s economy and society was changing rapidly 20,000 villages and 20 milli
on people did not have
access to electricity. In this situation a small dynamic PV distribution busines
s was emerging, consisting of people from research institutions in Beijing, Shan
ghai and other eastern cities (knowledge), from provincial institutions (distrib
ution) and sales people in the provinces (knowing the market). On one hand the n
ational rural market was quickly expanding; but on the other hand PV suffered so
metimes from lack of quality or deficient after sales service due to the growth.
4.2 Project Intentions The China REDP aim is to use state of the art and cost e
ffective (wind and) PV technologies to supply electricity to remote areas in Chi
na in an environmentally sustainable way and to develop a persistent sustainable
market. The REDP will support 10 MWp of PV totally. It concerns about 300,000 P
V systems mainly SHS for the north western provinces and regions Tibet, Qinghai,
Xinjiang, Gansu, Sichuan and Inner Mongolia. See map of China (Figure 6). The s
pecific objective of the Technology Improvement (TI) component is to lower cost
and to improve the quality of PV equipment in China. An important secondary (uno
fficial) aim of TI is to give the Chinese industry a better chance at competing
with western industries in the renewable energy market in and outside China. Bei
ng more or less the only program with this goal from 1999 to 2004, Technology Im
provement and Quality Assurance issues were of highest relevance.
Figure 5: Participating provinces (blue) in China 4.3 PV Market Impacts Up to no
w the following successful ( ) or notsuccessful ( ) market impacts of the REDP w
ere preliminarily assessed. To provide basic energy services to remote areas • A
t the end of REDP far over 300,000 extra customers will have access to basic lig
ht; • REDP was an important example to convince the Chinese government that PV i
s one of the prime technologies to bring electricity to remote areas, leading to
new dedicated stimulation programs. PV market acceleration • Establishment of a
market driven sales (& service) system for SHS: over 25 PV companies are now eq
uipped to sell quality PV in China;
7DO.5.5
•
?
The costs of SHS were reduced from 80 100 Yuan before 1997 down to 50 60 Yuan pe
r Wp. PV market has grown from 2MW in 1997 to 10 MW in 2004. Sustainable develop
ment both for market as for technology development o This impact is not clear on
the longer term yet. On the one hand it is clear that PV companies are able to
adopt improved technology, but improved (more expensive?) SHS’s were not easily
adopted by the customers; o Due to high prices of PV on the world market prices
of SHS’s did not go down in China from 2004 to 2006; o As the start of new stimu
lation programs was delayed, the national PV sales went down from 2003 to 2005.
the Chinese market tends to buy a cheaper alternative, even though the quality i
s lower. Differentiation of the portfolio and competition at the low end of the
market is very high. Education of the consumer is needed to have the market real
ly adopt the improved products. It can be concluded that for all improvements th
at lead to a higher price of purchase, the advantages have to be communicated mu
ch better with the customers.
Impacts on quality and Quality Assurance (QA) Improvement quality level without
raising prices • For improvements for which the cost of the purchase was not hig
her, such as improved battery controllers, this impact was reached in an absolut
e way: Also several suppliers had to improve their quality as they were losing m
arket share to a competitor with a higher quality or better features at the same
price. • The impact is also reached for improvements, where the higher price fo
r the purchase in absolute sense can be justified by clear savings on short term
. It was possible to convince the market e.g. for improved DC lights. In other i
mprovements with a higher absolute price, the market was not convinced ( ). Qual
ity level and best Chinese market players • The extensive PV knowledge base alre
ady existing made it possible to assess the national state of the art throughout
the country rather quickly. The quality level chosen as the minimum level in th
e REDP was the quality level of eastern China and of PV institutes in Beijing an
d Shanghai. This forced local PV suppliers to work together with provincial inst
itutes (with access to eastern China’s technology) or with national institutes i
n eastern China. Jumpstart through a List of Qualified Suppliers • It was possib
le to train 17 PV suppliers and to do simple and quick tests of qualified compon
ents by national testing centers to make a first list of Qualified Suppliers and
qualified products. The short cut on QA in principle worked very well. The list
s were ready in a short period, and the project started with a limited but well
working QA system within a year. • In 2005 the List of Qualified Suppliers had o
ver: o 27 PV manufacturers o 27 controller manufacturers o 22 inverter manufactu
rers o 10 DC saving light manufacturers o And 37 storage battery manufacturers.
Quality in Chinese PV market to reach international level o As said before the
quality of PV products which are offered has been improved substantially, this
can not be said for what is finally sold. In general
Figure 6: Two successfully adopted TI products by the market were the improved D
C light and the controller Industrial impacts in China PV technology to reach in
ternational state of the art • Several PV manufacturers have reached the interna
tional level for the production of cells and modules. Also on the system level t
he international state of the art for quality will be reached. For SHS systems b
elow 50 Wp, the Chinese manufacturers are leading the international state of the
art, as well as for selected components as DC lights and LEDlights. Improved co
mpetition against western PV industry • We see that in 2004 Chinese PV modules c
an compete for the first time on a substantial level with western modules in the
German market; • Before 1997 there were 7 PV manufacturers with a 2 3 MWp year
production; begin of 2004 this has grown to 20 manufacturers with about 20 MWp a
nnual production (and 100 MWp production capacity); • Since 2004 PV industry is
booming especially for export. Of course besides the impact of the REDP there ar
e several other success factors. Fair competition in REDP projects and Chinese P
V market Modern competitive project selection • This impact was reached by estab
lishing an effective management of the REDP and proposal selection mechanism and
criteria. The competitive element is limited mainly to that between Chinese com
panies, as foreign companies turned out to be at the same project quality more e
xpensive even when the work is carried out in China. Equal chance for foreign
and national PV suppliers o There is no equal chance for foreign PV suppliers in
the Chinese PV market of SHS’s, except for some professional or selected subsid
ized niche
7DO.5.5
markets, where a higher quality level is demanded. This may be due to the fact t
hat foreign PV suppliers did not develop a product portfolio with a better price
/per formance and/or aiming at the low end of the market. 4.4 Use of Standards I
n the China REDP it was chosen not to use internationally available quality stan
dards, but to develop own standards: partly because international standardizatio
n process was very slow and quality standards for controllers, inverters, batter
ies were under development for many years, but were not available (IEC, GAP) and
wer not able to deliver standards in time; partly because some areas important
for the Chinese market were new for the international ‘QA’ community, such as dc
lights and LED lights; also because the Chinese suppliers of PV modules could n
ot reach the international quality level at that time. The Project Management Of
fice (PMO) of the REDP project established a quality standard, a first quality c
heck and a quality verification system as a part of the overall project manageme
nt system. The QA system functions up to now overall very well. This is due to t
he fact that all actors take the use of the standards very serious as the award
of the subsidy is depending on the (verified!) use of qualified components. Thou
gh all standards were developed for use in the REDP, they are now widely used in
other projects in China and in the rest of the world. De facto the REDP standar
ds are now widely recognized, accepted and used by actors in the whole PV market
. The Chinese government has used the REDP standards as if they were national st
andards. National standards (situation 2004) Before 2003 there was no official C
hinese standard for SHS’s. On the subject the PMO organized expert’s meetings wi
th the relevant national standardization committee. It was decided to proceed as
follows: 1. If there was a national standard existing (PV modules and batteries
) the national standard will be the base for testing. 2. For components without
a national standard (controllers, inverters, DC saving lights and SHS’s on the s
ystem level) the REDP standards will be the base for testing. A PV SHS or compon
ent can only be certified if a qualified test center will carry out the test. If
a product fulfills the test requirements it will be certified according to the
national standards, but automatically the PV product/supplier will also be liste
d on the List of Qualified Suppliers of REDP. At the end of 2003 a draft ‘Nation
al Technical Conditions and Test Methods for PV Solar Home Systems’ was made bas
ed on the above policy, which was approved to be the formal national standard in
2004. REDP has developed training programs for disseminating knowledge on this
new standard in 2004 and 2005. Module certification Until 2004 most Chinese manu
facturers sold PV modules which were tested against the Chinese standard
GB 9535 1988. In 2004 and 2005 the TI component offered support to about 10 manu
facturers to test their modules against the international standard IEC 61215. Wi
th this an important chapter (taking only about 5 years from the start of the RE
DP) in the race of the Chinese PV actors to catch up with the international stat
e of the art for PV modules was closed. Since mid 2004 daily reality has overtak
en this important success: only one to two year later every selfrespecting Chine
se PV manufacturer is testing now against international standards. SHS Factory C
heck within REDP Within the REDP the PMO controls the quality of SHS’s through a
n established Qualified Components Supplier List. The system integrators have to
purchase components from the list in order to get the subsidy. The list is esta
blished by the PMO mainly based on test reports issued by a test lab accredited
with IEC/ISO 17025. Starting from July 2006, in order to strengthen the manufact
uring and management capability of the suppliers, the PMO requires module manufa
cturers and controller and inverter manufacturers to conduct a socalled Factory
Check when they apply to be a ‘Qualified Supplier’. Only the manufacturers who p
ass the Factory Check will get onto the list. The findings of the Factory Check
are as follows: generally, most of the manufacturers have obtained ISO 9001 cert
ificate, thus, the quality control system is complete and the documentation is q
uite good; manufacturers paid great attention to the Factory Check. The manufact
urers were informed of the importance of controlling the quality by improving ma
nagement and manufacture process, and many manufacturers increased their investm
ent in quality control facilities; the type of the products varies from one manu
facture to another. It turned out to be is difficult to test all the products ac
cording to one standard. There is a need to define the new procedures for new ty
pes of products; in general the financial and management capabilities of the man
ufacturers have been largely improved since the REDP project just started; overa
ll the REDP was successful in improving product quality although there are still
quality issues to be solved. System test and certification In order to further
improve the current SHS technology on the system level, increase system performa
nce and efficiency as well as to help SHS integrators optimize their system desi
gn, the REDP initiated and developed a test on SHS’s based on IEC 62124. The tes
t focuses on the comparative testing of the performance of different brands and
types of SHS’s. The results will be used to educate the customers on product qua
lity as well as to help the SHS integrators to improve the system design, to res
elect system components and to improve their system performance according to the
test data. Parallel the PMO supports the China General Certification Center to
establish a national certification 4.5
7DO.5.5
system on PV products with the aim to issue a SHS quality mark. The manufacturer
s will get the mark for those solar home or other PV systems if the systems pass
the test as well as the Factory Check. In this way the achievements of the Chin
a REDP project can be made sustainable after 2006. 5 CONCLUSIONS AND FUTURE OUTL
OOK
The China REDP project substantially improved the quality of PV components produ
ced in China and the professionalizing of Chinese PV industry. The REDP also has
been crucial for the attention of the Chinese authorities and industry for PV i
n the beginning of this decade. Other programs and investments have been ‘trigge
red’ by REDP; these programs might have had even more impact on industry and mar
ket development than REDP, such as: the Brightness program (parallel to REDP) th
e Tibet Sunshine project (parallel to REDP) the PV Township program (from 2002,
20 MWp).
China Renewable Energy Scale up Program (CRESP) National Villages program (28.
000 villages ad 5kWp) o until 2020: 140 MWp Green Rooftops Plan (100.000 rooftop
s ad 5kWp) o 4.000 in 2006 2010: 20 MWp o 96.000 in 2010 2020: 480 MWp Desert PV
program (100 PV Power Plants ad 10 MWp) o 8 in 2006 2010: 80 MWp o 92 in 2010 2
020: 920 MWp If these programs and incentives are carried out, they will pave th
e way for a respectable Chinese home market of 1 to 5% of the global market. Chi
nese industry has shown since 2004 that they can do better than that: they are m
aking up for a 10 50% share of the global PV production.
REFERENCES 1. Emil ter Horst and Zhang Cheng, “Impacts of Technology Improvement
and Quality Assurance in the WB/GEF China Renewable Energy Development Project
on PV industry and market development in China”, 15th International Photovoltaic
Science and Engineering Conference, Shanghai, China, 2005. 2. World Bank, “Chin
a Renewable Energy Development Project, project appraisal report”, World Bank, W
ashington US, 2000. 3. Anil Cabraal, “Strengthening PV businesses in China”, Ren
ewable Energy World, May June 2004. 4. PMO of the China Renewable Energy Develop
ment Project, “Solar PV Systems and PV/Wind Hybrid Systems Specifications and Qu
alifying Requirements”, SETC, Beijing CN, 1998. 5. PMO of the NDRC/GEF/WB Renewa
ble Energy Development Project, “Mid Term Review Evaluation Report”, NDRC, Beiji
ng CN, 2004. 6. Emil ter Horst, “Technology Improvement Mid term Evaluation Repo
rt”, Horisun, Utrecht NL, 2004. 7. Several interviews during 1998 2005 with WB,
SETC and PMO/REDP (NRDC) staff.
Figure 7: Possible development of cumulative installed capacity of PV in MWp in
China derived from policy under discussion. Relevant policy drivers are: China’s
diversification policy and wish to have a lower dependency on oil and coal The
need to bring electricity to rural western provinces in China China’s ambition t
o be a world market player in this future gigantic market In the last couple of
years several policy statements have been made and discussed: 2010: in total ~50
0 MWp PV solar to be installed 2020: PV capacity in China ~4 to 30 GWp installed
the ‘Market Oriented Reform in China’s Energy Sector’ called for an improved le
gislation to stimulate RE Olympic Summer Games in Beijing in 2008 are baptized t
he ‘Green Olympics’ The ‘Renewable Energy Law’ has been approved in February 200
5 and is active since 01/01/2006. The effect for PV is not clear yet. The NDRC W
B/GEF China REDP will be ending in 2006. Several new programs are on their way o
r under consideration:
ACKNOWLEDGEMENTS The authors are grateful to the PMO (NDRC) and the WB/GEF progr
am management of the China REDP, making it possible to collect the findings of t
his paper during several missions. More information on the REDP can be found on
the project web site: http://www.ndrcredp.com/english/PMO.asp This paper is part
ly an actualization of a case study carried in 2005 (see ref. 1). Financial supp
ort by the European Union for this case study through the project Tackling the Q
uality in Solar Rural Electrification (TaQSolRE) is gratefully acknowledged. Mor
e information on the TaQSolRE project is found on: http://www.itpi.co.in/vhostin
g/taqsolre/home.asp
5BV.1.20
SIMULATION OF PV POWERED PRODUCTS: iPV Sim N.H. Reich, W.G.J.H.M. van Sark, E.A.
Alsema Department of Science, Technology and Society, Copernicus Institute for
Sustainable Development and Innovation,, Utrecht University, Heidelberglaan 2, 3
584 CS Utrecht, the Netherlands, T: +31 30 253 7637, F: +31 30 253 7601, N.H.Rei
ch@chem.uu.nl ABSTRACT: Nowadays only a few indoor operated PV powered consumer
devices exceed power demands of the µW range. Many modern consumer applications,
however, show larger power demands in the mW power range. For such devices it i
s difficult to reach a viable energy balance, especially if low annual irradiati
on conditions and heavy device usage coincide. We present a new tool, named iPV
Sim, to enable product designers and engineers to evaluate appropriate designs o
f (indoor) PV devices in a simple way, nevertheless accounting for the specific
system conditions including weak light solar cell efficiency. An annual time ste
p simulation using a step size of one minute is performed to evaluate a broad ra
nge of possible consumer systems equipped with PV. Device power specifications c
an be split into three energy management levels, which can be used to map the la
rge variety of existent power demands of state of the art electronic devices. Sp
ecific device use times and light profiles can be designed such that low, medium
, and heavy device use as well as any irradiation intensity pattern compared to
hourly outdoor light intensity datasets based on measurements can be distinguish
ed. Solar cells are modeled using the two diode model. Predefined solar cell cha
racteristics extracted from a study on commercially available solar cell perform
ances including the efficiency dependency on light intensity as well as spectral
responses are thus available. Keywords: Modelling; PV system; Software 1 INTROD
UCTION Since already many years, PV powered consumer applications such as calcul
ators and watches are well known, but the range of possibilities for device inte
grated PV in consumer and professional applications is much broader. Attempts ar
e underway to integrate PV in prototypes of mobile phones or PDAs [1] and a PV p
owered wireless keyboard has become commercially available recently [2]. Up to n
ow, however, only few indoor operated PV devices exceed power demands of the µW
range, and most modern consumer systems have power and resulting energy demands
that are three orders of magnitude higher. For such mW systems it often becomes
more difficult to reach a viable energy balance. As the overall energy flow incr
eases, difficulties arise in the design process of integrated PV, especially whe
n calculating energy balances to test the solar powered product for its energeti
c feasibility: • large variations of device use times result in large ranges of
energy demands; • uncertainty of available irradiation (patterns) for the solar
cells to generate charge currents lead to uncertainty in energy generation; • in
creasing system complexity due to higher energy densities (more technical requir
ements with need for an optimized design, such as an appropriate charge controll
er, sufficient storage dimensioning, and fitting a PV module configuration to th
e electrical system over a large irradiation range). Due to the system complexit
y it becomes difficult to model all system components; irradiation and device en
ergy demand ranges add additional uncertainty. Therefore we question whether a p
ossible mass production of devices in the mW power range might only be hampered
by uncertainty of whether or not a 100% solar powered supply can be achieved. We
argue, that a lot of possible products can be operated autonomously by implemen
ting PV cells. To reduce the uncertainty of possible PV energy yields and result
ing solar fractions in the energy supply of such consumer systems, we developed
the simulation tool iPV Sim presented in this paper. By using a time step based
computer simulation tool, energy flow calculations become much easier. Arbitrary
irradiation and device use time profiles can be defined, so that a detailed sim
ulation of system energy streams can be performed much faster and more accurate
than with conventional calculation methods based on e.g. spreadsheet programs. F
or product designers and industrial design engineers it becomes possible to eval
uate appropriate designs of indoor PV devices more accurately and faster. As the
tool facilitates the modelling of such devices and because most design engineer
s are no PV experts, this tool might help to increase the already vast applicati
on range of product integrated solar cell applications. However, it is a basic c
oncept of the simulation tool to have a large variety of involved parameters mod
ified by the designer behind the keyboard. This allows for simulation of many di
fferent types of possible PV powered products. This paper is organized as follow
s: first the PV and storage unit modelling is described; second the editors for
device usage and irradiation conditions. Then an example is given of usage of th
is tool, i.e., a wireless PV powered computer mouse. The results are discussed a
nd lead to conclusions and recommendations for future work. 2 PV AND STORAGE UNI
T MODELLING
The simulation model is based on a PV and a storage unit as well as a coupling u
nit between these two, to account for different charge controller types and beha
viors. For the storage unit a simplified battery model that accounts for battery
self discharge and charge efficiency is used. For the PV unit, light intensity
dependent solar cell efficiencies and voltages are considered, because indoor PV
(iPV) devices will be operated under much lower irradiation conditions compared
to the outdoor environment. 2.1 PV modelling Solar cells are modelled using eit
her the one or the twodiode model. The single diode model of the solar cell ass
umes the pn junction as well as the surrounding depletion region to have a negli
gible recombination loss. In the two diode model it is possible to account for t
hese losses, because physical device properties of the solar cell causing these
losses can be linked to the model parameters [3, 4]. This is an important issue
for low light cell efficiency modelling, because with decreasing light intensity
junction voltage changes become relatively high, and pn junction recombination
losses become more important. Figure 1 shows the two diode model of a solar cell
. As
5BV.1.20
well in the figure as also in the further equations, the onediode model can easi
ly be derived by ignoring the second diode. As shown in Figure 1, both diodes (D
1, D2) are associated with correlated diode currents (I0,1, I0,2) and ideality f
actors (n1, n2), whereas n2 often is assumed to equal 2. A parasitic (lumped) sh
unt resistance RSh is related to the ohmic drop within the device. The (lumped)
series resistance RSe accounts for the specific cell current conductance propert
ies. The generated current is denoted IPh. Detailed descriptions of the one and
the two diode model, respectively, can be found in literature [5, 6].
light intensity and, as a consequence, the light induced current decreases [3, 4
, 7]. Therefore the two diode model parameter set is used within iPV Sim. The tw
o diode model parameter sets have been validated or modified to account for effi
ciency at low light intensity to be as good as possible. To that end, measuremen
ts of commercial available solar cells at varying light intensities have been us
ed that were presented earlier [8]. Up to now, commercially available crystallin
e solar cells offer much better efficiencies than most commercially available th
in film technologies. For example, amorphous silicon cells (a Si:H) show STC (st
andard test conditions) efficiencies around 7% maximum, compared to a 13 17% ran
ge STC efficiencies of commercially produced multicrystalline silicon cells. Mon
ocrystalline silicon cells with up to 20% STC efficiency are commercially availa
ble at relatively low costs. However, solar cell efficiencies decrease towards l
ower irradiance, as is shown in Figure 2. Even specific a Si:H cells can perform
better if very low light intensities prevail..
Figure 1: Equivalent solar cell circuit diagram according to the two diode model
Solar cell voltage depends logarithmically on light induced current, and can be
analytically expressed under open circuit conditions (ILoad = 0) as the open ci
rcuit cell voltage Voc:
VOC = nkBT ⎛ I Ph + I 0 ⎞ ⎟ ⋅ ln⎜ ⎟ ⎜I q ⎝0⎠
(1)
where kB is Boltzmann’s constant (1.38 10 23 J/K), T temperature (K), q elementa
ry charge (1.602 10 19 C). At room temperature VT = kT/q = 25.67 mV. Under non o
pen circuit conditions, however, the load current ILoad induces a voltage drop a
t the internal series resistance, thus reducing the actual output voltage availa
ble at the cell contacts by the factor ILoad (solar cell operating current) time
s RSe (solar cell series resistance). This ‘inner’ cell voltage is thus higher t
han the actual open circuit voltage, which has to be accounted for when calculat
ing the current loss related to the shunt resistance (equation 2) and the diodes
(see equation 3):
Figure 2: Solar cell efficiencies as a function of light intensity for three dif
ferent mono crystalline silicon cell manufacturers and for two different a Si:H
solar cell types. 2.2 Device demand modelling Device power demand can be disting
uished in three different heights to account for up to three different energy ma
nagement system (EMS) levels applied in modern consumer electronic products. The
se EMS levels are implemented to reduce consumption with respect to oftenlimited
battery capacity and thus runtime of these products. As we found in the design
of a prototype application for solar powered consumer systems [9], consumption c
an either be linearly related to battery voltage for the case of high efficient
device implemented DC/DC conversion units, or almost constant with respect to cu
rrent drain for the case of often very inefficient voltage regulators. A minimum
device operation voltage can be defined to identify timeframes in which the dev
ice cannot be operated any longer, or to define the time of battery replacement.
With these values, all basic device parameters needed for the tool are availabl
e, as device energy consumption is actually determined by user defined load prof
iles (see section 3). 2.3 Storage unit modelling The storage unit is modelled by
using a state of charge dependent battery voltage in combination with a battery
current dependent voltage change. Therefore an internal battery (series) resist
ance is used. This effect is often referred to as battery charge efficiency, bec
ause due to the internal battery resistance battery voltage during battery charg
ing
IRsh =
V + IR Se RSh
(2)
The cell current ILoad can be derived by the sum of all currents listed in Figur
e 1, which results in the so called ‘operation equation’ or IV characteristics,
wherein the current is expressed as a function of operation voltage (I=f(V)):
⎡ ⎛ V + IRse ⎞ ⎤ ⎡ ⎛ V + IRse ⎞ ⎤ (3) ILoad = IPh − I0,1 ⎢exp⎜ ⎟ −1⎥ − I0,2 ⎢exp
⎜ ⎟ −1⎥ − IRsh nVT ⎠ ⎦ n2VT ⎠ ⎦ ⎣⎝1 ⎣⎝
By solving equation 3 with respect to a specific light induced current, which is
assumed to be linearly dependent on light intensity, cell efficiency can then b
e calculated by the well known specific parameter set: fill factor (FF) open cir
cuit voltage (Voc), maximum power point voltage (Vmp), short circuit current (Is
c) and maximum power point current (Imp).
η (G)=
T e industrial solar cell parameter
set uses
t e one diode model parameters to c
aracterize
solar cells and t e resulting s ape c aracteristic
parameters. As t
is c aracterization
neglects recombination currents, eit er t e two-diode model
must be used or t e one-diode
model modified,
to account for t ese losses, w ic
become of more influence t e lower t e
Imp ⋅Vmp FF⋅ Isc ⋅Voc = G G
(4)
5BV.1.20
becomes ig er compared to t e battery base voltage under open circuit condition
s, and lower for t e case of battery disc arge, respectively. T erefore battery
energyflows, expressible
in watt- ours approximately become a factor 0.80.9 sma
ller t an battery c arge flows expressed in ampere ours. To account for battery
efficiency in actual product operation conditions also battery self-disc arge a
s to be considered. Battery self disc arge is modelled using a parallel battery
resistance parameter. T is parameter can be specified wit dependency on battery
state
of c arge (SOC),
battery age as well as c arge flow
(aggregated sum of ei
t er t e battery c arge or battery disc arge currents), w ilst
battery series
re
sistance can onlybe c anged dependent on battery age and c arge flow. T e user
can specify all t ese parameters; standard battery parameter sets are provided f
or t e standard battery types NiCd, NiMH, Li-Ion, SLA (sealed lead acid) and fin
ally RAM (recargeable alkaline manganese). Ot er battery parameters, and many m
ore exist wit a lot being very battery type specific, are consciously ignored t
o keept e model simple and understandable.
Especially battery temperature, owe
ver, s ould be of interest. Alt oug temperature
ranges in consumer devices are
not supposed to ave temperature ranges as ig as in PV systems installed outdo
ors, it isour intention to implement battery temperature profiles in future ver
sions
of t is simulation tool, as in many battery types it
is temperature t at
as ig influence on t e overall battery lifetime. 2.4 C arge controller options
It is possible to distinguis t ree c arge controller configurations t at descr
ibe t e different possibilities
to couple solar cells to a battery unit, wit an
additional
4t option to ave maximum power point tracking (MPPT) applied wit i
n t e c arge controllerunit. 1. 2. 3. a simple diode (only granting no battery
disc arge occurs over t e battery connected PV module) ‘on/off’-switc ing c arge
controller(disconnecting t e PV module from t e batteryto protect t e battery
from overc arge or deep disc
arge) acurrent regulated c arge controller
(t at
additionally
controls t e eig t of t e battery c arge current as t e batteryge
ts c arged completely
and can allow trickle c arge
currents to keep a fully c ar
ged batteryc arged) a voltage stepping unit (t at operates t e PV module at or
closer to t e maximum power point (MPP))
variations
in energy demands caused by different device use times,
large demand
ranges s ould be takento simulate product energy streams rat er t an an average
device consumption.
T erefore it is possible
to define
usage scenarios for any
case, wit t e t ree distinct
cases lig
t, medium and eavy device
usage
advised
to be used. Figure 3 s ows a screens ot of a daily profile for t e eavy device
usage class.
Figure 3: Daily device use profile example on minutely basis Device use profiles
are automatically linked to t e defined device power demands, as a means to fac
ilitate construction
of consumption scenarios. T ereby a good overview on energy
consumption c aracteristics can be immediately provided, e.g. power averages an
d overall energy demands on a daily, weekly and annual basis. Figure 4 s ows an
example of a weekly demand profile.
Figure4: Screens ot of a weekly device use profile; t e energy demand is split
into t e t ree different EMS levels Device usage can also be linked to irradiati
on conditions, by defining a linear de-rating factor to accountfor possible s a
dowing during device usage. 3.2 Irradiation profile editor In t e irradiation pr
ofile editor a so-called ‘background’
daylig t factor
(DF) is used to de-rate ou
tdoor irradiation datasets, tat are provided wit in t e tool.
Typical DFs in in
door
environments can be anyw ere in t e range of 0%
(for t e case of a room wit
out windows)
up to t e transmission factor t roug windowpanes of between 30 an
d 90% (for t e cases at, or very close to t e windowsill). However, applying a l
inear de-rating factor
is over-simplifying indoor irradiation conditions.
T is a
pproac is nevert
eless assumed to suffice, as PV performance at low lig t level
s is one of t e most important parameters influencing system efficiency. T e fin
al irradiation profile used in t e simulations is based on t e defined backgroun
d DF, but can also be adapted on a minutely basis. Arbitrary DFscan be set on u
ser defined timeframes
to set up a weekly irradiation profile. T ereby t e simul
ation
of ‘sun-bat ing’
PV poweredconsumer systems is possible,
e.g. during lunc
breaksor during t e weekend. T e smaller DFs become, t e more important suc
‘sun-bat ing’ate.g. t e windowsill is for ensuring t at PV energyyields are a
t reasonable ig levels. For example, assuming 1000 kW /(m2a) as t e outdoor an
nual irradiation sum, a constant DF of 10% yields a very
easy to calculate annua
l irradiation sum of 87.6 kW /m2a. Additional sun-bat ing of one our at noon at
a DF of 60% yields over tree timesas muc irradiation, namely between 270-295
kW /(m2a), dependent
on t e geograp ical location
and t e related irradiation
d
istribution
wit
respect to timeframes of sunbat ing (to calculate t e effect, s
un bat ing eac day between 11:30 and 12:30 o’clock at 35 different
4.
A single diode (1) is always required for t e case of a solar cell t at is direc
tly coupled to t e battery and a system not containing any c arge controlling. A
‘on/off’ switc options (2)enables
t e simulation-tool user toenter voltage o
r battery SOC values at w ic t e PV unit is disconnected
from t e battery unit
to
protect t e battery from overc arge and deep disc
arge. A current regulated c
arge controller
(3) accounts
for e.g. pulse widt modulation (PWM) controlled l
imits of c arge currents. T ese limits are split
into two different
sections,
w
ereas ‘final
c arge current’ accounts for
t e timeframe during w ic t e battery
gets c arged completely, and ‘trickle c arge current’ t at accounts for t e max
imum (and often desired) current t at is needed and allowed
to keep a fully c ar
ged batteryc arged at 100% SOC wit out overc arging
t e battery. Finally, to ac
count for t e possibly implemented MPPT wit in t e c arge controller unit, a sin
gle value of MPPT efficiency can be defined. 3 DEVICE USAGE AND IRRADIATION PROF
ILES
3.1 Device profile editor Device use times can be defined by t e user on a minut
ely basis for a weekly profile. Due to t e large
5BV.1.20
measurement locations in t e Net erlands was assumed). 4 SIMULATION EXAMPLE
T e iPV-Sim tool was used wit in t e design process of a solar powered mouse (SP
M) prototype
to estimate t e energetic performance of suc a device, as also pre
sented at t is conference
[9].Energy demands of commercialmouse products found
in market researc varied wit a factor four to five, as s own in Table 1. EMS-
Mode (1-active, 2sleep, 3-deep sleep state) Type of mouse Wireless optical 1 Wir
eless optical 2Wired optical 1 2 3 Figure 6: Battery
state of
c arge over a w o
le year for lig t, medium and eavy device use wit ‘sun-bat ing’ 5 DISCUSSION
Power Demand [mW] 7.0 0.57 0.09 36.8 2.11 0.47 500 n/a n/a
Table 1: Power ratings of two state of t e art wireless computer mice [10] and w
ired mouse data for comparison. As in most ot er A-Brands, t ree energy manageme
nt system (EMS) levels are used to minimize energy consumption in t e selected m
ouse product. Device energy demand ranges are calculated based on expected devic
e
use times for 4, 18 and 27 ours mouse motion per week [10] accounting for lig
t, medium and eavy device usage, respectively. To compare
energy balances of a
mouse for t e different device use times, figure 5 s ows t e battery SOC as a f
unction of time for t e t ree cases. Simulation results are based on a constant
DF of 5%,a 28 cm2 solar cell wit efficiency at STC
conditions of 6%,a NiMHba
ttery wit a capacity of 3000 mA and a self disc arge of 15% per mont , and ou
rly averaged outdoor irradiation data (de Bilt, Net erlands, year 2005).
Figure 5: Battery state of c arge over a w ole year for lig t, medium and eavy
device use wit out ‘sun-bat ing’ Only for lig t device use t e mouse will operat
e energetically autonomous, asfor t e case of a very low DF of 5% and ig ener
gy consumption, PV generated c arge does not suffice to increase battery SOC dur
ing summer.
T erefore, t e same
calculations are redone, now assuming “sun-bat i
ng” of t e SPM. Sun-bat ing t e SPM is assumed to occur eac working day between
11:30 and 12:30 o’clock, e.g. during a daily lunc break, and during t e w ole
weekend.
Here, a DF of 60% is assumed to account for irradiation conditions at a
brig t place at t e windowsill. As indicated in figure 6, “sun-bat ing” t e SPM
can result in an autonomously solar powered product, even for eavy deviceuse
times of 27 ours a week. For t is case, also battery capacity
could bemuc sma
ller, i.e. a capacity of 1500 mA , w ic is only alf t e capacity of t e batter
y capacity used in t e working mouse prototype [9].
Alt oug iPV-Sim enables a fast and easy simulation of system energy streams in
PV powered consumer systems, it cannot reduce t e uncertainty regarding availabl
e irradiation and device
use patterns. For example,
t e battery SOC as a functio
n of time s ownin t e simulation example of t e previoussection is based on a
DF of5%, but t e PV powered wireless computer mousein t eory can be used in an
y lig t condition and usage environment for work wit a computer. T e average ba
ckground
daylig t factor of five percent mig t be too pessimistic, and ‘sun-bat
ing’ t e solar powered mouse for one our eac day mig tbe too optimistic, or v
ice versa,
or even completely different. Nevert eless, t e tool enables to visua
lize t is uncertainty by means of calculating specific scenarios covering t e po
ssible device use circumstances. By doing so, for instance dimensioning ofbatte
ry capacity
is rat er based on carefully considered scenarios t en on roug esti
mates t at could lead to products
not functioning properly and being even disapp
ointing to t e end user. T is we regard asan important issue to overcome for PV
powered
products,
especially because of t e educational role suc products mig
t ave for t e attitude of people towards p otovoltaics in general. Scenarios al
so allowcomparisons of products t at are PV
powered wit t ose t at are not. Fi
gure 7 s owssuc a comparison for againt e case of a PV powered wireless compu
ter mouse. T e scenario of a product wit out PV is based on a battery unit conta
ining two primary batteries of 2500 mA capacity. T e scenarios of a product wit
implemented PV are based on parameters as outlined in section 4, wit t e only
parameters differing:
a DF of 10%, a battery capacity of 5000 A (and a start v
alue of 2750 mA ) as well as an additional scenario
for a reduced overall
batter
y capacity of 1500 mA (2 batteries of 750 mA ), respectively.
To keep t e grap
simple, only results for eavy device usage equal to 27 ours a week are s own.
Figure 7: Battery
stateof c arge over
a w ole year for lig t, medium and eavy
device use wit and wit out ‘sun-bat ing’
5BV.1.20
T e device t at is not PV powered obviously needs battery replacement on aregul
ar basis; in t e example given replacement is needed every 3 mont s. For t e PV
powered device, simulated battery SOC as a function of time suggests a battery c
apacity of between 2500 mA (sun-bat ing) and 3300 mA (no sun-bat ing) for t e
case of a constant DF of 10%. However, because so many parameters are uncertain,
battery capacity s ould be as ig as possible in order to take advantage of a
possibly seasonal energy buffering
t at could grant an energetically autonomous
device operation. On t e ot er and, environmental concerns are satisfied muc m
ore by abattery capacity as small as possible, as discussed in
detail in t e pa
per ont e PV powered mouse prototype [9]. T is trade off mig t very well illust
rate t e principle problem
of system component dimensioning for PV powered consu
mer systems, namely,
t at it is complex to satisfy all wis es and demands of t e
many details t at are to be taken into account. 6 CONCLUSION
wavelengt dependent absorption c aracteristics of window panesto easily accoun
t for indoor solar irradiation spectra. Finally, artificial lig t sources and as
sociated spectra of emitted lig t need to be implemented. However, as t e simula
tion environment as proven to work fast and reliable, t e implementation
of
t e
se details as well
as ot er new detailed features desired by t e usersof t is t
ool will be rat er simple. A free download of t e current
version of t iscomput
er tool is made available at t e internet website at ttp://www.nils-reic
.de. A
CKNOWLEDGEMENT T is work is part of t e SYN-Energy project, w ic is financially
supported
by t e NWO/SenterNovem Energy Researc programme. REFERENCES [1] H. S
c midt uber: “Verkapselungvon kristallinen
Silizium-Solarzellen”,
Dissertation,
FernUniversitaet
– Gesamt
oc sc lule Hagen, 2003 [2] RWE Sc ott Solar / C erry
Keyboard ttp://www.c erry.com, 2005 [3] M.A. Green, ”Solar Cells”, Prentice Hal
l,1982. [4] A.H.M.E. Reinders, V.A.P. van Dijk, E. Wiemken, W.C. Turkenburg, “T
ec nical and Economic
Analysis of Grid-connected PV Systems by Means of Simulati
on”, Progress in P otovoltaics: researc and applications 7 (1999) 71. [5] L. Ca
staner, S. Silvestre, ”Modelling PV systems using PSPICE”, Wiley & Sons, 2002. [
6] F. Lasnier, T.G. Ang, “P otovoltaic Engineering Handbook”, Adam Hilger, 1990.
[7] L. Stamenic,
E. Smiley, K. Karim, “Low lig t conditions modelling for build
ing integrated p otovoltaic
(BiPV) systems”, Solar Energy 77 (2004) 37. [8] N.H.
Reic et al., “Weak lig t performance
and
spectral response of different solar c
ell types”, Proceedings
20t European P otovoltaic Solar Energy Conference (2005
). [9] N.H.Reic et al., “Industrial Design of a PV poweredconsumer application
: Case study of a solar powered wireless computer mouse”, t is conference (2006)
. [10] Percept Tec nology Labs, Boulder Colorado, 2004.
T e presented computer simulation tool iPV-Sim enables product designers and ind
ustrial design engineers to evaluate designs of indoor PV devices in more detail
compared to conventional dimensioning met ods, and still in a simple way. An an
nual time step simulation using a step size of one minute can be performed to ev
aluate a broad range of possible consumer systems equipped wit PV. Device power
specifications can be split in up to t ree energy management levels, w ic can
be used
to map t e large variety of existent energy management systems in state
of t e art electronic
devices. Device use
times and specific lig t profiles
can
be designed suc t at low, medium, and
eavy users can be distinguis ed. Solar c
ells are modelled using t e one or t e twodiode model of solar cells wit user-a
daptable parameter sets. Predefined solar cell c aracteristics extracted from a
study on commerciallyavailable solar cell performances and spectral responses a
re made available wit in t e program. An irradiation editor allows for t e simul
ation of a constant background DF as wellas user-adaptable DFs wit in arbitrary
timeframes to be able to include ‘sunbat ing’ PV powered products. Alt oug in
principleany irradiation intensity profile can be entered by t e simulation too
l user, t e tool still needs furt er development to account for more realistic i
ndoor irradiation patterns, i.e. allowing t e user to select
5BV.1.21
INDUSTRIAL DESIGN OF A PV POWERED CONSUMER APPLICATION: CASE STUDY OF A SOLAR PO
WERED WIRELESS COMPUTER MOUSE N.H. Reic 1, M. Veefkind2, E.A. Alsema1, B. Elzen3
, W.G.J.H.M. van Sark1 Dept. Science, Tec nology and Society,
Copernicus
Institu
te, Utrec t University, Heidelberglaan 2, 3584 CS Utrec t, t e Net erlands, T: +
31 30 253 7637, F: +31 30 253 7601, E: N.H.Reic @c em.uu.nl
2 Industrial DesignEngineering, Delft University of Tec nology, Landbergstraat
15 2628 CE Delft, t e Net erlands, T: +31 15 2783795, E-mail: M.J.Veefkind@io.tu
delft.nl 3 1
Dept. Science, Tec nology and Society, University of Twente, P.O.Box 217, 7500 A
E Ensc ede Tel: (+31) 53-489.4221; Fax: (+31) 53-489.4734, E-mail: B.Elzen@utwen
te.nl
ABSTRACT:
A prototype of a PV powered wireless computer mouse as been built. Bo
t , an optimized tec nical implementation and requirements to ac ieve a good des
ign are investigated. T e main design criteria are an appropriate selection of i
ntegrated PV cell type, battery capacity and battery type as well as PV-battery
coupling. Material criteria and mec anical incorporation of PV into t e products
encasing
is investigated as well as lig t trapping issuesto minimize reflectio
n
at t e product surfaces. Appealing design aest etics
wit respect to good sun
arvesting properties
are
addressed by user researc
, as to stimulate
t e user t
o optimize catc ing lig t is found to ave ig influence on t e energy balance.
Life cycleaspectsof t e product are evaluated wit regard to potential energy
savings,
s owing t at standard energy payback time calculations can ardly asse
ss t e environmental impact of PV implemented into consumer systems. Finally, a
possible economic feasibility is estimated; PV powered
consumer applications are
identified as a very interesting nic e market wit possible ig profits, wit
a solar powered wireless computer mouse as just one of many possible PV powered
consumer products. Keywords: Stand-alone PV Systems;
Battery Storage and Control
; Consumer Product1 INTRODUCTION T e researc objective of t e SYN-Energy proje
ctis to improve t e basic understanding of solar-powered electrical devices. In
t is paper, t e implementation of solar cells into a wireless computer mouse is
investigated as case study for t is type ofproducts. An introduction to t e Sy
nEnergy project, including t e selection met od leading toa wireless computer m
ouse as a prototype, was publis ed earlier [1]. However, t e selectionofa sola
r powered mouse (SPM) as a product still often leads to discussions, w et er or
not a SPM is a good product for device integrated PV. A “complete energy supply
by integrated PV” is argued to be inevitable for suc products.
Due to variation
s of device use patterns and ambient lig t conditions, t e energy balance is ver
y uncertain
indeed, as we will s ow. Ac ieving
a positive energy balance is one
of t e most critical issues for an SPM. T e integration of solar cells into t e
mouse
surface
in anaest etically pleasing and energetically acceptable way is a
not er c allenge.
T e design of an SPM is in our view a goodexample to gain exp
erience wit, because it is a complex process to develop suc a solar powered pr
oduct. In t is paper we will present tec nical engineering solutions in combinat
ion wit correlated industrial design processes. T is also
comprises researc an
d analysis
of user requirements. T is integrated approac
may contribute to impr
ove t e product design of PV powered devices, w ic mig t elp to open up furt e
r markets for solar cell applications. 2 DEVICE CRITERIA It proved difficult to
define specific
device criteria;
in a first approac scattered, non-uniform list
s of wis es and demands for t e many possible
details to be implemented in t e S
PM resulted. T erefore a first analysis p ase
(“quick scan”)
was used to define
a “program of wis es and demands” for furt er design. T is p ase includes market
researc (existingproducts, market segmentation, and corridor of price), explo
ratory user researc (observational researc , interviews, and focus groups), and
roug energy balance calculations. 2.1 Preliminary energy balances For manufact
uring t e SPM prototype a commercial available wireless mouse, yet wit out integ
rated PV, was selected to function as t e prototype base. Energy demands of comm
ercial
mouse products found in market researc varied wit a factor four to five
. T e selected product,indicated in table 1 as ‘Wireless optical 1’,
is sold
by
Microsoft (MS) under t e product name ‘Intellimouse’ and proved to ave t e low
est energy demand of all tested products. EMS-Mode (1-active, 2sleep, 3-deep sle
ep state) Type of mouse Wireless optical 1 Wireless optical 2 Wired optical 1 2
3
Power Demand [mW] 7.0 0.57 0.09 36.8 2.11 0.47 500 n/a n/a
Table 1: Power ratings of two state of t e art wireless computer
mice [2] and wi
red mouse data for comparison. As in most ot er A-Brands, t ree energy managemen
t system (EMS) levels are used to minimize energy consumption in t e selected mo
use product, by e.g. adapting LED lig t intensity
dependent on t e specific unde
rlay material, or turning t e LED off if t e device is not used. An implemented
DC/DC converter increases battery runtime, wit t e device still functioning at
(primary) battery
voltages down to 0.6
Volt. Interestingly, t is product is not
equipped wit a simple ‘on/off’-switc , as correlated potential energy savings a
re supposed to be marginal. Device energy demand ranges are calculated based on
expected device
use times between 4 and 27 oursmouse motion per week [2]. PV g
enerated c arge depends on several parameters. T erefore we developed a computer
tool to simulatePV powered consumer systems [3]. Lig t intensity dependent
cel
l efficiency is t ereby considered, as irradiation intensity as a ig impact o
n expectable
PV energy yields [4]. An assumed constant daylig t factor (DF), def
ined as t e ratio of irradiation indoors compared to outdoors, is used to accoun
t
for indoor irradiation levels. Ot er parameters of interest, suc as battery c
arge efficiency, battery self-disc arge, and efficiency of t e used electronic
circuitry werealso considered by applying constant de-rating factors. Several s
imulations wit different system configurations, cell efficiencies anddevice us
e patterns ave been performed. To compare a mouse device wit and wit out integ
rated PV,
5BV.1.21
figure1 s ows battery state of c arge (SOC) over a w ole year for t e two cases
and t ree usage scenarios. Simulation results are based on a constant DF of 5%,
a 28 cm2 solar cell wit efficiency at STC conditions of 10%, a NiMH battery wi
t a capacity of 3 A and a self disc arge of 15% a mont , t e range
of expected
device useof 4 (lig t use), 18 (medium use) and 27 ( eavy use) ours a week, a
nd finally ourly averaged outdoor irradiation data (de Bilt, Net erlands, year
2005).
“sun-bat
ed” once a w ile; taking advantage of ig er daylig t factors and direc
t lig t if placed at t ewindowsill. Ad 3. Logically, t is product s ould be "wo
rry free"
since "sun-bat ing" a larger product would be inconvenient. Most proba
ble t is leads to a flat mousepad kind of product. In an early stage t e projec
t team decided to continue wit direction two, for two reasons. Firstly, it is t
ec nicallyand economically t e most feasible option. Secondly, t e concept of a
product t at needs to be sunbat ed is interesting from
a user interaction viewp
oint. A design t at enables t e adoption of suc a be avioral c ange mig t even
open upa new category of PV-powered consumer products. 2.3 Design criteria Foll
owing t e design analysis for a SPM t at requires special care of t e user, we i
dentified a “program of wis es and demands”: • T e SPM must be designed as if it
was to be produced in a commercial setting. Its design s ould allow for mass pr
oduction and meets t e current corridor of price for wireless mousedevices (30-
70 Euro), as well as environmental standards (RoHS). • W en fully c arged, t e S
PMmust allow an average user (2.5 rs. of active use daily) towork five days w
it out irradiation. • T e SPM’sdesign must indicate t e user t at sun-bat ing i
s required, especiallybefore t e battery runs out.
It is desired t at t e desig
n stimulates to sunbat t e SPM pro-actively. • T e users must perceive t e SPM
asa quality product,
in contrast
to a large fraction of t e PV powered products
t at
are in t
e market and ave a gadget c aracter. A so-called focus group res
earc , in w ic potential users ave been interviewed, allows a closer interpret
ation of t e last criterion. T e SPM’s perceived quality depends
ig ly on t e i
ntegration of t e PV-cell in its encasing. Figure 3a/b/c s ows t ree of t e seve
ral possible designs used in t e focus group.
Figure 1: Battery stateof c arge over a w ole year for lig t, medium and eavy
device use wit and wit out integrated PV For t e SPM, t us a mouse wit integra
ted PV, battery runtimes is obviously increased. T ecalculated battery SOC clea
rly reflects ig er irradiation intensities
during t e summer period. Wit t e a
ssumed medium and eavy use patterns, owever, PV generated
c arge does not suff
ice to increase battery SOC during summer.
T erefore, t e same
calculations are
redone, now assuming “sun-bat ing” of t e SPM. Sun-bat ing t e SPM is assumed to
occur eac working day between 11:30 and 12:30 o’clock, e.g. during a daily lun
c break, and during t e weekends. Here, a DF of 60% is assumed to account for i
rradiation conditions at a brig t place at t e windowsill.