SGC Fuel Oil : MBN01EC001

Start up Program : ( Steps 1 30 )

Step 1 :

*
*
*

Ignition gas unloading valve

Confirms NG ESV
Confirms Turbine Speed

..MBQ13AA501
..MBP13AA051
..MBY10CS901

If FO start

-----

Proceeds to Step 2

If Fuel Change Over

-----

Proceeds to Step 23

*****
Step 2 :

Close
Close
47.5 rps

Preparation of all components of FO Diffusion system

*****

*
*
*

FO DM Seal Air valve

SLC to Enclosure Vent
FO Forwarding System

Close
Start
Start Request

Confirms Fuel Oil return valve

Step 3 : *
*
*
*
Step 4 : *
*
,

SLC FO Injection Pump

Ignition Gas Unloading Valve
FO DM Seal Air Valve

..MBN34AA051
..SAM32EE010
..EGC10EU001

Close
..MBN12EE010
..MBQ13AA501
..MBN34AA051

On
Close
Close

Checks for Suction Pressure > Min ( min 5.5 bar )

FO DM Feed Unloading Valve
FO DM Return Unloading Valve

..MBN14AA501
..MBN52AA501

Close
Close

Checking
o If Start with Ignition Gas
TS > 5.5 rps
Ignition Unloading Valve Close
Ignition Gas for FO Start Selected
o

If Start with Natural Gas

TS > 8.0 rps
Natural Gas for FO Start Selected

Step 5 : *
*
*
*

FO Drain Valve
Ignition Gas Valve 1
Ignition Gas Valve 3
Ignition Transformer

Step 6 : *

Based on OTC, Control from governor, FO control valve opens

proportionately to its start position. ( 5.25 % )

If Ignition = NG
o Checks for TS > 12.5 rps
o Opens NG ESV
Else
o Checks for TS > 6.6 rps
o Ignition is Ok.

..MBN22AA001
..MBQ11AA001
..MBQ11AA003
..MBM12GT001

Open
Open
Open
On

SGC Fuel Oil : MBN01EC001

Step 7 :

*
*
*

Open FO DM ESV
..MBN14AA051
Open FO Return ESV
..MBN52AA051
Open FO DM CV
..MBN14AA151
Opens proportionately based on Governor.

Step 8 :

If For FO start = NG
o Checks for TS > 25 rps
If For FO start = IG
o Checks for TS > 12.5 rps

Step 9 :

Checks for Ts > 47.5 rps ( monitor speed rise )

Monitor speed rise to 47.5 rps, Governor increases the FO flow

gradually to accelerate by lifting the FO DM CV ..MBN14AA151.

Step 10 :

Monitoring speed rise

Step 11 :

Steady State Operation

**************************
Step 12 :

Change Over from DM to PM

**************************

FO CV Proportion
..MBN04DU003
FO CV
..MBN14AA151
Opens proportionately based on Governor.

Filling of water FO Premix line.

Step 13 :

*
*

Seal Air to FO PM Burner

Cmd Quick Transfer to FO PM

Step 14 :

******

..MBN44AA051
..MBN04DU003

Premix Burner Cleaning

Open
Open
Proportion

Proportion

Close

******

*
*
*

SLC Flushing Water

FO CV
FO PM CV

..MBN80EE010
..MBN04DU003
..MBN23CG151G

On
Proportion
Min Setting

Step 15 :

FO PM ESV

..MBN23EU050

Open

Step 16 :

FO PM CV

..MBN04DU003

Proportion

Step 17 :

SGC Emulsion Water System

..MBU02EC001

Start

If Propn FO CV Start Preset Opening

FO PM ESV

..MBN23AA051

Close

Proceeds to Step 19
Else
Proceeds to Step 18
**************************

Steady State Operation

**************************

SGC Fuel Oil : MBN01EC001

Step 18 :

If DM > PM, Proceeds to Step 19

**************************

C/o From PM to DM FO Begin

**************************

Step 19 :

SGC Emulsion Water System

..MBU02EU003

Shut Down

Step 20 :

*
*
*

Proportion FO CV
FO PM ESV
SLC Flushing Water

..MBN04DU003
..MBN23AA051
..MBN80EE010

Activates
Close
Start

Step 21 :

*
*
*

SLC Flushing Water

FO PM Ring Flush Valve 1
FO PM Ring Flush Valve 2

..MBN80EE010
..MBN84CG051
..MBN84CG052

Shut Down
Close
Close

Step 22 :

*
*
*

FO PM Seal Air Valve

FO PM Drain Valve 1
SLC Flushing Water

..MBN44AA051
..MBN45AA401
..MBN80EE010

Open
Open
Shut Down

Proceeds to Step 11 for Steady State Operation

**************************

C/o From PM to DM FO Begin

**************************

Step 23 :

***** Forwarding Step For Fuel Change Over From Step 1 ******

Step 24 :

SLC Flushing Water

..MBN80EE010

Start

Step 25 :

SLC FO Injection Pump

..MBN12EE010

On

*
*

Checks for inlet pressure

..MBN12CP901
Checks for IGV Controller release for FO

> Min

Step 26 :

FO DM Seal Air Valve

..MBN34AA051

Close

Step 27 :

*
*
*

SLC Flushing Water

FO DM ESV
FO Return ESV

..MBN80EE010
..MBN14AA051
..MBN52AA051

Shut Down
Open
Open

Step 28 :

Checks for NG ESV

..MBP13AA051

Close

Step 29 :

End of Change Over Mode

Proceeds to Step 11 for Steady State Operation

Reserved

Step 30 :

SGC Fuel Oil : MBN01EC001

Shut Down Program : ( Steps 51 55 )
Step 51 :

*
*
*
*
*
*

FO DM ESV
FO PM ESV
FO Injection Pump 1
FO Injection Pump 2
SLC FO Injection Pump
SLC Flushing Water

..MBN14AA051
..MBN23AA051
..MBN12AP001
..MBN12AP002
..MBN12EE010
..MBN80EE010

Close
Close
Off
Off
Off
On

FO Forwarding System

..MBY00EU002B
..EGC10EU001

Off
Off

******

Purging of FO burners

******

Step 52 :

*
*

FO DM Seal Air Valve

Purging of Burners

..MBN34AA051
..MBN80EE010

Open
Do Flushing

Step 53 :

*
*
*

FO DM Seal Air Valve

FO PM Seal Air Valve
Purging of Burners

..MBN34AA051
..MBN14AA051
..MBN80EE010

Open
Close
Do Flushing

Step 54 :

*
*

FO DM Seal Air Valve

FO PM Seal Air Valve

..MBN34AA051
..MBN14AA051

Open
Open

..MBN12EE010
..MBN12AP001
..MBN12AP002
..MBN14AA051
..MBN23AA051
..MBN34AA051
..MBN52AA051
..MBN53AA151

Off
Off
Off
Close
Close
Open
Close
Close

o Checks for
SLC FO Injection Pump
FO Injection Pump 1
FO Injection Pump 2
FO DM ESV
FO PM ESV
FO DM Seal Air Valve
FO Return ESV
FO Return CV
Step 55 :

Feed back to SGC Gas Turbine that SGC FO is Shut Down