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Heat Exchanger Thermal Design

File: WATER AIR HEAT EXCHANGER.EDR


Description
Heading
WATER - AIR HEAT EXCHANGER

Remarks

Shell&Tube V8.4

Page 1
Printed: 19.11.2015. at 10:47:57

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 2

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:58

Application Options
Calculation mode
Location of hot fluid
Select geometry based on this dimensional standard
Calculation method

Design (Sizing)
Tube side
SI
Advanced method

Application
Condenser type
Simulation calculation

Liquid, no phase change


Set default
Set default

Application
Vaporizer type
Simulation calculation
Thermosiphon circuit calculation

Gas, no phase change


Set default
Set default
Set default

Process Data
Hot Side
WATER

Fluid name

Mass flow rate (total)


Temperature
Vapor mass fraction
Operating pressure (absolute)
Pressure at liquid surface in column
Heat exchanged

kg/h
C
bar
bar

Estimated pressure drop


Allowable pressure drop
Fouling resistance

In

Out

In

90
0
3

70
0
2,87

20
1
1,3

kW

Heat Load Balance Options

Cold Side
AIR

m K/W

60
1
1,187

150
Flowrate

bar
bar

Out

Flowrate

0,13
0,26

0,113
0,26

0,0004

0,0002

Hot Side Databank


Physical property package
Hot side composition specification

B-JAC
Weight flowrate or %

B-JAC calculation method


B-JAC calculation type

Ideal
Integral

Aspen property method


Aspen free-water method
Aspen water solubility
Aspen flash option
Aspen Plus or Aspen Properties run file

Vapor-Liquid-Liquid

Pressures
bar
3,5
3,365

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:58

Hot Side - Component


Components
Water

Page 3

Composition Component type


1

Program

Heat Exchanger Thermal Design


File: WATER AIR HEAT EXCHANGER.EDR
Hot Side - Stream Properties
Temperature

Specific
enthalpy

kJ/kg

Vapor mass
fraction

90

85

-20,9

80

-41,9

75

-62,8

70

-83,8

Shell&Tube V8.4

Page 4
Printed: 19.11.2015. at 10:47:58

Heat Exchanger Thermal Design


File: WATER AIR HEAT EXCHANGER.EDR
Hot Side - Stream Properties
Temperature

Specific
enthalpy

kJ/kg

Vapor mass
fraction

90

85

-20,9

80

-41,9

75

-62,8

70

-83,8

Shell&Tube V8.4

Page 5
Printed: 19.11.2015. at 10:47:58

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:59

Hot Side - Liquid Properties


TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity

Page 6

Liquid
density

Liquid surface
tension

kJ/(kg K)

W/(m K)

mPa s

kg/m

N/m

90

4,191

0,6707

0,3092

966,45

0,0606

85

4,189

0,6669

0,3311

970,03

0,0616

80

4,188

0,6627

0,3554

973,47

0,0625

75

4,187

0,6582

0,382

976,77

0,0635

70

4,186

0,6535

0,4107

979,91

0,0644

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:59

Hot Side - Liquid Properties


TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity

Page 7

Liquid
density

Liquid surface
tension

kJ/(kg K)

W/(m K)

mPa s

kg/m

N/m

90

4,191

0,6707

0,3092

966,45

0,0606

85

4,189

0,6669

0,3311

970,03

0,0616

80

4,188

0,6627

0,3554

973,47

0,0625

75

4,187

0,6582

0,382

976,77

0,0635

70

4,186

0,6535

0,4107

979,91

0,0644

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:59

Hot Side - Vapor Properties


TemperatureVapor specificVapor thermal
Vapor
heat
cond.
viscosity
C
90
85
80
75
70

kJ/(kg K)

W/(m K)

mPa s

Page 8

Vapor density
kg/m

Vapor
weight

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:59

Hot Side - Vapor Properties


TemperatureVapor specificVapor thermal
Vapor
heat
cond.
viscosity
C
90
85
80
75
70

kJ/(kg K)

W/(m K)

mPa s

Page 9

Vapor density
kg/m

Vapor
weight

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:59

Hot Side - 2-Phase liquid


Temperature

Liquid 2
heat

Liquid 2
cond.

Liquid 2
viscosity

Liquid
density

Liquid 2
tension

kJ/(kg K)

W/(m K)

mPa s

kg/m

N/m

90
85
80
75
70

Page 10

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 11
Printed: 19.11.2015. at 10:47:59

Hot Side - 2-Phase liquid


Temperature

Liquid 2
heat

Liquid 2
cond.

Liquid 2
viscosity

Liquid
density

Liquid 2
tension

kJ/(kg K)

W/(m K)

mPa s

kg/m

N/m

90
85
80
75
70

Cold Side Databank


Physical property package
Cold side composition specification

B-JAC
Weight flowrate or %

B-JAC calculation methods

Ideal

Pressures
bar
1,3
1,187

Aspen property method


Aspen free-water method
Aspen water solubility
Aspen flash option
Aspen Plus or Aspen Properties run file

Vapor-Liquid-Liquid

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:47:59

Cold Side - Component


Components
Air

Page 12

Composition Component type


1

Program

Heat Exchanger Thermal Design


File: WATER AIR HEAT EXCHANGER.EDR
Cold Side - Stream Properties
Temperature

Specific
enthalpy

kJ/kg

Vapor mass
fraction

60

55

-5

50

-10,1

45

-15,1

40

-20,1

35

-25,1

30

-30,2

25

-35,2

20

-40,2

Shell&Tube V8.4

Page 13
Printed: 19.11.2015. at 10:47:59

Heat Exchanger Thermal Design


File: WATER AIR HEAT EXCHANGER.EDR
Cold Side - Stream Properties
Temperature

Specific
enthalpy

kJ/kg

Vapor mass
fraction

60

55

-5

50

-10,1

45

-15,1

40

-20,1

35

-25,1

30

-30,2

25

-35,2

20

-40,2

Shell&Tube V8.4

Page 14
Printed: 19.11.2015. at 10:48:00

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Cold Side - Liquid Properties


TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity
C
60
55
50
45
40
35
30
25
20

kJ/(kg K)

W/(m K)

mPa s

Page 15

Liquid
density

Liquid surface
tension

kg/m

N/m

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Cold Side - Liquid Properties


TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity
C
60
55
50
45
40
35
30
25
20

kJ/(kg K)

W/(m K)

mPa s

Page 16

Liquid
density

Liquid surface
tension

kg/m

N/m

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 17

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Cold Side - Vapor Properties


TemperatureVapor specificVapor thermal
Vapor
heat
cond.
viscosity

Vapor density

Vapor
weight

kJ/(kg K)

W/(m K)

mPa s

kg/m

60

1,006

0,0287

0,0197

1,36

55

1,006

0,0282

0,0196

1,38

28,96

50

1,006

0,0276

0,0194

1,4

28,96

45

1,005

0,0271

0,0192

1,42

28,96

40

1,005

0,0266

0,019

1,45

28,96

35

1,005

0,0261

0,0189

1,47

28,96

30

1,004

0,0256

0,0187

1,49

28,96

25

1,004

0,0251

0,0185

1,52

28,96

20

1,004

0,0246

0,0183

1,54

28,96

Diffusivity
m/s

28,96

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 18

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Cold Side - Vapor Properties


TemperatureVapor specificVapor thermal
Vapor
heat
cond.
viscosity

Vapor density

Vapor
weight

kJ/(kg K)

W/(m K)

mPa s

kg/m

60

1,006

0,0287

0,0197

1,24

28,96

55

1,006

0,0282

0,0196

1,26

28,96

50

1,006

0,0276

0,0194

1,28

28,96

45

1,005

0,0271

0,0192

1,3

28,96

40

1,005

0,0266

0,019

1,32

28,96

35

1,005

0,0261

0,0189

1,34

28,96

30

1,004

0,0256

0,0187

1,36

28,96

25

1,004

0,0251

0,0185

1,39

28,96

20

1,004

0,0246

0,0183

1,41

28,96

Diffusivity
m/s

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Cold Side - 2-Phase liquid


Temperature

Liquid 2
heat

Liquid 2
cond.

Liquid 2
viscosity

Liquid
density

Liquid 2
tension

kJ/(kg K)

W/(m K)

mPa s

kg/m

N/m

60
55
50
45
40
35
30
25
20

Page 19

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Cold Side - 2-Phase liquid


Temperature

Liquid 2
heat

Liquid 2
cond.

Liquid 2
viscosity

Liquid
density

Liquid 2
tension

kJ/(kg K)

W/(m K)

mPa s

kg/m

N/m

60
55
50
45
40
35
30
25
20

Page 20

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 21
Printed: 19.11.2015. at 10:48:00

Tubes
Number of tubes (total)
Number of tubes plugged
Tube length
Tube type
Tube outside diameter
Tube wall thickness
Wall specification
Lowfin Tube type
Fin density
Tube wall thickness under fin
Tube root diameter
Fin height
Fin thickness
Outside/Inside surface area ratio
Distance unfinned at baffle

Tube insert type


Twisted tape 360 degree twist pitch
Twisted tape thickness
Tube internal enhancement

mm
mm
mm

Plain
19,05
2,11
Average
As specified

#/m
mm
mm
mm
mm

2,11

mm

None
mm
mm
Unspecified

Tube pitch
Tube pattern
Tube material
Tube surface
Tube wall roughness
Tube cut angle (degrees)

Longitudinal fins per tube


Longitudinal fin height
Longitudinal fin thickness
Longitudinal root spacing
Longitudinal fin cut and twist length
Twisted tube twist pitch
Shell type: within shroud (convert to)
Shroud inlet location
Shroud inlet gap length
Shroud outlet gap length
Shroud thickness
Skid bar angle (deg)

mm

23,81
30-Triangular
Carbon Steel
Smooth

mm

mm
mm
mm
mm
mm
Set default
None
mm
mm
mm

3,18
60

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 22

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Baffles
Baffle type
Tubes are in baffle window
Baffle cut (% of diam.) outer
Align baffle cut with tubes
Multi-segmental baffle starting baffle
Baffle cut orientation
Baffle thickness
Baffle spacing center-center
Number of baffles
Baffle spacing at inlet
End length at front head (tube end to closest baffle)
End length at rear head (tube end to closest baffle)
Distance between baffles at central in/out for G,H,I,J shells
Distance between baffles at center of H shell
Special inlet nozzle support
Support or blanking baffle at rear end
Length of tube beyond support/blanking baffle
Number of extra supports for U-bends
Support/baffle to tangent of U-bend distance
Baffle OD to shell ID diametric clearance
Baffle tube hole to tube OD diametric clearance

Single segmental
Yes
Yes
Set default
Horizontal
mm
mm
mm
mm
mm
mm
mm
no
no

mm
mm
mm
mm

Longitudinal Baffle
Window length at rear head for F, G, H shells
Window length at front head for G, H shells
Window length at center for H shells
Baffle thickness
Percent leakage across longitudinal baffle

mm
mm
mm
mm

Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance

Baffles
Number of regions for variable baffle pitch

One region

Number of baffle spaces


Baffle spacing

mm

Baffle cut percent, outer


Baffle cut percent, inner
Baffle cut percent,
intermediate

Variable baffle pitch: First to last pitch ratio

Number of supports at center of H shell


Number of supports at inlet/outlet for G, H, I, J shells
Number of supports between central baffles
Number of supports at front head end space
Number of supports at rear head end space
Number of supports for K, X shells

0,67

mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 23
Printed: 19.11.2015. at 10:48:00

Bundle
Tube layout option
New (optimum) layout
Main input / Tube layout inconsistencies Set default (use layout)
Normal bundle
Full or normal bundle
30-Triangular
Tube pattern
mm
23,81
Tube pitch
Tube passes
Program
Pass layout orientation
Mixed (H)
Pass layout
Tube layout symmetry
Standard symmetry
Number of sealing strip pairs
Orientation of U-bends
Undefined
Minimum U-bend diameter
mm
Cleaning lane or tube alignment
Unaligned
Number of tie rods
Tie rod diameter
mm
Spacer diameter
mm

Open distance at top of layout


Open distance at bottom of layout
Open distance on left side of layout
Open distance on right side of layout

mm
mm
mm
mm

Shell ID to outer tube limit diametric clearance


Outer tube limit diameter

mm
mm

Horizontal pass partition width


Vertical pass partition width
Number of horizontal pass partition lanes
Number of vertical pass partition lanes

mm
mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 24

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:00

Nozzles
Shell Side

Tube Side

Slip on

Slip on

Shell side nozzle flange rating


Shell side nozzle flange type
Use separate outlet nozzles for hot side liquid/vapor flows
Use separate outlet nozzles for cold side liquid/vapor flows

no
no

Shell Side
NozSizeSS
Nominal diameter

mm

Actual OD

mm

Actual ID

mm

Wall thickness

mm
Bottom

Top

Top

No impingement

No impingement

No impingement

Equate areas

Equate areas

Equate areas

Nozzle orientation
Distance to front tubesheet

mm

Number of nozzles
Multiple nozzle spacing

mm

Nozzle / Impingement type


Remove tubes below nozzle
Maximum nozzle RhoV2
Nozzle ignore options

kg/(m
s)

Opposite sides
Set default
Nominal

Shell side nozzle location options


Location of nozzle at U-bend
Nozzle diameter displayed on TEMA sheet
Tube Side
NozSizeTS
Nominal diameter

mm

Actual OD

mm

Actual ID

mm

Wall thickness

mm
Top

Nozzle orientation
Distance to tubesheet
Centerline offset distance
Maximum nozzle RhoV2
Nozzle ignore options

mm

mm

Vapor belt diametric clearance

mm

Vapor belt axial length

Bottom

kg/(m
s)

Dome OD
Vapor belt slot area

Bottom

mm

m
mm

Impingement protection
Impingement protection device
Impingement plate diameter
Impingement plate length (parallel to tube axis)
Impingement plate width (normal to tube axis)
Impingement plate thickness
Impingement plate distance in from shell ID
Impingement plate clearance to tube edge
Impingement plate perforated area %

None
mm
mm
mm
mm
mm
mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:01

Thermosiphon Piping
Pipework loss calculation
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line

Set default

Height of column liquid level


Height of heat transfer region inlet
Height of return line to column

mm
mm
mm

Inlet circuit element


Internal diameter

mm

Length (pipe) or Radius (arc)

mm

Velocity heads (general element)


Elements in series
Elements in parallel
Outlet circuit element
Internal diameter

mm

Length (pipe) or Radius (arc)

mm

Velocity heads (general element)


Elements in series
Elements in parallel

Materials
Cylinder - hot side
Cylinder - cold side
Tubesheet
Double tubesheet (inner)
Baffles
Tube material
Tube material thermal conductivity
Tube material density
Tube material modulus of elasticity
Tubesheet cladding - hot side
Tubesheet cladding - cold side
Gaskets - hot side
Gaskets - cold side

Page 25

Carbon Steel
Carbon Steel
Carbon Steel
Set Default
Carbon Steel
Carbon Steel
W/(m K)
kg/m
N/mm
Set Default
Set Default
Flat metal jacketed fiber

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:01

Specifications
ASME Code Sec VIII Div 1
Normal
R - refinery service
ASME
ANSI - American

Service class
TEMA class
Material standard
Dimensional standard

Design pressure (gauge)


Design temperature
Vacuum design pressure (gauge)
Test pressure (gauge)
Corrosion allowance
Radiography

bar
C
bar
bar
mm

Page 26

Hot Side
4
125

3,18
Spot

Cold Side
3
95

3,18
Spot

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 27

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:01

Design Options
Use shell ID or OD as reference
Shell side nozzle location options
Location of nozzle at U-bend
Allow baffles under nozzles
Use proportional baffle cut
Number of tube rows between sealing strips
Percent of tubes to be plugged
Remove tubes for vapor disengagement space in flooded evaporator
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch
Variable baffle pitch: First to last pitch ratio

Shell diameter
Tube length
Tube passes

Inside diameter
Opposite sides
Set default
No
Yes
6
0
No
One region
0,67

mm
mm

Increment
25
150
1,2,4,6...

mm
Baffle cut (% of diameter)
Shells in series
Shells in parallel
Use pipe for shells below this diameter

mm

Minimum fluid velocity


Maximum fluid velocity
Target%AllowPresDropForNoz

m/s
m/s

Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only)


Allow local temperature cross
Design search thoroughness options
Basis for design optimization
Highest cost or area ratio considered
Minimum % excess surface area required
Show units that meet maximum actual/allowed hot side pressure drop ratio
Show units that meet maximum actual/allowed cold side pressure drop ratio
Optimisation item number to repeat

Minimum
150
600
1
50,8
10
1
1

Maximum
1500
3000
8
600
40
6
10
609,6

Hot Side
0,01
10
15
0,02
Yes
Normal
Minimum cost
1,35
10
1
1,5
1,5
0

Cold Side

15

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 28

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:01

Thermal Analysis Options


Hot Side

Cold Side

Liquid heat transfer coefficient multiplier


Two phase heat transfer coefficient multiplier
Vapor heat transfer coefficient multiplier

1
1
1

1
1
1

Pressure drop multiplier

Liquid heat transfer coefficient


Two phase heat transfer coefficient
Vapor heat transfer coefficient

W/(m K)
W/(m K)
W/(m K)

U-bend area will be considered effective for heat transfer


Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler
mm

Set default

Falling film evaporator distributor velocity heads for pressure loss calculation
Minimum allowable MTD Ft correction factor
Fouling calculation options

Adjust both sides based on fouling input


Hot Side

Fouling layer thickness


Fouling thermal conductivity

0,7

Cold Side

mm
W/(m K)

Correlations
Pressure change: friction / gravity
Pressure change: friction / gravity
Vibration analysis method
Tube axial stress
Effective cross flow fraction
Lowfin tube calculation method
Single phase tubeside heat transfer method

friction only
friction only
Full HTFS analysis
N/mm
HTFS / ESDU
HTFS recommended method

Condensation Options
Desuperheating heat transfer method
Condensation heat transfer model
Vapor shear heat transfer enhancement
Desuperheating heat transfer method
Priority for condenser outlet temperature (mixtures)

Wet wall
HTFS - Silver-Bell
Use vapor shear enhancement
Not Used
Vapor-Gas

Vaporization Options
Subcooled boiling accounted for in
Post dryout heat transfer determined

Heat transfer & pressure drop


yes

BoilingCurveCorrection
Heat flux reference point
Temperature difference (Delta T) reference point
Boiling curve exponent on Delta T
Correction to boiling curve
Falling film evaporation method

kW/m
C
Boiling curve not used
HTFS recommended method

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 29
Printed: 19.11.2015. at 10:48:01

Enhancements
Shell side enhancements
Enhancement identification
Reynolds number
Colburn J-factor
Friction factor

Tube side enhancements


Enhancement identification
Reynolds number
Colburn J-factor
Friction factor

CalculationOptions
Maximum number of Iterations

100

Pressure change: friction / gravity


Convergence tolerance - pressure

0
Full HTFS analysis

Relaxation parameter
Calculation grid resolution

0,5
Medium

Convergence criterion
Calculation step size

Stop when fully converged


0,2

Pressure calculation option - hot side


Pressure calculation option - cold side

Outlet, with minimum


Outlet, with minimum

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 30
Printed: 19.11.2015. at 10:48:01

Warnings and Messages


Description
1062

A default allocation of Hot stream 1: to the tubeside has been made. It is estimated that the
chances of this being correct are about 55 percent. Potentially important factors, such as a fluid
being hazardous, or having material compatibility problems, could not be allowed for. Such fluids
would usually go on the tubeside.

1063

No Maximum Allowable Pressure Drop was specified for either stream. Estimated values of 0,26
bar (hot side) and 0,26 bar (cold side) were used. Design results are usually very susceptible to
at least one of these values, and the estimates may not match your process requirements. Treat
the exchanger designs produced with caution.

1860

The consolidated process conditions for Stream 1, prior to the main calculations, give a heat
load of -150 kW, for a flow of 1,791 kg/s, with outlet temperature 70 C and quality (vapor mass
fraction) 0.

1860

The consolidated process conditions for Stream 2, prior to the main calculations, give a heat
load of 150 kW, for a flow of 3,7315 kg/s, with outlet temperature 60 C and quality (vapor mass
fraction) 1.

1258

A nominal baffle cut of 40 percent has given local cuts of 38,04348 and 38,04348 percent, to
match the tube line locations. The effective (mean) cut used in the calculations is 38,04348
percent. [for double segmental baffles, this refers to the outer cuts]

1446

The Advanced calculation has converged after 26 iterations

1701

Design calculation successfully completed.

1611

The HTFS flow induced vibration analysis has identified possible or serious problems in one or
more areas: Fluid Elastic Instability: 6 warnings, of which 5 serious; Resonance Assessments:
16 warnings, of which 0 serious.

1615

The HTFS and/or TEMA flow induced vibration analysis has identified the possibility of acoustic
resonance. You should consider using a deresonating plate, especially if there is resonance of
the vortex shedding or turbulent buffeting frequencies with both the acoustic and natural
frequencies

1643

The tube side is high fouling and the front head is a bonnet. You may wish to change to a
removable channel cover (A, C or N) for ease of mechanical cleaning.

1902

The number of baffles 2 in a shellside flow path is small. Some of the assumptions in the
Shell&Tube thermal model and temperature difference calculation are less valid than normal.

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 31

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:01

Optimization Path
Shell

Tube Length

Item

Size

Actual

Reqd.

mm
387,35

mm
3000

mm
2780,2

387,35

3000

438,15

2250

438,15

5
6

Pressure Drop
Area
ratio

Baffle

Tube

Units

Total

Price

130

Dollar(US)
17192 Near

116

16923 Near

192

19357 OK

176

19097 OK

Shell

Dp Ratio

Tube

Dp Ratio

Pitch

No. Tube No.


Pass

Design
Status

1,08

bar
0,26335

1,01

bar
0,02824

0,11

mm
600

2900,3

1,03

0,25693

0,99

0,03052

0,12

600

1898,6

1,19

0,2394

0,92

0,02806

0,11

600

2250

1931,1

1,17

0,23766

0,91

0,02889

0,11

600

438,15

2100

1860,2

1,13

0,2187

0,84

0,03658

0,14

600

154

18475 OK

438,15

2250

1972,2

1,14

0,22179

0,85

0,06281

0,24

600

143

18402 OK

438,15

2700

2390,3

1,13

0,19137

0,74

0,13213

0,51

600

125

18462 (OK )

488,95

1950

1561,1

1,25

0,21421

0,82

0,02802

0,11

375

249

21651 OK

488,95

1950

1619,2

1,2

0,23622

0,91

0,02842

0,11

375

238

21531 OK

10

488,95

1800

1516,6

1,19

0,23234

0,89

0,03209

0,12

375

209

20757 OK

11

488,95

1800

1460,9

1,23

0,24123

0,93

0,04158

0,16

375

206

20697 OK

12

488,95

1800

1455,1

1,24

0,24697

0,95

0,0633

0,24

375

201

20599 OK

13

539,75

1800

1199,1

1,5

0,22242

0,86

0,02801

0,11

375

330

24706 OK

14

539,75

1650

1358,1

1,21

0,24953

0,96

0,0282

0,11

345

308

24153 OK

15

539,75

1650

1151,5

1,43

0,22567

0,87

0,02993

0,12

375

300

23998 OK

16

539,75

1800

1160,8

1,55

0,19166

0,74

0,03596

0,14

415

282

23877 OK

17

539,75

1650

1156,4

1,43

0,24939

0,96

0,04851

0,19

375

264

23301 OK

438,15

2250

1972,2

1,14

0,22179

0,85

0,06281

0,24

600

143

18402 OK

Recap of Designs
A
438,15

Shell size

mm

Tube length - actual

mm

2250

Tube length - required

mm

1972,2

Pressure drop, SS

bar 0,22179

Pressure drop, TS

bar 0,06281

Baffle spacing

mm

600
2

Number of baffles
Tube passes

Tube number

143

Number of units in series

Number of units in parallel

Total price

Dollar(US)

18402
Design
(Sizing)
Advanced
method
1,14

Program mode
Calculation method
Area Ratio (dirty)
Film coef overall, SS

W/(m K)

366,5

Film coef overall, TS

W/(m K)

2692

kW

150

Heat load
Recap case fully recoverable

Yes

Heat Exchanger Specification Sheet


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

WATER - AIR HEAT EXCHANGER

Size
Surf/unit(eff.)

438 -- 2250
18,6

Fluid allocation
Fluid name
Fluid quantity, Total
Vapor (In/Out)
Liquid
Noncondensable
Temperature (In/Out)
Dew / Bubble point
Density
Vapor/Liquid
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure (abs)
Velocity
Pressure drop, allow./calc.

mm
m

Type BEM
Connected in
Hor
1 parallel
1 series
Shells/unit 1
Surf/shell (eff.)
18,6
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
AIR
WATER
3,7315
1,791
kg/s
3,7315
3,7315
0
0
kg/s
0
0
1,791
1,791
kg/s
0
0
0
0
kg/s
20
C
C
kg/m 1,54
mPa s 0,0183
28,96

60

90

1,13
0,0197
28,96

70
966,45
0,3092

979,91
0,4107

1,006
4,191
4,186
kJ/(kg K) 1,004
0,0287
0,6707
0,6535
W/(m K) 0,0246
kJ/kg
1,3
3
1,07821
2,93719
bar
74,74
0,66
m/s
0,26
0,22179
0,26
0,06281
bar
Fouling resistance (min)
0,00051 Ao based
0,0002
0,0004
m K/W
Heat exchanged
MTD corrected
150
35,53
kW
C
Transfer rate, Service
Dirty
Clean 317,8
227
259
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
Design/vac/test pressure:g
4
3
bar
Design temperature
95
125
C
Number passes per shell
1
6
Corrosion allowance
3,18
3,18
mm
Connections
In
304,8
1
31,75
mm 1
1
304,8
Out
Size/rating
1
31,75
Nominal
Intermediate
Tube No.
Tks-Avg 2,11
Length 2250
OD 19,05
143
mm
mm Pitch 23,81
mm
Tube type Plain
Tube pattern
30
#/m Material Carbon Steel
Shell Carbon Steel
ID 438,15
OD 457,2
mm Shell cover
Channel or bonnet
Channel cover
Carbon Steel
Tubesheet-stationary Carbon Steel
Tubesheet-floating
Floating head cover Impingement protection None
Baffle-cross
Type Single segmental
Cut(%d) 38,04
Carbon Steel
H Spacing: c/c 600
mm
mm
Baffle-long
Seal type
Inlet
786,48
0
Supports-tube
U-bend
Type
T1

S2

T2

Bypass seal
Expansion joint
RhoV2-Inlet nozzle
Gaskets - Shell side
Floating head
Code requirements
Weight/Shell
Remarks

Tube-tubesheet joint
Type None
Bundle entrance 1899
1694
Tube Side
ASME Code Sec VIII Div 1
Filled with water 1225,9
880,5

S1

Exp. 2 grv
Bundle exit 2966
Flat Metal Jacket Fibe
TEMA class
Bundle

kg/(m s)

R - refinery service
405,7

kg

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 33

File: WATER AIR HEAT EXCHANGER.EDR


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Size
438,15 x
2250
Surf/Unit (gross/eff/finned)
Surf/Shell (gross/eff/finned)

mm
19,3
19,3

/
/

Type
BEM
18,6 /
18,6 /

Design (Sizing)
Process Data
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
Dew / Bubble point
Quality
Pressure (abs)
DeltaP allow/cal
Velocity

kg/s
kg/s
kg/s
kg/s
C
C
bar
bar
m/s

Liquid Properties
Density
kg/m
Viscosity
mPa s
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Surface tension
N/m
Molecular weight
Vapor Properties
Density
kg/m
Viscosity
mPa s
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Molecular weight
Two-Phase Properties
Latent heat
kJ/kg

1
1,07821
0,22179
55,73

1,54
0,0183
1,004
0,0246
28,96

14,83 /
2250 /

Plain
19,05
2173
6
143
30
23,81
None
Yes / No

Connected in
Shells/unit

m
m

966,45
0,3092
4,191
0,6707

979,91
0,4107
4,186
0,6535

18,01

18,01

1,13
0,0197
1,006
0,0287
28,96

Heat Transfer Parameters


Reynolds No. vapor
66215,07 61499,28
Reynolds No. liquid
Prandtl No. vapor
0,75
0,69
Prandtl No. liquid
kW
Heat Load
Vapor only
150
2-Phase vapor
0
Latent heat
0
2-Phase liquid
0
Liquid only
0
Tubes
Type
ID/OD
mm
mm
Length act/eff
Tube passes
Tube No.
Tube pattern
Tube pitch
mm
Insert
Vibration problem

Hor

1 parallel
1

PERFORMANCE OF ONE UNIT


Tube Side
Heat Transfer Parameters
kW
Total heat load
In
Out
1,791
Eff. MTD/ 1 pass MTD
C
0
0
Actual/Reqd area ratio - fouled/clean
1,791
1,791
W/(m K)
0
Coef./Resist.
0
Overall fouled
259
90
70
Overall clean
317,8
Tube side film
2692
Tube side fouling
1946,7
0
0
3
2,93719
Tube wall
21330,4
0,06281
Outside fouling
5000
0,26
0,35
0,66
Outside film
366,5

Shell Side
In
Out
3,7315
3,7315
3,7315
0
0
0
0
20
60
1
1,3
0,26
41,69

Printed: 19.11.2015. at 10:48:02

16037,48 12074,12
1,93

2,63
kW
0
0
0
0
-150

Shell Side Pressure Drop


Inlet nozzle
Inlet space Xflow
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Intermediate nozzle
Tube Side Pressure Drop
Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Intermediate nozzle
Velocity / Rho*V2
Shell nozzle inlet
Shell bundle Xflow
Shell baffle window
Shell nozzle outlet
Shell nozzle interm
Tube nozzle inlet
Tubes
Tube nozzle outlet
Tube nozzle interm

Baffles
Type
Single segmental
Number
2
Cut(%d)
38,04
Cut orientation
H
Spacing: c/c
mm
600
Spacing at inlet
mm 786,48
Spacing at outlet
mm
786,48

1 series

150
35,53 / 39,15
1,14 / 1,4
m K/W
0,00386
0,00315
0,00037
0,00051
0,00005
0,0002
0,00273

9,62
13,31
1,21
5,18
70,68

bar
0,01338
0,04874
0,04478
0,03473
0,05964
0,01551

%
6,17
22,49
20,66
16,02
27,52
7,16

bar
0,01901
0,00334
0,02693
0,0051
0,00845

%
30,26
5,31
42,86
8,12
13,46

m/s
kg/(m s)
33,12
1694
41,69
55,73
55,91
74,74
45,38
2321
m/s
1,92
0,35

kg/(m s)
3564
0,66

1,89

3515

Nozzles: (No./OD)
Shell Side
Inlet
1 / 323,85
mm
Outlet
1 / 323,85
Other
/
Impingement protection

RhoV2 violation

Tube Side
1 / 42,16
1 / 42,16
/
None

No

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 34

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:02

Performance
Design (Sizing)

Shell Side

Tube Side

Total mass flow rate

kg/s

3,7315

Vapor mass flow rate (In/Out)

kg/s

3,7315

3,7315

Liquid mass flow rate

kg/s

1,791

1,791

20

60

90

70

1,3

1,07821

2,93719

Vapor mass quality


Temperatures

Dew / Bubble point

Operating pressures
Film coefficient (mean)

bar

1,791

W/(m K)

366,5

2692

m K/W

0,0002

0,00051

Velocity (highest)

m/s

74,74

0,66

Pressure drop (allow./calc.)

bar

Total heat exchanged

kW

Fouling resistance (OD based)

0,26

0,22179
150

Unit

0,26
BEM

Shell size

Overall clean coef (plain/finned)

W/(m K)

317,8

438

Overall dirty coef (plain/finned)

W/(m K)

259

Tubes

Plain

Effective area (plain/finned)

18,6

Insert

None

Effective MTD

1 ser

1 par

2250

mm

Hor

No.

1,4

Pattern

Vibration problem

Yes

Baffles Single segmental

RhoV2 problem

No

Total cost

Actual/required area ratio(dirty/clean)

1,14

OD

pass

35,53

143

0,06281

19,05 Tks
Pitch

30

15114

2,11

mm

23,81 mm

Cut(%d) 38,04
Euro(EU)

Heat Exchanger Thermal Design


File: WATER AIR HEAT EXCHANGER.EDR
Shell side / Fouling / Wall / Fouling / Tube side

Shell&Tube V8.4

Page 35
Printed: 19.11.2015. at 10:48:02

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 36

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:02

Overall Coefficient/Resistance Summary


Area required

Area ratio: actual/required

Clean

Dirty

Max Dirty

13,3

16,3

18,6

1,4

1,14

1.0

317,8

259

227

Overall coefficient

W/(m K)

Overall resistance

m K/W

0,00315

0,00386

0,0044

Shell side fouling

m K/W

0.0

0,0002

0,00035

0.0

0,00051

0,00091

Tube side fouling*


m K/W

Shell side film

366,5

0,00273

86,71

Shell side fouling

5000

0,0002

Tube wall

21330,4

0,00005

Tube side fouling*

1946,7

0,00051

2692

0,00037

Resistance Distribution

Tube side film *

W/(m K)

1,49
11,8

* Based on outside surface - Area ratio: Ao/Ai = 1,28

Thermal Details
Thermal Details - Hot Side
Total

Comp 1

Stream mass fractions

Liquid mass fractions at inlet

Liquid mass fractions at outlet

Vapor mass fractions at inlet

Vapor mass fractions at outlet

Liquid 2 mass fractions at inlet


Liquid 2 mass fractions at outlet
Stream mole fractions

Liquid mole fractions at inlet

Liquid mole fractions at outlet

Vapor mole fractions at inlet

Vapor mole fractions at outlet

Liquid-2 mole fractions at inlet


Liquid-2 mole fractions at outlet
kg/s 1,791

1,791

Liquid mass flow at inlet

kg/s 1,791

1,791

Liquid mass flow at outlet

kg/s 1,791

1,791

Stream mass flow

Vapor mass flow at inlet

kg/s

Vapor mass flow at outlet

kg/s

Liquid 2 mass flow at inlet

kg/s

Liquid 2 mass flow at outlet

kg/s

70,68

61,95

5,18

1,21

1,06

13,31

20,55

9,62

8,43

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 37

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:02

Thermal Details - Cold Side


Total

Comp 1

Stream mass fractions

Liquid mass fractions at inlet

Liquid mass fractions at outlet

Vapor mass fractions at inlet

Vapor mass fractions at outlet

Stream mole fractions

Liquid mole fractions at inlet

Liquid mole fractions at outlet

Vapor mole fractions at inlet

Vapor mole fractions at outlet

Liquid 2 mass fractions at inlet


Liquid 2 mass fractions at outlet

Liquid-2 mole fractions at inlet


Liquid-2 mole fractions at outlet
kg/s 3,7315

Stream mass flow

3,7315

Liquid mass flow at inlet

kg/s

Liquid mass flow at outlet

kg/s

Vapor mass flow at inlet

kg/s 3,7315

Vapor mass flow at outlet

kg/s 3,7315

3,7315

Liquid 2 mass flow at inlet

kg/s

Liquid 2 mass flow at outlet

kg/s

Thermal Details - Coefficients


Film Coefficients

W/(m K)

Shell Side

Tube Side

Bare area (OD) / Finned area


Overall film coefficients
Vapor sensible

366,5

Bare area (OD) / ID area


2692

3457,2

2692

3457,2

366,5

Two Phase
Liquid sensible
Heat Transfer Parameters
Prandtl numbers

Vapor

In
0,75

Out

Vapor Nominal
Liquid Nominal

Fin Efficiency

66215,07

Out

0,69

Liquid
Reynolds numbers

In

1,93

2,63

16037,48

12074,12

61499,28

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 38

File: WATER AIR HEAT EXCHANGER.EDR


Temperature Difference

Printed: 19.11.2015. at 10:48:02


C

Heat Flux (based on tube O.D.)

Overall Effective MTD

35,53

Overall actual flux

One pass counterflow MTD

39,15

Critical heat flux (at highest ratio)

LMTD based on end points

39,15

Highest actual flux

Effective MTD correction factor

0,91

Wall Temperatures

kW/m
9,2
16

Highest ratio, actual/critical flux

Mean shell metal temperature

43,4
70,12

Mean tube metal temperature


Tube wall temperatures (highest / lowest)

82,65

Shell Side

Heat Load Summary

60,04

Tube Side

kW

% total

kW

150

100

2-Phase vapor

Latent heat

2-Phase liquid

Liquid only

-150

100

150

100

-150

100

Vapor only

Total
Effectiveness

0,5711

% total

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 39
Printed: 19.11.2015. at 10:48:02

Thermal Details - Pressure Drop


Shell Side

Tube Side

0,26

0,26

0,22179

0,06281

Frictional

0,21675

0,06283

Momentum change

0,00504

-0,00003

Pressure Drop

bar

Maximum allowed
Total calculated
Gravitational

Pressure drop distribution

m/s

Inlet nozzle

33,12

Entering bundle

35,07

bar
0,01338

%dp
6,17

Inside tubes

0,35

Inlet space Xflow

31,8

0,04874

22,49

Bundle Xflow

41,69

55,73

0,04478

20,66

Baffle windows

55,91

74,74

0,03473

16,02

0,05964

27,52

Outlet space Xflow

42,51

Exiting bundle

51,3

Outlet nozzle

45,38

Liquid outlet nozzle


Vapor outlet nozzle
Intermediate nozzles

m/s

0,01551

7,16

bar

%dp

1,92

0,01901

30,26

0,35

0,00334

5,31

0,02693

42,86

0,66

0,0051

8,12

1,89

0,00845

13,46

0,66

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 40

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:02

Thermal Details - Shell Side Stream Analysis


Shell Side Flow Fractions

Inlet

Middle

Outlet

Crossflow

0,8

0,72

0,8

Window

0,91

0,83

0,91

Baffle hole - tube OD

0,02

0,05

0,02

0,4

Baffle OD - shell ID

0,06

0,12

0,06

4,76

Shell ID - bundle OTL

0,05

0,04

0,05

12,7

Pass lanes

0,07

0,06

0,07

Rho*V2 analysis

Flow Area
mm

Shell inlet nozzle

72966

Shell entrance

Velocity
m/s

Diam. Clearance
mm

Density
kg/m

Rho*V2
kg/(m s)

33,12

1,54

1694

2232

96052

25,16

1,54

978

5953

Bundle entrance

68922

35,07

1,54

1899

5953

Bundle exit

64548

51,3

1,13

2966

5953

Shell exit

76306

43,4

1,13

2122

5953

Shell outlet nozzle

72966

45,38

1,13

2321

mm

m/s

kg/m

kg/(m s)

kg/(m s)
8928

Tube inlet nozzle

965

1,92

966,45

3564

Tube inlet

5357

0,35

966,45

116

Tube outlet

5357

0,66

979,91

428

Tube outlet nozzle

965

1,89

979,91

3515

Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2 )

Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction

TEMA limit
kg/(m s)

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 41

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS


Shell number:

1/1

Fluid Elastic Instability Analysis


Vibration tube number

Vibration tube location

Inlet row,
centre
Yes

Vibration

Outer window, Baffle overlap


top
Yes
Possible

5
Top row
Yes

Inlet row, end Outer window,


bottom
Yes
Yes

0,84

0,81

0,42

0,68

0,84

0,84

W/Wc for medium damping (LDec=0.03)

1,54 *

1,49 *

0,77

1,25 *

1,54 *

1,54 *

W/Wc for light damping

W/Wc for heavy damping (LDec=0.1)

2,67 *

2,57 *

1,33 *

2,16 *

2,67 *

2,67 *

W/Wc for estimated damping

2,2 *

2,12 *

0,86

1,78 *

2,2 *

2,2 *

Estimated log Decrement

0,01

0,01

0,02

0,01

0,01

0,01

(LDec=0.01)

Tube natural frequency


Natural frequency method

43,99
43,99
109,33
43,99
43,99
43,99
cycle/s
Exact SolutionExact SolutionExact SolutionExact SolutionExact SolutionExact Solution

Dominant span
Tube effective mass

kg/m

1,05

1,05

1,05

1,05

1,05

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
kg/m

7841,74

Tube axial stress

N/mm

2,16

Tube material Young's Modulus

N/mm

197953,9

Tube material density

U-bend longest unsupported length

mm

1,05

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 42

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Thermal Details - Vibration Analysis - Resonance Analysis HTFS


Shell number:

1/1

Resonance Analysis
Vibration tube number

Vibration tube location

Inlet row,
centre

Inlet row,
centre

Inlet row,
centre

Outer
top

Outer
top

Outer
top

Baffle
overlap

Baffle
overlap

Baffle
overlap

Top row

Top row

Top row

Inlet row,
end

Inlet row,
end

Inlet row,
end

Outer
bottom

Outer
bottom

Outer
bottom

Inlet

Midspace

Outlet

Inlet

Midspace

Outlet

Inlet

Midspace

Outlet

Inlet

Midspace

Outlet

Inlet

Midspace

Outlet

Inlet

Midspace

Outlet

Possible

Possible

Possible

Possible

Possible

Possible

Possible

No

Possible

Possible

Possible

No

Possible

Possible

Possible

Possible

Possible

Possible

1386,48

1386,48

786,48

786,48

600

786,48

1386,48

786,48

786,48

1386,48

786,48

Location along tube


Vibration problem
Span length

mm 786,48
19,35

20,28

14,2

11,7

20,3

14,21

6,44

11,17

7,82

9,82

20,28

14,2

20,28

14,2

Frequency ratio: Fv/Fa

1,85

1,86

1,28

1,12 *

1,87

1,28

1,53

2,55

1,75

0,94 *

1,57

2,54

1,85

1,86

1,28

1,85

1,86

1,28

Frequency ratio: Ft/Fn

12,43

13,03

9,13

7,51

13,04

9,13

4,14

7,18

5,02

6,31

10,95

18,19

12,43

13,03

9,13

12,43

13,03

9,13

1,19 *

1,2 *

0,82 *

0,72

1,2 *

0,82 *

0,98 *

1,64

1,12 *

0,6

1,01 *

1,63

1,19 *

1,2 *

0,82 *

1,19 *

1,2 *

0,82 *

Natural freq., Fn

cycle/s 43,99

43,99

43,99

43,99

43,99

43,99

109,33

109,33

109,33

43,99

43,99

43,99

43,99

43,99

43,99

43,99

43,99

43,99

Acoustic freq., Fa

cycle/s 459,42

478,5

489,46

459,42

478,5

489,46

459,42

478,5

489,46

459,42

478,5

489,46

459,42

478,5

489,46

459,42

478,5

489,46

m/s 35,07

36,76

25,74

21,19

36,78

25,74

28,99

50,3

35,22

17,8

30,88

51,3

35,07

36,76

25,74

35,07

36,76

25,74

0,89

0,89

Frequency ratio: Fv/Fn

Frequency ratio: Ft/Fa


Vortex shedding amplitude

mm

Turbulent buffeting amplitude

mm

TEMA amplitude limit

Flow velocity

28,31

19,35

19,35

mm

X-flow fraction
RhoV2
Strouhal No.

17,04

1386,48

kg/(m s)

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

0,89

1878

1749

757

686

1750

758

1284

3276

1418

484

1234

3009

1878

1749

757

1878

1749

757

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

0,46

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 43

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Thermal Details - Methods


Hot Side
Heat transfer coefficient multiplier
Heat transfer coefficient specified
Pressure drop multiplier
Pressure drop calculation option

Cold Side

No
No
No
friction only

No
No
No
friction only

Calculation method

Advanced method

Desuperheating heat transfer method


Multicomponent condensing heat transfer method
Vapor shear enhanced condensation
Liquid subcooling heat transfer (vertical shell)

Wet wall
HTFS - Silver-Bell
Yes
Not Used

Subcooled boiling accounted for in


Post dryout heat transfer accounted for
Correction to user-supplied boiling curve
Falling film evaporation method

Heat transfer & pressure drop


No
Boiling curve not used
HTFS recommended method

Single phase tubeside heat transfer method


Lowfin Calculation Method

HTFS recommended method


HTFS / ESDU

Tube pass multiplier

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 44

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Basic Geometry
Unit Configuration
BEM

Exchanger Type

Hor

Position
1 par

Arrangement

1 ser

Single segmental

Baffle type
Baffle number

Tube length actual

mm

Tube passes

Plain

Tube type
Tube O.D.

mm

19,05

Tube pitch

mm

23,81

mm

600

Spacing at inlet

mm

786,48

Outside diameter

mm
mm

Shell
457,2

30

Tube pattern
Kettle

Front head
457,2

438,15

438,15

Shell Side
Inlet

Nozzle type
Number of nozzles
Actual outside diameter

mm

Outlet
1

323,85

42,16

42,16

35,05

35,05

mm

304,8

304,8

mm

115,92

95,3

mm
mm

Vapor belt inside width


Vapor belt slot area
Impingement protection
Distance to tubesheet

Outlet

Height under nozzle


Vapor belt inside diameter

Tube Side
Inlet

mm
mm
No
No
No
impingement impingement impingement
1970
275
mm

Rear head
457,2
438,15

323,85

Inside diameter
Dome inside diameter

2250

Spacing (center-center)

Inside Diameter

143

Tube number (calcs.)

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 45
Printed: 19.11.2015. at 10:48:03

Tubes
Tubes
Type

Plain

Tube number

Outside diameter

mm

19,05

Number of tubes plugged

Inside diameter

mm

14,83

Tube length actual

mm

2250

Wall thickness

mm

2,11

Tube length effective

mm

2173

1,28

Front TubesheetThickness

mm

35,52

23,81

Rear TubesheetThickness

mm

35,52

Area ratio: Ao/Ai


Pitch

mm

Pattern

30

External enhancement

Material
Thermal conductivity

143
0

Carbon Steel
50,8281
W/(m K)

Internal enhancement
Low fins

Longitudinal fins
0

Fin density

#/m

Fin number

Fin height

mm

Fin thickness

mm

Fin thickness

mm

Fin height

mm

Tube root diameter

mm

Fin spacing

mm

Tube wall thickness under fin

mm

Cut and twist length

mm

Tube inside diameter under fins

mm

High Fin Thick

mm

High Fin Frequency

#/m

Other (high) fins


High Fin Type
High Fin Tip Diameter

Default
mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 46
Printed: 19.11.2015. at 10:48:03

Baffles
Baffles
Type

Single segmental

Tubes in window

Baffle cut: inner / outer / interm

Yes

Number

Actual (% diameter)
Nominal (% diameter)

Actual (% area)

38,04
40

Spacing (center-center)

mm

600

Spacing at inlet

mm

786,48

Cut orientation

Spacing at outlet

mm

786,48

Thickness

Spacing at central in/out for G,H,I,J shells

mm

Tube rows in baffle overlap

Spacing at center of H shell

mm

Tube rows in baffle window

3,5

End length at front head

mm

825

Baffle hole - tube od diam clearance

mm

0,4

End length at rear head

mm

825

Shell id - baffle od diam clearance

mm

4,76

34,93
H
mm

VariableBaffles

Baffle spacing

mm

Baffle cut percent, outer


Baffle cut percent, inner
Number of baffle spaces
Baffle region length

mm

Baffle cut area percent, outer


Baffle cut area percent, inner

Supports Misc. Baffles


Supports-tube

Longitudinal Baffle

Supports in endspace at front head

Thickness

mm

Supports in endspace at rear head

Window length at front head

mm

Supports between baffles

Window length at center

mm

Window length at rear head

mm

Support blanking baffle

No

Supports at U-bend

Supports at each G,H,J shell inlet and I shell outlet

Supports at center of H shell

Supports for K, X shells

Special support at inlet nozzle

No

9,52

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 47
Printed: 19.11.2015. at 10:48:03

Bundle
Bundle
Shell ID to center 1st tube row

Tube passes

mm

From top

95,3

From bottom

115,92

Tube pass layout


Tube pass orientation

Mixed (H)
Standard (horizontal)

From right

13,49

U-bend orientation

From Left

13,49

Horizontal pass lane width

mm

15,88

None

Vertical pass lane width

mm

15,88

Impingement protection

Undefined

Impingement distance

mm

Interpass tube alignment

Impingement plate diameter

mm

Deviation in tubes/pass

Impingement plate width

mm

Outer tube limit

mm

425,45

Impingement plate length

mm

Shell id - bundle otl diam clearance

mm

12,7

Impingement plate thickness

mm

Gross surface area per shell

19,3

Tie rod diameter

mm

9,55

Effective surface area per shell

18,6

Sealing strips (pairs)

Bare tube area per shell

18,6

Tube to tubesheet joint

Finned area per shell

Tube projection from front tsht

mm

U-bend area per shell

Tube projection from rear tsht

mm

Internal enhancements
None

Twisted tape 360 deg twist pitch

mm

Twisted tape thickness

mm

hiTRAN part number

31,47

Tie rod number

Enhancements

Tube insert type

No

6
4
Exp. 2 grv

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 48

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Setting Plan

Views on arrow A

3064 Overall

T1
379

260

147

275
S2

379

T1

1695

T2

416

379

379

S2

T2
S1

S1
147

568

1109

1870
75

Ref
OD
Wall
S1 324 mm 9,5 mm
S2 324 mm 9,5 mm
T1 42 mm 3,6 mm
T2 42 mm 3,6 mm

Nozzle Data
Standard
150 ANSI Slip on
150 ANSI Slip on
150 ANSI Slip on
150 ANSI Slip on

Notes

Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume

Units
bar
C
mm
bar

396

396

99

75

99

Pulling Length

150

150

2 Bolts
Fixed

2 Bolts
Sliding

Shell
3,
95,
0
3,175

Channel
4,
125,
0
3,175

1
0
0
0,3568

6
0
0
0,1091

WATER - AIR HEAT EXCHANGER

Aspen Shell & Tube Exchanger


Setting Plan
Design Codes
0
TEMA 0

BEM 438 - 2250


Drawing Number

Customer Specifications
Empty
881 kg

Weight Summary
Flooded
1226 kg

Bundle
406 kg

Revision

Date
19.11.2015.

Dwg.

Chk.

App.

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 49

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Tube Layout

31

24

24

24

19,05

24

93,63 mm

114,25 mm

16

23,8125

Shell inside diameter

mm

438,15

Front head inside diameter

mm

438,15

Outer tube limit

mm

Tube number (calcs.)

425,45
143

Tube number (layout)

143

Tube length

mm

2250,

Tube O.D.

mm

19,05

Tube pitch

mm

23,8125

Tube pattern

30

Tube passes

Tie rod number

Tie rod diameter

mm

Sealing strips (pairs)

9,55
4

Baffle type

Single segmental

Centre to outer baffle cut

mm

52,3875

Shell Side Inlet Nozzle Inside Diameter

mm

304,8

Shell Side Outlet Nozzle Inside Diameter

mm

304,8

Centre to inner baffle cut


Impingement protection

None

WATER - AIR HEAT EXCHANGER

Aspen Shell & Tube

Tube Layout

Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service

Drawing Number

Customer Specifications
Revision

Date
19.11.2015.

Dwg.

App.

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: WATER AIR HEAT EXCHANGER.EDR

Page 50
Printed: 19.11.2015. at 10:48:03

U-bend Details

Cost/Weight
Weights
Shell

kg

Cost data

Euro(EU)

363,4

Labor cost

12134

Front head

47,6

Tube material cost

Rear head

63,7

Material cost (except tubes)

756
2224

Shell cover
Bundle

405,7

Total weight - empty

880,5

Total weight - filled with water

1225,9

Total cost (1 shell)

15114

Total cost (all shells)

15114

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 51

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:03

Analysis along Shell - Interval Analysis


Point Shell Shell Distance
No.
No.
No.
End

SS Bulk
Temp.

SS Fouling
Temp

Tube Metal
SS
SS Vapor
Temp
Pressure fraction

SS void
fraction

SS Heat
Load

SS Heat
flux

SS Film
Coef.

mm

bar

kW

kW/m

W/(m K)

2209

20,06

62,26

65,49

1,28649

0,2

14,4

342,2

2079

23,71

63,26

66,31

1,27851

13,9

13,6

344,4

1949

27,16

64,22

67,09

1,27039

26,8

12,8

346,4

1818

30,41

65,13

67,83

1,26212

39

12,1

348,3

1688

33,47

65,99

68,53

1,25372

50,5

11,4

350

1558

36,35

66,81

69,2

1,24516

61,3

10,7

351,7

1427

39,06

67,59

69,84

1,2302

71,4

10,1

353,3

1423

39,15

66,72

69,14

1,22933

71,8

10,8

393

1304

41,66

67,5

69,78

1,2073

81,2

10,2

394,6

10

1185

44,01

68,24

70,38

1,19113

90

9,6

396,1

11

1065

46,23

68,93

70,95

1,17466

98,3

397,5

12

946

48,32

69,59

71,49

1,15788

106,2

8,5

398,9

13

827

50,28

70,22

72

1,14774

113,5

400,1

14

823

50,35

70,89

72,54

1,14775

113,8

7,4

359,7

15

692

52,22

71,45

73

1,1449

120,8

6,9

360,8

16

562

53,97

71,98

73,43

1,135

127,4

6,5

361,8

17

432

55,62

72,47

73,84

1,12494

133,5

6,1

362,7

18

301

57,16

72,94

74,23

1,11474

139,3

5,7

363,6

19

171

58,61

73,39

74,59

1,10439

144,8

5,4

364,4

20

41

59,97

73,81

74,94

1,0939

149,9

5,1

365,2

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 52

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:04

Analysis along Shell - Physical Properties


Temperature
Pressure
Vapor fraction
Liquid density

20

23,64

27,28

30,92

34,55

38,19

41,83

45,46

49,1

52,73

56,37

60

bar

1,3

1,27984

1,25968

1,23951

1,21935

1,19919

1,17902

1,15886

1,1387

1,11854

1,09838

1,07821

kg/m

Liquid specific heat

kJ/(kg K)

Liquid thermal cond.


Liquid viscosity

W/(m K)
mPa s

Surface tension
Latent heat
Vapor density
Vapor specific heat
Vapor thermal cond.
Vapor viscosity

N/m
kJ/kg
kg/m

1,5

1,46

1,42

1,38

1,34

1,3

1,27

1,23

1,2

1,16

1,13

kJ/(kg K) 1,004

1,54

1,004

1,004

1,005

1,005

1,005

1,005

1,005

1,005

1,006

1,006

1,006

W/(m K) 0,0246
mPa s 0,0183

0,025
0,0185

0,0253
0,0186

0,0257
0,0187

0,0261
0,0188

0,0264
0,019

0,0268
0,0191

0,0272
0,0192

0,0275
0,0193

0,0279
0,0195

0,0283
0,0196

0,0287
0,0197

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 53

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:04

Analysis along Tubes - Interval Analysis


Shell Tube
No.
No.

Distance SS Bulk TempSS FoulingTube MetalTS Fouling TS Bulk


End
temp.
Temp
temp
Temp.

TS
TS Vapor
Pressure fraction

TS void
fraction

TS Heat
Load

TS Heat
flux

TS Film
Coef.

SS Film
Coef.

mm

bar

kW

kW/m

41

59,97

80,94

82,65

86,76

90

2,98066

-7,7

W/(m K) W/(m K)
2364

171

58,61

80,38

82,15

86,42

89,78

2,98051

-1,7

-7,9

2360,3

364,4

301

57,16

79,8

81,64

86,06

89,55

2,98037

-3,4

-8,2

2356,5

363,6

432

55,62

79,18

81,09

85,68

89,31

2,98022

-5,2

-8,5

2352,5

362,7

562

53,97

78,53

80,51

85,28

89,07

2,98008

-7

-8,9

2348,3

361,8

692

52,22

77,84

79,9

84,87

88,81

2,97994

-8,9

-9,2

2343,9

360,8

823

50,35

77,11

79,26

84,43

88,54

2,97979

-10,9

-9,6

2339,1

359,7

827

50,28

76,21

78,52

84,09

88,53

2,97979

-11

-10,4

2336,3

400,1

946

48,32

75,41

77,82

83,63

88,26

2,97966

-13,1

-10,8

2331,3

398,9

1065

46,23

74,57

77,08

83,13

87,98

2,97952

-15,2

-11,3

2326,1

397,5

1185

44,01

73,68

76,3

82,62

87,68

2,97939

-17,4

-11,8

2320,6

396,1

1304

41,66

72,74

75,48

82,07

87,37

2,97926

-19,7

-12,3

2314,8

394,6

1423

39,15

71,75

74,61

81,5

87,05

2,97912

-22,2

-12,8

2308,8

393

1427

39,06

72,81

75,47

81,88

87,03

2,97912

-22,3

-11,9

2311,9

353,3

1558

36,35

71,8

74,59

81,28

86,69

2,97897

-24,8

-12,5

2305,6

351,7

1688

33,47

70,73

73,65

80,66

86,33

2,97883

-27,5

-13

2299

350

1818

30,41

69,61

72,66

80

85,95

2,97868

-30,4

-13,7

2292,1

348,3

1949

27,16

68,43

71,62

79,3

85,56

2,97854

-33,3

-14,3

2284,8

346,4

2079

23,71

67,18

70,53

78,57

85,15

2,97839

-36,4

-15

2277,1

344,4

2209

20,06

65,88

69,38

77,8

84,71

2,97824

-39,7

-15,7

2269

342,2

2209

20,06

66,8

70,38

78,97

84,7

2,97718

-39,8

-16

2792,6

342,2

2079

23,71

67,49

70,86

78,96

84,36

2,97695

-42,3

-15,1

2790,7

344,4

1949

27,16

68,15

71,32

78,95

84,04

2,97672

-44,7

-14,2

2788,9

346,4

1818

30,41

68,78

71,77

78,95

83,74

2,97649

-47

-13,4

2787,3

348,3

1688

33,47

69,38

72,19

78,94

83,46

2,97626

-49,1

-12,6

2785,8

350

1558

36,35

69,96

72,6

78,95

83,19

2,97604

-51,1

-11,8

2784,4

351,7

1427

39,06

70,5

72,98

78,95

82,94

2,97581

-53

-11,1

2783,1

353,3

1423

39,15

69,55

72,22

78,63

82,93

2,9758

-53

-11,9

2779,9

393

1304

41,66

70,12

72,63

78,66

82,7

2,97559

-54,8

-11,2

2779

394,6

1185

44,01

70,66

73,01

78,68

82,48

2,97538

-56,4

-10,6

2778,1

396,1

1065

46,23

71,17

73,38

78,71

82,28

2,97517

-57,9

-9,9

2777,2

397,5

946

48,32

71,65

73,73

78,73

82,08

2,97496

-59,4

-9,3

2776,5

398,9

827

50,28

72,11

74,07

78,76

81,9

2,97475

-60,7

-8,7

2775,7

400,1

823

50,35

72,83

74,64

78,99

81,9

2,97474

-60,8

-8,1

2778

359,7

692

52,22

73,23

74,92

79

81,73

2,97451

-62,1

-7,6

2777,2

360,8

562

53,97

73,6

75,19

79,01

81,57

2,97428

-63,3

-7,1

2776,5

361,8

432

55,62

73,96

75,44

79,02

81,42

2,97405

-64,4

-6,7

2775,8

362,7

301

57,16

74,29

75,68

79,03

81,27

2,97382

-65,5

-6,2

2775,1

363,6

171

58,61

74,61

75,91

79,04

81,14

2,97359

-66,5

-5,8

2774,5

364,4

41

59,97

74,9

76,12

79,05

81,02

2,97336

-67,4

-5,5

2774

365,2

41

59,97

74,9

76,12

79,05

81,01

2,97197

-67,4

-5,5

2773,9

365,2

171

58,61

74,43

75,72

78,81

80,89

2,97174

-68,3

-5,8

2770,9

364,4

301

57,16

73,92

75,29

78,56

80,76

2,97151

-69,3

-6,1

2767,7

363,6

432

55,62

73,39

74,83

78,29

80,62

2,97128

-70,3

-6,4

2764,3

362,7

562

53,97

72,82

74,35

78,01

80,48

2,97105

-71,4

-6,8

2760,7

361,8

692

52,22

72,22

73,83

77,71

80,33

2,97082

-72,6

-7,2

2756,9

360,8

823

50,35

71,58

73,29

77,39

80,16

2,97059

-73,8

-7,6

2752,9

359,7

827

50,28

70,89

72,73

77,16

80,16

2,97058

-73,8

-8,2

2750,6

400,1

946

48,32

70,18

72,13

76,81

79,99

2,97037

-75,1

-8,7

2746,2

398,9

1065

46,23

69,43

71,49

76,44

79,81

2,97016

-76,5

-9,2

2741,6

397,5

1185

44,01

68,64

70,82

76,05

79,62

2,96995

-77,9

-9,8

2736,7

396,1

1304

41,66

67,8

70,1

75,64

79,42

2,96974

-79,4

-10,3

2731,5

394,6

1423

39,15

66,91

69,34

75,2

79,21

2,96952

-81

-10,9

2726,1

393

1427

39,06

67,77

70,03

75,48

79,2

2,96952

-81

-10,1

2728,7

353,3

1558

36,35

66,86

69,26

75,03

78,97

2,96928

-82,7

-10,7

2723

351,7

1688

33,47

65,91

68,45

74,55

78,73

2,96905

-84,6

-11,4

2717

350

1818

30,41

64,9

67,59

74,04

78,47

2,96882

-86,5

-12

2710,6

348,3

1949

27,16

63,84

66,68

73,5

78,2

2,96859

-88,5

-12,7

2703,9

346,4

2079

23,71

62,72

65,72

72,94

77,92

2,96835

-90,6

-13,4

2696,7

344,4

2209

20,06

61,54

64,71

72,34

77,61

2,96812

-92,9

-14,2

2689,2

342,2

2209

20,06

61,53

64,7

72,33

77,6

2,96674

-93

-14,2

2689,1

342,2

365,2

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 54

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:04

2079

23,71

62,27

65,23

72,36

77,3

2,9665

-95,2

-13,3

2687,8

344,4

1949

27,16

62,97

65,74

72,41

77,02

2,96627

-97,3

-12,4

2686,7

346,4

1818

30,41

63,65

66,23

72,45

76,76

2,96603

-99,3

-11,6

2685,7

348,3

1688

33,47

64,29

66,7

72,5

76,52

2,9658

-101,1

-10,8

2684,8

350

1558

36,35

64,91

67,15

72,55

76,29

2,96556

-102,9

-10

2684,1

351,7

1427

39,06

65,49

67,58

72,6

76,08

2,96533

-104,4

-9,3

2683,4

353,3

1423

39,15

64,69

66,93

72,32

76,07

2,96532

-104,5

-10

2680,7

393

1304

41,66

65,3

67,38

72,39

75,88

2,96511

-106

-9,3

2680,3

394,6

1185

44,01

65,88

67,81

72,46

75,7

2,9649

-107,3

-8,7

2680

396,1

1065

46,23

66,43

68,22

72,53

75,53

2,96468

-108,6

-8

2679,8

397,5

946

48,32

66,95

68,61

72,6

75,37

2,96447

-109,7

-7,4

2679,6

398,9

827

50,28

67,44

68,98

72,67

75,23

2,96425

-110,8

-6,9

2679,4

400,1

823

50,35

68,02

69,44

72,85

75,23

2,96424

-110,8

-6,4

2681,2

359,7

692

52,22

68,45

69,76

72,91

75,09

2,96401

-111,8

-5,9

2681

360,8

562

53,97

68,86

70,06

72,96

74,97

2,96378

-112,8

-5,4

2680,8

361,8

432

55,62

69,25

70,35

73,01

74,85

2,96354

-113,6

-4,9

2680,7

362,7

301

57,16

69,62

70,63

73,06

74,75

2,96331

-114,4

-4,5

2680,6

363,6

171

58,61

69,97

70,89

73,11

74,66

2,96307

-115,1

-4,1

2680,5

364,4

41

59,97

70,3

71,14

73,16

74,57

2,96284

-115,7

-3,8

2680,5

365,2

41

59,97

70,29

71,14

73,16

74,57

2,96145

-115,8

-3,8

2680,5

365,2

171

58,61

69,84

70,75

72,95

74,48

2,96122

-116,4

-4,1

2678

364,4

301

57,16

69,36

70,35

72,73

74,39

2,96098

-117,1

-4,4

2675,3

363,6

432

55,62

68,84

69,91

72,49

74,29

2,96075

-117,9

-4,8

2672,4

362,7

562

53,97

68,29

69,45

72,24

74,18

2,96052

-118,7

-5,2

2669,3

361,8

692

52,22

67,71

68,96

71,96

74,06

2,96028

-119,6

-5,6

2666

360,8

823

50,35

67,09

68,43

71,67

73,93

2,96005

-120,5

-6

2662,5

359,7

827

50,28

66,54

67,99

71,48

73,93

2,96004

-120,6

-6,5

2660,7

400,1

946

48,32

65,84

67,41

71,16

73,79

2,95982

-121,6

-7

2656,8

398,9

1065

46,23

65,11

66,79

70,82

73,65

2,95961

-122,7

-7,5

2652,7

397,5

1185

44,01

64,33

66,13

70,45

73,49

2,95939

-123,8

-8

2648,3

396,1

1304

41,66

63,5

65,43

70,06

73,32

2,95918

-125,1

-8,6

2643,6

394,6

1423

39,15

62,63

64,69

69,65

73,15

2,95896

-126,4

-9,2

2638,7

393

1427

39,06

63,36

65,28

69,89

73,14

2,95895

-126,5

-8,6

2640,9

353,3

1558

36,35

62,47

64,52

69,46

72,94

2,95872

-127,9

-9,2

2635,7

351,7

1688

33,47

61,53

63,72

69

72,74

2,95848

-129,5

-9,8

2630,2

350

1818

30,41

60,54

62,88

68,52

72,51

2,95824

-131,2

-10,5

2624,3

348,3

1949

27,16

59,48

61,99

68

72,28

2,95801

-132,9

-11,2

2618,1

346,4

2079

23,71

58,37

61,04

67,45

72,02

2,95777

-134,8

-11,9

2611,5

344,4

2209

20,06

57,2

60,04

66,87

71,75

2,95753

-136,8

-12,7

2604,5

342,2

2209

20,06

58,2

61,12

68,13

71,75

2,95546

-136,9

-13,1

3611,6

342,2

2079

23,71

58,97

61,68

68,2

71,56

2,95498

-138,3

-12,1

3611

344,4

1949

27,16

59,7

62,22

68,27

71,39

2,9545

-139,6

-11,3

3610,6

346,4

1818

30,41

60,4

62,73

68,34

71,23

2,95402

-140,7

-10,4

3610,3

348,3

1688

33,47

61,06

63,22

68,41

71,09

2,95354

-141,8

-9,7

3610,1

350

1558

36,35

61,7

63,69

68,48

70,95

2,95305

-142,9

-8,9

3610

351,7

1427

39,06

62,31

64,14

68,55

70,83

2,95257

-143,8

-8,2

3609,9

353,3

1423

39,15

61,65

63,62

68,37

70,82

2,95255

-143,8

-8,8

3607,5

393

1304

41,66

62,27

64,09

68,45

70,71

2,95211

-144,7

-8,1

3607,7

394,6

1185

44,01

62,86

64,53

68,54

70,61

2,95167

-145,5

-7,5

3608

396,1

1065

46,23

63,42

64,95

68,62

70,51

2,95123

-146,2

-6,8

3608,3

397,5

946

48,32

63,95

65,35

68,69

70,42

2,95079

-146,8

-6,2

3608,6

398,9

827

50,28

64,46

65,72

68,77

70,34

2,95035

-147,4

-5,7

3609

400,1

823

50,35

64,91

66,08

68,89

70,34

2,95034

-147,4

-5,2

3610,5

359,7

692

52,22

65,35

66,41

68,96

70,27

2,94985

-148

-4,7

3610,8

360,8

562

53,97

65,77

66,73

69,02

70,2

2,94937

-148,5

-4,3

3611,1

361,8

432

55,62

66,17

67,03

69,08

70,14

2,94889

-148,9

-3,8

3611,5

362,7

301

57,16

66,55

67,31

69,14

70,09

2,94841

-149,3

-3,4

3611,9

363,6

171

58,61

66,91

67,58

69,21

70,04

2,94792

-149,7

-3

3612,3

364,4

41

59,97

67,24

67,84

69,27

70

2,94744

-150

-2,7

3612,8

365,2

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 55

File: WATER AIR HEAT EXCHANGER.EDR

Printed: 19.11.2015. at 10:48:05

Analysis along Tubes - Physical Properties


Temperature
Pressure
Vapor fraction
Liquid density
Liquid specific heat
Liquid thermal cond.
Liquid viscosity
Surface tension
Latent heat
Vapor density

90

88,18

86,37

84,55

82,73

80,91

79,09

77,28

75,46

73,64

71,82

70

bar

2,99429

2,98858

2,98287

2,97716

2,97145

2,96574

2,96003

2,95432

2,94861

2,9429

2,93719

0
kg/m 966,45

0
967,75

0
969,05

0
970,34

0
971,59

0
972,84

0
974,07

0
975,27

0
976,47

0
977,63

0
978,77

0
979,91

kJ/(kg K) 4,191
W/(m K) 0,6707

4,19

4,189

4,189

4,188

4,188

4,187

4,187

4,187

4,186

4,186

4,186

0,6693

0,6679

0,6665

0,665

0,6635

0,6619

0,6603

0,6587

0,657

0,6552

0,6535

mPa s 0,3092

0,317

0,3249

0,3332

0,3419

0,3508

0,3601

0,3697

0,3795

0,3896

0,4

0,4107

N/m
kJ/kg
kg/m

Vapor specific heat

kJ/(kg K)

Vapor thermal cond.


Vapor viscosity

W/(m K)
mPa s

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