WarnerElectric Quadraline 7000 Spe-736377513c

SUPPORTED BY DANA CORPORATION
WARNER ELECTRIC
The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineering and manufacturing of motor and control products for industrial applications. All Warner Electric
products and services are backed by highly specialized engineers and service people who can help solve
your production challenges. Warner Electrics capabilities and products have improved operations for
hundreds of companies around the world.
Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products,
engineered systems, and AC/DC drives are available worldwide through an extensive authorized distributor network. These distributors provide convenient service by offering technical support, replacement
parts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possible
delivery and service. Call your nearest distributor for ordering and application information.
Quadraline 7000
DC Drives
IN U.S.A. AND CANADA

WARNER ELECTRIC MOTORS AND CONTROLS DIVISION
Sales: 734-669-4700
Customer Service: 800-787-3532
Product Application: 800-787-3532
Product Literature Request: 800-787-3532
Fax: 800-766-6366 or 860-589-2136
Web Site: www.warnernet.com

Division Office
640 Avis Drive, Suite 200
Ann Arbor, MI 48108
C3003
Quadraline 7000 Cover
Bristol Plant
383 Middle Street
Bristol, CT 06010
Systems Center
13500-J South Point Blvd.
Charlotte, NC 28273
SERVO CONTROLS
International - Europe
Lausanne, Switzerland
La Pierreire
CH-1029 Villars-Ste-Croix,
Switzerland
1999 Warner Electric Division

Printed in U.S.A.
9/99
3/25/05, 1.08
STEPPER CONTROLS
VOLTAGE CONDITIONING
ENGINEERED SYSTEMS
AC/DC DRIVES
ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS

Quadraline 7000
Recommended
Spare Parts
Recommended Spare Parts
BRONCO II and Washdown Series DC Drives
SE2000 DC Drives
Designed for tough rugged applications, BRONCO II DC

Drives feature speed regulation 0.5 1%, dual voltage
input (115/230 VAC), output 90 or 180 VDC, to 2 HP,
circuit protection, torque control, local or remote operator
control, open chassis, field programmable jumpers,
control relay with 3-wire start/stop circuit, jog at
potentiometer speed, cast aluminium enclosure NEMA
4, NEMA 12, and NEMA 4X. Maximum and minimum
speed adjustments.
This non-regenerative DC drive is designed to control

shunt wound or permanent magnetic field DC motors
from to 5 HP. It offers isolated 4-20mA or 0-10 VDC
control signal, tachometer generator feedback, circuit
protection, diagnostic capabilities, control relay, torque
and slope control, and overcurrent protection. Jumper
selectable to program drives for specified motor or
application. Horsepower range 115 VAC to 230 VAC.
Open chassis available and UL listed.
Warner Electric
Part Number
Q7005
Description
Q7002
Q7006
Control Board Assembly*
SPC3593300
SPC3593300
SPC3593300
Line Fuse (F1, F2)
PFU101701
226636-001
(Buss JJN30A)
PFU101700
226636-000
(Buss JJN60A)
PFU101000
104364-022
(MDA15A)
Control Fuse (F3)
PFU100400
(AGC.25A)
PFU100400
(AGC.25A)
PFU100400
(AGC.25A)
SCR Module
SPATY401800
SPATY401700
Field Bridge
226122-000 PDI500500
PDI500500
MOV
202956-014 PSU200200
PSU200200
Power Board Assembly
SPC3601900
Zero Position Dancer

Control Board Assembly
Q799905
Q799905
Q799905
External Signal Option

Q799901
Q799901
Q799901
Fault Module Option

Independent Accel/Decel Option
Option Control Board Assembly
AC/Pulse Tach Feedback
Q799902
Q799902
Q799902
Q799903
Q799903
Q799903
Q799904
Q799904
Q799904
* When replacing the Control Board Assembly, it is essential that all of

the set-up jumpers and adjustment potentiometers on the new board
are identical to those on the board being replaced. It may be
necessary to re-adjust the potentiometers on the new board for correct
operation. See Section 3.0 of this Manual.
Service
M4000 Digital 3-Phase DC Drives
DS9000 Digital Drive Speed Controller
The M4000 Series Digital 3-Phase DC Drive is a

programmable, microprocessor based variable speed DC
drive. It allows keypad control of each parameter. Digital
readout provides on-line monitoring of drive operation.
Ideal for many drive applications including wire and
cable, packaging/converting, machinery and material
handling. Improved circuit board technology has added
standard features, including serial communications and a
field-weakening controller for constant power and
extended speed range applications.
The DS9000 Digital Speed Controller features long term

speed accuracy, control and stability. It offers 16-bit
microprocessor based, AC or DC drive control, .01%
accuracy, digital master or follower, analog or digital
input, and two selectable sets of programmable parameters. Front panel controls include a 4-digit LED readout,
keypad controls and four LED status indicators.
Service
It is intended that the

Quadraline 7000 should be
serviced by replacing major
sub-assemblies. The Replacement Parts List lists all of the
sub-assemblies required to
service Quadraline 7000
drives. It is recommended that
users keep these parts readily
available to support the drives
critical applications.
For additional assistance
or the name of your
closest authorized service
center, contact Warner
Electric Motors and Controls
customer service at (800)
787-3532.
Quadraline 7000
*Contact Warner Electric for information on our complete line of AC Drives
21
3/25/05, 1.09
Quadraline 7000
Connection
Diagrams
Quadraline 7000
Contents
Shunt Field Connections for DC Motors

L1
DC MOTOR
CONTROLLER L2
L1
DC MOTOR
CONTROLLER L2
Line input
115 VAC
A1
DC motor
armature
90 VDC
A1
A2
F1
A2
DC motor
armature
90 VDC
Contents
DC motor
shunt field
50 VDC
Features and Benefits . . . . . . . 2
F1
DC motor
shunt field
100 VDC
F2
Line input
115 VAC
F2
Applications . . . . . . . . . . . . . . . 4
Connections for a DC motor with a
90 VDC armature and 100 VDC
shunt field.
L1
DC MOTOR
CONTROLLER L2

shunt field.
L1
DC MOTOR
CONTROLLER L2
Line input
230 VAC
A1
A2
F1
F2
DC motor
armature
180 VDC
A1
DC motor
shunt field
200 VDC
F1
Adjustment
Locations
F2
Speed Arm
J1
Tach
Range
Zero Position
Dancer Control . . . . . . . . . . . . 8
DC motor
armature
180 VDC
Options
Installation . . . . . . . . . . . . . . 9
Bipolar Isolation . . . . . . . . . 10
Fault Module . . . . . . . . . . . 11
Independent Acceleration
Deceleration . . . . . . . . . . . 12
A/C Pulse Tach
Feedback . . . . . . . . . . . . . . 13
DC motor
shunt field
100 VDC
Remote Operator
Stations . . . . . . . . . . . . . . . . . 14
7 8 8 9 10
R1
7V
50V
Selection Information . . . . . . . 7

shunt field.
1 2 3 4 5 6
TB1
How to Order . . . . . . . . . . . . . . 6
Line input
230 VAC
A2

shunt field.
Specifications . . . . . . . . . . . . . 5
R2
R3
Accel
R4
R5
R6
R9
R8
Bias
Torque Tach Accel (Factory
J3
set)
J2 SW1
R7
A=.3-3 sec
B=3-30 sec
J4
TB1
60 HZ
50 HZ
J5
Accel
Range
p 13
7 pt helv; .5 line
R1Max speed
R2IR comp
R3Fwd accel
R4Rev accel
R5Fwd I limit
R6Rev I limit
R7Response
R9Zero Speed
Isolation Transformers . . . . . 14
Standard DC Motors . . . . . . . 15
Dimensions . . . . . . . . . . . . . . 18
Connection Diagrams . . . . . . 19
Adjustment Locations . . . . . . 20
R69
A
Recommended Spare
Parts . . . . . . . . . . . . . . . . . . . 21
R76A
Offset
(Factory set)
Service . . . . . . . . . . . . . . . . . 21
R103
D
B
P4
C
A
J6
Current
Range
Line Voltage Select
P3
115V 230V
J9
230V 115V
P2
J10
90V
P1
Quadraline 7000
180V
J11
Quadraline 7000
20
Quad7 spreads
3/25/05, 1.16
High-response drive
Wide band width allows unit to
replace expensive servo drives in
some applications.
Regenerative braking
Motor acts as a generator and
provides braking torque.
The braking energy is returned to
the AC power line, not dissipated
as heat.
Electronic reversing
Allows rapid and continuous
cycling without any moving parts
in the control.
No mechanical contactors
required.
L1
L2
A1
A2
Rev. ()
F1
F2
Stop
F2
TB2
P2
P1
A2
1
GND
W
CCW
TB1
2
7V
10
11
Arm
J1
SWI
50V
Tach
CONTROL PC BD.
115V
HEATSINK ASSY.
J9 J10
90V
180V
J11
Notes:
1. Ground control per local and
national codes.
2. Customer supplied line fuses;
size for protection of AC line
wiring and transformer per
local and national codes.
3. Programming jumpers J9,
J10, and J11 on control board
must be positioned for 115 or
230 VAC line.
4. Polarity shown is for positive
speed reference voltage at
TB14 (fwd direction).
5. For PM motors, no
connection is necessary to F1
and F2.
6. DC tachometer (7VDC/1000
RPM or 50 VDC/1000 RPM)
is optional; when used, select
tach feedback mode (SW1)
and tach voltage level (J1).
Protection
Input AC line fuses protect
control from line or load faults.
MOVs protect unit from voltage
transients on AC power line.
Optional features include:
NEMA 4/12 enclosure
Fault module
Bi-polar isolated input module
Independent Individual control
of forward accel and decel and
reverse accel and decel rates
AC pulse tach feedback
Quadraline 7000
7. Speed adjust potentiometer:

2K to 10K.
8. Selector switch determines
direction of motor rotation.
For Bi-directional operation
without switch. Connect CCW
potentiometer lead to TB16.
9. TB17 and 8 must be
connected together to enable
control; jumper is factory
installed. Open this circuit to
disable control.
10. Start (n.o.) and stop (n.c.)
momentary pushbuttons are
used for conventional 3-wire
control. If 2-wire control is
required, connect maintained
switch or contact between
TB19 and TB111.
11. If motor thermostat (P1, P2) is
available, connect in series
with stop pushbutton as
shown.
Quadraline 7000
19
Quad7 spreads
+ F1
+ A1
11
10
CW
Start
115/230 VAC
230V
Selectable features
Selected by programming
jumpers to program drives for
specific motor or application:
AC Supply selects 115V or
230 VAC
Current Scaling selects current
range to match control to a
particular motor HP Rating
Speed Feedback selects
armature voltage feedback or
tachgenerator feedback for
improved speed holding
Acceleration/Deceleration Time
selects range for adjustment
control up to 30 secs
Torque or Speed Control selects
mode of either motor speed or
motor torque controlled by
operators potentiometer
AC Supply Frequency allows
drive to be operated on 50 Hz
or 60 Hz supply
Adjustments
Customer adjustments to match
control to application:
Maximum speed limits speed
available at operators control
Forward Acceleration sets time
to reach full speed in forward
direction is also reverse
deceleration time
Reverse Acceleration sets time
to reach full speed in reverse
directionis also forward
deceleration time
IR Compensation improves
motor speed regulation in
armature feedback mode
Forward Current Limit sets
maximum current available in
forward direction to limit motor
overload
Reverse Current Limit sets
reverse direction to limit motor
overload
Response sets response
characteristic of control for
higher performance
applications
Connection
Diagrams
Fwd (+)
Full wave four quadrant

operation
Provides smooth motoring or
braking torque in either direction
of rotation.
UL Listed Ratings
Horsepower range
115 VAC
1/41 HP
230 VAC
1/25 HP
150% full load current available
for 1 minute.
230V
Designed for either permanent

magnet or wound field motors
Field supply is standard.
Allows use of a wide range of
motors.
115V
The Quadraline 7000 series is a

full wave, regenerative DC drive
designed to operate shunt wound
or permanent magnet DC motors
from 1/4 HP to 5 HP.
Regenerative drives are the ideal
answer for:
Maintaining motor speed
when an overhauling load
attempts to increase the
motor speed
Providing continuous
braking torque with no power
dissipation
Repeatable, controllable
braking to rest
Rapid, repetitive reversal of
motor rotation
The Quadraline 7000 models are
packed with features, designed
and manufactured to the highest
quality standards and available
from your local Warner Electric
Motors and Controls distributor at
an economical price.
Speed adj.
Features and
Benefits
Quadraline 7000
DC tach
100 VDC max.
Quadraline 7000
3/25/05, 1.16
Quadraline 7000
Dimensions
Quadraline 7000
Features and
Benefits
Chassis
Q7006 Series
Q7002/7005 Series
.75
.218 Dia. (4)
.187 x .375 slot (2)
11.75
10.25
9.625
9.000
.187 Dia. (2)
7.375
3.375
9.125
9.50
.375
5.50
8.00
Dimensions are listed in inches.
Feature Packed
Enclosed
Q7002/7005 Series
Full wave 4-quadrant operation

of rotation.
.218 Dia. (4)
10.25
7.562
8.375
7 Selectable performance
features
13.00
8.750
9.50
115V/230V AC Input
Accel/Decel Range
Internal/External Jog Reference
HP Select
Overcurrent Trip Select
Timed/Instantaneous/Disable
Motor Field Type
PM or Shunt Wound
Feedback Type
High-response drive
Wide-band width allows unit to
some applications.
115/230 VAC Input
produces braking torque.
Positioning accuracy
4 quadrant control provides
positioning easily adapted to
specific programming needs.
7 Control adjustments
Max. speed, forward and reverse
acceleration, IR compensation,
forward and reverse current limit,
response characteristic.
For use with shunt wound or
permanent magnet DC motors
Total control
Controlled acceleration and
deceleration. Smooth, consistent,
accurateideal for web
tensioning applications.
* Chassis or NEMA 4/12
enclosure
Complete electrical protection

1/4 to 5 HP
for 1 min.
Listed
Listed for use in Canada
Quadraline 7000
*All units except Q7006
18
Quad7 spreads
Quadraline 7000
3/25/05, 1.17
Quadraline 7000
Applications
Quadraline 7000
Material Handling
DC Motors
1/4 to 1 Horsepower 90 VDC Armature 100/50 VDC SHUNT WOUND FIELD 1750 RPM Totally Enclosed
Controlled acceleration
Controlled deceleration
Bi-directional
Precise positioning accuracy
HP
Motor
Type
Frame
Size
1/4
1/2
3/4
1
B
B
B
B
413D
420D
428D
535D
Enclosure
NEMA
C
Face
FC
FC
FC
FC
56C
56C
56C
56C
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
MOD1211700
MOF1211700
MOG1211700
MOH1211700
TAC 400100
TAC 400100
TAC 400100
TAC 400700
MOD1211731
MOF1211731
MOG1211731
MOH1211731
Standard
DC Motors
Note: All motors are capable of 20:1 constant torque speed range.
Machine Tools
4 quadrant control allows
specific program needs
DC Motors
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
56C
56C
140TC
56C
180C
140TC
180C
180C
MOF2211700
MOG2211700
MOH2210800
MOH2211800
MOH2110100
MOI2210800
MOI2110100
MOI2211400
MOF2211731
MOG2211731
MOH2210831
MOH2211831
MOH2110131
MOI12210831
MOI2110131
MOI2211431
TAC 400100
TAC 400100
TAC 400102
TAC 400701
TAC 400203
TAC 400402
TAC 400203
TAC 400115
FC
FC
NV
140TC
180C
180C
MOJ2210800
MOJ2211400
MOJ2110100
MOJ12210831
MOJ2211431
MOJ2110131
TAC 400402
TAC 400115
TAC 400203
NV
FC
FC
180TC
140C
210C
MOK2110100
MOK2210800
MIK2211100
MOK2110131
MOK2210831
MOK2211131
TAC 400203
TAC 400402
TAC 400106
210C
256UCZ
MOL2110700
MOL2211100
MOL2110731
MOL2211131
TAC 400203
TAC 400108
HP
Motor
Type
Frame
Size
Enclosure
1/2
3/4
1
B
B
G
B
G
G
G
B
420D
428D
146ATC
535D
L182ACY
148ATC
L186ACY
636D
FC
FC
FC
FC
NV
FC
NV
FC
G
B
G
149ATC
646D
L186ACY
G
G
B
189ATC
1412ATC
7544D
G
B
CD2110ACY* NV
9143D*
FC
NEMA
C
Face
Web Processing
Accurate web or material
tensioning
Zero position dancer (P.I.D.
Gain Control)
Smooth and consistent control
in process, and during un-wind
or wind-up
1-1/2
Robotics
Economical alternative to
sophisticated Servo control in
less demanding applications
Chassis mount for easy
integration in customer control
panel
*These motors have 1-1/8" shaft diameter.

Quadraline 7000
Quadraline 7000
17
Quad7 spreads
3/25/05, 1.17
Quadraline 7000
Standard
DC Motors
Quadraline 7000
DC Motors
Specification
1/4 to 1 Horsepower 90 VDC Armature PERMANENT MAGNET FIELD 1750 RPM Totally Enclosed
NEMA
Enclosure C
Face
Q7006
Q7002
Q7005
1/81/2
1/41
115 or 230 V 10%
50/60 Hz 2 Hz
Single Phase
1/41 HP
1/22 HP
115 or 230 V 10%
50/60 Hz 2 Hz
Single Phase
Not Used
35 HP
115 or 230 V 10%
50/60 Hz 2 Hz
Single Phase
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
Horsepower Range
115V
230V
AC Line Input Voltage
AC Line Frequencey
115 VAC Supply
Armature Voltage
Field Voltage
090 VDC
50/100 VDC
090 VDC
50/100 VDC
Not Applicable
Not Applicable
230 VAC Supply

Armature Voltage
Field voltage
Service Factor
Duty
Maximum Load Capacity
Line Protection
U.L. Listed
0180 VDC
100/200 VDC
1.0
Continuous
150% for 1 min.
Fuses
No
0180 VDC
100/200 VDC
1.0
Continuous
150% for 1 min.
Fuses
Yes
0180 VDC
100/200 VDC
1.0
Continuous
150% for 1 min.
Fuses
Yes
HP
Motor
Type
Frame
Size
1/4
G
B
56HAA
320P
NV
NV
56C
56C
MOD6110210
MOD6211200
N/A
MOD6211231
N/A
TAC 400113
1/2
G
B
56KAA
336P
FC
NV
56C
56C
MOF6210210
MOF6211200
N/A
MOF6211231
N/A
TAC 400113
3/4
G
B
56PAA
428P
FC
FC
56C
56C
MOG6210210
MOG6211100
N/A
MOG6211131
N/A
TAC 400100
G
B
56SAA
435P
FC
FC
56C
56C
MOH6210210
MOH6211100
N/A
MOH6211131
N/A
TAC 400100
Specifications
Q7006
Operating Conditions
DC Motors
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
56C
56C
MOF7210210
MOF7111100
N/A
MOF7111131
N/A
TAC 400113
FC
NV
56C
56C
MOG7210210
MOG7211100
N/A
MOG7211131
N/A
TAC 400110
146ATC
56SAA
435P
FC
FC
FC
140TC
56C
56C
MOH7210800
MOH7210210
MOH7211100
MOH7210831
N/A
MOH7211131
TAC 400402
N/A
TAC 400100
B
G
536P
148ATC
FC
FC
140TC
140TC
MOI7211100
MOI7210800
MOI7211131
MOI7210831
TAC 400701
TAC 400402
B
G
548P
149ATC
FC
FC
140TC
140TC
MOJ7211100
MOJ7210800
MOJ7211131
MOJ7210831
TAC 400701
TAC 400402
G
B
1412ATC
649P
FC
FC
140TC
180TC
MOK7210800
MOK7211100
MOK7210831
MOK7211131
TAC 400402
TAC 400115
681P
FC
180TC
MOL7211100
MOL7211131
TAC 400115
HP
Motor
Type
Frame
Size
Enclosure
1/2
G
B
56KAA
336P
FC
NV
3/4
G
B
56PAA
336P
G
G
B
1-1/2
NEMA
C
Face
Ambient Temperature
Chassis Model
055 C
055 C
055 C
Enclosed Model
N.A.
040 C
040 C
Relative Humidity .................................................... 595% non-condensing ......................................................
Altitude ......................................................................... to 3300 ft. (1000m) .........................................................
Performance Characteristics
Speed Range
50:1
50:1
50:1
Speed Regulation (% of motor base speed) for 95% load change
Arm. Voltage Feedback ................................... 1% to 2% (depending on motor) .............................................
Tach. Feedback ................................... 1/2 to 1% (depending on tach generator) .............................................
Acceleration (forward or reverse)
Range A ..................................................... Linear .33 seconds (to full speed) ...........................................
Range B .................................................... Linear 330 seconds (to full speed) ...........................................
Adjustments
Q7005
Current Range
(nominaladjustable to 150%)
1.0, 1.5, 2.0, 3.0

2, 3, 4, 6, 10, Amps
15, 25 Amps
5.0 Amps
Maximum Speed ................................................. 70105% of motor base speed ...............................................
IR Compensation .............................................................. Adjustable .................................................................
Options
Description
Isolated Input
Bipolar, inputoutput with selectable inputs for 0 to 10 VDC, 0 to 14 VDC,

0 to 100 VDC, 1 to 5mA or 4 to 20mA
Contact outputstrips on overcurrent, overvoltage or field loss
Forward acceleration, forward deceleration, reverse acceleration, reverse
deceleration, 4 potentiometers
Converts signals from AC tachometer or pulse generator to direction sensitive
DC voltage for improved speed regulation
Fault Module
Independent Acceleration/
Deceleration Control
Quadraline 7000
Quadraline 7000
16
Quad7 spreads
Q7002
3/25/05, 1.17
Quadraline 7000
Quadraline 7000
How to Order
How to Order
In determining the components
that comprise a drive system, the
following selections must be
made for features and options.
1. DC Motor Controller
4. Isolation Transformer
Select HP and AC input voltage.

The AC input voltage will
determine motor armature and
field voltage.
Select KVA of transformer when

required by adding the total HP of
all drives to be connected to the
transformer. Then select model
number by primary input voltage
and secondary output voltage.
AC Input
Voltage
Motor Voltage
Arm/Field
115V
90V Arm
50/100V Field
180V Arm
100/200V Field
230V
Now select drive configuration,

chassis or enclosure. If enclosure, do you want a blank front
cover or operators controls?
Determine which operators are
required (i.e., run/jog, auto/
manual) and whether they will be
on a remote operators station or
on the drive enclosure. From the
list of standard option boards,
select those required for your
application.
2. DC Motor
With the motor voltage specified
by the AC input voltage selected
above, now determine permanent
magnet or shunt wound, frame
size, enclosure type (TEFC or
TENV), C face, and whether a
tachgenerator will be required.
3. Remote (ROS) Operator

Station
Selection charts for DC motors,

available from Warner Electric
Motors and Controls, are listed on
the following pages. For more
complete specifications and
dimensional information, contact
Warner Electric Motors and
Controls customer service.
5. Options/Accessories
A. Determine which options are
required for your applications.
This could include speed and/
or load meters.
B. Options may be mounted by
the factory or field installed.
Motor chart specify:

Horsepower
Motor Type (Manufacturer)
B=Baldor
G=General Electric
Frame Size
Motor Enclosure
TE=Totally Enclosed
TEFC=Fan Cooled
TENV=Non Ventilated
C Face Size
(For use with Single Phase
Controllers only)
Armature Voltage
Model Number
Motor with Tachometer
(mounted)
Motor without Tachometer
Tachometer Kit
Non-Listed Motors
Non-listed motors are available,
but specific information is
required.
1. Motor horsepower
2. RPM
3. Frame size
4. Volts, armature
5. Volts, field or PM
6. Enclosure
7. Conduit location, F1, F2 etc.
8. Thermostat
9. Accessory endshield
10. C face
11. Delivery requirements
12. Special application or
environmental considerations
and other important
information.
Standard
DC Motors
Example
A conveyer requires a 1 HP DC
motor, 1750 RPM, shunt wound
field, TEFC enclosure and a
7V/1000RPM tachometer. The
DC drive will be chassis mount,
230 VAC single phase input, to
be operated from a ROS. ROS to
include forward and reverse,
start/stop and a speed potentiometer. Isolation transformer from
a 230 VAC input is required. The
user would also like fault output
contacts to activate other
machine control.
Item
Qty
1
2
3
4
5
1
1
1
1
1
Part No.
Q70062
MOH2210831
R1002
TRS21020
(included as a
part of item 1)
If a remote operators station will

be used, select which operators
will be used, and the NEMA
rating required.
Quadraline 7000
Quadraline 7000
15
Quad7 spreads
3/25/05, 1.17
Quadraline 7000
Remote
Operator
Stations
Quadraline 7000
Quadraline 7000 Series
Remote Operator Stations (ROS)

Function
Model
Number
Start-Stop Switch (2)

Run-Jog Switch
Forward-Reverse Switch
Auto-Manswitch
Single Turn Speed Pot
Run-Jog Switch
Auto-Man Switch
Run-Jog Switch
Start Pushbutton (1)(3)
Stop Pushbutton
R1000
R1001
R1002
R8005
Input
Input
Line
Line
Voltage
HP
115 VAC
1 Phase
Basic On/Off
Zero Position
Dancer Control
Chassis NEMA
4/12
NEMA
Chassis
4/12 w/
Operators
NEMA
4/12
NEMA
Chassis
4/12 w/
Operators
1/81/2
Q7006
N/A
N/A
Q70061
N/A
N/A
Q70065 N/A
230 VAC
1 Phase
1/41
Q7006
N/A
N/A
Q70061
N/A
N/A
Q70065 N/A
115 VAC
1 Phase
1/41
Q7002
Q7022
Q7032
Q70021
Q70221 Q70421
Q70025 Q70225
230 VAC
1 Phase
1/22
Q7002
Q7022
Q7032
Q70021
Q70221 Q70421
Q70025 Q70225
230 VAC
1 Phase
35
Q7005
Q7025
Q7035
Q70051
Q70251 Q70451
Q70055 Q70255
Run/JogForward/Reverse
Includes power unit, control logic
and enclosure if specified with or
without operator devices.
Operator devices include: StartStop switch, Run-Jog switch,
Forward-Reverse switch, single
turn Speed Setting Potentiometer
and Power Light.
Note:
(1) NEMA 12 Enclosed with wiring to operators.
(2) NEMA 4/12 Enclosed with wiring to terminal strips.
(3) For non-reversing application only.
External Signal
External Signal
Includes power unit, control
logics, isolated signal follower
accepting 420 mA, 1 5mA, 0
10 VDC, 0 14 VDC or 0
100 VDC reference signal
inputs and enclosure if specified
with or without operator devices.
Forward-Reverse switch, AutoManual switch, single turn Speed
Setting Potentiometer, and Power
Light.
Selection
Information
NEMA
4/12
Zero Position Dancer Control

For tension applications such as
an unwind, rewind or tension
infeed with a zero position dancer
or load cell includes PID function.
This feature is used in special
applications usually involving
web-processing equipment.
Options
Isolation
Transformers
Description
Isolation Transformers
Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz
HP
KVA
Primary
Voltage
Secondary
Voltage
Model Number
1/4
1/2
120/240
120/240
TRS21-005
1/2
120/240
120/240
TRS21-010
3/4
11/2
120/240
120/240
TRS21-015
120/240
120/240
TRS21-020
11/2
240/480
120/240
TRS42-030
240/480
120/240
TRS42-050
71/2
240/480
120/240
TRS42-075
10
240/480
120/240
TRS42-100
For dimensions and connection information, contact Warner Electric Motors and Controls customer service.
Quadraline 7000
Factory
Installed
M/N Suffix
Field
Installed
Kits M/N
Q799901
Fault
ModuleContact outputs
.
-trips on overcurrent,
overvoltage or field loss.
Q799902
Independent Accel/Decel
ControlForward accel,
forward decel, reverse accel,
reverse decel, 4 potentiometers
Q799903

Converts signals from AC
tachometer or pulse generator to
direction sensitive DC voltage for
improved speed regulation
Q799904
Mounting and connecting

hardware for 2 option kits
Not
Required
Q7098-00
Pivot Point Sensor

(for use w/zero position
Dancer controlled models)
APT 2043-00
Isolated InputBipolar,
input-output with selectable
inputs for 0 to 10 VDC, 0 to 14
VDC, 0 to 100 VDC, 1 to 5mA
or 4 to 20 mA.
14
Quad7 spreads
Quadraline 7000
3/25/05, 1.17
Quadraline 7000
Zero
Position
Dancer
Control
Quadraline 7000
Connection Diagram
Winder
Dancer
Roll
Pivot
Point
Sensor
Motor
1. General Description
2. Specifications
The AC/Pulse Tach Option board

allows the use of either an AC
tachometer or a magnetic pulse
tach for speed feedback to the
Q7000. A ring tach, such as the
MTK series used with the DS
9000 Digital Front End, can be
used. The standard drive requires
a DC analog tachometer 7 VDC/
1000 RPM, or 50 VDC/1000
RPM, if a tachometer is to be
used. If an encoder is to be used,
please consult Seco Electronics
for adjustment.
Input Signal
Primarily designed for 60 pulse
per revolution pulse
tachometers. Maximum
frequency input is 3600 Hz.
Minimum frequency for full
output voltage is 1200 Hz.
Maximum voltage 100V.
Options
A/C Pulse
Tach
Feedback
Output signal
0 to 10 VDC.
Component Location
GND
L1 L2
Maximum
Speed
Adjustment
Offset
Adjustment
A1 A2 F1 F2
Q7000 Heatsink Assembly
R
4
0
7
TB1
Offset
Max Spd
AC Pulse Tach Feedback
9 10 11
TB1
Q7000 Control Board
Input
Signal
from
Pulse/
Tach
V
Out
V
In
U1
TB41
U2
1
Com
1
TB40
TB52
Gain
C2
J6
C4
6
4
R5
R10
TP
2
R4
U1
J50
230V
J51
115V
L1
TB53
Z1
J53
Quadraline 7000
The zero position dancer option

board provides dancer control for
either an unwind, rewind or infeed tension control systems. In a
dancer system, closed loop
control is accomplished because
the web completes the path
between the motor and the
dancer. With the zero position
dancer option board, (hereafter
referred to as the ZPD Board) the
dancer remains in a fairly
constant position throughout the
run.
The purpose of the ZPD board is

to stabilize the system and keep
the dancer in a fixed position,
thus maintaining tension within a
given tolerance range.
The pivot-point sensor, coupled
to the pivot point of the dancer
arm, generates a signal to the
ZPD board signifying the position
of the dancer arm and the
direction and velocity of any
dancer arm movement. The
Dancer Position potentiometer
adjusts the dancer zero point
electrically within the control.
Terminals are provided for a
T856
VR5
P40
TP40
Proportional
Gain
R24 TP
6
R23
Derivative
Gain
R33
16
Ribbon Cable to Q7000
P
VR4
5
6
I
VR6
7
8
9
Connection Diagram
ABC
remotely mounted Dancer

Position potentiometer.
The adjustments contained on
the ZPD board enable the system
to be fine tuned to the exact
parameters of the application to
provide optimum control and
stability.
2. Specifications
Dancer pot (Pivot point sensor)
1k OHM min., 20k OHM max.
M/N APT 2043-00
R40
Offset
AC Tach
60 Pulse/Rev
3600 RPM Max
T
R42
Max Spd
3
3 V
In
2
1 Com
TB40
1
TB1
7V
J1
50V
1
Max
Spd
R1
Arm
SW1
Tach
2
1
TB41
AC/PULSE TACH
FEEDBACK OPTION
P40
V Out
Notes:
1. Place jumper J1 in 7V position.
2. Select tach feedback mode. (SWI)
3. Adjust R42, max. speed to set
maximum motor speed. (R1, max.
speed on Q7000 control board
should be set fully CCW)
P4
3
Q7000 CONTROL BOARD
Quadraline 7000
13
Quad7 spreads
TB54
L52
J54
ABCD
U8
RC1
TP
7
U4
J52
T856
U3
TP
5
115V
U7
U2
F1
L2
Derivative
TP Gain
4
R28 TP
TP R26 9
8
TP3
TP
1
R6
U6
11
U3
T856
TP
10
4
+
Output
Signal
U5
CO
SW1
01
CG
Dancer Position
VR1
R2
OT
TP
11
P50
VR2
J4
COM +
D51 TB50
OS
R56
L52
R55
L51
R54
R50
R53
R52
R51
Open
R
4
2
3/25/05, 1.17
Quadraline 7000
Options
Independent
Acceleration
Deceleration
Quadraline 7000
The second, Mode B, allows two

different Accel/ Decel rates to be
selected by an outside sourced
contact closure. Like the Basic
Quadraline 7000 the Forward
Acceleration and Reverse
Deceleration rates are identical
as are the Reverse Acceleration
and Forward Deceleration rates.
The Mode B difference allows the
ability to switch through contact
change from either of two sets of
adjustments, thereby giving two
entirely different rates rather than
the single rate allowed with the
basic Quadraline 7000 controller.
The standard Q7000 Series DC

controller has a single forward
acceleration adjustment pot and
single reverse acceleration
adjustment pot. The Forward
Acceleration pot also sets the
acceleration rate in the forward
direction, and the deceleration rate
in the reverse direction, i.e. both of
these rates will be the same.
Conversely, the Reverse Acceleration pot also sets the deceleration
rate in the Forward direction,
again, both rates are the same.
Two modes of Accel/Decel control
can be programmed with this
option.
The adjustment setting for

acceleration determines the
amount of time the motor
controller will take to drive the
motor from standstill or zero
speed up to maximum speed.
deceleration determines the time
the motor controller will take to
brake the moter from maximum
speed to zero.
The first, or Mode A, provides two

acceleration adjustment pots and
two decelation adjustment pots.
This allows for independent
adjustment of the forward acceleration rate, forward deceleration
rate, reverse acceleration rate and
reverse deceleration rate.
2. Specifications
Installation
A. Accel/Decel Time Range:

Jumper Selectable for each
pot
(J21J24)
F Range .33 seconds (zero
to full speed)
S Range 330 seconds (zero
to full speed)
B. Operating Modes:
Jumper Selectable (J20)
A Mode:
Acceleration Forward R21
Deceleration Forward R20
Acceleration Reverse R22
Deceleration Reverse R23
B Mode:
Pot operation in the B Mode
is controlled by a contact
closure or jumper on TB20.
Each version of the Q7000

control except the Q7006 has
provision for mounting up to two
option boards. Q7006 units have
room for one option board. If one
option board is fitted it will be in
postion A in Figure A. The
second option board will be fitted
in position B. Reference Figure A.
Options
Factory or
Field
Installed
Component Location
Time
Range
Select
F .33 sec.
S 330 sec.
Forward
Deceleration
Adjust
Forward
Acceleration
Adjust
Reverse
Deceleration
Adjust
Reverse
Acceleration
Adjust
Location A
Fwd
Decel
Fwd
Accel
R20
Rev
Accel
R21
CW
F
S
CW
F
S
J21
R22
CW
U1
R23
CW
F
S
J22
Operating
Mode
Selection
Rev
Decel
J23
U4
F
S
J24
A
B
U3
J20
TB20
Operating
Mode B
Control
Location B
P4
Logic Board
C7
Independent
Independent
Acceleration
Acceleration
Deceleration
Deceleration
P20
1
16
Ribbon Cable
to Q7000 Control Board
Connection Diagram
A. For field installation of one

ACCEL/DECEL
OPTION BOARD
J20
2
2
1
A
B
P20
P4
A
TB20
Operating
Mode B
Control
Switch
(Optional)
Notes:
1. Jumper J3 on Q7000 control board
must be placed in the center
position as shown for proper
operation of accel/decel option
board.
2. Reference section 2.b for
description of operation modes.
option, the correct mounting

hardware will be supplied with
the option kit.
B. For field installation of two

options, an additional
mounting kit Q709800 for
location B is required.
J3
1
A
Q7000 CONTROL BOARD
Quadraline 7000
Quadraline 7000
12
Quad7 spreads
3/25/05, 1.17
Quadraline 7000
Options
Bipolar
Isolation
Quadraline 7000
Component Location
Range
Selection
Jumper
Offset
Adjustment
Minimum
Speed
Adjustment
Min Spd Max Spd
Offset
R
4
0
Maximum
Speed
Adjustment
R
4
1
BipolarIsolation
Isolation
Bipolar
R
4
2
Trim
CW
Optional
Trim Pot
Input
Signal
0-10V 1
0-14V
0-100V
1-5MA
4-20MA
U1
CCW
V
Out
U2
Output
Signal
TB41
U3
TB40 J40
1
1
U5
1 U6
U4
The Bipolar Isolation Option

Board provides an isolated
interface between the Q7000 and
Reference control signals. The
Option Board mounts easily to
the Q7000 Control Board via
stand-offs and a ribbon cable.
The Fault Module Option Board

provides adjustable overvoltage
and overcurrent as well as field
loss protection for the Q7000
series of DC motor controllers.
The overcurrent protection can
be jumpered for either instantaneous overcurrent trip or timed
overcurrent trip. (An overload will
eventually cause an overcurrent
trip with the time to trip decreasing as the current level increases
when the timed mode is
selected.) An open collector
transistor output is provided to
indicate when an overload is
present. Four Red LEDs are on
the board, to indicate overcurrent
trip, overvoltage trip, field loss
trip, and overload.
Input Signals:
Current
15mA DC
420mA DC
Output voltage:
TP40
2. Specifications
W
V
In
I
In
Com
P40
U7
U8
Jumper
Position
010 VDC
014 VDC
0100 VDC
Connection Diagram
1
DC Current Input
Input Common
2
1
TB40
REV
BI-Polar
Isolation
Option
TB41
CW
FWD
Speed
0 to 10 VDC
Operation and Adjustment

Jumper Selection
Select input range
For voltage input, connect
input wires to the V IN and
COM (common) positions on
TB40. Jumper J40 as follows:
16
DC Voltage Input
Voltage
0 to 10 VDC
0 to 14 VDC
0 to 100 VDC
Trim
(Optional)
CW
W
CCW
V Out
2. Specifications
A. Adjustable Instantaneous or
Timed Overcurrent Trip.
Current trip setting 30 to
150% rated current.
B. Adjustable Overvoltage Trip.
Voltage trip setting 10 to
150% rated voltage.
Component Location
Fault Trip Level Adjustment:
Overcurrent
Overvoltage
Fault Relay
Contact
Voltage
Input
Range
Over
Voltage
0 to 10 VDC
1 to 14 VDC
0 to 100 VDC
OV
TB30
1
2
3
4
5
6
7
8
9
For current input, connect input

wires to the I IN and COM
(common) positions on TB40.
Jumper J40 as follows:
Jumper Position
15mA DC
420mA DC
U1
K30
U3
U4
1
TBI
TP33
P30
Com
TB31
1
2
J30
16
Field
PM
SH
Ribbon Cable
to Q7000
Motor Field
Input
Connect in
Series with
Motor Field
Motor Field Select:

Permanent Magnet (PM)
Shunt Wound (SH)
Overcurrent
Indication
Remote
Reset
(Optional)
TB30
Stop
Start
1
2
3
4
5
6
7
8
9
9 10 11
TB1
Q7000 CONTROL BOARD
P31
P32
FAULT
MODULE
P30
Motor
TB31 2
Field
1
F1
F2
2
F1 F2
P4
Q7000
POWER COMPONENT
ASSEMBLY
Notes:
1. Fault relay contacts are shown in
trip or power off condition.
Connect contact in series with stop
circuit as shown to activate stop
function when trip occurs. If this
connection is not made, control is
disabled when trip occurs and will
start when trip circuit is reset.
2. No connection is required for PM
motor.
3. Close contacts to reset trip circuit.
4. Overcurrent indication: Open
collector output sinks up to 250mA
if current exceeds overcurrent
level. (24 VDC max.)
Quadraline 7000
11
10
Quad7 spreads
Overcurrent
Trip Select:
A Timed
B Instantaneous
TP30
Q7000 CONTROL BOARD
Quadraline 7000
J31
U6
K30
P4
1. If optional trim pot is used,

remove jumper from TB413
and 4.
2. Mounted on the enclosure
door of External Signal
Models equipped with this
provision.
B A
+24V
Connection Diagram
Remote Reset
Quick Connect
P32
U5
AUTO
P31
SW30
R31
Fault
Relay
P40
OC
Local
Reset
U2
FL
Reset
Fault
Module
K30
Options
Fault
Module
Trip
Fault
FaultModule
Module
R30
C. Field Loss, detects loss of

field current.
D. Fault Relay, with 2 form C
contacts, that is energized
when power is applied and no
faults are present.
E. Open Collector Output
signifying an overcurrent
condition is present. Timed
overcurrent trip will occur if
the overload remains
(Overcurrent LED D30
indicates output is on.) This
circuit can handle 250mA (24
VDC max.) when the output is
pulled down to zero during an
overload.
F. Four Red LEDs
1. Overcurrent Trip
2. Overcurrent voltage
3. Field Loss Trip
4. Overcurrent Present
Fault Trip
Indication LEDs
OV Overvoltage
FL Field Loss
OC Overcurrent
Overcurrent
Indication LED
Over
OC
Current
TP31
TP32
Ensure Jumper J41 is in

postion A.
MAN
Two form C contacts are provided

from the fault relay that change
state in the event of a fault trip.
An on-board reset pushbutton or
quick connect connections are
provided for resetting the drive
after a fault occurs. When a fault
occurs, the drive is disabled,
turning off the SCR power bridge,
the motor will coast to a stop. If
the fault relay contacts are wired
into the stop circuitry, the Stop/
Start relay in the Quadraline 7000
controller will drop out.
10
3/25/05, 1.18
Quadraline 7000
Options
Bipolar
Isolation
Quadraline 7000
Component Location
Range
Selection
Jumper
Offset
Adjustment
Minimum
Speed
Adjustment
Min Spd Max Spd
Offset
R
4
0
Maximum
Speed
Adjustment
R
4
1
BipolarIsolation
Isolation
Bipolar
R
4
2
Trim
CW
Optional
Trim Pot
Input
Signal
0-10V 1
0-14V
0-100V
1-5MA
4-20MA
U1
CCW
V
Out
U2
Output
Signal
TB41
U3
TB40 J40
1
1
U5
1 U6
U4
The Bipolar Isolation Option

Board provides an isolated
interface between the Q7000 and
Reference control signals. The
Option Board mounts easily to
the Q7000 Control Board via
stand-offs and a ribbon cable.
The Fault Module Option Board

provides adjustable overvoltage
and overcurrent as well as field
loss protection for the Q7000
series of DC motor controllers.
The overcurrent protection can
be jumpered for either instantaneous overcurrent trip or timed
overcurrent trip. (An overload will
eventually cause an overcurrent
trip with the time to trip decreasing as the current level increases
when the timed mode is
selected.) An open collector
transistor output is provided to
indicate when an overload is
present. Four Red LEDs are on
the board, to indicate overcurrent
trip, overvoltage trip, field loss
trip, and overload.
Input Signals:
Current
15mA DC
420mA DC
Output voltage:
TP40
2. Specifications
W
V
In
I
In
Com
P40
U7
U8
Jumper
Position
010 VDC
014 VDC
0100 VDC
Connection Diagram
1
DC Current Input
Input Common
2
1
TB40
REV
BI-Polar
Isolation
Option
TB41
CW
FWD
Speed
0 to 10 VDC
Operation and Adjustment

Jumper Selection
Select input range
For voltage input, connect
input wires to the V IN and
COM (common) positions on
TB40. Jumper J40 as follows:
16
DC Voltage Input
Voltage
0 to 10 VDC
0 to 14 VDC
0 to 100 VDC
Trim
(Optional)
CW
W
CCW
V Out
2. Specifications
A. Adjustable Instantaneous or
Timed Overcurrent Trip.
Current trip setting 30 to
150% rated current.
B. Adjustable Overvoltage Trip.
Voltage trip setting 10 to
150% rated voltage.
Component Location
Fault Trip Level Adjustment:
Overcurrent
Overvoltage
Fault Relay
Contact
Voltage
Input
Range
Over
Voltage
0 to 10 VDC
1 to 14 VDC
0 to 100 VDC
OV
TB30
1
2
3
4
5
6
7
8
9
For current input, connect input

wires to the I IN and COM
(common) positions on TB40.
Jumper J40 as follows:
Jumper Position
15mA DC
420mA DC
U1
K30
U3
U4
1
TBI
TP33
P30
Com
TB31
1
2
J30
16
Field
PM
SH
Ribbon Cable
to Q7000
Motor Field
Input
Connect in
Series with
Motor Field
Motor Field Select:

Permanent Magnet (PM)
Shunt Wound (SH)
Overcurrent
Indication
Remote
Reset
(Optional)
TB30
Stop
Start
1
2
3
4
5
6
7
8
9
9 10 11
TB1
Q7000 CONTROL BOARD
P31
P32
FAULT
MODULE
P30
Motor
TB31 2
Field
1
F1
F2
2
F1 F2
P4
Q7000
POWER COMPONENT
ASSEMBLY
Notes:
1. Fault relay contacts are shown in
trip or power off condition.
Connect contact in series with stop
circuit as shown to activate stop
function when trip occurs. If this
connection is not made, control is
disabled when trip occurs and will
start when trip circuit is reset.
2. No connection is required for PM
motor.
3. Close contacts to reset trip circuit.
4. Overcurrent indication: Open
collector output sinks up to 250mA
if current exceeds overcurrent
level. (24 VDC max.)
Quadraline 7000
11
10
Quad7 spreads
Overcurrent
Trip Select:
A Timed
B Instantaneous
TP30
Q7000 CONTROL BOARD
Quadraline 7000
J31
U6
K30
P4
1. If optional trim pot is used,

remove jumper from TB413
and 4.
2. Mounted on the enclosure
door of External Signal
Models equipped with this
provision.
B A
+24V
Connection Diagram
Remote Reset
Quick Connect
P32
U5
AUTO
P31
SW30
R31
Fault
Relay
P40
OC
Local
Reset
U2
FL
Reset
Fault
Module
K30
Options
Fault
Module
Trip
Fault
FaultModule
Module
R30
C. Field Loss, detects loss of

field current.
D. Fault Relay, with 2 form C
contacts, that is energized
when power is applied and no
faults are present.
E. Open Collector Output
signifying an overcurrent
condition is present. Timed
overcurrent trip will occur if
the overload remains
(Overcurrent LED D30
indicates output is on.) This
circuit can handle 250mA (24
VDC max.) when the output is
pulled down to zero during an
overload.
F. Four Red LEDs
1. Overcurrent Trip
2. Overcurrent voltage
3. Field Loss Trip
4. Overcurrent Present
Fault Trip
Indication LEDs
OV Overvoltage
FL Field Loss
OC Overcurrent
Overcurrent
Indication LED
Over
OC
Current
TP31
TP32
Ensure Jumper J41 is in

postion A.
MAN
Two form C contacts are provided

from the fault relay that change
state in the event of a fault trip.
An on-board reset pushbutton or
quick connect connections are
provided for resetting the drive
after a fault occurs. When a fault
occurs, the drive is disabled,
turning off the SCR power bridge,
the motor will coast to a stop. If
the fault relay contacts are wired
into the stop circuitry, the Stop/
Start relay in the Quadraline 7000
controller will drop out.
10
3/25/05, 1.18
Quadraline 7000
Options
Independent
Acceleration
Deceleration
Quadraline 7000
The second, Mode B, allows two

different Accel/ Decel rates to be
selected by an outside sourced
contact closure. Like the Basic
Quadraline 7000 the Forward
Acceleration and Reverse
Deceleration rates are identical
as are the Reverse Acceleration
and Forward Deceleration rates.
The Mode B difference allows the
ability to switch through contact
change from either of two sets of
adjustments, thereby giving two
entirely different rates rather than
the single rate allowed with the
basic Quadraline 7000 controller.
The standard Q7000 Series DC

controller has a single forward
acceleration adjustment pot and
single reverse acceleration
adjustment pot. The Forward
Acceleration pot also sets the
acceleration rate in the forward
direction, and the deceleration rate
in the reverse direction, i.e. both of
these rates will be the same.
Conversely, the Reverse Acceleration pot also sets the deceleration
rate in the Forward direction,
again, both rates are the same.
Two modes of Accel/Decel control
can be programmed with this
option.

acceleration determines the
amount of time the motor
controller will take to drive the
motor from standstill or zero
speed up to maximum speed.
deceleration determines the time
the motor controller will take to
brake the moter from maximum
speed to zero.
The first, or Mode A, provides two

acceleration adjustment pots and
two decelation adjustment pots.
This allows for independent
adjustment of the forward acceleration rate, forward deceleration
rate, reverse acceleration rate and
reverse deceleration rate.
2. Specifications
Installation
A. Accel/Decel Time Range:

Jumper Selectable for each
pot
(J21J24)
F Range .33 seconds (zero
to full speed)
S Range 330 seconds (zero
to full speed)
B. Operating Modes:
Jumper Selectable (J20)
A Mode:
Acceleration Forward R21
Deceleration Forward R20
Acceleration Reverse R22
Deceleration Reverse R23
B Mode:
Pot operation in the B Mode
is controlled by a contact
closure or jumper on TB20.
Each version of the Q7000

control except the Q7006 has
provision for mounting up to two
option boards. Q7006 units have
room for one option board. If one
option board is fitted it will be in
postion A in Figure A. The
second option board will be fitted
in position B. Reference Figure A.
Options
Factory or
Field
Installed
Component Location
Time
Range
Select
F .33 sec.
S 330 sec.
Forward
Deceleration
Adjust
Forward
Acceleration
Adjust
Reverse
Deceleration
Adjust
Reverse
Acceleration
Adjust
Location A
Fwd
Decel
Fwd
Accel
R20
Rev
Accel
R21
CW
F
S
CW
F
S
J21
R22
CW
U1
R23
CW
F
S
J22
Operating
Mode
Selection
Rev
Decel
J23
U4
F
S
J24
A
B
U3
J20
TB20
Operating
Mode B
Control
Location B
P4
Logic Board
C7
Independent
Independent
Acceleration
Acceleration
Deceleration
Deceleration
P20
1
16
Ribbon Cable
to Q7000 Control Board
Connection Diagram
A. For field installation of one

ACCEL/DECEL
OPTION BOARD
J20
2
2
1
A
B
P20
P4
A
TB20
Operating
Mode B
Control
Switch
(Optional)
Notes:
1. Jumper J3 on Q7000 control board
must be placed in the center
position as shown for proper
operation of accel/decel option
board.
2. Reference section 2.b for
description of operation modes.
option, the correct mounting

hardware will be supplied with
the option kit.
B. For field installation of two

options, an additional
mounting kit Q709800 for
location B is required.
J3
1
A
Q7000 CONTROL BOARD
Quadraline 7000
Quadraline 7000
12
Quad7 spreads
3/25/05, 1.17
Quadraline 7000
Zero
Position
Dancer
Control
Quadraline 7000
Connection Diagram
Winder
Dancer
Roll
Pivot
Point
Sensor
Motor
2. Specifications
The AC/Pulse Tach Option board

allows the use of either an AC
tachometer or a magnetic pulse
tach for speed feedback to the
Q7000. A ring tach, such as the
MTK series used with the DS
9000 Digital Front End, can be
used. The standard drive requires
a DC analog tachometer 7 VDC/
1000 RPM, or 50 VDC/1000
RPM, if a tachometer is to be
used. If an encoder is to be used,
please consult Seco Electronics
for adjustment.
Input Signal
Primarily designed for 60 pulse
per revolution pulse
tachometers. Maximum
frequency input is 3600 Hz.
Minimum frequency for full
output voltage is 1200 Hz.
Maximum voltage 100V.
Options
A/C Pulse
Tach
Feedback
Output signal
0 to 10 VDC.
Component Location
GND
L1 L2
Maximum
Speed
Adjustment
Offset
Adjustment
A1 A2 F1 F2
Q7000 Heatsink Assembly
R
4
0
7
TB1
Offset
Max Spd
AC Pulse Tach Feedback
9 10 11
TB1
Q7000 Control Board
Input
Signal
from
Pulse/
Tach
V
Out
V
In
U1
TB41
U2
1
Com
1
TB40
TB52
Gain
C2
J6
C4
6
4
R5
R10
TP
2
R4
U1
J50
230V
J51
115V
L1
TB53
Z1
J53
Quadraline 7000
The zero position dancer option

board provides dancer control for
either an unwind, rewind or infeed tension control systems. In a
dancer system, closed loop
control is accomplished because
the web completes the path
between the motor and the
dancer. With the zero position
dancer option board, (hereafter
referred to as the ZPD Board) the
dancer remains in a fairly
constant position throughout the
run.
The purpose of the ZPD board is

to stabilize the system and keep
the dancer in a fixed position,
thus maintaining tension within a
given tolerance range.
The pivot-point sensor, coupled
to the pivot point of the dancer
arm, generates a signal to the
ZPD board signifying the position
of the dancer arm and the
direction and velocity of any
dancer arm movement. The
Dancer Position potentiometer
adjusts the dancer zero point
electrically within the control.
Terminals are provided for a
T856
VR5
P40
TP40
Proportional
Gain
R24 TP
6
R23
Derivative
Gain
R33
16
P
VR4
5
6
I
VR6
7
8
9
Connection Diagram
ABC
remotely mounted Dancer

Position potentiometer.
The adjustments contained on
the ZPD board enable the system
to be fine tuned to the exact
parameters of the application to
provide optimum control and
stability.
2. Specifications
Dancer pot (Pivot point sensor)
1k OHM min., 20k OHM max.
M/N APT 2043-00
R40
Offset
AC Tach
60 Pulse/Rev
3600 RPM Max
T
R42
Max Spd
3
3 V
In
2
1 Com
TB40
1
TB1
7V
J1
50V
1
Max
Spd
R1
Arm
SW1
Tach
2
1
TB41
AC/PULSE TACH
FEEDBACK OPTION
P40
V Out
Notes:
1. Place jumper J1 in 7V position.
2. Select tach feedback mode. (SWI)
3. Adjust R42, max. speed to set
maximum motor speed. (R1, max.
speed on Q7000 control board
should be set fully CCW)
P4
3
Q7000 CONTROL BOARD
Quadraline 7000
13
Quad7 spreads
TB54
L52
J54
ABCD
U8
RC1
TP
7
U4
J52
T856
U3
TP
5
115V
U7
U2
F1
L2
Derivative
TP Gain
4
R28 TP
TP R26 9
8
TP3
TP
1
R6
U6
11
U3
T856
TP
10
4
+
Output
Signal
U5
CO
SW1
01
CG
Dancer Position
VR1
R2
OT
TP
11
P50
VR2
J4
COM +
D51 TB50
OS
R56
L52
R55
L51
R54
R50
R53
R52
R51
Open
R
4
2
3/25/05, 1.17
Quadraline 7000
Remote
Operator
Stations
Quadraline 7000
Quadraline 7000 Series
Remote Operator Stations (ROS)

Function
Model
Number

Run-Jog Switch
Auto-Manswitch
Run-Jog Switch
Auto-Man Switch
Run-Jog Switch
Start Pushbutton (1)(3)
Stop Pushbutton
R1000
R1001
R1002
R8005
Input
Input
Line
Line
Voltage
HP
115 VAC
1 Phase
Basic On/Off
Zero Position
Dancer Control
Chassis NEMA
4/12
NEMA
Chassis
4/12 w/
Operators
NEMA
4/12
NEMA
Chassis
4/12 w/
Operators
1/81/2
Q7006
N/A
N/A
Q70061
N/A
N/A
Q70065 N/A
230 VAC
1 Phase
1/41
Q7006
N/A
N/A
Q70061
N/A
N/A
Q70065 N/A
115 VAC
1 Phase
1/41
Q7002
Q7022
Q7032
Q70021
Q70221 Q70421
Q70025 Q70225
230 VAC
1 Phase
1/22
Q7002
Q7022
Q7032
Q70021
Q70221 Q70421
Q70025 Q70225
230 VAC
1 Phase
35
Q7005
Q7025
Q7035
Q70051
Q70251 Q70451
Q70055 Q70255
Run/JogForward/Reverse
Includes power unit, control logic
and enclosure if specified with or
without operator devices.
Forward-Reverse switch, single
turn Speed Setting Potentiometer
and Power Light.
Note:
(1) NEMA 12 Enclosed with wiring to operators.
(2) NEMA 4/12 Enclosed with wiring to terminal strips.
(3) For non-reversing application only.
External Signal
External Signal
Includes power unit, control
logics, isolated signal follower
accepting 420 mA, 1 5mA, 0
10 VDC, 0 14 VDC or 0
100 VDC reference signal
inputs and enclosure if specified
with or without operator devices.
Forward-Reverse switch, AutoManual switch, single turn Speed
Setting Potentiometer, and Power
Light.
Selection
Information
NEMA
4/12
Zero Position Dancer Control

For tension applications such as
an unwind, rewind or tension
infeed with a zero position dancer
or load cell includes PID function.
This feature is used in special
applications usually involving
web-processing equipment.
Options
Isolation
Transformers
Description
Isolation Transformers
Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz
HP
KVA
Primary
Voltage
Secondary
Voltage
Model Number
1/4
1/2
120/240
120/240
TRS21-005
1/2
120/240
120/240
TRS21-010
3/4
11/2
120/240
120/240
TRS21-015
120/240
120/240
TRS21-020
11/2
240/480
120/240
TRS42-030
240/480
120/240
TRS42-050
71/2
240/480
120/240
TRS42-075
10
240/480
120/240
TRS42-100
For dimensions and connection information, contact Warner Electric Motors and Controls customer service.
Quadraline 7000
Factory
Installed
M/N Suffix
Field
Installed
Kits M/N
Q799901
Fault
ModuleContact outputs
.
-trips on overcurrent,
overvoltage or field loss.
Q799902
Independent Accel/Decel
ControlForward accel,
forward decel, reverse accel,
reverse decel, 4 potentiometers
Q799903

Converts signals from AC
tachometer or pulse generator to
direction sensitive DC voltage for
improved speed regulation
Q799904
Mounting and connecting

hardware for 2 option kits
Not
Required
Q7098-00
Pivot Point Sensor

(for use w/zero position
Dancer controlled models)
APT 2043-00
Isolated InputBipolar,
input-output with selectable
inputs for 0 to 10 VDC, 0 to 14
VDC, 0 to 100 VDC, 1 to 5mA
or 4 to 20 mA.
14
Quad7 spreads
Quadraline 7000
3/25/05, 1.17
Quadraline 7000
Quadraline 7000
How to Order
How to Order
In determining the components
that comprise a drive system, the
following selections must be
made for features and options.
1. DC Motor Controller
4. Isolation Transformer
Select HP and AC input voltage.

The AC input voltage will
determine motor armature and
field voltage.
Select KVA of transformer when

required by adding the total HP of
all drives to be connected to the
transformer. Then select model
number by primary input voltage
and secondary output voltage.
AC Input
Voltage
Motor Voltage
Arm/Field
115V
90V Arm
50/100V Field
180V Arm
100/200V Field
230V
Now select drive configuration,

chassis or enclosure. If enclosure, do you want a blank front
cover or operators controls?
Determine which operators are
required (i.e., run/jog, auto/
manual) and whether they will be
on a remote operators station or
on the drive enclosure. From the
list of standard option boards,
select those required for your
application.
2. DC Motor
With the motor voltage specified
by the AC input voltage selected
above, now determine permanent
magnet or shunt wound, frame
size, enclosure type (TEFC or
TENV), C face, and whether a
tachgenerator will be required.
3. Remote (ROS) Operator

Station
Selection charts for DC motors,

available from Warner Electric
Motors and Controls, are listed on
the following pages. For more
complete specifications and
dimensional information, contact
Warner Electric Motors and
Controls customer service.
5. Options/Accessories
A. Determine which options are
required for your applications.
This could include speed and/
or load meters.
B. Options may be mounted by
the factory or field installed.
Motor chart specify:

Horsepower
Motor Type (Manufacturer)
B=Baldor
G=General Electric
Frame Size
Motor Enclosure
TE=Totally Enclosed
TEFC=Fan Cooled
TENV=Non Ventilated
C Face Size
(For use with Single Phase
Controllers only)
Armature Voltage
Model Number
Motor with Tachometer
(mounted)
Motor without Tachometer
Tachometer Kit
Non-Listed Motors
Non-listed motors are available,
but specific information is
required.
1. Motor horsepower
2. RPM
3. Frame size
4. Volts, armature
5. Volts, field or PM
6. Enclosure
7. Conduit location, F1, F2 etc.
8. Thermostat
9. Accessory endshield
10. C face
11. Delivery requirements
12. Special application or
environmental considerations
and other important
information.
Standard
DC Motors
Example
A conveyer requires a 1 HP DC
motor, 1750 RPM, shunt wound
field, TEFC enclosure and a
7V/1000RPM tachometer. The
DC drive will be chassis mount,
230 VAC single phase input, to
be operated from a ROS. ROS to
include forward and reverse,
start/stop and a speed potentiometer. Isolation transformer from
a 230 VAC input is required. The
user would also like fault output
contacts to activate other
machine control.
Item
Qty
1
2
3
4
5
1
1
1
1
1
Part No.
Q70062
MOH2210831
R1002
TRS21020
(included as a
part of item 1)
If a remote operators station will

be used, select which operators
will be used, and the NEMA
rating required.
Quadraline 7000
Quadraline 7000
15
Quad7 spreads
3/25/05, 1.17
Quadraline 7000
Standard
DC Motors
Quadraline 7000
DC Motors
Specification
NEMA
Enclosure C
Face
Q7006
Q7002
Q7005
1/81/2
1/41
115 or 230 V 10%
50/60 Hz 2 Hz
Single Phase
1/41 HP
1/22 HP
115 or 230 V 10%
50/60 Hz 2 Hz
Single Phase
Not Used
35 HP
115 or 230 V 10%
50/60 Hz 2 Hz
Single Phase
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
Horsepower Range
115V
230V
AC Line Input Voltage
AC Line Frequencey
115 VAC Supply
Armature Voltage
Field Voltage
090 VDC
50/100 VDC
090 VDC
50/100 VDC
Not Applicable
Not Applicable
230 VAC Supply

Armature Voltage
Field voltage
Service Factor
Duty
Maximum Load Capacity
Line Protection
U.L. Listed
0180 VDC
100/200 VDC
1.0
Continuous
150% for 1 min.
Fuses
No
0180 VDC
100/200 VDC
1.0
Continuous
150% for 1 min.
Fuses
Yes
0180 VDC
100/200 VDC
1.0
Continuous
150% for 1 min.
Fuses
Yes
HP
Motor
Type
Frame
Size
1/4
G
B
56HAA
320P
NV
NV
56C
56C
MOD6110210
MOD6211200
N/A
MOD6211231
N/A
TAC 400113
1/2
G
B
56KAA
336P
FC
NV
56C
56C
MOF6210210
MOF6211200
N/A
MOF6211231
N/A
TAC 400113
3/4
G
B
56PAA
428P
FC
FC
56C
56C
MOG6210210
MOG6211100
N/A
MOG6211131
N/A
TAC 400100
G
B
56SAA
435P
FC
FC
56C
56C
MOH6210210
MOH6211100
N/A
MOH6211131
N/A
TAC 400100
Specifications
Q7006
Operating Conditions
DC Motors
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
56C
56C
MOF7210210
MOF7111100
N/A
MOF7111131
N/A
TAC 400113
FC
NV
56C
56C
MOG7210210
MOG7211100
N/A
MOG7211131
N/A
TAC 400110
146ATC
56SAA
435P
FC
FC
FC
140TC
56C
56C
MOH7210800
MOH7210210
MOH7211100
MOH7210831
N/A
MOH7211131
TAC 400402
N/A
TAC 400100
B
G
536P
148ATC
FC
FC
140TC
140TC
MOI7211100
MOI7210800
MOI7211131
MOI7210831
TAC 400701
TAC 400402
B
G
548P
149ATC
FC
FC
140TC
140TC
MOJ7211100
MOJ7210800
MOJ7211131
MOJ7210831
TAC 400701
TAC 400402
G
B
1412ATC
649P
FC
FC
140TC
180TC
MOK7210800
MOK7211100
MOK7210831
MOK7211131
TAC 400402
TAC 400115
681P
FC
180TC
MOL7211100
MOL7211131
TAC 400115
HP
Motor
Type
Frame
Size
Enclosure
1/2
G
B
56KAA
336P
FC
NV
3/4
G
B
56PAA
336P
G
G
B
1-1/2
NEMA
C
Face
Ambient Temperature
Chassis Model
055 C
055 C
055 C
Enclosed Model
N.A.
040 C
040 C
Relative Humidity .................................................... 595% non-condensing ......................................................
Altitude ......................................................................... to 3300 ft. (1000m) .........................................................
Performance Characteristics
Speed Range
50:1
50:1
50:1
Speed Regulation (% of motor base speed) for 95% load change
Arm. Voltage Feedback ................................... 1% to 2% (depending on motor) .............................................
Tach. Feedback ................................... 1/2 to 1% (depending on tach generator) .............................................
Acceleration (forward or reverse)
Range A ..................................................... Linear .33 seconds (to full speed) ...........................................
Range B .................................................... Linear 330 seconds (to full speed) ...........................................
Adjustments
Q7005
Current Range
(nominaladjustable to 150%)
1.0, 1.5, 2.0, 3.0

2, 3, 4, 6, 10, Amps
15, 25 Amps
5.0 Amps
Maximum Speed ................................................. 70105% of motor base speed ...............................................
IR Compensation .............................................................. Adjustable .................................................................
Options
Description
Isolated Input
Bipolar, inputoutput with selectable inputs for 0 to 10 VDC, 0 to 14 VDC,

0 to 100 VDC, 1 to 5mA or 4 to 20mA
Contact outputstrips on overcurrent, overvoltage or field loss
Forward acceleration, forward deceleration, reverse acceleration, reverse
deceleration, 4 potentiometers
Converts signals from AC tachometer or pulse generator to direction sensitive
DC voltage for improved speed regulation
Fault Module
Independent Acceleration/
Deceleration Control
Quadraline 7000
Quadraline 7000
16
Quad7 spreads
Q7002
3/25/05, 1.17
Quadraline 7000
Applications
Quadraline 7000
Material Handling
DC Motors
Controlled acceleration
Controlled deceleration
Bi-directional
Precise positioning accuracy
HP
Motor
Type
Frame
Size
1/4
1/2
3/4
1
B
B
B
B
413D
420D
428D
535D
Enclosure
NEMA
C
Face
FC
FC
FC
FC
56C
56C
56C
56C
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
MOD1211700
MOF1211700
MOG1211700
MOH1211700
TAC 400100
TAC 400100
TAC 400100
TAC 400700
MOD1211731
MOF1211731
MOG1211731
MOH1211731
Standard
DC Motors
Machine Tools
4 quadrant control allows
specific program needs
DC Motors
Model Number
Motor
Motor with
without
7 VDC/1000 RPM
Tachometer
Tachometer
(mounted)
7 VDC
Tachometer
Kit
56C
56C
140TC
56C
180C
140TC
180C
180C
MOF2211700
MOG2211700
MOH2210800
MOH2211800
MOH2110100
MOI2210800
MOI2110100
MOI2211400
MOF2211731
MOG2211731
MOH2210831
MOH2211831
MOH2110131
MOI12210831
MOI2110131
MOI2211431
TAC 400100
TAC 400100
TAC 400102
TAC 400701
TAC 400203
TAC 400402
TAC 400203
TAC 400115
FC
FC
NV
140TC
180C
180C
MOJ2210800
MOJ2211400
MOJ2110100
MOJ12210831
MOJ2211431
MOJ2110131
TAC 400402
TAC 400115
TAC 400203
NV
FC
FC
180TC
140C
210C
MOK2110100
MOK2210800
MIK2211100
MOK2110131
MOK2210831
MOK2211131
TAC 400203
TAC 400402
TAC 400106
210C
256UCZ
MOL2110700
MOL2211100
MOL2110731
MOL2211131
TAC 400203
TAC 400108
HP
Motor
Type
Frame
Size
Enclosure
1/2
3/4
1
B
B
G
B
G
G
G
B
420D
428D
146ATC
535D
L182ACY
148ATC
L186ACY
636D
FC
FC
FC
FC
NV
FC
NV
FC
G
B
G
149ATC
646D
L186ACY
G
G
B
189ATC
1412ATC
7544D
G
B
CD2110ACY* NV
9143D*
FC
NEMA
C
Face
Web Processing
Accurate web or material
tensioning
Zero position dancer (P.I.D.
Gain Control)
Smooth and consistent control
in process, and during un-wind
or wind-up
1-1/2
Robotics
Economical alternative to
sophisticated Servo control in
less demanding applications
Chassis mount for easy
integration in customer control
panel
*These motors have 1-1/8" shaft diameter.

Quadraline 7000
Quadraline 7000
17
Quad7 spreads
3/25/05, 1.17
Quadraline 7000
Dimensions
Quadraline 7000
Features and
Benefits
Chassis
Q7006 Series
Q7002/7005 Series
.75
.218 Dia. (4)
.187 x .375 slot (2)
11.75
10.25
9.625
9.000
.187 Dia. (2)
7.375
3.375
9.125
9.50
.375
5.50
8.00
Feature Packed
Enclosed
Q7002/7005 Series
Full wave 4-quadrant operation

of rotation.
.218 Dia. (4)
10.25
7.562
8.375
7 Selectable performance
features
13.00
8.750
9.50
115V/230V AC Input
Accel/Decel Range
Internal/External Jog Reference
HP Select
Overcurrent Trip Select
Timed/Instantaneous/Disable
Motor Field Type
PM or Shunt Wound
Feedback Type
High-response drive
Wide-band width allows unit to
some applications.
115/230 VAC Input
produces braking torque.
Positioning accuracy
4 quadrant control provides
specific programming needs.
7 Control adjustments
Max. speed, forward and reverse
acceleration, IR compensation,
forward and reverse current limit,
response characteristic.
For use with shunt wound or
permanent magnet DC motors
Total control
Controlled acceleration and
deceleration. Smooth, consistent,
accurateideal for web
tensioning applications.
* Chassis or NEMA 4/12
enclosure
Complete electrical protection

1/4 to 5 HP
for 1 min.
Listed
Listed for use in Canada
Quadraline 7000
*All units except Q7006
18
Quad7 spreads
Quadraline 7000
3/25/05, 1.17
High-response drive
Wide band width allows unit to
some applications.
provides braking torque.
The braking energy is returned to
the AC power line, not dissipated
as heat.
Allows rapid and continuous
cycling without any moving parts
in the control.
No mechanical contactors
required.
L1
L2
A1
A2
Rev. ()
F1
F2
Stop
F2
TB2
P2
P1
A2
1
GND
W
CCW
TB1
2
7V
10
11
Arm
J1
SWI
50V
Tach
CONTROL PC BD.
115V
HEATSINK ASSY.
J9 J10
90V
180V
J11
Notes:
1. Ground control per local and
national codes.
2. Customer supplied line fuses;
size for protection of AC line
wiring and transformer per
local and national codes.
3. Programming jumpers J9,
J10, and J11 on control board
must be positioned for 115 or
230 VAC line.
4. Polarity shown is for positive
speed reference voltage at
TB14 (fwd direction).
5. For PM motors, no
connection is necessary to F1
and F2.
6. DC tachometer (7VDC/1000
RPM or 50 VDC/1000 RPM)
is optional; when used, select
tach feedback mode (SW1)
and tach voltage level (J1).
Protection
Input AC line fuses protect
control from line or load faults.
MOVs protect unit from voltage
transients on AC power line.
Optional features include:
NEMA 4/12 enclosure
Fault module
Bi-polar isolated input module
Independent Individual control
of forward accel and decel and
reverse accel and decel rates
AC pulse tach feedback
Quadraline 7000
7. Speed adjust potentiometer:

2K to 10K.
8. Selector switch determines
direction of motor rotation.
For Bi-directional operation
without switch. Connect CCW
potentiometer lead to TB16.
9. TB17 and 8 must be
connected together to enable
control; jumper is factory
installed. Open this circuit to
disable control.
10. Start (n.o.) and stop (n.c.)
momentary pushbuttons are
used for conventional 3-wire
control. If 2-wire control is
required, connect maintained
switch or contact between
TB19 and TB111.
11. If motor thermostat (P1, P2) is
available, connect in series
with stop pushbutton as
shown.
Quadraline 7000
19
Quad7 spreads
+ F1
+ A1
11
10
CW
Start
115/230 VAC
230V
Selectable features
Selected by programming
jumpers to program drives for
specific motor or application:
AC Supply selects 115V or
230 VAC
Current Scaling selects current
range to match control to a
particular motor HP Rating
Speed Feedback selects
armature voltage feedback or
tachgenerator feedback for
improved speed holding
Acceleration/Deceleration Time
selects range for adjustment
control up to 30 secs
Torque or Speed Control selects
mode of either motor speed or
motor torque controlled by
operators potentiometer
AC Supply Frequency allows
drive to be operated on 50 Hz
or 60 Hz supply
Adjustments
Customer adjustments to match
control to application:
Maximum speed limits speed
available at operators control
Forward Acceleration sets time
to reach full speed in forward
direction is also reverse
deceleration time
Reverse Acceleration sets time
to reach full speed in reverse
directionis also forward
deceleration time
IR Compensation improves
motor speed regulation in
armature feedback mode
Forward Current Limit sets
forward direction to limit motor
overload
Reverse Current Limit sets
reverse direction to limit motor
overload
Response sets response
characteristic of control for
higher performance
applications
Connection
Diagrams
Fwd (+)
Full wave four quadrant

operation
of rotation.
UL Listed Ratings
Horsepower range
115 VAC
1/41 HP
230 VAC
1/25 HP
for 1 minute.
230V
Designed for either permanent

magnet or wound field motors
Field supply is standard.
Allows use of a wide range of
motors.
115V
The Quadraline 7000 series is a

full wave, regenerative DC drive
designed to operate shunt wound
or permanent magnet DC motors
from 1/4 HP to 5 HP.
Regenerative drives are the ideal
answer for:
Maintaining motor speed
when an overhauling load
attempts to increase the
motor speed
Providing continuous
braking torque with no power
dissipation
Repeatable, controllable
braking to rest
Rapid, repetitive reversal of
motor rotation
The Quadraline 7000 models are
packed with features, designed
and manufactured to the highest
quality standards and available
from your local Warner Electric
Motors and Controls distributor at
an economical price.
Speed adj.
Features and
Benefits
Quadraline 7000
DC tach
100 VDC max.
Quadraline 7000
3/25/05, 1.16
Quadraline 7000
Connection
Diagrams
Quadraline 7000
Contents
Shunt Field Connections for DC Motors

L1
DC MOTOR
CONTROLLER L2
L1
DC MOTOR
CONTROLLER L2
Line input
115 VAC
A1
DC motor
armature
90 VDC
A1
A2
F1
A2
DC motor
armature
90 VDC
Contents
DC motor
shunt field
50 VDC
Features and Benefits . . . . . . . 2
F1
DC motor
shunt field
100 VDC
F2
Line input
115 VAC
F2
Applications . . . . . . . . . . . . . . . 4
shunt field.
L1
DC MOTOR
CONTROLLER L2

shunt field.
L1
DC MOTOR
CONTROLLER L2
Line input
230 VAC
A1
A2
F1
F2
DC motor
armature
180 VDC
A1
DC motor
shunt field
200 VDC
F1
Adjustment
Locations
F2
Speed Arm
J1
Tach
Range
Zero Position
Dancer Control . . . . . . . . . . . . 8
DC motor
armature
180 VDC
Options
Installation . . . . . . . . . . . . . . 9
Bipolar Isolation . . . . . . . . . 10
Fault Module . . . . . . . . . . . 11
Independent Acceleration
Deceleration . . . . . . . . . . . 12
A/C Pulse Tach
Feedback . . . . . . . . . . . . . . 13
DC motor
shunt field
100 VDC
Remote Operator
Stations . . . . . . . . . . . . . . . . . 14
7 8 8 9 10
R1
7V
50V
Selection Information . . . . . . . 7

shunt field.
1 2 3 4 5 6
TB1
How to Order . . . . . . . . . . . . . . 6
Line input
230 VAC
A2

shunt field.
Specifications . . . . . . . . . . . . . 5
R2
R3
Accel
R4
R5
R6
R9
R8
Bias
Torque Tach Accel (Factory
J3
set)
J2 SW1
R7
A=.3-3 sec
B=3-30 sec
J4
TB1
60 HZ
50 HZ
J5
Accel
Range
p 13
7 pt helv; .5 line
R1Max speed
R2IR comp
R3Fwd accel
R4Rev accel
R5Fwd I limit
R6Rev I limit
R7Response
R9Zero Speed
Isolation Transformers . . . . . 14
Standard DC Motors . . . . . . . 15
Dimensions . . . . . . . . . . . . . . 18
Connection Diagrams . . . . . . 19
Adjustment Locations . . . . . . 20
R69
A
Recommended Spare
Parts . . . . . . . . . . . . . . . . . . . 21
R76A
Offset
(Factory set)
Service . . . . . . . . . . . . . . . . . 21
R103
D
B
P4
C
A
J6
Current
Range
Line Voltage Select
P3
115V 230V
J9
230V 115V
P2
J10
90V
P1
Quadraline 7000
180V
J11
Quadraline 7000
20
Quad7 spreads
3/25/05, 1.16
ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS

Quadraline 7000
Recommended
Spare Parts
Recommended Spare Parts
BRONCO II and Washdown Series DC Drives
SE2000 DC Drives
Designed for tough rugged applications, BRONCO II DC

Drives feature speed regulation 0.5 1%, dual voltage
input (115/230 VAC), output 90 or 180 VDC, to 2 HP,
circuit protection, torque control, local or remote operator
control, open chassis, field programmable jumpers,
control relay with 3-wire start/stop circuit, jog at
potentiometer speed, cast aluminium enclosure NEMA
4, NEMA 12, and NEMA 4X. Maximum and minimum
speed adjustments.
This non-regenerative DC drive is designed to control

shunt wound or permanent magnetic field DC motors
from to 5 HP. It offers isolated 4-20mA or 0-10 VDC
control signal, tachometer generator feedback, circuit
protection, diagnostic capabilities, control relay, torque
and slope control, and overcurrent protection. Jumper
selectable to program drives for specified motor or
application. Horsepower range 115 VAC to 230 VAC.
Open chassis available and UL listed.
Warner Electric
Part Number
Q7005
Description
Q7002
Q7006
Control Board Assembly*
SPC3593300
SPC3593300
SPC3593300
Line Fuse (F1, F2)
PFU101701
226636-001
(Buss JJN30A)
PFU101700
226636-000
(Buss JJN60A)
PFU101000
104364-022
(MDA15A)
Control Fuse (F3)
PFU100400
(AGC.25A)
PFU100400
(AGC.25A)
PFU100400
(AGC.25A)
SCR Module
SPATY401800
SPATY401700
Field Bridge
226122-000 PDI500500
PDI500500
MOV
202956-014 PSU200200
PSU200200
Power Board Assembly
SPC3601900
Zero Position Dancer

Q799905
Q799905
Q799905
External Signal Option

Q799901
Q799901
Q799901
Fault Module Option

Independent Accel/Decel Option
Option Control Board Assembly
Q799902
Q799902
Q799902
Q799903
Q799903
Q799903
Q799904
Q799904
Q799904
* When replacing the Control Board Assembly, it is essential that all of

the set-up jumpers and adjustment potentiometers on the new board
are identical to those on the board being replaced. It may be
necessary to re-adjust the potentiometers on the new board for correct
operation. See Section 3.0 of this Manual.
Service
M4000 Digital 3-Phase DC Drives
DS9000 Digital Drive Speed Controller
The M4000 Series Digital 3-Phase DC Drive is a

programmable, microprocessor based variable speed DC
drive. It allows keypad control of each parameter. Digital
readout provides on-line monitoring of drive operation.
Ideal for many drive applications including wire and
cable, packaging/converting, machinery and material
handling. Improved circuit board technology has added
standard features, including serial communications and a
field-weakening controller for constant power and
extended speed range applications.
The DS9000 Digital Speed Controller features long term

speed accuracy, control and stability. It offers 16-bit
microprocessor based, AC or DC drive control, .01%
accuracy, digital master or follower, analog or digital
input, and two selectable sets of programmable parameters. Front panel controls include a 4-digit LED readout,
keypad controls and four LED status indicators.
Service
It is intended that the

Quadraline 7000 should be
serviced by replacing major
sub-assemblies. The Replacement Parts List lists all of the
sub-assemblies required to
service Quadraline 7000
drives. It is recommended that
users keep these parts readily
available to support the drives
critical applications.
For additional assistance
or the name of your
closest authorized service
center, contact Warner
Electric Motors and Controls
customer service at (800)
787-3532.
Quadraline 7000
*Contact Warner Electric for information on our complete line of AC Drives
21
3/25/05, 1.09
AR
SUPPORTED BY DANA CORPORATION
CTR
The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineering and manufacturing of motor and control products for industrial applications. All Warner Electric
products and services are backed by highly specialized engineers and service people who can help solve
your production challenges. Warner Electrics capabilities and products have improved operations for
hundreds of companies around the world.
Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products,
engineered systems, and AC/DC drives are available worldwide through an extensive authorized distributor network. These distributors provide convenient service by offering technical support, replacement
parts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possible
delivery and service. Call your nearest distributor for ordering and application information.
Quadraline 7000
DC Drives
IN U.S.A. AND CANADA

Distributed by ELECTRO SALES CO., INC.
Sales and Quote: 617-666-0500
Customer Service: 800-787-3532
Product Application: 800-787-3532
Product Literature Request: 800-787-3532
Fax: 617-628-2800
Web Site: www.electrosales.com/warner

Division Office
640 Avis Drive, Suite 200
Ann Arbor, MI 48108
C3003
Bristol Plant
383 Middle Street
Bristol, CT 06010
Systems Center
13500-J South Point Blvd.
Charlotte, NC 28273
SERVO CONTROLS
International - Europe
Lausanne, Switzerland
La Pierreire
CH-1029 Villars-Ste-Croix,
Switzerland
1999 Warner Electric Division

Printed in U.S.A.
9/99
3/25/05, 1.08
STEPPER CONTROLS
VOLTAGE CONDITIONING
ENGINEERED SYSTEMS
AC/DC DRIVES

WarnerElectric Quadraline 7000 Spe-736377513c

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SUPPORTED BY DANA CORPORATION

IN U.S.A. AND CANADA

Customer Service: 800-787-3532

Product Application: 800-787-3532

Product Literature Request: 800-787-3532

Fax: 800-766-6366 or 860-589-2136

Web Site: www.warnernet.com

WARNER ELECTRIC MOTORS AND CONTROLS DIVISION

Quadraline 7000 Cover

1999 Warner Electric Division

ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS

Recommended Spare Parts

BRONCO II and Washdown Series DC Drives

Designed for tough rugged applications, BRONCO II DC

This non-regenerative DC drive is designed to control

Control Board Assembly*

Line Fuse (F1, F2)

Control Fuse (F3)

Power Board Assembly

Zero Position Dancer

External Signal Option

Fault Module Option

* When replacing the Control Board Assembly, it is essential that all of

M4000 Digital 3-Phase DC Drives

DS9000 Digital Drive Speed Controller

The M4000 Series Digital 3-Phase DC Drive is a

The DS9000 Digital Speed Controller features long term

It is intended that the

*Contact Warner Electric for information on our complete line of AC Drives

Quadraline 7000 Cover

Shunt Field Connections for DC Motors

Features and Benefits . . . . . . . 2

Connections for a DC motor with a

Connections for a DC motor with a

Connections for a DC motor with a

Line Voltage Select

7. Speed adjust potentiometer:

Full wave four quadrant

Designed for either permanent

The Quadraline 7000 series is a

.218 Dia. (4)

.187 x .375 slot (2)

Dimensions are listed in inches.

Full wave 4-quadrant operation

.218 Dia. (4)

115/230 VAC Input

Complete electrical protection

Listed for use in Canada

Dimensions are listed in inches.

*All units except Q7006

*These motors have 1-1/8" shaft diameter.

230 VAC Supply

1.0, 1.5, 2.0, 3.0

Bipolar, inputoutput with selectable inputs for 0 to 10 VDC, 0 to 14 VDC,

Select HP and AC input voltage.

Select KVA of transformer when

Now select drive configuration,

3. Remote (ROS) Operator

Selection charts for DC motors,

Motor chart specify:

If a remote operators station will

Remote Operator Stations (ROS)

Start-Stop Switch (2)

Zero Position Dancer Control