Commisiong Pro For Solar Sys VEN-3397-DGEN-2!05!0461 - A.1.0

COMMENTS RESOLUTION SHEET
[CRS]
CONTRACT NUMBER
GC13100800
CONTRACT TITLE
EPIC FOR WELLHEAD SCADA AND CATHODIC PROTECTION IN DUKHAN
QP EXTERNAL TRANSMITTAL REFERENCE
EDD/GC13100800/EXT/TN/348
DOCUMENT NUMBER
VEN-3397-DGEN-2-05-0461
DOCUMENT REVISION
PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS / PROCEDURES FOR SOLAR POWER
SYSTEM
DOCUMENT TITLE
No.
1
QP PROJECT NUMBER
QP COMMENTS
Code-1: Approved. Works may proceed.
3397
03-2015
DATE
CONTRACTOR RESPONSE
Noted. Document issued AFC.
Page 1 of 1
C)
Qatar Petroleum
PROJECT/CONTRACT REF 3397 I GC13100800
ENGINEERING PROCUREMENT INSTALLATION AND COMMISSIONING
FOR WELLHEAD SCADA AND CATHODIC PROTECTION IN DUKHAN
DOCUMENT TITLE:
PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

PROCEDURES FOR SOLAR POWER SYSTEM
EPIC CONTRACTOR:
I KENTZl
Engineers & Constructors
Member of the SNC-LavallnGroup
QATAR KENTZ W.L.L.

Engineers & Constructors
P.O. Box 3865
Doha, Qatar
Tel.; +974 4402 5222
Fax: +974 4455 2153/54
CONTRACTOR DOC. NO : MQAE621-V0E-9391

VENDOR I SUBCONTRACTOR:
SUNPOWER
M06 NE*GY FCf uff
SunPower I Tenesol SAS

12 allee du Levant
69890 La Tour de Salvagny - France
standard.tenesol@sunpower.com
Tel: +33 4 78 48 88 50
rfe I .ft
29-03-15
19-03-15
Apporved for Construction
RR/TC
BJ/LM
BD
QP
Re-issued for Comments
RR/TC
BJ/LM
BD
QP
25-02-15
Re-issued for Comments
RR/TC
BJ/LM
BD
QP
26-01-15
Issued for Comments
RR/TC
BJ/LM
BD
QP
DATE
REV.
REASON FOR REVISION
PREPARED
BY
CHECKED
BY
APPRD.
BY
APPRD.
QP
DOCUMENT NUMBER:
VEN-3397-DGEN-2-05-0461
SHT
1 OF
23
REV A

TABLE OF CONTENTS
1.
INTRODUCTION .................................................................................................... 3
2.
OBJECTIVE ........................................................................................................... 3
3.
ABBREVIATIONS AND DEFINITIONS ................................................................. 3
4.
HEALTH, SAFETY AND ENVIRONMENT ............................................................ 3
5.
APPLICABLE DOCUMENTS ................................................................................ 4
6.
TOOLS & EQUIPMENT RECOMMENDED FOR COMMISSIONING ................... 4
7.
PRE-COMMISSIONING RECOMMENDATIONS .................................................. 5
PRE-COMMISSIONING RECOMMENDATIONS FOR GROUND CONNECTION5
PRE-COMMISSIONING RECOMMENDATIONS FOR BATTERIES .................... 5
PRE-COMMISSIONING RECOMMENDATION FOR THE LOAD CONNECTION 5
8.
PRE-COMMISSIONING INSTRUCTIONS FOR PV MODULES ........................... 5
TEST OVERVIEW .................................................................................................. 6
TEST PROCEDURE .............................................................................................. 6
TROUBLESHOOTING ........................................................................................... 7
RECORDS .............................................................................................................. 8
9.
COMMISSIONING PROCEDURE ......................................................................... 8
10.
APENDICES ........................................................................................................... 9
Doc.No.VEN-3397-DGEN-2-05-0461
Rev.A
Page 2 of 23

1. INTRODUCTION
The scope of work is to provide the pre-commissioning and commissioning recommendation &
instructions for the Off-grid solar power system of the project QP DUKHAN FIELD - WELLHEAD
SCADA AND CATHODIC PROTECTION in Qatar.
2. OBJECTIVE
The target of this procedure is to define the commissioning procedure for the Off-grid solar system
& related equipment installations.
The processes and methods detailed in this document adopt best practice associated with the
commissioning of an off-grid solar power system with health and safety requirement
The pre-commissioning phase shall start when construction is successfully completed:
-
Array construction completed
Electrical cabinet installation completed
Loads installation and connection completed
Array equipment grounding complete
This document does include all electrical check to be performed during commissioning but does
not cover visual inspection of the system (i.e. visual check of PV modules, structures and battery
banks). It is assumed that visual inspection is performed during the construction phase of the
project.
3. ABBREVIATIONS AND DEFINITIONS

-
QP
Qatar Petroleum
VOC
Voltage Open-Circuit
ISC
Short circuit current
RISO
Resistance isolation
PPE
Personal Protective Equipment
PVS
Photovoltaic Supervisor
4. HEALTH, SAFETY AND ENVIRONMENT

CONTRACTOR shall follow and execute scope of work as per CONTRACTORs and COMPANIEs
HSE Plan Documentation.
Prior to start of work, CONTRACTOR shall undergo CONTRACTORs HSE Induction.
Safety of personnel shall be of the utmost priority in the execution of the works and compliance
with the required PPE will be strictly enforced (see below list of recommended PPE).
Before commencement of work a Toolbox Talk shall be carried out each day.
All tools to be utilized shall be pre inspected for fitness for use and shall be regularly checked in
accordance with procedure to be defined by contractor.
Rev.A
Page 3 of 23

Following PPE are recommended at minimum to perform pre-commissioning test procedure:

-
Non-melting or untreated natural fiber long-sleeved shirt and pants
Hard hat
Safety glasses or goggles
If necessary hearing protection
Rubber insulating or heavy duty leather gloves
Rubber-insulating steel-toe boots or shoes
5. APPLICABLE DOCUMENTS
This procedure shall be read along with following documents
-
Installation Manual for Solar Power System ref. VEN-3397-DGEN-2-21-0460
Single Line Diagram ref. VEN-3397-DGEN-2-54-0460
Charge Controller Wiring Diagram Ref. VEN-3397-DGEN-2-71-0460
Charge Controller Layout Drawing ref. VEN-3397-DGEN-2-50-0461
Cathodic Protection Controller Wiring Diagram ref. VEN-3397-DGEN-2-61-0460
Cathodic Protection Controller Layout Drawing ref. VEN-3397-DGEN-2-61-0461
Load shedding philosophy ref. VEN-3397-DGEN-2-03-0460
PV Module E20 datasheet
safety and installation instructions PV module ref. Doc 001-15497 (provided with PV
modules)
Battery Saft documentation (installation manual, commissioning and storage instructions)
6. TOOLS & EQUIPMENT RECOMMENDED FOR COMMISSIONING

All tools listed below are recommended by Sunpower and shall be available at site to perform the
commissioning.
Tools
Pictures
SolarInstallationTestkit(i.ePV150Seaward)
includingsolarirradiationsensor
DigitalVoltageTesterVAT(i.eDuspolDigital)
Allusualelectriciantools
Rev.A
Page 4 of 23

7. PRE-COMMISSIONING RECOMMENDATIONS
This section includes all pre-commissioning instructions on components.
PRE-COMMISSIONING RECOMMENDATIONS FOR GROUND CONNECTION
Following minimum verification are required for grounding connections:
-
Verify each PV module support structure is connected to the site ground
Verify each electrical cabinet is connected to the site ground
Verify with the solar installation test kit the continuity of each ground connection point.
Verify with the solar installation test kit the resistance value of the site. It shall be compared
to the CONTRACTOR acceptable value.
Please note that Ground connection shall be in accordance with the approved documents.
PRE-COMMISSIONING RECOMMENDATIONS FOR BATTERIES
Following minimum actions are required for batteries and battery cables:
-
Batteries shall be fully charged prior to installation/ pre-commissioning
First connect battery cables on regulation controller unit side in order to avoid any risk of
short circuit.
Once done, battery cables can be connected on the battery bank terminals
Record the voltage of each battery cell with following format. A complete table is attached
in appendix (template 1).
Cell 1
Cell 2
Cell 3
Cell 4
Cell 5
Cell 6
Voltage
-
Verify that battery cells are in the acceptable range of voltage according to data coming
from battery manufacturer.
For more information and details on the battery pre-commissioning procedure, please refer
to Saft documentation. Especially In case of a long time storage (more than maximum
required by Saft).
PRE-COMMISSIONING RECOMMENDATION FOR THE LOAD CONNECTION
Following minimum verification are required for load connections:

-
Verify the polarity connection of each DC output cable from the regulation unit to the CP
Verify the polarity connection of each DC output cable from the regulation unit to the RTU
Visually check the torque mark inside each electrical cabinet. If they are correct, please
continue the test, if not, verification of torque shall be done.
8. PRE-COMMISSIONING INSTRUCTIONS FOR PV MODULES

This section includes all pre-commissioning instructions on PV modules supplied for this project.
Rev.A
Page 5 of 23

TEST OVERVIEW
Each PV module except dummy modules will be verified during this phase. All this test must be
done through solar cables of each modules.
In order to verify PV modules work correctly, this test consist in verifying the correct connection
and recording short-circuit current and open voltage circuit of each module.
TEST PROCEDURE
#
Test Step Detail
Pass
Value
Fail Value
Measure irradiance at the plane of the array
>300
W/m2
<300
W/m2
If step 1 passes then proceed with the next step; if step 1 fails
+V
-V
Perform test at a different time with better sunlight

3
Set the PV tester to pair with the irradiance meter

Connect the negative lead of the multi-meter (of the PV tester) to the
module frame or to the closest ground connection.
Connect the negative lead of the PV tester to the negative connector

of the module connection.
Connect the positive lead of the PV tester to the positive connector
of the module connection.
Positive connector
Negative Connector
5
If PV tester indicates positive voltage, the module polarity is correct
Rev.A
Page 6 of 23

Test Step Detail
If step 5 passes then proceed to the next step.
Pass
Value
Fail Value
Over 5%
of avg.
If step 5 fails:
Perform rework / repair
Retest (from step 4)
If it fails again, please refer to troubleshooting section 8.3
Press button to start test on PV Tester. PV Tester will show values

for VOC, ISC, RISO, and Irradiance. Press button to save record of
values in PV Tester memory.
Repeat above test steps 4-7 for each module.
Export data from PV Tester to Excel.
5%
Review test results of all module voltages
of avg.
Calculate average VOC of all modules and compare each module to

the average.
10
If step 9 tests pass, procedure is closed; if step 9 fails
Retest during stable irradiance
Investigate low voltage/current module
Perform rework / repair / replace
Retest repaired or replaced module
If it fails again, please refer to troubleshooting section 8.3
TROUBLESHOOTING
#
Troubleshooting
(perform steps below as needed to resolve problem)
PV Module Low Voltage

1
Check that the wire insulation has been stripped back
Check that all connectors are properly seated for the module
Look for a panel with low voltage compared to the other panels
Replace any bad panels
Test each individual panel voltage
High resistance indicates a wire or connection problem
Repair connection or replace wire
Rev.A
Page 7 of 23

Troubleshooting
(perform steps below as needed to resolve problem)
Visually inspect module wiring for insulation damage including
Cuts
Scrapes
Pinched wire
Visually inspect all connections at
Module
Module Junction-Boxes
RECORDS
All measurements shall be recorded and saved in excel. Those measurements shall include all
measured values and tests conditions. Please see an example of a Test Report performed on PV
modules:
9. COMMISSIONING PROCEDURE
This section includes all commissioning instructions on the solar power system provided by
Sunpower.
Each step to perform the commissioning is detailed in appendix (template n2).
Rev.A
Page 8 of 23

10. APENDICES
TEMPLATE 1: Battery Voltage Records.
Please refer to description page 10.
TEMPLATE 2: Commissioning procedure
Please refer to page 11.
TEMPLATE 3:
TEMPLATE 3-1
Cathodic protection commissioning form
TEMPLATE 3-2
Charge controller type 1 commissioning form
TEMPLATE 3-3
Charge controller type 2/3 commissioning form
Please refer to page 16
TEMPLATE 4: Site acceptance certificate
TEMPLATE 5: The Micha Design Company Limited doc n 802195-A.doc
Rev.A
Page 9 of 23

TEMPLATE 1- BATTERY VOLTAGE RECORDS

-
Measures
BANK 1
Site n
Site type
Global Battery Bank Voltage Bank 1
Cell 1
Cell 2
Cell 3
Cell 4
Cell 5
Cell 6
Cell 7
Cell 8
Cell 9
Cell 10
Cell 11
Cell 12
Cell 13
Cell 14
Cell 15
Cell 16
Cell 17
Cell 18
Cell 19
Cell 20
Cell 21
Cell 22
Cell 23
Cell 24
Cell 25
Cell 26
Cell 27
Voltage
Voltage
Voltage
Voltage
Voltage
BANK 2
Global Battery Bank Voltage Bank 2
Cell 1
Cell 2
Cell 3
Cell 4
Cell 5
Cell 6
Cell 7
Cell 8
Cell 9
Cell 10
Cell 11
Cell 12
Cell 13
Cell 14
Cell 15
Cell 16
Cell 17
Cell 18
Cell 19
Cell 20
Cell 21
Cell 22
Cell 23
Cell 24
Cell 25
Cell 26
Cell 27
Voltage
Voltage
Voltage
Voltage
Voltage
Rev.A
Page 10 of 23

TEMPLATE 2: COMMISSIONING PROCEDURE
Date:
Operator
Switching Order:
Doc rev.
Site n
Site Type
No.
Switching Instruction
Hazard
Responsible Person
Result
Time/
Initials
Prerequisites for Energization- Prior to

switching Order section
Pre-commissioning completed
All system ready to be energized
Please note that this section shall be done
during day time (to get energy from PV)
Verify the site is clear from installation

wastes and read carefully the safety
Rev.A
Page 11 of 23

instruction from CONTRACTOR and

advises listed in section 4
3
Close fuse QF2
System energized by Battery bank n1
Close fuse QF3
System energized by Battery bank n2
Switch On Q1
PVS datalogger initialization
Please note that PVS will start in

night mode as PV are not
connected. PVS will check its inputs
every 10 minutes, then for the
following verification, please take
into account this data.
9
Switch On breaker QA1
10
System energized by sub array n1
11
Control PV voltage and current in the

PVS (relay charger n1)
If no current, please refer to comment on part 8
Rev.A
Page 12 of 23

12
13
14

15
16
17

18
Switch On Q4
19
Verify it does energize the output of the

DC/DC and verify that voltage appears
at the top of breakers Q5 and Q6, it
shall be 24V +/-5% (+/-1.2V)
20
Switch On Q7 (this is applicable only

for type 2&3)
21
Verify that voltage appears at the top of

breakers Q8 and Q9, it shall be equal
to the battery voltage (around 36V)
22
Switch On Q5
23
RTU Load energized
Rev.A
Page 13 of 23

Verify voltage at CP controller incomer.

It shall be equal to the voltage
mentioned in step 21 above
24
Switch On Q8
25
CP Load energized. Verify voltage at

CP controller voltage. It shall be equal
to the voltage mentioned in step 21
above.
26
Please follow the CP commissioning

procedure attached in appendix of this
document
(The
Micha
Design
Company Limited doc n 802195B.doc)
Please note that we have no

information on how the Black Box
interface is connected to the RTU,
or how the MODBUS TCP/IP link
can be tested and have therefore
left this section blank. It shall be
completed by RTU supplier.
27
Please test the communication of the

regulation unit through Modbus TCP/IP
link to Modbus poll software.
Rev.A
Page 14 of 23

28
Perform functional test as applicable as

per fully integrated system FAT
procedure (use templates 3)
29
Once load is energized, simulate the

CC failure test i.e load continue to feed
from battery even charge controller
failed
30
Disconnection/connection
of
the
battery bank without affecting 50% of
the output load.
Operator/Switchman:_________________________________________ Time: ____________________
Checked by:_________________________________________________ Time: ____________________
Rev.A
Date: __________________
Date: __________________
Page 15 of 23

TEMPLATE 3-1
CATHODIC PROTECTION COMMISSIONING FORM
Date:
Tag number:
Cathodic protection
OK NOK
Tag plate
Polarity check
Communication test
Constant voltage mode
Constant current mode
Disable input
Auxiliary input
Interrupt timer
Alarm relay
Remarks:
Rev.A
Page 16 of 23

TEMPLATE 3-2
CHARGE CONTROLLER TYPE 1 COMMISSIONING FORM
Date:
Charge controller
type:
Tag number:
1
OK NOK
Tag plate
Communication test
Powering of charging relays
Charging current measurements
Unpowering of charging relays
Output voltage of DL1
DL1 current measurement
Low voltage disconnection of DL1
Low voltage disconnection alarm
Low voltage alarm
High voltage alarm
Battery charging 1 off
Door open alarm
Common fault alarm
Remarks:
Rev.A
Page 17 of 23

TEMPLATE 3-3
CHARGE CONTROLLER TYPE 2/3 COMMISSIONING FORM
Date:
Charge controller
type:
Tag number:
2/3
OK NOK
Tag plate
Communication test
Powering of charging relays
Charging current measurements
Unpowering of charging relays
Low voltage disconnection alarm
Low voltage alarm
High voltage alarm
Door open alarm
Common fault alarm
Remarks:
Rev.A
Page 18 of 23

TEMPLATE 4 - SITE ACCEPTANCE CERTIFICATE.

Site n
Batch n
Date of commissioning
Site type (1, 2 or 3)
Those verifications shall be conducted based on applicable drawings and manuals (see list of
applicable drawings in the project vendor document list)
Visual inspection :
PV array are correctly fixed to the support structure
No particular shadow is present on the PV array which can affect the daily PV production
No particular crack or scratch is present on the glass of the PV module
All part are clean
Describe all present damages or scratch out on the support structures:
TICK
Electrical cabinets are well fixed on the skid

Cables are correctly routed, crimped and well protected against any damaged
Battery boxes and batteries are correctly installed and wired
All cable glands are correctly tightened on cables
Electrical inspection:
PV strings are verified following pre commissioning instructions
Batteries are commissioned following manufacturer recommendations
List down alarms present on the RCU and CPC (if any question, please come back to
Sunpower for further information)
Approved
Approved with comments
Rejected
Comments:
Date
Kentz Team member + Name
Rev.A
signature
Page 19 of 23
TEMPLATE 5
Tenesol / Sunpower
Qatar Petroleum
CP Commissioning Procedure
802195-B.doc
1. Revision Status
Issue
Date
Approved
First Issue
Description of Change
5 Jan 2015
MF/LH
Add Interrupt Timer Test and Alarm Relay Test
23 Jan 2015
MF/LH
Table 1 : Revision Status
2. Introduction
This document describes the commissioning of the CP Controller.
2.1. Typical System Wiring for Cathodic Protection Systems
As a CP system works by passing current through ground, it is essential that the system Common (the Positive
potential) is only grounded at the output of the CP Controller. If a ground connection is made at any other point in
the system, it is possible that the CP Controller will not be able to monitor or control the output current and voltage
correctly, particularly if a reference electrode is used.
COMMON POSITIVE
+
+
+
+
CONTROL
+
CONTROL
+
GROUNDBED
MCB
MCB
SOLAR ARRAY
CHARGE CONTROLLER
BATTERY
CATHODIC PROTECTION
CONTROLLER
PROTECTED STRUCTURE
Grounding of Enclosures
The grounding of enclosures and structures is acceptable, but under no circumstances should a connection be made
from the system common to a metal enclosure or structure otherwise the protective current is liable to have an
adverse effect on these parts, and in some cases may accelerate corrosion.
MF
Page 1 of 4
Rev.A
The Micha Design Company Ltd

Page 20 of 23
Tenesol / Sunpower
Qatar Petroleum
802195-B.doc
3. Commissioning
3.1. Input Power
On the CPC Control PCB Assembly, ensure the Enable/Disable switch is set to the DISABLE position.
Turn on the power to the CP Input terminals.
On the CPC Control PCB Assembly, ensure the green Status LED is illuminated.
3.2. Initial Output Set-points

To start with Constant Voltage Control:
Navigate to Menu 0 Screen 1 and set the Output Voltage Set-point = 0.0V (minimum)
Navigate to Menu 0 Screen 2 and set the Output Current Set-point = 5.0A. This is given as an example of the
required output current set it to the output current desired.
Navigate to Menu 0 Screen 3 and set the Half-Cell Voltage Set-point = 5.0V. Setting the Half-Cell Voltage at its
maximum ensures that the half-cell control will not interfere with Constant Voltage Control.
3.3. LCD Display

Verify the LCD display indicates the following 0.3 (assuming there is no half-cell fitted):
Voltage
Current
H-Cell
00.0V
00.0A
0.0V
Actual
00.0V
5.0A
5.0V
Set-Points
Note: If a Half-Cell (Reference Electrode) is fitted, the indication on the Half-Cell meter should match the structure
to soil potential (as measured by a portable half-cell and meter).
Note: If a Half-Cell is not fitted, then ensure a wire link is fitted across the Half-Cell input terminals.
3.4. Constant Voltage Control

On the CPC Control PCB Assembly, ensure the Enable/Disable switch is set to the ENABLE position.
The Cathodic Protection Controller can now be set up to operate at the required level in the appropriate operating
mode.
Voltage
Current
H-Cell
00.0V
00.0A
0.0V
Actual
00.0V
5.0A
5.0V
Set-Points
Increase the Output Voltage Set-point (Menu 0 Screen 1). The voltage and current actual values should indicate an
increase as the set-point is increased. The CP Controller is operating in Constant Voltage Mode (readings
dependant on ground conditions example shown is 1.0):
Voltage
Current
H-Cell
4.0V
4.0A
0.0V
Actual
4.0V
4.0A
5.0V
Set-Points
MF
Page 2 of 4
Rev.A

Page 21 of 23
Tenesol / Sunpower
Qatar Petroleum
802195-B.doc
3.5. Constant Current Control

Continue to increase the Output Voltage Set-point (Menu 0 Screen 1) until the voltage and current actual values
indicate no further increase. The current actual value should equal the current set-point value (e.g. 5.0A). The CP
Controller is operating in Constant Current Mode (readings dependant on ground conditions example shown is
1.0):
Voltage
Current
H-Cell
5.0V
5.0A
0.0V
Actual
6.5V
5.0A
5.0V
Set-Points
3.6. Half-Cell Voltage Monitoring

This is only applicable if there is a Half-Cell (Reference Electrode) connected.
Note: If no Half-Cell is fitted, a wire link should be fitted to short out the Half-Cell terminals.
With the supplied software for this project, no Half-Cell control is available, but the value on the input terminals is
sampled with the value displayed on the screen. The set-point should be set to 5.0V.
3.7. Disable Input
Connect a wire link across the Disable Input terminals and note that the CP Output Current drops to zero.
Remove the wire link across the Disable Input terminals and note that the CP Output Current goes back to its
previous value.
3.8. Interrupt Timer
Navigate to the Interrupt Timer Set-up Screen (Menu 2) and ensure that the Interrupt Timer is set for 10 seconds on
and 10 seconds off.
Navigate to Menu 2 Screen 1: Int Tim: Disabled Select to change. Activate the Interrupt Timer by pressing
Select.
Navigate to Menu 0 Screen 0. Check that during the OFF time, the Output Current indicated on the LCD Display
falls to zero, and LED6 (Disable Input) illuminates. Check that during the ON time, the Output Current indicated on
the LCD Display returns to the Output Current Set-point and LED6 extinguishes.
Navigate to Menu 2 Screen 1 and de-activate the Interrupt Timer by pressing Select.
3.9. Alarm Relay Test
Navigate to Menu 3 Screen 3 and press Select to change the state of Alarm Relay 1
Use a continuity meter or a DVM set to resistance to check the change in status of the Relay contacts.
3.10. Communications
TBA
3.11. End of Procedure
MF
Page 3 of 4
Rev.A

Page 22 of 23
Tenesol / Sunpower
Qatar Petroleum
802195-B.doc
4. Commissioning Record
Site:
Date:
Commissioned By:
Signed:
Section
Description
Voltage
Current
Half-Cell
3.1
Input Power
3.2
Initial Output Set-points
0.0V
5.0A
5.0V
3.3
LCD Display
0.0V
5.0A
5.0V
3.4
Constant Voltage Control
5.0V
3.5
Constant Current Control
3.6
Half-Cell Voltage
3.7
Disable Input
3.8
Interrupt Timer
3.9
Alarm Relay Test
3.10
Communications
3.11
End of Procedure
MF
5.0A
Page 4 of 4
OK
Rev.A

Page 23 of 23

Commisiong Pro For Solar Sys VEN-3397-DGEN-2!05!0461 - A.1.0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Commisiong Pro For Solar Sys VEN-3397-DGEN-2!05!0461 - A.1.0

Uploaded by

Copyright:

Available Formats

COMMENTS RESOLUTION SHEET

EPIC FOR WELLHEAD SCADA AND CATHODIC PROTECTION IN DUKHAN

QP EXTERNAL TRANSMITTAL REFERENCE

PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

Member of the SNC-LavallnGroup

QATAR KENTZ W.L.L.

CONTRACTOR DOC. NO : MQAE621-V0E-9391

SunPower I Tenesol SAS

Apporved for Construction

Re-issued for Comments

Re-issued for Comments

Issued for Comments

REASON FOR REVISION

PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

ABBREVIATIONS AND DEFINITIONS ................................................................. 3

HEALTH, SAFETY AND ENVIRONMENT ............................................................ 3

APPLICABLE DOCUMENTS ................................................................................ 4

TOOLS & EQUIPMENT RECOMMENDED FOR COMMISSIONING ................... 4

PRE-COMMISSIONING RECOMMENDATIONS .................................................. 5

PRE-COMMISSIONING RECOMMENDATIONS FOR GROUND CONNECTION5

PRE-COMMISSIONING RECOMMENDATIONS FOR BATTERIES .................... 5

PRE-COMMISSIONING RECOMMENDATION FOR THE LOAD CONNECTION 5

PRE-COMMISSIONING INSTRUCTIONS FOR PV MODULES ........................... 5

TEST OVERVIEW .................................................................................................. 6

TEST PROCEDURE .............................................................................................. 6

COMMISSIONING PROCEDURE ......................................................................... 8

PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

Array construction completed

Electrical cabinet installation completed

Loads installation and connection completed

Array equipment grounding complete

3. ABBREVIATIONS AND DEFINITIONS

Short circuit current

Personal Protective Equipment

4. HEALTH, SAFETY AND ENVIRONMENT

PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

Following PPE are recommended at minimum to perform pre-commissioning test procedure:

Non-melting or untreated natural fiber long-sleeved shirt and pants

Safety glasses or goggles

If necessary hearing protection

Rubber insulating or heavy duty leather gloves

Rubber-insulating steel-toe boots or shoes

Installation Manual for Solar Power System ref. VEN-3397-DGEN-2-21-0460

Single Line Diagram ref. VEN-3397-DGEN-2-54-0460

Charge Controller Wiring Diagram Ref. VEN-3397-DGEN-2-71-0460

Charge Controller Layout Drawing ref. VEN-3397-DGEN-2-50-0461

Cathodic Protection Controller Wiring Diagram ref. VEN-3397-DGEN-2-61-0460

Cathodic Protection Controller Layout Drawing ref. VEN-3397-DGEN-2-61-0461

Load shedding philosophy ref. VEN-3397-DGEN-2-03-0460

PV Module E20 datasheet

Battery Saft documentation (installation manual, commissioning and storage instructions)

6. TOOLS & EQUIPMENT RECOMMENDED FOR COMMISSIONING

PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

Verify each PV module support structure is connected to the site ground

Verify each electrical cabinet is connected to the site ground

Batteries shall be fully charged prior to installation/ pre-commissioning

Following minimum verification are required for load connections:

8. PRE-COMMISSIONING INSTRUCTIONS FOR PV MODULES

PRE-COMMISSIONING AND COMMISSIONING INSTRUCTIONS /

Test Step Detail

Measure irradiance at the plane of the array

Perform test at a different time with better sunlight

Set the PV tester to pair with the irradiance meter