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The purpose of this problem is to illustrate how laminate modulii are determined and to compare the
modulii of some composite laminates with those of some common metals.
Material A: 90% 0o, 10 % 90o s
Ex (Msi)
Exy (Msi)
A
B
C
Titanium
Aluminum
15.5
10
3
16
10.3
0.9
2.65
4.35
5
3.8
Spec. Wt
(lb/in3)
0.055
0.055
0.055
0.165
0.100
Example # 02
Determine the Lay up of following laminate in terms of
Number of Plies
Ply Orientations
Stacking Sequence
Answer:
For axial loading, the design guideline require 60%/30%/10% for 0 o / 45o / 90o plies.
Use 60%/30%/10%
Class-1
Ex= 12.3X106 psi from Fig II-1
t
GR-EP, Type
Ex
N=
43,050 T
Ex :
N= (
) = 43,050 PSI
Ex) T = 43050T
lb/in
T = Laminate thickness
43,050T=6267
T= .146
t ply=.0056 from Table II-1
T=n/t
n= T/t ply
= No. of plies=
=26
16/8/2
61%/31%/8%
Note: the 45o plies and 90o plies are used to resist shear and transverse normal stresses that may exist. However, it is
assumed that the normal stress in the 0-degree direction is predominant, and if we design for it while using
60/30/10 configuration the panel will be safe relative to all stresses.
Analysis:
The 90o s are used to carry any axial load in the transverse direction not accounted for.
The layup is symmetric to eliminate coupling between in-plane strains are curvatures/twists. [B]=0
It is balanced to eliminate coupling between normal strains and shear strains. A16 = A26 = 0
The OS and 90 s are separated by 45s to reduce poissions mismatch (and possible delamination).
No more than 4 plies in any one orientation are stacked together (to prevent possible delamination
between the similarly oriented ply stack and the adjacent plies).
We have avoided placing a similarly oriented ply stack at the outer surface, as such a stuck is more
susceptible to damage.
We have used 45/90/-45 sequence at the outer surface because this sequence is more damage
tolerant.
Major load carrying plies (OS) are protected from possible damage by avoiding placing them at
the outer surface.
It may be necessary to use fabric for the outer ply to provide abrasion resistance (however, this
was not done here).
EXAMPLE 3
Determine a layup that will carry a load of Nx = 4300 lb/in
List all the properties of the panel.
Ex
:: Nx =
4300 = 40,600t
T=.106
Ey = 3.9 x 106
= .31 from
= Ey/Ex x
EXAMPLE 4
Fig II 7
x = .0975
= .7 x 10-6
= 4.5 x 10-6
Material
A
B
Area (in2 )
.25
.25
E (psi)
8 X 106
12 X 106
A(equir)
.25 (8/12) = .167
.25 (12/12) = .25
FA
FB
AA EA
AB EB
FA
FB
AA
AB
FA
FA
FB
= F = 2000 lbs
AB
FA
AA
FA
AA
AA + AB
FB
AB
AA +AB
FA =
(2000X2.5) = 2000 lb
FA =
(2000X2.5) = 3000 lb
= 8000 psi
= 12000 psi
AA +
AB
AA+AB
= 0.659.167)+0.05(0.25)
0.167+0.25
= 0.29
EXAMPLE 5
Determine the valve of the ultimate tensile load for this panel based on the strain allowable (Table II-3)
Assume that bending stresses are negligible.
Skin + Cover: Gr-Ep, Type IV, Class 2, style 3k-70-pw
Inner + outer chords : Gr-Ep, Type III, Class 1, Grade 145
Skin: [(
Cover: [(
45) / (0,90) / (
45)3 /(0,90) / (
45)2 / (0,90)2 / (
45)2 /(0,90)2 / (
45)]s
45)]s
Fabric
14(.0083) =0 .116
Cover:
18(.0083) = 0.149
Inner Chord:
20(.0059) = 0.118
Outer Chord:
24(.0059) = 0.142
Skin:
4/20/4
14.3%/71.4%/14.3%
Ex = 4.65 x 106
Cover:
8/20/8
22%/56%/22%
Ex = 5.7 x 106
Inner Chord:
12/4/4
60%/20%/20%
Ex = 11.4 x 106
Outer Chord:
14/8/2
58%/33%/8%
Ex = 11.3 x 106
= .44
= .34
= .21
= .38
Note:
-
there will be no
excessive
-
Areas
Skin:
0.116(7) = .812
Cover:
Inner Chord
0 .118[1.45-2(.149)] = .136
Outer Chord
0 .142[1.45-2(.149)] = .163
Loads
trouble
P=E
Skin:
P= 4.65 x
Cover:
P= 5.7 x
Inner chord:
P= 11.4 x
Outer chord:
P= 11.3 x
EXAMPLE 6
If the total load on the panel of problem 5 is 40,000lb, determine the loads in each element. Also determine
the strain and the margin of safety. (Based on ultimate load)
Equivalent Areas
Skin:
(.812) = .812
Cover:
(1.307) = 1.602
Inner Chord:
(.136) = .333
Outer Chord:
(.163) =
(F) =
(F)
x (F)
Loads
Stresses
Strain
Margin of Safety
MS=
-1
Note: This may also be determining with the loads from an individual element. e.g
From an
individual element. e.g
EXAMPLE 7
The aluminum skin and stiffeners is to be replaced by the composite. The basic aerodynamic cross section
is to remain unchanged. Also, the Stiffnesss EA and GA are to remain unchanged. (Note: since the basic
geometric shape is to remain unchanged, we can work with EA and GA instead of EI and GI. Since the
tensional shear is only reacted by the skin, calculate GA for the skin only.) Use Figures II-2 and II-4 in the
solution.
Aluminum Panel stiffnesses
.08
Percentage
Element
14
18
.1062
11
16
22
.1298
73
20
26
.1534
77
4.9x106
3.6 x 106
18 9
13.3 x 106
1.5 x 106
15 8
13.9 x 106
1.4 x 106
78
11
45 / 90 /
45 / 0/
3:
4:
45 /
45]s
AE for element 1
12.36 x 106 =
+(1.2-.1062-.1062)(.1298)13.3 x 106
+ (1.2-.1062-.1062)(.1532)13.9 x 106
12.36 x 106 = (AE)1 + 4.98 x 106 + 1.71 x 106 + 2.11 x 106
(AE)1 = 3.65 x 106
AG for element 1
2.81 x 106 =
+ [6-(1.2-.1062-.1062)](.1062)(3.6 x 106)
+ (1.2-.1062-.1062)(.1298)(1.5 x 106)
2.81 x 106 =
= .70x 106
= .3894
= .3894
For a balanced layup we use 4 plies of 45 degrees, which corresponds to 4/11 = 36%
For 36% 45s and E = 9.37 x 106 , the % 0s is 44%, which yields 5 plies.
Thus, we have 5/4/2 => 45.5% / 36.4% / 18.1%
This gives E = 9.6 x
and G = 2.15 x
Note: The solution used here is an exercise based on stiffness. Strength, durability,
damage tolerance, buckling, etc are also important criteria.
EXAMPLE# 8
A fiberglass skin is bundle to a Gr-EP chord. Determine the axial stress in both members when going from
a ground temp of 11F to a cruise temp of -65F. Ignore bending.
-------------------------------------------------
--------------
Skin (GL-Ep)
(in/in)
No. of plies
20
2
Axial Load
60
20
----------------------------------------
Stress
EXAMPLE 9
Determine the margin of safety for the panel with the elliptic hole (ref fig II 10, 11)
______________________
______
______________________________
Panel Properties
No, of plies = 16
D) t
=E
(W
D) t
Margin of Safety
EXAMPLE # 10
The addition of holes, whether for fasteners or for cutouts, decrees the load that the laminate can take. It is
important to take into account this reduced capability. For the joint shown, determine the pad thickness
required at the fasteners to sustain the load.
Modes of Failure
Bearing:
Net Tension:
No. of plies = 10
Ply thickness = .015
Basic panel thickness = 10(.015)=.150
%OS=30,%45s=40,%90S=30
Bearing
Assume each row takes 50% of the load.
Net Tension
Figure
II-12,
=
(4800(1.5)=(1.5-.25)t(25000)
3600 = .25t (60,000)
7200=1.25t(25000)
t = .24
t=.23
Pad Configuration
t=.24
t ply=.015
Rivet Shear
Allowable load/fastener=4660 lb
or allowable strain
allowable load = E
= 5250 lb/in
= 4800 lb/in
Note: D/t = .25/.24 = 1.04
Ok, fig II-12
Basic panel
= 1.5/.25 = 6
tension is safe
Example 11
Design a blade stiffened tension panel from Gr-EP, Type II, Class 1 and Grade 145
Stiffener spacing is 6
Blade
Unknowns:
1. b --------------------try b=2
2. c --------------------try no. of plies = 25
3. d --------------------use 60/30/10 percentages try b=2
4. e --------------------A=P/E
1. b=2
2. t=25(.0056)=.14
3. 15/8/2
60%/32%/8%
E=12.23x
4. A= P/ E
Bt + 2th = P/(12.23 x
)).0035)
P=.30(12700)6=22860lbs
H=.9
[+9-000+000-000-000+000-9+]
Skin and Plank
Unknowns:
1. ts --------------------------- try 50 plies
2. tp --------------------------- try 70 plies, the added plies are 0s
3. d --------------------------- Ply drop off = 6 plies per .2
4. Es --------------------------- 10/80/10 percentage
5. Ep --------------------------- The skin is to contain the integral built-up plank of
interleaved 0-degree plies for crack
6. w ---------------------------- A=P/E
1.
Ts = 50(.0056) = .28
2.
tp = 70 (.0056) = .392
3.
6 plies per .2
d=.67
P=.70(12700)6=53340 lbs
4.
10/80/10
4/40/6
8/80/12
5.1
5.
The added plies are Os because the plank functions in the same manner as the stiffener flange, and
the 0-degree plies act as a damage arrester for the skin.
4+20/40/6 = 24/40/6
6.
34/57/9
E=8.6
AE = P/
P/
EXAMPLE # 12
Determine the allowable flexural load on the beam. The material is Gr Ep, Type III, Class I grade 145.
The flange has 14 plies (4/8/2) and the web has 8 plies (4/4/0).
Answer
Flang
e
Web
Plie
s
14
%
0s
29
%
45s
57
50
50
Aeq
Aeq y
7.6 X
106
10 X 106
0.082
6
.0472
1.15(.0826
)
1.3(.0472)
.095(7.6/7.6)=0.95
1.341
3
.65
.
1274
.
0527
.
0614(10/7.6)=.0808
+Aeqd2 )f +
+Aeqd2 )w
= negligible +.0952(.3183)2 +
) +0.811(3.73)2
=0+.0096+.0114+.0113
=.0323 in4
Ff =
Ef
M=1843 lb-in
1843 =
(24)
P = 154 lbs
Ew
= .0246 in4
10 x 106 (0.0035) =
M=842
842 =
(24)
P = 70 lbs
No. of plies
Ply orientations
Stacking Sequence
GR-EP,
Class-1,
Grade145
TypeII
Element 1
TypeIII, Class I, Grade 190
(+9-00+ - 00 + -0)s
Element 2
Type II, ClassI, Grade 145
(+99-0000+0000-00)
The total axial tensile load acting on the cross section shown in P lb/in
determine the axial force and stress acting on each solid laminate (assume axial strains are identical)
Determine the margin of safety if P=9000 lb/in
4- Determine the ultimate tensile load on this panel, based on the strain allowable from table II-3.
Determine the ultimate load and average ultimate strength for each of
the three elements.
1- (+ 9 9 + 9
-+ -+ -+ -+ -+ -+ -+ 0 0) 50 plies
2- (+ 9 9 + 9 -+ -+ -+ -+ -+ - 0+ 00-00+00-00+00-0) 70 plies
3- (+ 9 000 + 000 000 000+000 9+) 25 plies
5 Repeat the problem 4, but change the skin and plank to type II material. The blade will remain type III
6 If the load acting on the section of example 5 is 8000 lb/in, determine the axial load and stress on each
element.
7- Determine the allowable load, W lb/in for the mechanically fasten joint. Neglect the fastener shear
8- Determine the ultimate load P for the panel with the 3 D Cutout. Use the layup for the problem 7 ( use
t = .0064 in / in)
9Materia
l
Layup
Skin1
Type III, Class I, Grade 95
Skin 2
Type III, Class I, Grade 95
(+9, 00)s
(+ 9, 000 )
The sandwich panel is subjected to an axial load of 2000 lb/in as shown. Determine the axial force carried
by each skin ) assume uniform strain over the cross section) determine the stress resultant in skin I. include
in your description a flow chart of the analysis.
Use the same material and layup information as given in problem -3.
Determine the average compressive stress in element- 2 from the moment M in-lbs
Determine the maximum tensile stress in element 1 from the bending moment M
Determine the allowable value for M based on the strains given in table II-3
Answers:
1- No of plies =40 (10% 0s, 80% -45s, 10 % -90,s)
2-
Skin
3-
Chord
4-
= 20900 psi,
= 28400psi, MS = 054
Skin
= 10470 psi,
Plank
= 18950 psi ,
= 825,
tB
= 3.2,
tu
= 20360 lbs
blade
10-
Skin
= 820 lb/in