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01.08.

2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Dismantle pump P-117.6.2. reported motor trip.
Dismantle pump P-126.3.2 reported low pressure at discharge
Pump P-118.B motor bearing damage- discouple from the pump
Reactor pump P-206.2C retigthen bolting at pump casing
Install back multistage pump P-126.1A.1.2B after replace new mech seal
dismantle pump mech. leaking P-117.6B bring to workshop mechanical
install back after recond double mech seal alfa laval pump P-126.20
Install new pump casing gasket at pump P-126.20C
Coupling Pump PU-22 damage
Install back Pump P-126.1A.2
Modification drive shaft Dryer D
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Install back Turbo mixer pump P-117.1C
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
Install back after repair and service. Pending for testing
Dismantle and check internal pump. Install back and pending for testing.
motor repair done. Install coupling done
done- pump to be monitor
done- pending for testing
installation done pending run test
done pending for run test
Installation and alignment done pending for run test
need to replace new coupling SW150. PR 1000164319
done pending for run test
Install back dryer shaft and nozzle. Dismantle scafolding and handover to production.do
temp. remove the scrapper. Next to replace the broken bolting during shutdown
done. Pending for test run
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down

02.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Dismantle pump P-117.6.2. reported motor trip.
Dismantle pump P-126.3.2 reported low pressure at discharge
Pump P-118.B motor bearing damage- discouple from the pump
Reactor pump P-206.2C retigthen bolting at pump casing
Install back multistage pump P-126.1A.1.2B after replace new mech seal
dismantle pump mech. leaking P-117.6B bring to workshop mechanical
install back after recond double mech seal alfa laval pump P-126.20
Install new pump casing gasket at pump P-126.20C
Coupling Pump PU-22 damage
Install back Pump P-126.1A.2
Modification drive shaft Dryer D
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Install back Turbo mixer pump P-117.1C
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
Install back after repair and service. Pending for testing
Dismantle and check internal pump. Install back and pending for testing.
motor repair done. Install coupling done
done- pump to be monitor
done- pending for testing
installation done pending run test
done test ok
Installation and alignment . Test ok
need to replace new coupling SW150. PR 1000164319
done pending for run test
Install back dryer shaft and nozzle. Dismantle scafolding and handover to production.do
temp. remove the scrapper. Next to replace the broken bolting during shutdown
done. Pending for test run
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down

03.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Dismantle pump P-117.6.2. reported motor trip.
Dismantle pump P-126.3.2 reported low pressure at discharge
Pump P-118.B motor bearing damage- discouple from the pump
Reactor pump P-206.2C retigthen bolting at pump casing
Install back multistage pump P-126.1A.1.2B after replace new mech seal
dismantle pump mech. leaking P-117.6B bring to workshop mechanical
install back after recond double mech seal alfa laval pump P-126.20
Install new pump casing gasket at pump P-126.20C
Coupling Pump PU-22 damage
Install back Pump P-126.1A.2
Modification drive shaft Dryer D
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Install back Turbo mixer pump P-117.1C
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
Install back after repair and service. Pending for testing
Dismantle and check internal pump. Install back and pending for testing.
motor repair done. Install coupling done
done- pump to be monitor
done- pending for testing
installation done pending run test
done test ok
Installation and alignment . Test ok
need to replace new coupling SW150. PR 1000164319
done pending for run test
Install back dryer shaft and nozzle. Dismantle scafolding and handover to production.do
temp. remove the scrapper. Next to replace the broken bolting during shutdown
done. Pending for test run
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down

04.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Dismantle pump P-117.6.2. reported motor trip.
Dismantle pump P-126.3.2 reported low pressure at discharge
Pump P-118.B motor bearing damage- discouple from the pump
Reactor pump P-206.2C retigthen bolting at pump casing
Install back multistage pump P-126.1A.1.2B after replace new mech seal
dismantle pump mech. leaking P-117.6B bring to workshop mechanical
install back after recond double mech seal alfa laval pump P-126.20
Install new pump casing gasket at pump P-126.20C
Coupling Pump PU-22 damage
Install back Pump P-126.1A.2
Modification drive shaft Dryer D
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Install back Turbo mixer pump P-117.1C
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
rectify blockage dryer D and plodder D
Feeder pump Drumming Glycerine
Take out gasket strainer Pump P-126.1D

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
Install back after repair and service. Pending for testing
Dismantle and check internal pump. Install back and pending for testing.
motor repair done. Install coupling done
done- pump to be monitor
done- pending for testing
installation done pending run test
done test ok
Installation and alignment . Test ok
need to replace new coupling SW150. PR 1000164319
done pending for run test
Install back dryer shaft and nozzle. Dismantle scafolding and handover to production.do
temp. remove the scrapper. Next to replace the broken bolting during shutdown
done. Pending for test run
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
done
dismantle and fab. New shaft
done

05.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
open Dryer A chain for manual cleaning
Gllycerine drumming plant repair clamp bracket

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
done
done

06.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
install back feed pump at glycerine drumming plant
Replace gasket at cautic soda line at plate heat exchanger.

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
done test ok. Spare part ordered.
done

07.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Install back Plodder D frame
replace new mech. Seal pump multistage P-126.2.1

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
done
done

08.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Install back Pump P126.2 after replace mech seal 16mm

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
done

09.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down

10.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down

11.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Rectify steam strap leakage

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
done

12.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
Sapo Bagging 1 ton gear box mounting broken
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Turbo Reactor pump R117.1B mech seal leak and bearing damage

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
dismantle. Replace from flaker jumbo bag line.
GP 2381 to AES Seal
pending to be rectify during shut down
replace new spare part and run test ok

13.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Replace Lub. Oil Blower C and D
Install back roller at sub conveyor bagging machine

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
GP 2381 to AES Seal
pending to be rectify during shut down
done
done

14.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Replace gasket caustic line

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
GP 2381 to AES Seal
pending to be rectify during shut down
done

15.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Turbo Reactor pump R117.1B

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
GP 2381 to AES Seal
pending to be rectify during shut down
test run ok

16.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
GP 2381 to AES Seal
pending to be rectify during shut down

17.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
GP 2381 to AES Seal
pending to be rectify during shut down

18.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer B suspect scrapper broken.check and remove small scarpper and hand over to production
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Pump P-2016.2B jammed. Dismantle and found water hose clogged at impeller shaft
Dimantle and service cutting blade plodder D

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
temp. remove the scrapper. Next to replace the broken bolting during shutdown
GP 2381 to AES Seal
pending to be rectify during shut down
service and install back.
done

19.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm
dismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve
Dismantle Pump P-117.7.2 replace new mech seal

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal
pending to be rectify during shut down
install back done

20.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal

21.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal

22.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm
Rectify and clear punchlist
Replace gasket as per punchlist

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal
done
done

23.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm
Punchlist clearing

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal
done

24.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm
change Lubrication Oil at all pump
Change Blower lubrication oil A&B

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal
done
done

25.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
send for re-cond Mech Seal AES Seal CMS 55mm
Install Conveyor Belt Press
Replace lubrication oil Pump P-126.2
Install Mech Seal turbo pump R-126.1
Replace flange welding steam line

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
GP 2381 to AES Seal
done
done
done
done

26.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Install back dryer B nozzle
Install back bracket for polybag support

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done

27.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dismantle plodder D frame for cleaning
Install back Scrapper B at dryer
Replace gasket at blow point dryer B
Dismantle pump grundfos to swap from boiler
Ball valve 3"Automa passing
Dismantle piping to pump reactor water flushing block with soap

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done
done
done
replace new valve.
done

28.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dismantle plodder D frame for cleaning
Install back Scrapper B at dryer
Replace gasket at blow point dryer B
Dismantle pump grundfos to swap from boiler
Ball valve 3"Automa passing
Dismantle piping to pump reactor water flushing block with soap

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done
done
done
replace new valve.
done

29.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Install back flushing mech sela PumpP-126.20B after cleaning
Open main hole cap dust collector
Adjust conveyor sapo
Add steam tracing at dust collector

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done
done
done

30.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dryer A nozzle blocked

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

31.08.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Rectify steam line leakage
EHDP Pump Multistage leaking

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
dismantle and service.

01.09.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Check valve at steam blow from dryer A to kettle block
Dismantle manhole cyclone D for cleaning
Dryer B check for any scrapper issue , operation report abnormal sound.
Check Dryer D scrapper , operation report abnormal sound

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
dismantel and cleaning
done
done
done

02.09.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Check internal dryer D. abnormal sound
Install Hose at conveyor

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
suspect bearing scrapper issue.
done

03.09.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Pump P-117.1B mech seal leak. Bearing damage
Checking plodder D internal and external due to abnormal sound
checking pump P117.7

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
replace new sleeve, bearing and mech seal. Done
done
done

04.09.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Box-up plodder D

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

05.09.2015
Plant
Saponification

Activity
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Plodder D open frame and manhole due abnormal sound and high AMP

Status

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

06.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
PVC pipe leak at WWTP
Plant start-up. Testing flushing agitator AG08 and AG07
Send Mech seal Low spec for recond
instal Mech seal Pump 2500P01 and alignment.

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Dismantle Pump P-0111A TRG Yellow
Condensate pump butterfly valve mulfunction

Pump 2402 P02B vibration occur at motor.


Dismantel Pump 2000P05B

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1023 mech seal leak dismantle pump
Pump P-1020 reported low discharge pressure. Dismantle and check internal pump ok
Mech Seal P-1022 leaking
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Heat exchanger E126.1 flange leak
Dismantle pump P-118.2B service

Shaft roller conveyor broken. Shaft need to be repair


Run test Buffer tank pump

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
to be replace new fitting.

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
hand over to production.done. Monitor pump pac and pump.

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done- internal ok . Need to replace carbon bearing and shaft sleeve.
to be replace new valve. Pending production cannot stop plant

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
new sleeve ready. Pending on the mech seal.

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
replace recond mech seal cartex by valvola. Test ok to be monitor
pump mech seal to be monitor
2nd time replace mech seal Cartex 45mm. To be monitor
mech seal to be replace

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
replace gasket done.
test ok.

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450
test ok with SAJ water.

07.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
PVC pipe leak at WWTP
Top Up Lub. Oil Pump
Plant start-up. Testing flushing agitator AG08 and AG07
Send Mech seal Low spec for recond
instal Mech seal Pump 2500P01 and alignment. Small dripping
Change glycerine at pump pac
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Dismantle Pump P-0111A TRG Yellow
Condensate pump butterfly valve mulfunction
install flanges at steam trap level 1 dismantle and service
Replace flange 1" 600 E123 due to steam cut
Pump 2402 P02B vibration occur at motor.
Dismantel Pump 2000P05B
Dismantle strainer pump 2100P08A
Ankesah start open 2100E50 top and bottom cap
Change new check valve at 2100V08
PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Top up lub. Oil at all pump
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Dismantle pump P-118A service
install scaffolding internal dryer D.

Shaft roller conveyor broken. Shaft need to be repair

Top up Oil at high pressure pump

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
to be replace new fitting.
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
hand over to production.done. Monitor pump pac and pump.
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done- internal ok . Need to replace carbon bearing and shaft sleeve.
to be replace new valve. Pending production cannot stop plant
done
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
new sleeve ready. Pending on the mech seal.
done
to be monitor

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
check scrapper down 1/2"

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450

done

08.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
PVC pipe leak at WWTP
P-1801A AMP high. Dismantle

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
instal Mech seal Pump 2500P01 and alignment. Small dripping. Pump pac drop 10bar. Plant need to

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Dismantle Pump P-0111A TRG Yellow
Condensate pump butterfly valve mulfunction
Teikoku pump P-207B cooling not sufficient.
Install support for steam trap E123
Pump 2402 P02B vibration occur at motor.
Install Pump 2000P05B new mech seal form Sharveena. New sleeve
Openmanhole 2402V03A &B

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Pump P-1007A mech seal leak
Check and PCV tank 1506
Install Check valve at discharge portable pump.
Dismantle cyclone plodder B due sprocket wear need to be replace
Coupling Pump PU-22 damage
Cyclone plodder D sprocket worn off
Plodder D scrapper internal issue drop

Shaft roller conveyor broken. Shaft need to be repair


rectify steam leakage at level 1

Test run submrsible pump

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
to be replace new fitting.
impeller and internal pump clean.

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
send pump pac for replace new pump.Gate Pass 2461

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done- internal ok . Need to replace carbon bearing and shaft sleeve.
to be replace new valve. Pending production cannot stop plant
rectify cooling to avoid pump over heat. Done to be monitor.
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
replace recond mech seal. Done pending test
done
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
to be replace new sprocket
to be rectify

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450
done

test ok. Done

09.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
Replace new gear pump PAC
Re-tighten 2500E01 flange
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
P-111A impeller and rotor
Condensate pump butterfly valve mulfunction

Pump 2402 P02B vibration occur at motor.


Install back submersible pump at pre-treatment plant
Open nozzle dryer 2402 V01 level 2

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Pump P-1007A mech seal leak

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Dryer D scarpper rectify
Install back frame plodder D
Install worm gear cyclone D

Shaft roller conveyor broken. Shaft need to be repair

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
done. Handover to production run test ok.
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
received from repair
to be replace new valve. Pending production cannot stop plant

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
replace recond mech seal. Done pending test

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done
done

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450

10.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Top up Lub oil
Dismantle Agitator
Plant start-up. Testing flushing agitator AG08 and AG07
Send Mech seal Low spec for recond
2500P01 and pump pac

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
P-111A impeller and rotor
Condensate pump butterfly valve mulfunction

Pump 2402 P02B vibration occur at motor.

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Pump P-1007A mech seal leak
Rectify steam leakag at tank T-1106, T-1302

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Dryer D scarpper rectify
Soap jumbo bag vibrator mounting broken

apply greasing at all bearing area

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
done
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
received from repair
to be replace new valve. Pending production cannot stop plant

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
replace recond mech seal. Done pending test
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done temp.Hand over to production
weld new bolting and install back done.

done

11.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear
Top Up Lub Oil
Install P-1701A after replace new bearing
Plant start-up. Testing flushing agitator AG08 and AG07
Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
replace gasket 2200 E-124 and install back cap
Install back Teikoku pump P-0111A
Pump 2402 P02B vibration occur at motor.
Dismantle top spool 2100V02 and 2100V03

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Pump P-1007A mech seal leak

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

install name plate

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474
done
test ok done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done. Monitor during heat up.
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
replace recond mech seal. Done pending test

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

done

12.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Pump 2402 P02B vibration occur at motor.
open cap 2402E50
open sight glass section 2100

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Pump P-1007A mech seal leak
Install 6" valve at tank T-1506

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Screw conveyor chain broken

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
change glycerine

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
replace recond mech seal. Done pending test
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

change new chain pin

13.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Pump 2402 P02B vibration occur at motor.
2000P05A rubber flender coupling damage

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Test submersible pump

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
replace new rubber

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

ok

14.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear
Top Up lub oil pump

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Pump 2402 P02B vibration occur at motor.
Install new rubber coupling 2000P05A
Abnormal sound pump 2402P030

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Top Up Lub oil pump
Pump P-1023 mech seal minor leak

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Open manhole buffer tank


Dismantle bottom buffer tank suction pipe spool

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
to be monitor

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
done
feed pump to hydrogenation plant pending handover.

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

done
done

15.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear
Dismantle pump P-1801A motor trip. Check no mechanical Issue

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover
Top Up Lub Oil Pump 2500P03
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Pump 2402 P02B vibration occur at motor.
Open Manhole 2401V02,V03,V04
Dismantle cap 2401E51
Dismantle cap 2000E01

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Dismantle gear pump P-124.6 check oil seal size

Dismantle bearing Pillow Flaker 1 drum

Dismantle pump houisng 2402P030

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done
done

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

done

done

16.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Pump 2402 P02B vibration occur at motor.
Open Sight Glass 2000V07 and 2000V08,2000V02,03
Dismantle Cap 2401E50
Open Manhole 2000V04/05/06/10
Dismantle Cap 2000E51A/B
PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Install ball valve and pressure Gauge at PumpP-1013

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Open Cyclone 1C and 2C
Check Pump P-177.1B abnormal sound
Fix back worm gear Cyclone C

Buffer Tank Pump leak

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done
done
done
installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done. Motor electriacl issue
done

replace ne mech seal.done

17.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Dismantle Teikoku pump P-210 . Bearing and shaft sleeve damage
Pump 2402 P02B vibration occur at motor.

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Pump P-1023 drain and cleaning and replac new recond mech seal

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Fix back motor coupling P-117.1
Dismantle flange at supply steam line. Clogged with soap
Welding leakage at pipe joint

Buffer tank Pump dismantle and check mech seal

Shifting manual cleaning from SILO 1 to SILO 14

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor'. Pressure drop dismantle leaning glycerine tubing and install back.

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test
to be dismantel and replace new spare part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
done. Test ok

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
test ok
done
done'. Test ok

replace new mech seal.

done

18.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A
Retighten flanges level 3 2300-E-0212
Pump 2402 P02B vibration occur at motor.

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Scrapper Dryer D mulfuncation
Dismantel plodder D frame

Pump B running minor leak at check valve


Pump A rubber coupling allen cap screw damage

Top up Greasin at Flaker 2 drumming

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor.

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
to be adjust the scarpper gap.
done

done
to be replace new part.

done

19.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear
Change new butterfly valve

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A

Pump 2402 P02B vibration occur at motor.


release pressure air receiver

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Replace belting palletizer


Change belt type at weighting machine

Adjust conveyor press belt


Adjust cone inside flaker chute

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor.Change glycerine every 4 batch

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

installation on going by grundfos.

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

done
done

done
done

20.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar

RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A

Pump 2402 P02B vibration occur at motor.

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Palletizer chain broken

Dismantel Flange for Tank T-1907 and T-1908 for drain water

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily monitor.Change glycerine every 4 batch. AesSeal service the pump pac

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be replace new valve. Pending production cannot stop plant
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

replace new part. Done. Test ok

done

21.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Condensate pump butterfly valve mulfunction
Install back Teikoku pump P-0111A

Pump 2402 P02B vibration occur at motor.


Box-up 2100V02,V03 2402T01 sight glass
Box-up Air Receiver

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Top Up Lubrication oil pump

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
adjust scrapper inside dryer D

Sewing needle broken. Take from sapo bagging machine


Retighen flaker 2 drum packing seal
Adjust palletizer belting
Realign conveyor belt weighting hopper
Adjust cone

replace new belt at palletizer at beader line

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
Dismantle and service pumppac by AESSeal

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
replace new valve done.
done pending test

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

done
done
done
done
done

done

22.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover
dismanle mech. seal 2500AG08
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Install back Teikoku pump P-0111A
Dismantle Teikoku Pump P-210

Pump 2402 P02B vibration occur at motor.


Box-up Spool at 2100V10 and 2000V10
Box-up 2000V09
Box-up 2000V04, 2100V04,2401E01,2400E01

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
P-1019 pump jammed suspect bearing damage. Lub. Oil mix with water
Open Manhole Tank T-1606

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Belting at palletizer damage

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
Dismantle and service pumppac by AESSeal
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done pending test
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
mech seal to be replace
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

replace new belt

23.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Dismantle and service condensate pump
Replace gasket steam Line Level 2, 4, E202 for CV0007

Pump 2402 P02B vibration occur at motor.


Box-up 2400E01
Box-up 2100V02 and V03,V08, V07
Box-up 2401V02

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
Install Blow Point suction Pump P-1017

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Install blind 2" at Steam line new coil at buffer tank


Replace belt both side

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
Dismantle and service pumppac by AESSeal

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

done
done

24.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 and pump pac. Fix back coupling cover
Install Mech seal AG08
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.


Box-up 2100V10

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Install new key bar silo 1
Retighten PHE bolting

Remove blind at NG line

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
Dismantle and service pumppac by AESSeal
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done

done

25.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
Install back mech seal pump 2500P01 and alignment

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.


Install back strainer Pump 2100P05A
Box-up 2401E50, 2000E01

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
done.test run

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

26.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 monitor mech seal and install coupling cover

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.


Install back 2402P030
Box-up 2401V01, 2402V03A, V03B

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
Adjust pump Impeller P-1006B

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Sapo glycerine drumming filter basket o-ring

Install scrapper weigthing hopper

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

done

26.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 monitor mech seal

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.


Box-up 2402V05,2402E50,E51,E52
Remove blind hotwell 2401

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily check

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319

28.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


Send Mech seal Low spec for recond
2500P01 monitor mech seal

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Retighthen cap E213
Replace gaske at E201

Pump 2402 P02B vibration occur at motor.


Box-up 2402E02,2402C02
Box-up 2000V04,V05,V06,V07,V08,V10
2402E03A/B
Instal blind 2402T50 Hot Well

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Dryer D scrapper adjust gap and try run

Screw Conveyor beader plant clogged. Dismantle and clean

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Gate Pass 2404. PR raised for recond.
daily check

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done. Monitor pressure test
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done
done
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

done

29.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 monitor mech seal
Dismantle pump coupling cover for plant startup
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B send for repair
PU-16 vibrate and trip

Pump 2402 P02B vibration occur at motor.


Box-up 2000E01, 2402V07,2000E50. Box-up activity completed
Plunger URACA Pump Send to Value Coat
remove blind at hotwell

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mm
Feed Pump to Flaker P-1012C coupling damage- dismantle
Box-up T-1606
Top Up Lub Oil P-1020A

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Top-up gear oil Plodder D
Replace Blower filter as per punch list A&D
Rectify steam leakage as per punch list

Open Manhole Buffer tank


Setting belting at bagging 25kg machine
Replace new packing seal at Flaker 2 drum

Cleaning and service grunfos pump

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check
send to Wan Yew GP2474. Received back

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
daily check
done

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done GP2492
Check electical issue

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
GP2493
done

done. Install back.Test run ok to be monitor


assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
done

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done
done

done
done
done

done

30.09.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant

Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 monitor mech seal
Fat trap pipeline check valve clogged with debris. Clean and service install back
Install back pump 2500P01 coupling cover
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Remove Teikoku pump P-118B and install new pump
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B send for repair
Rectify steam leakage as per plant punchlist

Pump 2402 P02B vibration occur at motor.


Install blind for pressure test splitting 2000T50

Feed Pump to Flaker P-1012C coupling damage- dismantle


Replace gasket at pump P-1030 discharger
Pipe line from Pump P-1013B to sapo leak

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Install back plodder D front frame

Retighten packing seal at Flaker 2 drum

Rectify steam drain line at High pressure boiler

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour
send to Wan Yew GP2474. Received back to be install on 01.10.2015

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
daily check
done
done

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
to be test the new pump P-0118B. Test low flow rate. Need to check with electrical the a
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done GP2492
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
scafolding erection and rectifucation by Landfeld

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done

done

done

01.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant

Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Agititor worm gear A-3F install back after repair

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 monitor mech seal
Dismantle pumppac 2500P01.1

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B send for repair
Teikoku pump P-118B new pump
Pump 2402 P02B vibration occur at motor.
Install blind at hot well T50 2000
Retighten Manhole 2000V10

Feed Pump to Flaker P-1012C coupling damage- dismantle

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Alignment new soap kettle pump
Repair pipe leakage from P-1013B to Sapo plant

Retigthen gland packing flaker 2 drum


Dismantle vaccum pump for chiller
Pump At Fat Trap Beader leak. Replace new mech seal
Top Up Lub Oil high pressure pump

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
done. Test ok

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
daily check
done

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done GP2492 received back from Wan Yew
test ok TRG 0.2 32meter cube per hour Amp 26.92 , 49.9Hz

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done
done

assemble with new shaft , bearing and oil seal done. Pending new Coupling

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done

done
dismantle and indentify damage part
done. Test ok
done

02.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar

RODM plant
Loading Bay
Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test
Dismantle pump pac and service
Install back hammering at level 2

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.

Pump 2402 P02B vibration occur at motor.


retigthen manhole bolting 2000V10

Feed Pump to Flaker P-1012C coupling damage- dismantle


Dismantle and service fat trap pump. Check valve clogged with debris

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Open plodder D frame and onstall back after cleaning
Replace lock for dryer manhole
Remove blind plate and replace gasket

Palletizer belt broken. Dismantle replace new belt


Change drive belt weighting conveyor
Install back chain cover at screw conveyor

Send Mikuni valve for repair 4" - 1 unit, 2" 3 unit

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
done
done
done

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
GP2492 received back from Wan Yew

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done. Test ok

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done
done

done.
done.
done.

GP 2503

03.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar

RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Pump P-1401B abnormal sound

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.

Pump 2402 P02B vibration occur at motor.


Swap Buterfly valve 3" from 2000V05 to 2100V05

Feed Pump to Flaker P-1012C coupling damage- dismantle


Install back Caustic Soda Pump P-1026

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
Brine line leaking at pipe

Replace gasket at steam header

Dismantle fat trap submersible pump Clogged with rubbish debris. Clean and service
Dismantle fat trap submersible pump Clogged with rubbish debris. Clean and service

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
to check and monitor

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
GP2492 received back from Wan Yew

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done. Pending Testing

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
to repair welding joint

done

done
Temp. use wilden pump

04.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader
Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Pump P-1401B abnormal sound

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


Feed pump to Hydrogenation P-1023 mech seal leak

Dismantle cyclone plodder B due sprocket wear need to be replace


Coupling Pump PU-22 damage
dismantle pipe spool at dryer B clogged with soap.
disconnect pipline in&out chiller line and belitng motor

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
to check and monitor

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
GP2492 received back from Wan Yew

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
to be replace recond mech seal.

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for repla
packing rope and oil seal
need to replace new coupling SW150. PR 1000164319
done
done

05.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant

Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test
Dismantle and service all steam trap at plant

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.
Rectify leakage accorfing to plant punch list
Replace gasket at pump P-0106A suction
Pump 2402 P02B vibration occur at motor.
Retighten packing at valve at high pessure line

Feed Pump to Flaker P-1012C coupling damage- dismantle


Swap Ball valve 4" at pump P-1019

Coupling Pump PU-22 damage


Pump P-126.1A1B mech seal leak. Dismantle and replace new mech seal
Repair pipe leakage at basket strainer
Dismantle pump P-118.2 for replace new mech seal

Replace gasket at steam line


Rectify valve leakage at buffer tank

Swap Fat trap pump from tank area


Repair hot water pipe inside glass tank
Send for repair stator submersible pump
Replace new chain at cyclone plodder

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.
done

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507
on-going
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
done

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done

need to replace new coupling SW150. PR 1000164319


done
done
done

done
done

done
done
GP2511
done

06.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.
Replace gasket level 6 2300 C202
Rectify steam tracing
Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle

Coupling Pump PU-22 damage


install back pump P-126.1A1

Dismantel PHE gasket for replacement

Top-up lub oil at high pressure pump

Replace mech seal pump multistage P-126.1A1


Service drum clamp/sapo

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507
done
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling

need to replace new coupling SW150. PR 1000164319


done

done

done

done
done

07.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
check and dismantle pump P-2101B
Plant start-up. Testing flushing agitator AG08 and AG07
2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test
Dismantle and replace mech seal pump 2500P07
Dismantle Pump P-115B
Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.
Install Pump Teikoku P-210A at plant
Replace gasket and rectify steam tracing leakage
Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle

Coupling Pump PU-22 damage


Install back worm gear at cylone plodder dryer B
Top-up lub. Oil at plodder A and B gearbox

Replace gasket PHE at flaker line


Rectify pipe line leakage change gasket

Dismanlte and service cyclone plodder

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.
done
Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507
done
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling

need to replace new coupling SW150. PR 1000164319


done
done. To be monitor lub oil level.

done. Peding a few plate need to clean by operation.


done

on-going

08.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Dismantle Pump P-1701B inside pump clogged with rubbish. Service and clean
Plant start-up. Testing flushing agitator AG08 and AG07
2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.

Pump 2402 P02B vibration occur at motor.

Check Pump PU-07 and PU-09 NRV

Feed Pump to Flaker P-1012C coupling damage- dismantle


Check Pump P-1032 report abnormal sound
Open manhole T-1107 and top manhole and install 6" ball valve
Coupling Pump PU-22 damage
Install conveyor stopper at drumming line

replace gasket PHE and install back

assamble pump P-1701

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

done

assemble with new shaft , bearing and oil seal done. Pending new Coupling
check ok
done
need to replace new coupling SW150. PR 1000164319
done

done

09.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.
Install Strainer plug 6 point

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


Swap mec seal from Pump P-1026B to P-1203
Open Manhole and top Manhole T-1601
Coupling Pump PU-22 damage
Top -up lubrocation pump Blower A

Replace gasket at beader buffer tank

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
done
need to replace new coupling SW150. PR 1000164319
done

done

10.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Install back pump P-1701B
Plant start-up. Testing flushing agitator AG08 and AG07
2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.
Start-up teikoku pump fract and dist.

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


rectify steam tracing leakage line tank T-1702
Repair sight glass broken
Coupling Pump PU-22 damage
Fix- back pipe nozzle dryer B

Rectify steam tracing leaking at flow meter


Buffer tank pump B trip electrical issue

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
done. Test ok

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507
witness production start up.

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
done
need to replace new coupling SW150. PR 1000164319
done

done
handover to electical

11.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Install back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standby
Dismantle Teikoku pump P-111B
Rotor Pump Teikoku P-210B replace new spare parts.
Witness pump teikoku start up for dist.

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


replace gasket feed pump to hydro pump P-1023
Install blind at valve between tank T-1203 and T-1204
Coupling Pump PU-22 damage
Replace gasket at turbo pump

retighten gland packing flaker 2 drumm


Weighting conveyor roller abnormal sound and damage. Dismantle and replace bearing
Adjust and set back belt at beader palletizer
Retighten valve at beader header

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
Done. Pending run test by production
return back by Value Coat. Unable to repair the pump. Raise PR for new part
recond front and rear pump. GP2507
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
done
need to replace new coupling SW150. PR 1000164319
done

done
done
done
done

12.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Alignment pump P-1401A
Plant start-up. Testing flushing agitator AG08 and AG07
2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test
Instal cover coupling pump 2500P01
Dismantle Pump P-115B
Dismantle Teikoku pump P-111B
Pump Teikoku P-115B TRG Red
Replace wilden Pump at Fat Trap

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


Repair Sight Glass at Tank T-1108

Coupling Pump PU-22 damage


Install Hose at RSTV
Conveyor belt top weighting hopper damage replace with new part
Modifify drain line chiller

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.
done
Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part
to be dismantle during shut down
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done

need to replace new coupling SW150. PR 1000164319


done
done
done

13.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle

Coupling Pump PU-22 damage


Rectify steam tracing dryer B
Install new belt at Silo
disconnect chiller line to Plodder B
Replace new mech seal at pump grundfos CR1 flushing hot water
Dismantle weighting belt chain
Dismantle Motor Dryer A and install back with new motor
Adjust belitng lifitng pallet

Replace chain at weighting belt

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling

need to replace new coupling SW150. PR 1000164319


done
done
done
done
done
done
done

done

14.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House
Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle

Coupling Pump PU-22 damage


fix back dryer B motor and chiller pipe

Retighten packing chiller at Flaker 2

Replace spare part for pump Teikoku P-210


Replace new Sprocket and chain cyclone plodder saponification plant

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pe
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling

need to replace new coupling SW150. PR 1000164319


done

done

done
done

15.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B
Dismantle pump P-103B

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle

Coupling Pump PU-22 damage

Belting for pallet lifting damage replace new belt


replace belt at bagging machine statec binder
Replace lub. Oil at high pressure pump
Welding bracket at beader chamber

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling

need to replace new coupling SW150. PR 1000164319

done
done
done
done

16.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B
Dismantle pump centrifugal pump at Pump P-210
Replace mech seal pump grundfos
Install pump Teikoku P-201B
Install back wilden pump
Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


Box-up tank T-1107
Replace gasket at tank T-1203
Coupling Pump PU-22 damage
Dismantle and serivce pump P-126.1 mech seal

Replace screw conveyor to belt conveyor at SILO 4

Replace mech seal pump P-1033

Fabricate nozzle for clear blockage at sapo plant

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done
done
done
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
done
need to replace new coupling SW150. PR 1000164319
done

done

done

done

17.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
dismantel pump P-1701A pump clogged
Plant start-up. Testing flushing agitator AG08 and AG07
2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


replace ball valve between tank T-1203 and T-1204

Coupling Pump PU-22 damage


replace back 1" pressure valve

Retigthen bolting at warehouse

dismantle mech seal pump P-1004 repair and service


welding drummng bracket

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling
daily check- abnormal sound accour dismantle gear worn
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done

need to replace new coupling SW150. PR 1000164319


done

done

done
done

18.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test
Welding bracket for wilden pump base support
Dismantle Pump P-115B
Dismantle Teikoku pump P-111B
Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


Box-up Tank T-1601 and install 6" valve

Coupling Pump PU-22 damage

Gearbox Flaker 2 product block inside drumming. Service and test ok

Welding braket for loading bay MOC

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling
daily check- abnormal sound accour dismantle gear worn

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.
done
Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done

need to replace new coupling SW150. PR 1000164319

done

done

19.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302
Running test pump 1201B for support Air at CAT
Plant start-up. Testing flushing agitator AG08 and AG07
2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B
Pump 2402 P02B vibration occur at motor.

Feed Pump to Flaker P-1012C coupling damage- dismantle


Install blind at dist. Line tank T-1204
Install pipe spool and flexible hose for header C202 and C203
Install blind plate c203 to T-1701
Check melting tank abormal sound. Check ok
Coupling Pump PU-22 damage
Glycerine Drumming replace impeller pump

Re-tighten gland packing drumming flaker 2


Dismantle gear pump Beader plant reported jammed. Check pump no issue handover to electrical
Dismantle bunner Thermax Boiler A to replace gasket

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling
daily check- abnormal sound accour dismantle gear worn
done

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending

assemble with new shaft , bearing and oil seal done. Pending new Coupling
done
done
done
done
need to replace new coupling SW150. PR 1000164319
done

done
done
done

20.10.2015
Plant
Waste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid
Flaker Beader

Boiler House

Soap bar
RODM plant
Loading Bay

Workshop Mechnical

Activity
Dismantle gearbox pump P-2101B and bring to MT workshop
Monitor AR1302

Plant start-up. Testing flushing agitator AG08 and AG07


2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test

Dismantle Pump P-115B


Dismantle Teikoku pump P-111B
relocate Wildeb pump at fat trap and install flexibel hose at discharge pump
Monttor start-up pump Teikkoku P-103A
Pump 2402 P02B vibration occur at motor.
Dismantle pump 2000P09A mech seal leak
Dismantle Pump P03A. Impeller loosen. Retighten and fix back

Feed Pump to Flaker P-1012C coupling damage- dismantle

Coupling Pump PU-22 damage

Test run Gear Pump at buffer tank


install vaccum pump pending testing

Replace gasket at basket strainer

Assambel vaccum pump chiller

Status
Found out rubber inside the pump and need to order spare part rubber swivel coupling
Remove gear for install belting

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter i
Daily Monitor pump pac pressure and temp.

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new part
return back by Value Coat. Unable to repair the pump. Raise PR for new part
done
done

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending
to be replace new mech seal
done

assemble with new shaft , bearing and oil seal done. Pending new Coupling

need to replace new coupling SW150. PR 1000164319

Test Ok. Done


done

done

done