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ANNEXURE-I

DIVISION OF RESPONSIBILITY

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SYSTEM WISE ACTIVITIES

ELECTRICAL EQUIPMENT

INPUTS FROM SERVICE


PROVIDER

Supervisory engineers

INPUTS FROM INSTALLATION


& ERECTION CONTRACTOR

INPUTS FROM OWNER

1. Commissioning team.
2. Commissioning tools.
3. Testing and commissioning
equipment.

1.Operation Manpower.
2. Start up power.
3. Statutary clearances if
required.
4. Consumables

WHEN REQUIRED

10 days before DM plant


commissioning

PRE_TREATMENT AND WATER


TREATMENT PLANT

Supervisory engineers

1. Commissioning engineer and


manpower.
2. Hand tools.

1. Operation Manpower
2. Chemicals for operation of the
DM plant.
3. Raw water
15 days prior to hydro test of
4. Lab establishment and
boiler
testing.
5. Consumables as per list(Will
be furnished during
commisioning).

COOLING WATER SYSTEM

Supervisory engineers

1. Commissioning team.
2. Commissioning tools.

1. Operation Manpower.
2. Consumables.

COMPRESSED AIR SYSTEM

Supervisory engineers

1. Commissioning team
2. Commissioning tools.

1. Operation Manpower.
2. Consumables.

AIR CONDITIONING AND


VENTILATION SYSTEM

Supervisory engineers

1. Commissioning team
2. Commissioning tools.

START UP FUEL SYSTEM.

Supervisory engineers

1. Commissioning team
2. Commissioning tools.

1. Operation Manpower.
2. Consumables.
1. Operation Manpower
2. Statutary clearances if
required
3. Oil to be provided for trial if
applicable
4. Consumables.(Like Bed
material, Wood Logs, LDO etc)

Charcoal assisted LDO Start up., Charcocal and


LDO to be arranged by Purcahser.

30 days prior to boiler light


up,completion of false flooring,
ceilling,Control room readyness
with A/c

DCS/PLC

Supervisory engineers

FIRE FIGHTING SYSTEM


READYNESS

Supervisory engineers

1. Commissioning team
2. Commissioning tools.

1. Operation Manpower.

Readyness before Light up

BOILER , ESP, AUXILIARIES AND


FLY ASH HANDLING SYSTEM
Supervisory engineers

1. Erection team.
2. Installation of temporary fill
line and drain lines.

1. Arrangining statutory
clearances .

After completion of pressure part


erection.

Customer: GS Engineering Construction Co. Ltd


Project : ACE Projcet

1.Manpower for operation will be required from


this point onwards in a progressive manner to
match the commissioning activity level and
should reach the full strength by the time the
turbine is ready for rolling.
2. From this point onwards there should be
Service Provider's Engineers & owner's
engineers to witness the testing and
commissioning work and sign off commissioning
protocols.

After Pretreatmnet Plant


commissioning

1. Commissioning team
2. Testing and commissioning
equipment as per list

1.Boiler hydrotest

REMARKS

Client scope

Page: Annex-I 1 of 4
Date: 20-03-2015

SR
NO

SYSTEM WISE ACTIVITIES

INPUTS FROM SERVICE


PROVIDER

INPUTS FROM INSTALLATION


& ERECTION CONTRACTOR

INPUTS FROM OWNER

WHEN REQUIRED

Supervisory engineers

1. Commissioning team.
2. Commissioning tools &
consumables.
3. Commissiioning instruments.

1. Operation Manpower.

After mechanical completion of


boiler

3 ESP commissioning

Supervisory engineers

1. Commissioning team.
2. Electrical and mechanical
commissioning crew for
transformer commissioning.
Transformer oil testing and
filtering unit and commissioning
and testing equipment

1. Operation Manpower.
2. Statutary clearances if
required.
3. Oil to be provided for trial.
4. Consumables.

07 days prior to boiler light up.

4. Preparation for boiler light up

Supervisory engineers

1. Commissioning team.
2. Commissioning tools.
3. Commissiioning instruments.

1. Bed material as per specs.


2. Operation Manpower.
3. consumables.

15 days prior to light up

2. Equipment trials

5 Electrical , instrumentation and PLC


Supervisory engineers
or DCS readiness.
6.Boiler light up and refractory dry out Supervisory engineers

Manpower for calibration testing


and loop checking and round the
clock manpower for
troubleshooting
1. Round the clock
1. Operation Manpower.
commissioning team.
2. Fuel oil/Wood

REMARKS

Owner to post Station Manager by this time

30 days prior to light up

At the time of light up

1. Operation Manpower.
2.. Chemical lab for testing
and chemist round the clock.

10

1. Round the clock


commissioinig team
2. Welders and
3. Space for safe disposal of
fitters for header end cap cutting effluents
and rewelding.
4. Workshop facility for
machining of end caps
5. Fuel oil / Charcoal.

7.Alkali boil out

Supervisory engineers

8. Steam Blowing

Supervisory engineers

1. Round the clock


commissioning team

1. Operation Manpower.
2. Fuel oil

After alkali boil out

9. Safety Valve setting

Supervisory engineers

1.Round the clock


commissioning team

1. Operation manpower.
2. Fuel oil

Either after Alkali Boil Out (ABO)


or intermittently when the Alkali
Boil Out is in progress

10. Main steam line normalising &


flow nozzle fixing

Supervisory engineers

1. Round the clock


commissioning team.
2. Welders& fitter gang.

1. Operation manpower.

After steam blowing and safety


valve floating

After refractory dryout.

STEAM TURBINE AND


ACCESSORIES

Customer: GS Engineering Construction Co. Ltd


Project : ACE Projcet

Page: Annex-I 2 of 4
Date: 20-03-2015

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SYSTEM WISE ACTIVITIES

1.For precommissioning activities like


oil flushing , turning gear operation,
governing system
checks,instrumentation hookup and
interlock checks, electrical system
checks ,etc

INPUTS FROM SERVICE


PROVIDER

Supervisory engineers

INPUTS FROM INSTALLATION


& ERECTION CONTRACTOR
1.Round the clock
commissioning team for oil
filling, preparation of oil lines for
flushing,filter cleaning, removal
of dirty oil after flushing, filling
of new oil and normalising of oil
lines.
2. Commissioning tools.
3. Instruments for testing and
commissioning.

INPUTS FROM OWNER

1. Operation manpower.
2. Consumables oils and
chemicals.

WHEN REQUIRED

REMARKS

Prior to completion of oil system


erection prior to commencement
of oil flushing

4. Equipment for calibration of


instruments
2.Turbine cycle piping hydro test and
flushing

Supervisory engineers

3.Condensing unit water fill test

Supervisory engineers

4.Pumps on the turbine system

Supervisory engineers

Hydro test pump


Labour for making arrangement
for water fill test
1. Commissioning labour

From oil flushing start.


Before vaccuum pulling
Operation Manpower

Prior to start of oil flushing


GT - 1 week prior to back
charging of GT terminals and bus
bar,,, Elect testing &
commissioning - to be completed
before the start of pre
commissioning activities of DM
plant
During pre commissioning
activities of boiler and stg

5.Generator transformers (GT)


switchgear and electricals testing
commissioning

Supervisory engineers

Commissioning team.
2 Equipment for switchgear
testing.
3. Oil filteration equipment&
equipment for transformer testing

5.Motor operated valves on turbine


and boiler

Supervisory engineers

1. Commissioning team.
2. Commissioning tools.

Supervisory engineers

1.Temporary piping for steam


blowing material and installation.
Operation Manpower
2. Chemicals and chemical
cleaning equipment.

After completion of ABO and


normalisation of headers

7.Hydrotesting of Main steam line, FW


Supervisory engineers
line only.

1. Hydrotest pump.
2. Commissioning manpower.
3. Flushing loops and temporary
drain piping

After completion of erection of


piping

8.Overhead travelling crane

Supervisory engineers

Mechanical and Electrical crew


(If EOT) for commissioning

Prior to 10 days before the start of


STG levelling and alignment
activities.

9.Deaerator , feed piping and feed


pumps

Supervisory engineers

1 Commissioning team
2. Hydro
test pump.

Prior to trial run of feed pump,10


days before boiler lit up

10.Flushing of Ejectotrs,GSC (if


applicable LP and HP heaters).

Supervisory engineers

1. Commissioning team

Operation manpower

As a part of pre commissioning


activities of STG

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FUEL HANDLING SYSTEM


READINESS (WITHIN BATTERY
LIMITS)

Supervisory engineers

1. Commissioning team.
2. Commissioning tools.
3. Commissiioning instruments.

1. Operation Manpower.
2. Fuel / &consumables.

To be available during pre


commissioning stage of the boiler

12

VOID

6. Steam blowing of main steam line.

Customer: GS Engineering Construction Co. Ltd


Project : ACE Projcet

NA

NA

Page: Annex-I 3 of 4
Date: 20-03-2015

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SYSTEM WISE ACTIVITIES

INPUTS FROM SERVICE


PROVIDER

INPUTS FROM INSTALLATION


& ERECTION CONTRACTOR

INPUTS FROM OWNER

WHEN REQUIRED

REMARKS

PLANT STARTUP FOR


SYNCHRONISATION
1. Boiler light up and pressure raising
for turbine rolling

Supervisory engineers

2. Vacuum pulling

Supervisory engineers

3. Turbine rolling, no load run and


over speed tests

Supervisory engineers

4.Generator tests

Supervisory engineers

5. Synchronising

Supervisory engineers

UNIT LOADING AND STABILISATION Supervisory engineers

2)Performance Gurantee test

PG test procedure to be
submitted

1. Round the clock


commissioning manpower.
1. Round the clock
commissioning teams
1. Round the clock
commissioning teams
1. Round the clock
commissioning teams
1. Round the clock
commissioning teams
1. Round the clock
commissioning teams

1. Round the clock


commissioning teams

1. Operation manpower.
2. Oil/Charcoal / Wood Logs for
boiler start up and Fuel for
boiler operation.
1. Operation Manpower.
1. Operation Manpower.
1. Operation Manpower.
1. Operation Manpower.
1. Operation Manpower.
2. Maintenance Manpower tools
and consumables.
3. Lubricants and chemical for
regular operation.
1) Operation Manpower
2)load availablity
3) Fuel as per contract
4) confirmation for PG test

After clearance from STG


readiness to receive steam,
completion of hook up of main
steam line to STG
After steam availability with the
required parameters
After steam availability with the
required parameters
After steam availability with the
required parameters
After steam availability with the
required parameters

NA

After synchronisation.

As per contractual date

Note:
1. Service provider will send Engineers For Supervision of Erection & Commissioning when required.
2. Installation & Erection & commissioning team will comprise of commissioning Supervisor skilled and unskilled workmen as required .
3.Owner shall provide workshop facility for minor machining jobs in case required.

Customer: GS Engineering Construction Co. Ltd


Project : ACE Projcet

Page: Annex-I 4 of 4
Date: 20-03-2015

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