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Laboratory Module
EXPERIMENT 6
EVALUATE HEAT TRANSFER COEFFICIENT OF PLATE HEAT
EXCHANGER
1.0 OBJECTIVE
1.1
To determine of the effect of the parallel flow and counter flow arrangement to the
system efficiency.
1.2
To determine the effect of flow rate variation on the plate heat exchanger.
2.0 INTRODUCTION
The SOLTEQ Heat Transfer Service Unit (Plate Heat Exchanger) (Model: HE104-P
& HE104-P-A) has been designed specifically to demonstrate the working principles of
industrial heat exchangers in the most convenient way possible in the laboratory
classroom. The equipment consists of a plate heat exchanger mounted on a support
frame. The external surface of the piping is insulated. Two temperature measuring
devices are installed in both the inside and outside tubes to measure the fluid
temperatures accurately. The flow rates are measured using independent flowmeters
installed in each line.
3.0 THEORY
Plate heat exchangers are used extensively in the food and beverage industries due to
the fact that they are easily taken apart for cleaning and inspection.
The general equation for heat transfer across a surface is:
Q = U A Tm
(1)
where,
Q
U
A
Tm
=
=
=
=
C
The mean temperature difference is normally expressed in terms of log-mean
temperature difference,
For counter-current flow:
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Tlm
Laboratory Module
T1 t 2 T2 t 1
T t
ln 1 2
T2 t 1
(2)
T1 t 1 T2 t 2
T t
ln 1 1
T2 t 2
(3)
Tlm
Tlm
T1
T2
t1
t2
=
=
=
=
=
Efficiency for the system can be calculated by applying the following equation:
Power Absorbed
100%
Power Emitted
Power Absorbed
t m Area
Where,
Area = surface of contact area
= (width x length) x (number of plates 1)
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Laboratory Module
An example of schematic diagram for the flat plate heat exchanger, which is described in
detail is shown as below:
Figure 2: Parallel
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Laboratory Module
8
9
8
7
3
5
4
7
8
Pump
Circulation Valve, V2
Pump Inlet Valve, V1
Water Tank
Heater
Level Switch
Drain Valve
Water Tank Cover
-4-
Laboratory Module
2
1
2
3
1
5
1
4
1
6
1
0
2
0
1
8
2
5
2
4
2
2
1
1
1
9
1
7
Temperature Controller
Temperature Selector
Main Switch
Water Outlet
Water Inlet
Temperature Indicator
Flow Meter ,FI1
Flow Meter, FI2
Flow Meter Control Valve, V7
Flow Meter Control Valve, V8
Control Valve
Plate Heat Exchanger
Temperature Sensor, T1
Temperature Sensor, T2
Temperature Sensor, T3
Temperature Sensor, T4
Temperature Sensor, T5
4.2 Specifications
Area
-5-
1
2
5
1
3
Laboratory Module
5.2
Position
Open
Close
Valve
V4, V5
V3, V6
Position
Open
Close
Valve
V3, V6
V4, V5
TT1
TC(out) (C)
TT2
TC(in) (C)
TT3
TH(in) (C)
TT4
TH(out) (C)
3. Determine the system efficiency of parallel and counter current flow arrangement.
Show your calculations.
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Laboratory Module
Parallel Flow:
Power emitted
Power absorbed
Power lost
Efficiency
power absorbed
ln
TH , out TC , out
power absorbed
t m area
Overall heat transfer coefficient, U =
Where,
Area = surface of contact area
= (width x length) x (number of plates 1)
= (0.12 x 0.23) x (6 1)
= 0.14 m2
-7-
Laboratory Module
Power lost
H , in
TC , out TH , out TC , in
TH , in TC , out
ln
H , out
TC , in
power absorbed
t m area
Overall heat transfer coefficient, U =
Where,
Area = surface of contact area
= (width x length) x (number of plates 1)
= (0.12 x 0.23) x (6 1)
= 0.14 m2
-8-
Laboratory Module
7.0 CONCLUSION
1. Compare the system efficiency of parallel and counter current flow.
2. Discuss the effect of flow rate variation on the plate heat exchanger operating
performance.
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Laboratory Module
8.0 APPENDIX
Table 1: Properties of water (saturated liquid)
C
21.11
26.67
30.00
31.00
32.00
32.22
34.00
34.30
34.65
35.15
35.65
35.90
36.20
36.40
37.25
47.20
48.89
50.00
51.50
54.44
54.65
55.00
55.05
55.50
56.50
57.00
57.25
59.70
60.00
65.00
65.55
Cp
kJ/kg. K
4.179
4.179
4.176
4.175
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.174
4.175
4.176
4.179
4.179
4.179
4.179
4.179
4.180
4.180
4.180
4.181
4.179
4.183
4.183
kg/m3
997.40
995.80
995.26
995.10
994.94
994.90
994.23
994.14
993.99
993.83
993.61
993.53
993.38
993.35
993.02
989.42
988.80
988.18
987.36
985.70
985.61
985.46
985.42
985.22
984.71
984.48
984.41
983.16
983.30
980.60
980.30
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