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ABSTRACT
Rolling element bearings are one of the major
machinery components used in industries like power
plants, chemical plants and automotive industries that
require precise and efficient performance. Vibration
monitoring and analysis is useful tool in the field of
predictive maintenance. Health of rolling element
bearings can be easily identified using vibration
monitoring because vibration signature reveals
important information about the fault development
within them. Numbers of vibration analysis techniques
are being used to diagnosis of rolling element bearings
faults. This paper attempts to summarize the recent
research and developments in rolling bearing vibration
analysis techniques. Bearing defects and bearing
characteristic frequencies (BCF) are also discussed.
KeywordsRolling Element Bearing, Vibration,
Bearing Fault, Vibration Analysis, Fault Diagnosis.
1. INTRODUCTION
Rolling element bearings are at the heart of
almost every rotating machine. Therefore, they have
received a lot of attention in the field of vibration
analysis as they represent a common source of faults
(1). In order to keep machinery operating at its best
and avoid catastrophic failure, financial cost and
personal injuries, different methods bearing fault
diagnosis have been developed and used effectively to
detect the machine faults at an early stages, among
which vibration signal processing is the most
frequently applied one .(2) Vibration based condition
monitoring have been widely used for detection and
diagnosis of bearing defects for several decades .(3)
Bearing failures can sometimes cause both personal
damage and economic loss, if the fault cannot be
detected and diagnosed well in advance. Proper
functioning of these appliances depends, to a great
extent, on the smooth and quiet running of the bearings
[3]. Material fatigue, faulty, installation, or
inappropriate lubrication may cause localized defects
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International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 0882
Volume 4, Issue 10, October 2015
2.
ROLLING
ELEMENT
BEARING
COMPONENTS AND GEOMETRY
3. CHARACTERISTIC FREQUENCIES OF
BEARING FAULTS
fc = 2 (1 cos )..(1)
2 Outer race defect frequency
f0 =
Figure 2.2: Ball bearing components, applied force,
load zone and load distribution [6].
1 cos (2)
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International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 0882
Volume 4, Issue 10, October 2015
fi =
(1 +
cos )(3)
.
2
(1 2 2 )..(4)
B. Localized Defects
These defects include cracks, pits and spalls
on rolling surfaces caused by fatigue [11]. The
common failure mechanism is the crack of the races or
rolling elements, mainly caused when a crack due to
fatigue originated below the metal surface and
propagated towards the surface until a metal piece is
detached causing a small defect or spall [3]. This
defect accelerate when the bearing is overloaded or
subjected to shock (impact) loads during their
functioning and also increase with the rotational speed.
Spalling can occur on the inner ring, outer ring, or
rolling elements.
4. BEARING DEFECTS
The defects in the rolling element bearings
may arise mainly due to following reasons such as;
improper design of the bearing or improper
manufacturing or mounting, misalignment of bearing
races, unequal diameter of rolling elements, improper
lubrication, overloading, fatigue, uneven wear etc. The
rolling element bearing defects/faults classified into
two categories; distributed defects and localized
defects.
A. Distributed Defects
Distributed defects are mainly caused by
manufacturing error, inadequate installation or
mounting and abrasive wear [8]. Distributed defects
include surface roughness, waviness, misaligned races
and unequal diameter of rolling elements [9]. The
change in contact force between roiling elements and
raceways due to distributed defects cause an increased
in the vibration level. Hence, the study of vibrations
generated by distributed defects is mainly for quality
inspection of bearings as well as for condition
monitoring [10].
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International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 0882
Volume 4, Issue 10, October 2015
C. Plastic deformation
Plastic deformation of bearing contacting
surfaces can be the result of a bearing subject to
excessive loading while stationary or undergoing small
movements. The result is indentation of the raceway as
the excessive loading causes localized plastic
deformation. In operation, the deformed bearing would
rotate very unevenly producing excessive vibration
and would not be fit for further service [12].
D. Corrosion
Corrosion damage occurs when water, acids or
other contaminants in the oil enter the bearing
arrangement. This can be caused by damaged seals,
acidic lubricants or condensation which occurs when
bearings are suddenly cooled from a higher operating
temperature in very humid air. The result is rust on the
running surfaces which produces uneven and noisy
operation as the rust particles interfere with the
lubrication and smooth rolling action of the rolling
elements [12].
E. Brinelling
Brinelling manifests itself as regularly spaced
indentations distributed over the entire raceway
circumference, corresponding approximately in shape
to the Hertzian contact area. Three possible causes of
brinelling are,
(1) Static overloading which leads to plastic
deformation of the raceways,
(2) When a stationary rolling bearing is subject to
vibration and shock loads and
(3) When a bearing forms the loop for the passage of
electric current [12].
F. Lubrication
Inadequate lubrication is one of the common
causes of premature bearing failure as it leads to
skidding, slip, increased friction, heat generation and
sticking. At the highly stressed region of Hertzian
contact, when there is insufficient lubricant, the
contacting surfaces will weld together, only to be torn
apart as the rolling element moves on. The three
critical points of bearing lubrication occur at the cageroller interface, the roller-race interface and the cage
race interface [12].
G. Faulty installation
Faulty installation can include such effects as
excessive preloading in either radial or axial
2
.(5)
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International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 0882
Volume 4, Issue 10, October 2015
7. CONCLUSION
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International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 0882
Volume 4, Issue 10, October 2015
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