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ABSTRACT
In rotary compressors, vibrations are comparatively
small in amplitude as they have few reciprocating
elements, and hence have been considered suitable for
lowering the noise in air conditioning equipment. It is
likely that the popularity of rolling-piston compressors
will continue to increase, and at the same tine strong
demands for reducing vibration and noise which arise
from the compressors will also rise. In this work, an
analytical method to evaluate the vibrations is
established. By theoretically analyzing dynamic
behavior of the crankshaft, the rolling piston and the
blade in Rolling-Piston Rotary Compressors, constraint
forces and sliding speed at each pair of movable machine
elements are obtained using MATLAB and MS-Excel
sheet calculations. Moreover, it is revealed that one of
major factors which cause compressor vibrations is
speed variation of the crank shaft and compressor
vibrations are not affected by rolling behavior of the
piston
Keywords - angular acceleration, motion, reciprocating
blade, rolling piston, rotating crank shaft, vibration
response
I.
INTRODUCTION
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II.
PROBLEM DEFINITION
III.
MATHEMATICAL MODELING
ROTARY COMPRESSOR
OF
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(9)
(10)
Since it is considered that the frictional state at the
blade-cylinder pair and the blade-piston pair is under the
boundary lubrication, the frictional forces Fgt1, Fgt2,
Fvt arise at G1, G2 and Bp points are subject to
Coulombs low of friction.
(3)
(11)
(4)
Mq [b( R xv b / 2) Pd {( R b xv ) 2
a 2 rv 2 }Pc / 2
vBn r e cos( ) rv
{( R xv ) 2 a 2 rv 2 }Ps / 2]l
(12)
When the frictional forces are evaluated by the equation
(11), the constraint forces Fgn1, Fgn2, Fvn are given by
the following matrix form which is derived from (8)(11).
(5)
Furthermore, many forces shown in Fig.3 exerted on the
blade. The constraint forces Fgn1, Fgn2, Fvn and the
frictional forces Fgt1, Fgt2, Fvt arise at G1, G2 and Bp
points, respectively in the directions shown in the figure.
The following spring force Fs and the frictional force Fd
due to the oil viscosity:
Fs k ( xv r e)
(6)
Fd sgn( x v) o x v / pb
(7)
Exert on the back end and the upper & lower ends
respectively. Considering all forces exerted on the blade,
the equation of the reciprocating motion:
mv xv Fs Fqx Fd
Fgn1
Fgn 2 A1 Fqy
Fvn
Mq
A
matrix A
Where,
(13)
is the inverse matrix of the following
1 2 g
1 3 g
cos 4 v sin
1
1
4 v cos sin
R b xv 1 2 a g R xv 1 3 a g
4 rv v
(14)
(8)
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frictional force Fct and the gas film force Fcn are
evaluated by the following forms.
Fct Cfc g Be / pc
(18)
Fcn C pc g B 2 e / pc
2
(19)
Moreover, the following frictional force Fa and moment
Ma which are caused by the oil viscosity exert on the
upper and lower ends of the piston, in the directions
shown in the figure respectively
Fa 2 e o (r 2 rc ) / pb
2
M a o (r 4 rc ) / pb
4
Mp Cf o rc 2 vpclp / C
(20)
(16)
(21)
Considering all forces exerted on the piston, the
equilibrium equations of the forces in the x and y
directions are given by the following forms.
v pc rc ( )
(17)
Furthermore, the resultant Fen of the oil film force exerts
on the inside surface of the piston. The direction of Fen
passes the piston center Op and is expressed by the
turning angle from the X-axis- Considering that
Reynolds lubrication theory of plane bearing [6] is
applicable to the refrigerant flow near the point Ap, the
Fig.5 Forces and Moment on the Crankshaft
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(25)
(26)
Since the gap of the crankshaft and the bearing is
lubricated by the oil pump, the frictional moment Ms
exerted on the crankshaft is evaluated by the following
form, based on Sommerfelds lubrication theory.
M s C fs o rs ls / Cs
3
(27)
From the equilibrium of the moment about the
crankshaft center, the equation of rotating motion of the
crankshaft is obtained by the following form
I c M m eFen sin( ) M p M s
{I c m p e 2 mv e 2 1 ( ) 2 ( )}
2
M m mv e 2 1 ( ) 3 ( ) 1 ( )e( Fqx Fd Fs )
4 ( )eFqy 5 ( ) M q eFct
eF p sin{( ) / 2} eFa M p M s
(30)
IV.
(28)
TABLE 1. Fluctuating values of angular velocity, and
the angular acceleration of the crankshaft
Angular Velocity('),
Angular
rad/sec
Acceleration(''),
rad/s
( I c m p e 2 ) M m eFvn sin( )
eFvt cos( ) eFct
eFp sin{( ) / 2} eFa M p M s
(29)
The second and third terms in the right hand side of the
above equation represent the moment due to the
constraint and frictional forces at the blade-piston pair,
and they contain inertia terms caused by the
reciprocating notion of the blade. Deriving the inertia
terms by making use of (11) and (13), the above
expression is arranged as follows:
from
343.9 at t= 0msec
-8687 at t=2msec
to
371.8 at t=17.5msec
5480 at t=9.8msec
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Angular Displacement(),rad
3
2
0
0
2.5
7.5
10
12.5
15
17.5
-1
-2
-3
-4
Tim e,m sec
Angular Displacement
400
350
300
angular speed ( ) changes like a broken line, from 14rad/s to +29.0 rad/s. The time when the piston
behavior rapidly changes correspond well to the instant
when the directions of the sliding speed VBn of the
piston and the blade changes, as shown in Fig12.
250
200
150
100
50
0
0
2.5
7.5
10
12.5
15
17.5
Time,msec
Angular Speed
Angular
Velocity('), rad/sec
from
-14 at t=4.4msec
Angular
Acceleration(''),
rad/s
-6000 at t=4.4msec
to
29at t=12.1msec
7000 at t=12.1msec
Angular Accelearation('')
X 10 rad/s
8
6
4
2
0
-2
2.5
7.5
10
12.5
15
17.5
-4
-6
-8
-10
Time,mesc
Angular Acceleration
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Angular Displacement(),rad
2.5
7.5
10
12.5
15
17.5
-4
-6
-8
-10
1.5
Time,msec
1
VBn, m/sec
Angular Displacement
0
0
2.5
7.5
10
12.5
15
17.5
-0.5
-1
30
-1.5
20
Tme,msec
15
10
5
0
-5 0
2.5
7.5
10
12.5
15
Fi
17.5
-10
V.
-15
CONCLUSION
-20
-25
-30
Time,msec
Angular Speed of the Piston
Angular Accelearation('')
X 10 rad/s
0.5
4
2
0
0
2.5
7.5
10
-2
-4
-6
-8
12.5
15
17.5
-10
Ti me ,me sc
REFERENCES
Angular Acceleration
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161-166.
Authors biography
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