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It is simply a metal or
alloy that contains Iron
(the element ferrous) as
the base (starting) metal
Baja
Besi
C < 2%
C > 2%
Dipukul nyaring
C terikat/larut membentuk
fasa alpha/Fe3C lamel
Ductility tinggi
Ductility rendah
Bisa ditempa
Geram panjang
Geram pendek/putus
Boron
Improves hardenability without the loss
of (or even with some improvement in)
machinability and formability.
Calcium
Deoxidizes steels, improves toughness, and
may improve formability and
machinability
Carbon
improves hardenability, strength,
hardness, and wear resistance; it reduces
ductility, weldability, and toughness.
Cerium
controls the shape of inclusions and
improves toughness in high-strength low
alloy steels; it deoxidizes steels
Chromium
improves toughness, hardenability, wear
and corrosion resistance, and hightemperature strength; it increases the
depth of the hardness penetration
resulting from heat treatment by
promoting carburization.
Cobalt
improves strength and hardness at elevated
.
temperatures
Lead
improves machinability; it causes liquidmetal embrittlement
Copper
improves resistance to atmospheric
corrosion and, to a lesser extent, increases
strength with little loss in ductility; it
adversely affects the hot-working
characteristics and surface quality.
Magnesium
has the same effects as cerium
Manganese
improves hardenability, strength, abrasion
resistance, and machinability; it
deoxidizes the molten steel, reduce shot
shortness, and decreases weldability.
Molybdenum
improves hardenability, wear resistance,
toughness, elevated-temperature strength,
creep resistance, and hardness; it
minimizes temper embrittlement.
Nickel
improves strength, toughness, and
corrosion resistance; it improves
hardenability.
Niobium (columbium)
imparts fineness of grain size and improves
strength and impact toughness; it lowers
transition temperature and may decrease
hardenability.
Phosphorus
improves strength, hardenability, corrosion
resistance, and machinability; it severely
reduces ductility and toughness
Sulfur
Improves machinability when combined
with manganese; it lowers impact strength
and ductility and impairs surface quality
and weldability
Tantalum
has effects similar to those of niobium
Tellurium
improves machinability, formability, and
toughness
Titanium
improves hardenability; it deoxidizes
steels.
Tungsten has the same effects as cobalt.
Vanadium
improves strength, toughness, abrasion
resistance, and hardness at elevated
temperatures; it inhibits grain growth
during heat treatment.
Zirconium has the same effects as cerium
http://www.iit.edu
group by their percentage of carbon content per weight. The higher the carbon content
the greater the hardness, strength and wear resistance after heat treatment. Contains a
1.5% C max, 1.65 % Mn max, 0.60% Si max, 0.60% Cu max, and 0.05 % S and P max.
The first two digits designate the type
of steel, 10 for plain carbon steels.
Symbol
Keterangan
SPCC
SPCD
SPCE
Symbol
ASTM
Class
Si
Mn
UTS
0.2%
SPCC
ASTM
A366-72
Class 1
0.12 max
0.50
max
0.040
max
0.045
max
270
min
32 min
SPCD
ASTM
A619-82
Class 2
0.10 max
0.45
max
0.035
max
0.035
max
270
min
34 min
SPCE
ASTM
A620-82
Class 3
0.08 max
0.40
max
0.030
max
0.030
max
270
min
36 min
The name comes from their high resistance to corrosion i.e. they are rust-less (stain-less)
Steels are made highly corrosion resistant by addition of special alloying elements,
especially a minimum of 12% Cr along with Ni and Mo
Chromium forms a surface oxide film that protects the underlying metal from further
corrosion
The addition of nickel to stainless steel improves its corrosion resistance in neutral or
weakly oxidizing media
Nickel in sufficient amounts also improves the ductility and formability by retaining an
austenitic structure at room temperature
Molybdenum improves corrosion resistance of stainless steel in the presence of chlorine
ions
Compared with ferritic stainless steels, martensitic stainless steels contain larger amounts
of carbon. This is necessary so that a martensitic structure can be formed after quenching
from high temperature.
Because of the strengthening effect, martensitic stainless steels are used primarily in
applications that require high hardness
Austenitic stainless steels are popular mainly because of their high corrosion resistance
and formability
Lebih Murah dari Baja (Biaya Produksi lebih rendah dan peralatan lebih sederhana)
Temperatur Lebur Rendah (1140-12000C)
Kemampuan Cor Tinggi (Casting ability)
Mudah Permesinan
Tahan Aus (wear resistance)
Damping Capacity Tinggi
Sangat cocok untuk applikasi yang membutuhkan rigidity and resistance to wear
Grafit
Grafit
Ferrite
CUTTING
SHAPING
FORMING
Tungsten (W)
Molybden (Mo)
Vanadium (V)
Mangan (Mn)
Chrom (Cr)
Kebanyakan Tool Steel dibuat:
Wrought Product (Rolling)
Precision Casting (Cor Khusus)
Powder Metallurgy (Serbuk)
Tahan
terhadap
softening
(pelunakan)
material
pada
Temperatur tinggi (Kemampuan
mempertahankan
high
red
hardness atau hot hardness)
Tahan terhadap wear (keausan),
deformation (perubahan bentuk) &
perpatahan
Tangguh
(toughness)
untuk
menyerap beban yang besar dan
tiba-tiba
Memiliki sifat mampu mesin
(Machinability)
Temperatur
Tinggi
Application Area
Specific Application
Application Area
Specific Application
Shearing Tools :
Hot Extrusion
and Dies :
Extrusion dies
dummy block; : H21 H26
Tool exposed to less
heat: H10 - H14, H16
Cold Forming
Dies : Bending;
Cold-heading die
casings : H13
Structural Part
for Sever Service
Condition
and Insert;
Forging machine
Extrusion dies
and , mandrel;
Dummy block;
Valve extrusion
tool
Forming;
Drawing; Deep
Drawing Dies and
Punches
Dies for
pierching,
punching, and
triming; Shear
blade
Features
Applications
Equivalent
Composition (%)
JIS
DIN
AISI
ASSAB
BOHLER
HITACHI
NIPPON KOSHUHA
SKD61
1.2344
H13
8407
W302
DAC
KDA-1
Si
Mn
Cr
Mo
0.32-0.42
0.80-1.20
max 0.50
4.50 - 5.50
1.00 - 1.50
0.80 - 1.20
Forging
Annealing
Hardening
Tempering
1,100 - 900
820 - 870
(Slow cooling)
1,000 - 1,050
(Air cooling)
550 - 650
(Air cooling)
Hardness
Thermal conductivity
(cal/cm.sec.oC)
Coefficient of thermal
expansion
(x10-6/oC)
Annealed
Tempered
53 HRC max.
25 oC
100 oC
200 oC
300 oC
400 oC
500 oC
600 oC
700 oC
0.0569
0.0605
0.0702
0.0707
0.0687
0.0624
0.0712
0.0721
~100 oC
~200 oC
~300 oC
~400 oC
~500 oC
~600 oC
~700 oC
10.5
11.4
12.1
12.8
13.3
13.7
13.6
KELOMPOK A
(Air Hardening)
KELOMPOK D
(High C, High Cr)
KELOMPOK O (Oil
Hardening)
Cr : 11 13.5 %
Cr : < 0.85 %
C: 0.5 1.5 %
C : 1.4 2.5 %
C : 0.85 1.5%