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2, MAY 2014
1207
AbstractThis paper presents a power factor correction (PFC)based canonical switching cell (CSC) converter-fed brushless dc
motor (BLDCM) drive for low-power household applications. The
speed of BLDCM is controlled by varying the dc-bus voltage of
voltage source inverter (VSI). The BLDCM is electronically commutated for reduced switching losses in VSI due to low-frequency
switching. A front-end CSC converter operating in discontinuous
inductor current mode (DICM) is used for dc-bus voltage control
with unity power factor at ac mains. A single sensor for dc-bus
voltage sensing is used for the development of the proposed drive,
which makes it a cost-effective solution. A prototype of the proposed
conguration is developed, and its performance is validated with
test results for the control of speed over a wide range with a unity
power factor at universal ac mains.
Index TermsBrushless dc motor (BLDCM), canonical
switching cell (CSC) converter, discontinuous inductor current
mode (DICM), power factor correction (PFC), power quality.
I. INTRODUCTION
MONG NUMEROUS motors, brushless dc motor
(BLDCM) is preferred in many low and medium power
applications including household appliances, industrial tools,
heating ventilation and air conditioning (HVAC), medical equipments, and precise motion control systems [1][7]. BLDCM is
preferred because of its high torque/inertia ratio, high efciency,
ruggedness, and low-electro-magnetic interference (EMI) problems [1], [2]. The stator of the BLDCM consists of three-phase
concentrated windings and rotor has permanent magnets [1], [2].
It is also known as an electronically commutated motor (ECM)
since an electronic commutation based on rotor position via
a three-phase voltage source inverter (VSI) is used [8], [9].
Therefore, the problems associated with brushes, such as sparking, and wear and tear of the commutator assembly are
eliminated.
Fig. 1 shows a conventional scheme of BLDCM drive fed by
an uncontrolled rectier and a dc-link capacitor followed by a
three-phase pulse width modulation (PWM)-based VSI is used
for feeding the BLDCM [10]. This type of scheme draws peaky,
harmonic rich current from the supply and leads to a high value
of total harmonic distortion (THD) of supply current and
very low power factor at ac mains as shown in Fig. 2 [11]. A
very high THD of supply current of 65.3% and a very poor
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but at the cost of two current sensors. This paper presents the
development of a reduced sensor-based BLDC motor drive for
low-power application.
II. PROPOSED BLDCM DRIVE USING CSC CONVERTER
Fig. 4 shows the proposed BLDCM drive with a front-end
PFC-based canonical switching cell (CSC) converter. A CSC
converter operating in DICM acts as an inherent power factor
pre-regulator for attaining a unity power factor at ac mains. A
variable dc-bus voltage of the VSI is used for controlling the
speed of the BLDCM. This operates the VSI in low-frequency
switching by electronically commutating the BLDCM for reducing the switching losses in six insulated gate bipolar transistors
(IGBTs) of VSI which share the major portion of overall losses
in the BLDCM drive. The front-end CSC converter is designed
is as [11]
BIST AND SINGH: PFC-BASED BLDC MOTOR DRIVE USING CSC CONVERTER
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Fig. 5. Operation of CSC converter in different modes of operation in a complete switching period: (a) Mode I; (b) Mode II; and (c) Mode III.
Now to operate this converter for PFC even at very low duty
ratio, the value of inductor is taken around 1/10th of the critical
value [29]. Hence, it is
<
is taken as
.
Hence, the selected value of inductor
An intermediate capacitor
is designed for permitted
ripple voltage of
across it and it is taken as 10% of
[where
is the voltage across intermediate capacitor, i.e.,
] and is given as [14]
Fig. 6. Waveforms during complete (a) line cycle and (b) switching cycle.
where
is the equivalent emulated load resistance which is
given as
.
Hence, the capacitor of 440 nF is selected.
Now for a permitted ripple of 1% of the nominal dc-link
voltage across the dc-link capacitor ( ), the value of dc-link
capacitor is calculated as [14]
where
is switching frequency.
where
is dc-link current.
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where
and
are amplitudes of supply current and
supply voltage and is the displacement angle between them.
Hence, the lter capacitor of 330 nF is selected.
Now, the value of lter inductor is designed by considering the
source impedance ( ) of 4%5% of the base impedance. Hence,
the additional value of inductance required is given as
SWITCHING STATES
OF
TABLE I
VSI CORRESPONDING
POSITION SIGNALS
TO
and
are conducting.
HALL-EFFECT ROTOR
where
is the cut-off frequency which is selected such that
< < , hence it is taken as
[30].
Hence, an LC lter with inductance
and capacitance
is
selected as 3.77 mH and 330 nF, respectively.
V. CONTROL OF PFC-BASED CSC CONVERTER-FED
BLDCM DRIVE
The control of the proposed drive is classied into control of
PFC converter and BLDCM.
where
and
are the motors voltage constant and the
reference speed, respectively.
Now, the reference dc-link voltage ( ) is compared with the
sensed dc-link voltage ( ) to generate a voltage error signal
( ) at th sampling instant as
where
ON
OFF
BIST AND SINGH: PFC-BASED BLDC MOTOR DRIVE USING CSC CONVERTER
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DC-LINK
TABLE II
VOLTAGE AND SPEED WITH REFERENCE VOLTAGE APPLIED TO A/D
CONVERTER OF DSP
Fig. 9. (a) Inductor current and intermediate capacitors and its (b) enlarged
waveforms at rated load on BLDCM at rated condition.
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Fig. 10. (a) Voltage and current stress on a PFC converter switch and its
(b) enlarged waveforms at rated load on BLDCM at rated condition.
BIST AND SINGH: PFC-BASED BLDC MOTOR DRIVE USING CSC CONVERTER
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Fig. 13. Comparative analysis of efciency of the conventional and the proposed
conguration.
Fig. 12. Measured PQ indices of proposed BLDCM drive at (a)(c) rated load on
and
, (d)(f) rated load on BLDCM with
BLDCM with
and
, (g)(i) rated load on BLDCM with
and
, and (j)(l) rated load on BLDCM with
and
.
Fig. 14. Comparative performance of (a) power factor, and (b) THD of supply
current at ac mains with output power for conventional and the proposed
congurations.
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TABLE III
COMPARATIVE ANALYSIS OF PROPOSED CONFIGURATION
WITH CONVENTIONAL SCHEMES
,
,
,
,
,
and
.
Controller Gains:
REFERENCES
[1] C. L. Xia, Permanent Magnet Brushless DC Motor Drives and Controls.
Hoboken, NJ, USA: Wiley, 2012.
BIST AND SINGH: PFC-BASED BLDC MOTOR DRIVE USING CSC CONVERTER
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