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Laboratories R & D Center, P.O. Box 62, Saudi Aramco, Dhahran 31311, Saudi Arabia
b
BJ Serice Arabia Ltd., P.O. Box 14037, Dammam 31424, Saudi Arabia
Received 24 June 1999; accepted 26 June 2000
Abstract
Techniques are demonstrated to evaluate acid stimulation treatments based on chemical analysis of the return fluids. The
techniques can provide information about the source of formation damage, the amount and type of scale in the casing, the
efficiency of the acid treatment, and the amount of iron control chemicals required for similar treatments. As an example,
these methods were used for the acid stimulation treatment of a typical seawater injection well Well A. in a large carbonate
reservoir in Saudi Arabia. Over a 2-day period, more than 50 field samples were collected. More than 700 chemical analyses
were eventually made on these samples. Analysis of the casing pickle fluids showed that 235 kg of iron from corrosion
products, as well as a significant amount of acid-insoluble iron carbide, Fe 3 C, was produced. Measurement of iron II. and
iron III. concentrations showed that the iron corrosion products in the casing contained mostly iron oxides such as rust or
mill scale. The pickle treatment prevented the injection of this material into the formation around the wellbore. Otherwise,
the main acid treatment would have flushed all of this material into the reservoir and reduced injectivity. Analysis of the
matrix acid flowback samples showed that iron control chemical concentrations in the acid could be reduced with significant
cost savings. The extent of acid dilution and the amount of unreacted acid were also determined. The results showed that 125
kg of calcium sulfate was dissolved from the near-wellbore region during flowback. Acid stimulation of Well A increased
the injectivity index II. of the well from 0.12 to 0.21 m3rdayrkPa 5 to 9 bblrdayrpsi., an increase of 75%. The acid
stimulation was successful and the evaluation methods provided useful information to improve the success of future
treatments. q 2000 Elsevier Science B.V. All rights reserved.
Keywords: injection well; stimulation; formation damage; iron control chemicals; pickling acid
1. Introduction
)
The seawater injection system for a large carbonate field in Saudi Arabia has more than 400 km of
pipeline and can supply 0.67 million m3rday 4.2
million barrels per day. of treated seawater. In this
0920-4105r00r$ - see front matter q 2000 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 0 - 4 1 0 5 0 0 . 0 0 0 6 6 - 8
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
34
Table 1
Water quality requirements for seawater injection Bayona, 1993.
Component
Specifications
- 0.2 mgrl
Maximum of 200 particles
greater than 2 mm
per 0.5 ml of water
-10 ppb a
-14 mgrl
7.07.5
Dissolved oxygen
Sulfide
pH b
a
Table 2
Analysis of injected seawater and low sulfate water used in
Well A
Component
Injected seawater
mgrl.
Water used
in Well
A mgrl.
Sodium
Calcium
Magnesium
Sulfate
Chloride
Bicarbonate
Total dissolved solids
Iron
pH
Density, grcm3 at
15.58C 608F.
16,870
700
2,040
4,150
30,040
160
53,960
- 0.01
7.5
1.0418
210
137
48
270
371
210
1,257
1
8
1.0011
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
35
No comprehensive chemical studies of acid flowback samples from water injection wells have been
published, to the best of our knowledge. The objectives of this study are to: 1. demonstrate techniques
to evaluate acid stimulation treatments based on
chemical analysis of the return fluids, 2. use these
techniques in Well A to identify the source of formation damage, the amount and type of scale in the
casing, and the efficiency of the acid treatment, 3.
evaluate the amount and type of iron control chemicals that were used, and 4. make recommendations
to improve future similar treatments.
1.1. Well description
Well A is a seawater injection well in a large
carbonate reservoir in Eastern Saudi Arabia. The
injectivity of this well has been decreasing since
injection began in 1993. The injectivity index decreased from 0.53 m3rdayrkPa 22 bblrdayrpsi.
Nov.r93. to a value of 0.12 m3rdayrkPa 5 bblr
dayrpsi. before the treatment. The damage to this
well is significant and has been occurring over a
number of years.
The well has an openhole completion in the interval from 2215 to 2324 m 7268 to 7626 ft.. The well
was acidized using 3.8 cm 1.5 in.. coiled tubing in
1992 to improve well injectivity. At that time, 15 m3
95 barrels. of 15 wt.% HCl containing a surfactant
0.2 vol.%., a corrosion inhibitor 0.4 vol.%. and a
friction reducer 0.2 vol.%. were injected into the
formation. No iron control chemicals were used and
the well was not flowed back after the treatment.
Instead, the reacted acid was displaced into the
formation using seawater.
A caliper log indicated a washout approximately
0.6 m 25 in.. in the zone from 2215 to 2217 m
6751 to 6757 ft.. A spinner test indicated that most
of the injected water was going into a narrow zone
that extended from 2228 to 2256 m 6791 to 6876
ft..
The well has a 17.8 cm 7 in.. liner from the
openhole section to 742 m 2262 ft.. All of the
casing in the well is J-55 low carbon steel. The
wellbore volume is nearly 61 m3 383 barrels. and
the static bottom hole temperature is 588C 1378F.. A
typical geochemical analysis of the seawater injected
into Well A is given in Table 2.
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
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Table 3
Acid formulation for Well A
Fluid
Chemical additives
Overflush
a
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
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Table 4
Treatment stages, volumes, rates and surface pressures for Well A
Stage of treatment
Fluid
Well pickle
15 wt.% HCl
Pickle post-flush
Low sulfate water
Pre-flush
Low sulfate water
1
15 wt.% HCl
2
10 wt.% gelled acid
3
15 wt.% HCl
4
10 wt.% gelled acid
5
15 wt.% HCl
6
10 wt.% gelled acid
7
15 wt.% HCl
8
10 wt.% gelled acid
9
15 wt.% HCl
10
10 wt.% gelled acid
11
15 wt.% HCl
12
10 wt.% gelled acid
13
15 wt.% HCl
14
Overflush
Total 15 wt.% acid m3 .
Total in situ gelled 10 wt.% acid m3 .
Volume m3 .
8.0
50
60
2.2
1.9
2.7
2.2
4.5
4.0
5.1
4.5
5.7
5.1
4.5
5.7
10.6
77
37
23
1.1
2.4
3.2
1.3
1.3
1.4
1.6
1.7
1.9
1.9
1.9
2.1
1.9
2.1
1.9
2.1
1.33.3
7.6
12.8
4.1
15.2
14.5
14.5
14.5
14.8
15.2
15.2
15.2
15.2
15.2
15.5
15.5
15.5
16.5
2. Experimental studies
2.1. Field measurements
Total dissolved iron and ferrous iron were measured at the wellsite using the procedure of Taylor et
al. 1999b.. Ferrous iron was measured in the field
because iron II. is rapidly oxidized to iron III. in
the presence of air. Acid content of the injected acids
was measured by titration of a known acid volume
with 1 N sodium hydroxide solution to a phenolphthalein endpoint pH 9.. Accurate volumes were
measured using calibrated autopipettes. Density was
measured with a portable densitometer. A portable
pH meter was used at the well site and was calibrated with buffers pH 4 and pH 7. before sample
measurement.
2.2. Laboratory measurements
Calcium, magnesium, iron, sodium, aluminum and
zirconium concentrations were measured by inductively coupled argon plasma emission spectroscopy
ICP.. Acid content of flowback samples was measured by titration of a known acid volume with 0.1 N
sodium hydroxide solution to an endpoint of pH 4.2
using an autotitrator. Chloride ion was measured
with an autotitrator using 0.1 N silver nitrate solution. Sulfate ion was measured by turbidity with 0.1
N barium chloride solution. Density measurements
were made with a digital density meter at 15.58C.
The pH was measured with an AgrAgCl single
junction pH electrode. Total dissolved solids were
determined by addition of the concentration of the
chemical species measured. Analysis of filtered suspended solids was done using X-ray diffraction
XRD. and by the energy dispersive X-ray spectrometer attachment of a scanning electron microscope
SEM..
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K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
Table 5
Chemical analysis of acid injection fluids
Variable
Pickle acid a1
Pickle acid a2
15 wt.% acid
Aluminum mgrl.
Calcium mgrl.
Magnesium mgrl.
Sodium mgrl.
Chloride mgrl.
Sulfate mgrl.
Zirconium mgrl.
Total iron mgrl.
Density at 15.58C grcm3 .
Wtrwt.% HCl at wellsite
Wtrwt.% HCl at lab
- 10
116
30
146
148,544
535
- 10
44
1.0722
14.21
14.21
- 10
110
30
146
148,125
481
- 10
44
1.0723
14.75
14.20
180
214
39
418
85,599
924
325
59
1.0561
9.67
9.67
- 10
112
30
145
138,928
438
- 10
84
1.0716
13.50
13.50
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
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Fig. 1. Flowback analysis before acid treatment.: sulfate, calcium, magnesium and bicarbonate.
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K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
Fig. 3. Flowback analysis pickle treatment.: hydrochloric acid and total iron.
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
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42
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
Fig. 4. Flowback analysis pickle treatment.: suspended solids and HCl concentration.
Major: ) 20 wt.%.
Minor: 1 to 20 wt.%.
Trace: 0 to 1 wt.%.
Shaded area shows samples that contained HCl when collected.
The results shown in Fig. 4 also support this hypothesis. If the solids were 100% Fe 3 C, then it can be
calculated that 1500 mgrl of the solids would contain nearly 100 mgrl of carbon. If a flowback
sample contains 25,000 mgrl total iron, then the
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
43
Table 7
Energy dispersive X-ray spectrometry of solids from pickle flowback concentration, wt.%.
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K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
2.4 h. show that the acid slug did not contact the
formation. The sulfate concentration 2.0 to 2.4 h. in
the pickle acid increases from 590 to 880 mgrl,
higher than the injected value of 510 mgrl. The
solubility of calcium sulfate gypsum. increases in
aqueous solutions at low pH or high ionic strength
Carlberg and Matthews, 1973.. This indicates that
some sulfate scale is being removed from the casing.
Assuming an initial concentration of 510 mgrl sulfate, and using the well flow rate of 22.3 m3rh 140
bblrh., it was calculated that 3.7 kg of gypsum
CaSO4 P 2H 2 0. was dissolved from the casing. After
2.6 h, the calcium and magnesium levels approached
the values of the formation water that were seen in
Fig. 1. These results show that the flowback time
was sufficient to completely lift the pickle acid from
the wellbore.
In Fig. 6, aluminum concentration and pH are
shown for the flowback fluids. The concentration of
zirconium was also measured and found to be less
than the detection limit of the ICP instrument 1
mgrl.. These measurements were made because both
aluminum and zirconium are present in the cross-linker used in the acid diverting stage. It was necessary
to establish a baseline for aluminum and zirconium
concentrations to evaluate results from the matrix
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
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46
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
47
Fig. 10. Flowback analysis matrix treatment.: measured and calculated chloride values.
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K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
Fig. 12. Flowback analysis matrix treatment.: sulfate, magnesium and calcium.
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
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50
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
ter and spent acid. These results indicate that zirconium may precipitate or adsorb in the formation.
Work is underway to determine the rate of propagation of zirconium and aluminum in the formation.
Before the acid stimulation treatment, the injectivity index II. of the well was 0.12 m3rdayrkPa 5
bblrdayrpsi.. This value increased to 0.21 m3r
dayrkPa 9 bblrdayrpsi. after the treatment, an
increase of 75%. Flowmeter results could not be
obtained because of the large washout present directly below the casing shoe. However, it is likely
that a significant percentage of the flow into the
formation is into the region identified in the 1993
injection profile 2228 to 2256 m 7310 to 7400 ft...
The injectivity of the well may have declined as a
result of particulates carried into the well by the 5.6
million m3 35 million barrels. of seawater that have
been injected to June, 1999. These particulates contain significant amounts of acid-insoluble material.
This includes the iron carbide identified during the
pickle treatment and in previous sampling at the
seawater treatment plant. Other acid insoluble particulates include fine sand particles and clay minerals.
3.6. The importance of pickling the casing
Return samples from the pickle treatment contained up to 15,000 mgrl of iron III. and up to
1500 mgrl of suspended solids. The maximum practical amount of iron III. that can be complexed is
10,000 mgrl Taylor et al., 1999a.. This requires 12
kgrm3 of citric acid and 22 lrm3 of acetic acid Dill
and Smolarchuk, 1988.. At higher concentrations of
citric acid, precipitation of calcium citrate may occur. When the casing is pickled, a citric acid concentration of 2.4 kgrm3 in the main acid treatment is
sufficient to prevent precipitation of iron III. hydroxide in the near-wellbore region. The pickle treatment also prevents the injection of acid-insoluble
casing scale into the formation. The cost of the
pickle treatment itself was very small compared to
the chemical cost of the treatment. For a 37.9 m3
10,000 gal. matrix acid stimulation, using a pickle
treatment and reducing the amount of citric acid and
K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
51
Fig. 14. Surface pressure and bottom hole pressure as a function of time.
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K.C. Taylor et al.r Journal of Petroleum Science and Engineering 28 (2000) 3353
reached the formation, injectivity increased. As injection of the acid continued, the injection rate decreased until the post-flush reached the formation.
This shows that diversion was occurring during acid
injection. After 83 min, the injection rate increased
as the post-flush was injected into the formation.
work. The Chemistry Unit and Advanced Instruments Unit of Saudi Aramco provided valuable assistance with this work. The authors thank M. AlRamadhan, Dr. H.R. Rosser and G. Polkowski for
useful discussions.
4. Summary
References
Acknowledgements
The authors thank the Saudi Arabian Oil Company Saudi Aramco. for permission to publish this
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