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4 (2010) 300309
DOI: 10.1007/s11630-010-0387-8
The shear-stress transport (SST) turbulence model is incorporated into Navier-Stokes equations to simulate a turbomachinery flowfield. A staggered finite volume method is used to make the mean flow equations and turbulence model equations strongly coupled and enhance the stability of the numerical computation. The implicit
treatment of the source terms is applied to the SST model. A steady state solution is obtained using five-stage
Runge-Kutta time-stepping scheme with local time stepping and residual smoothing to accelerate convergence.
The wall distance d, a key parameter in the SST model, is solved by a partial differential equation. The validations
of the code are conducted on rotor 37, wp11 at design and off-design conditions by comparison with measurements and the Spalart-Allmaras (SA) turbulence model. The flow within the tip is calculated with a multi-block
grid.
Keywords: SST model, staggered finite volume method, turbomachinery, simulation, multi-block grid
Introduction
Of all the flowfields in the current engineering configurations, the flow within axial-flow turbomachines is
probably one of the most complicated. The prediction of
complex turbulence flow is a nontrivial problem. Since
the early 1980s when fully three-dimensional methods
first became available, CFD has been a useful and important tool to investigate the complex flow phenomena
and been applied in the design system. Especially with
the fast development of powerful computer and efficient
numerical methods, CFD becomes more and more practical, desirable and absolutely necessary for aerodynamic
problems. As widely recognized in the turbomachinery
aerodynamics CFD community, the current generation of
CFD codes provides very useful numerical solutions for
design purpose. Thus, the fidelity of CFD simulations is
YIN Song et al. Application and Comparison of SST Model in Numerical Simulation of the Axial Compressors
Calculation Method
Governing Equations
The 3-D compressible, Reynolds-averaged Navier-Stokes equations in an integral conservation form in
Cartesian coordinates are expressed as:
UdV + v ( Fi + Gj + Hk ) dS =
t
v ( Fv i + G v j + H v k ) dS + TdV
(1)
301
JK models. Subsequently, several modifications are carried out to gain the better robustness [7, 8].
The modified SST turbulence model is given as:
k
t
+ ui
k
xi
= ij
+
+ ui
xi
ui
x j
k
( + k t )
x j
x j
ij i 2
x j
t
(2)
( + t )
x j
x j
+2 (1 F1 ) 2
1 k
x j x j
a1k
(3)
max ( a1 ; SF2 )
3
2
1 uk
3 xk
2 Sij
ui
ij
xi
(5)
Flow Solver
A central-difference with additional second and fourth
artificial dissipation scheme is used for the convective
302
+ Rk = 0
(7)
+ R = 0
n +1
k )
+ Rk = 0
t
(
n +1
(8)
+ R = 0
Linearizing the production, the destruction and the additional cross diffusion terms, we have
( k
n +1
k )
t
(
n +1
Figure 1
dU SST + 1 (Q Q D) T = 0
c
v
d t
where Qc, Qv are the net convective and diffusive fluxes
out of the control cell and D is the additional artificial
dissipative term, respectively.
A five-stage Runge-Kutta time stepping scheme is
+ Rk = ( k
n
n +1
+ R = (
k )
n +1
( Pk Dk )
( P D + CDk )
(9)
where P, D, CD are the production, the destruction and
the additional cross diffusion terms respectively.
The right-hand side of equation (9) can be substituted
by the approximate expressions [1]:
( Pk Dk )
2 Dk
min(0, Pk )
( P D + CDk )
2 D + CDk (1 F1 )
(10)
Then, we obtained
k n +1 k n =
Rk t
2 Dk min(0, Pk )
k
k
1 + t
n +1
R t
2 D + CDk (1 F1 )
1 + t
(11)
YIN Song et al. Application and Comparison of SST Model in Numerical Simulation of the Axial Compressors
Grid System
The grid used in the solver is a simple H mesh via
stacking the 2-D streamface grid in the spanwise direction. The streamface grid is obtained by solving the elliptical equations. For good orthogonality and displacements of grids near walls, the source terms of the elliptical equations are adjusted according to the method of
Hilgenstock[11]. To satisfy the requirement of the distance
of the first point from the wall for the turbulence model,
the contour line of the wall distance d required by turbulence model around the wall boundary is first created,
just like the highlight line in Figure 2.
The tip clearance flow is described with the patched
grid technique, which connects the point on the pressure
side and the corresponding one on the suction side and
offers high grid resolution. Meanwhile, the distribution
along the pitchwise direction is consistent with the main
block. It should be noted that the grids at the leading and
trailing edge in the tip clearance block are triangularprisms not hexahedrons as shown in Figure 3. Therefore,
303
wit
0.2
= (1 + 2 )
(12)
1
1
G G0
where G0 is the value of the inverse of wall distance d on
the wall.
The initial and boundary conditions, as well as the detailed derivation of the equation, are described in Refs.14.
The proposed formulation has computational advantages
and can be favorably incorporated into the governing
equations. For conveniently utilizing the above numerical
methods of the Navier-Stokes and the turbulence model
equations and conjunction with them, the equation (12)
above is written in integral form as:
d=
Leading edge
Figure 2
Trailing edge
G(
n+1)
n
- G( )
dV = v (GG i ) dS - G 4 dV
(13)
NASA Rotor 37
The NASA Rotor 37 is a well-known turbomahchinery
test case. This rotor has 36 blades, nominal speed
17188.7 r/min, and a design pressure ratio of 2.106 at a
mass flow of 20.19 kgs1.This test case has been computed by numerous researchers. Various theoretical pre-
304
dictions from different codes [15-19] and detailed experimental data [20, 21] will be very useful in calibrating numerical tools. Therefore, Rotor 37 is preferred as a test
case to assess the predictive capabilities of turbomachinery CFD tools.
Computational results obtained with the SST model
are compared with the measurements for various operating points, using multi-block grids with 49 nodes in the
blade-to-blade direction, 49 nodes in the spanwise direction, 129 nodes in the streamwise direction within the
domain, and 65 axial stations,10 pitchwise stations, 10
radial stations within the tip-clearance gap.
The overall rotor performance maps at the 60, 80, and
100 percent design speed are shown in Figure 4. The
computed choke mass flow was 21.002 kgs1, while the
measured was 20.930.14kgs1 . At the same speed, as
the flow reduces, the efficiency is gradually close to the
observed in the experiment. This tendency was explained
by Arima[16] that may result from the inlet boundary. The
deviation of the calculated value from the experimental
data shown in Figure 4 in terms of the total pressure ratio
at the off-design speeds is a little large. Some possible
causes of the deviation will be discussed later.
The calculated flow fields at the 30,50,70,90 percent
span at 98% choke mass flow at the design speed are
analyzed and compared with the experimental data, as
shown in Figure 5. The results show that the calculated
flow fields are in good agreement with the measured in
terms of the location and strength of the passage shock
structure. But the blade wake is a little thinner than the
experiment.
Figure 6 and Figure 7 compare the relative Mach
number distributions in tip clearance flow between numerical results and test data at design and off-design
speed. As shown in Figure 6, for 98 percent mass flow
rate, the passage shock in the tip is distorted due to the
tip clearance vortex and low Mach number region is
2.2
0.98
0.96
Design Speed
1.8
1.6
80% Speed
1.4
1.2
60% Speed
1.0
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
Mass Flow Rate/Mass FLow Rate at Choke for Design Speed
Adiabatic Efficiency
2.0
experiment
SST
SA
0.94
80% Speed
0.92
0.90
Design Speed
0.88
0.86
0.84
0.82
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
Mass Flow Rate/Mass FLow Rate at Choke for Design Speed
Figure 4 Rotor Performance for NASA Rotor 37 at 60, 80 and 100 percent of the design speed
YIN Song et al. Application and Comparison of SST Model in Numerical Simulation of the Axial Compressors
Figure 5
305
Calculated and experimental relative Mach number contours at 98 percent choke mass rate for Rotor 37
Figure 6 Calculated and experimental relative Mach number contours at 95% span and design speed
compressor rotor WP11 was studied. The Rotor was experimentally investigated by Gui[22,23]. The basic specifications of the rotor are indicated in Table 1. The calculation domain consists of the region between station 1 and
station 2 as shown in Figure 10, corresponding to the
measuring position in the experiment. Figure 11 shows a
three-dimensional view of the grids on the blade surface
and hub endwall. The computational grids consist of 49
306
100
100
80
80
60
60
% Span
% span
Figure 7 Calculated and experimental relative Mach number contours at 95 percent span and 60 percent rotor speed
40
40
20
20
0
1.8
1.9
2.1
2.2
0
1.24
2.3
1.3
SA 98% flow
SST92.5%flow
SA92.5%flow
100
80
80
60
60
% Span
100
40
experiment
SST
SA
20
1.32
1.34
1.0
1.1
1.2
40
20
0
1.3
1.4
Figure 9
1.28
Comparison of total pressure and total temperature distribution at the design speed
% Span
Figure 8
1.26
0
1.00
experiment
SST
SA
1.03
1.06
1.09
1.12
Comparison of total pressure and total temperature distribution at the 60 percent speed
YIN Song et al. Application and Comparison of SST Model in Numerical Simulation of the Axial Compressors
Table 1 Basic specifications of WP11
Number of Rotor Blades
17
[mm]
355.8
Midspan Chord
[mm]
80.5
Aspect Ratio
0.956
0.565
1.24
Mass Flow
[kg/s]
Pressure Ratio
1.6
1.38
0.963
[r/min]
[m/s]
[mm]
the calculated loss in this region is lower than the experiment. Meanwhile, the computational passage shock is
weaker than that captured by the experiment. Thus, the
loss from the passage shock may be underestimated.
Based on the comprehensive consideration of the impact
of the underestimated loss of the two respects, the calculated efficiency is much higher than the experiment.
Conclusions
13.5
Rotational Speed
22000
409.85
0.853
pressure ratio characteristics, but considerable discrepancies exist in the efficiency characteristics, especially under the off-design conditions.
Figure 13 shows the static pressure contours under the
conditions of the symbol A, B and C in Figure 12. The
calculated results are presented on the left while the observation is presented on the right. An evident detached
bow shock exists in different operating conditions and
interacts with tip clearance flow. As the mass flow decreases, the position of the detached bow shock is apparently pushed forward and the size of the expansion region is reduced. The reacceleration region is reduced and
almost disappears near stall. The leakage flow at the
leading edge grows much stronger with the increase of
the incidence angle, which results in an evident low
pressure region and interacts with the passage shock.
Influenced by the leakage flow at the leading edge, the
passage shock is nearly normal to the suction surface.
The interaction between the leakage flow and the passage
shock by calculation is more evident than the measurements. But the area of low pressure formed by the leakage flow is smaller than the experiment, which is to say,
Figure 11
1.8
1.6
Design Speed
1.5
C
B
1.4
1.3
90%Speed
10
11
12
Mass Flow
13
0.92
0.88
0.84
90% Speed
0.80
0.76
80% Speed
9
experiment
SST
SA
0.96
Adiabatic Efficiency
1.00
experiment
SST
SA
1.7
1.2
307
14
0.72
Design Speed
80% Speed
9
10
Figure 12 Rotor Performance for WP11 at 80, 90 and 100 percent of the design speed
11
12
Mass Flow
13
14
308
Figure 13
Acknowledgements
We would like to acknowledge the fact that this work
was performed under the Aero-Engines Simulation Research Center in Beijing University of Aeronautics and
Astronautics. In particular, it is also worth underlining
that the project was supported by the National Natural
Science Foundation of China under Contract 50676004
and 50736007.
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