Professional Documents
Culture Documents
Hinkley Point C
November 2015
A nuclear renaissance?
Contents
Industry Highlights
36
Diary
36
Ad Index
Features
26
4
30
10
34
Hinkley Point: kickstarting a nuclear revival
Work is poised to start on Hinkley Point C. We get reaction
to the pact between EDF and China General Nuclear and
find out what the project will mean for the UK.
20
16
On the cover
Hinkley Point C: a new nuclear renaissance. P16. Cover images: EDF Energy; DECC; EU
www.PowerEngineeringInt.com
Industry Highlights
he International Energy Agency (IEA) has
to be implemented.
that
outlines
the
energy
sector
remarkable.
These
increasing
2030.
And
together
engagement
of
with
the
the
energy
calculates
implementation
require
pledges,
the
of
that
these
energy
the
pledges
sector
to
full
will
invest
to address them.
sector.
carbon.
hydropower.
emissions today.
summit.
intensity
emissions
targets,
trajectories,
reductions
Kelvin Ross
Editor
www.powerengineeringint.com
$840 billion.
production.
To implement COP21
pledges, the energy
sector will need to
invest $13 trillion
decades.
www.PowerEngineeringInt.com
HEAT
EXCHANGE
MEANS
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Mercury control
Mercury
falling
Both the development of mercury control
technology and its installation in power plants
follow the evolution of emissions regulations.
With a new standard in the works for Europe,
Tildy Bayar investigates what it will mean for
mercury control technology companies and
Europes power plant operators.
environmental
power
comply in 202021.
Analysts
have
regulations
for
speculated
that
the
However, Jorgen
Grubbstrom, Product
technology.
Control
How it works
mercury
emissions
Solutions
with
Alstoms*
Steam
being
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Turbomachinery
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Mercury control
removal.
and NOx.
Power plants burning bituminous coal,
fabric filter.
additives.
requirements, he notes.
system, he explains.
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Mercury control
When to implement?
Alstoms
Grubbstrom
says,
Those
this US example.
B&Ws
Gadgil
that
existing
is
designed
for
upgrading
Future developments
cent?
MHPSEs
technology
Volmer
says
available.
technology.
perspective, I
that,
from
cannot
a
say
improvement
technology
in
emissions
reduction
and
optimized
emissions
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STICK TO THE
FACTS
PROFITRON
Nuclear focus
he
nuclear
industry
is
at
elsewhere.
showcase.
of development sites.
effective solution.
It
10
multiple
says
the
emergence
of
www.PowerEngineeringInt.com
Nuclear focus
nuclear
were
that
it
is too
GlobalDatas
senior
power
analyst
Dilemma.
and
the
economic
and
employment
other
low-carbon
technologies, an
harmonization
promote
and
nuclear waste.
generation adequacy.
Asia perspective
on coal.
12
www.PowerEngineeringInt.com
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Nuclear focus
Skills gap
The WNA Symposium also heard from Callum
Thomas, chief executive of Thomas Thor
Mark Rauckhorst at Vogtle nuclear plant in the US
Credit: Southern Company
power capacity.
Rauckhorst,
construction
vice-
people of a country.
protection.
He
added: Although
big
today.
He added that it was vital to believe in
and love the potential of nuclear energy: If
Such
countries
as Thailand, Indonesia,
development in general.
14
Visit www.PowerEngineeringInt.com
for more information
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Nuclear Focus
Hailing
Hinkley
Work is finally poised to start on Hinkley Point C, the first new nuclear plant built
in the UK for a generation. Kelvin Ross gets reaction to the pact between EDF and
China General Nuclear and also finds out what the project will mean for the UK
operations;
decade.
Nuclear
power
will
save
customers
Bouygues
TP/Laing
ORourke
This
contract
was
European
following
investigation. The
Commission
a
12-month
approved
in
by
October
the
2014
investment decision.
at a later date.
the electricity.
the
16
Among
companies
which
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Nucleear Focus
Environment
is,
Europe.
running backwards.
group
Greenpeace
billion-pound
and
We
still
need
proper
research
dependence
on
EW
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Nuclear Focus
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19
Case study
The conveyor
conversion challenge
A complex project to
convert coal conveyors
was made more
challenging by the need
to carry out the work
while the plant was fully
operational, write Peter
Mller and Erwin Last
Grevenbroich-Neurath, Germany.
Construction-related wear
abraded
the
material
being
conveyed.
and
caused
high
costs
for
downtime
20
by
the
customer,
Aumund
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Case study
machines evolved.
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Case study
maintenance and repairs of other parts of the power block unit. This
especially had to be taken in consideration for delivery of the new parts
to the coal feeders just in time.
Structurally, the casings of the original machines were preserved as
fa as possible, and reinforced. On the outside sections of the machines,
transmissions, engine and bearings were re-utilized.
On the inside, however, all components including the drive shafts
were replaced by Aumund machine parts of the BPB 250 line. The
spillage conveyor was redesigned and its tensioning and drive axes
were exchanged. Thus the drive shafts of the spillage and main
conveyors were positioned on the same side of the coal feeder in
the end an advantage for accessibility and maintenance of these
decisive components.
One of the few changes to the casing was the installation of a
maintenance opening for better access to the drive shafts. As a
consequence of the change to the drive shafts, the tensioning stations
of both conveyors had to be adapted to the new design.
The feedback conveyor was stabilized by conversion from two-strand
to three-strand design. Originally it was built from two chains with a flat
steel bar in between for pushing the feedback material along. Due to
the increased material feeding because of the leaking main conveyor,
the chains lengthened here as well, and the flat steel bars started
bending. An additional third chain strand now acts as a stabilizer in a
cross direction.
Longitudinal stabilization was achieved by increasing the preload
through installation of additional axes. Due to their own weight, the
chains were sagging between the individual axes. However, between
the axes the chain is self-tensioning, so the distance between the axes
was too great. It was decreased by installation of additional axes.
Also, one of RWE Power AGs specifications was to build the coal
feeder pressure tight up to one bar. This specification was not met by
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to produce about 1 MW. While arranging the new machines within the
existing casings, some constructive tricks became necessary to achieve
the conveying performance needed: Aumund converted the machines
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23
Case study
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www.PowerEngineeringInt.com
Case study
The
material
loads
underneath
the
perfect.
To complete installation and put the
equipment into operation within the planned
timeframe, Aumund developed an installation
machine.
hand.
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Learn more:
25
www.chris-marine.com
Q&A
Condition monitoring
indicators.
GE
has
been
making
significant
few years.
larger plants.
operates.
more automation.
sensors.
or availability.
26
www.PowerEngineeringInt.com
Q&A
provide capabilities at a much lower-cost
system vendors.
and
the
tremendous
amount
of
data
smaller
traditional
condition
monitoring
five to 10 years?
diagnostics, improving
enterprise.
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Q&A
The
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Boosting SO2
removal efficiency
New SO2 emission regulations in the US and EU require some utility and
power producers to retrofit new flue gas desulfurization units to existing
plants. Michael T Hoydick and Hans Jansson discuss cost-effective solutions
to achieve these new emission standards
SO2 capture.
the tower.
improve
WFGD
performance
interface.
absorption zone.
30
DFT Tower
99% within 5% of average velocity
100% within 10% of average velocity
that
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High performance.
Long life.
Sealezes patented brush-based
sealing system delivers reliability and
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Velocity: Magnitude (ft/s)
0.00000
2.3000
4.6000
6.9000
9.2000
11.500
2.3000
4.6000
6.9000
9.2000
11.500
A computational fluid dynamic flow model shows the improved gas flow distribution of an existing
Amec Foster Wheeler DFT installation over a comparable side entry wet FGD design. The flue gas
distribution is illustrated at 1.5 m above the inlet duct
Credit: Amec Foster Wheeler
neutralization.
Tower Design
Open Spray
DFT
Absorber diameter, m
15.0
15.0
5.0
5.0
10.1
7.4
3+1
2+1
6,100
6,670
Number of trays
Overall tower height, m
30.3
26.1
18,340
13,340
1,800
1,310
1.0
1.4
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t
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Table 1. Performance comparison between similar open tray and DFT towers in a wet FGD installed
on a 500WM coal-fired unit. The fuel sulfur is 1.2% and the systems are designed for 98% SO2
removal. Source: Amec Foster Wheeler
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Performance upgrades
There are several techniques available to
improve the performance of an existing
wet FGD system. The easiest and most costeffective is to operate the system with a higher
pH.
The
typical
limestone-based
system
produce
unacceptable
Physical
equipment
changes
are
pump.
system. Higher-pressure
COMBUSTORS
However, droplet
performance improvement.
are
limits
the
design.
that
reduces
normally a challenge.
Note
the
overall
by
shell
thickness
and
foundation
height
requirements,
and
overall
reduced
absorber
height
will
also
reduce
piping
and
installation
costs.
can be used as a
maintenance platform
during
and
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coalescence
needed
electrical
GENERATORS
double
therefore
COMPRESSORS
or
absorber
GAS TURBINES
spray
In this comparison,
construction,
later
an
platform
sections.
inspection
as
32
www.PowerEngineeringInt.com
100
110
120
130
SEE CLEARLY
The Elmer Smith Station in Kentucky, US upgraded an existing open spray chamber
absorber with one DFT, thereby increases the wet FGDs SO2 removal efficiency from
93 per cent to 98 per cent
Credit: Amec Foster Wheeler
The
five-point
efficiency
increase
KNOW IN ADVANCE
Case study
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Reflecting on an
expanding energy mix
POWER-GEN Middle East in Abu Dhabi put in the spotlight the regions plans to
diversify its power generation portfolio, writes Kelvin Ross
he
some
Middle
East
has
opportunities.
online in 2017.
However, he
stressed
that
new
sustainability.
also
just recipients.
Chohan
of
Industrial
Info
consumption.
analytics.
34
www.PowerEngineeringInt.com
repair, new
Arabia.
services, system
and
outstanding
energy
service legacy.
Arabian Qudras chief operations officer
Ahmed Al Bedaie said Chromalloy Arabia is
a strategic partnership delivering innovative
energy and industrial sector solutions in Saudi
Arabia and throughout the Middle East.
Chromalloy Arabia will be headquartered
in Jeddah, Saudi Arabia, and will also have a
sales office in Dubai.
Visitors discuss the latest technology on the exhibition floor
Credit: POWER-GEN Middle East
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Visit www.PowerEngineeringInt.com
for more information
35
Diary
2016
December
Geopower & Heat Summit
12 December
Istanbul, Turkey
www.greenpowerconferences.com
iPad Cameroon Energy and
Infrastructure Forum
12 December
Yaounde, Cameroon
www.clarke-energy.com
4th District Energy Asia Summit
23 December
Beijing, China
www.districtenergyasia.com
Power and Water Maintenance
69 December
Abu Dhabi, UAE
www.powerwatermaintenance.com
POWER-GEN International
810 December
Las Vegas, Nevada, USA
www.power-gen.com
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for more information
Ad Index
ABB TURBO SYSTEMS LTD
AKSA POWER GENERATION (CHINA) CO. LTD.
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C2
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19
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32
25
7
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3
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C4
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13
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