G.H.

Raisoni Institute of Engg & Mgmt, Jalgaon

Department of Mechanical Engineering
Teaching Plan:- Metrology & Quality Control
Lect
No.

Topic to be covered
UNIT I

Metrology:- Definition: Measurement, precision,

accuracy, sensitivity

Classification of method of measurement

Linear Measurement:-Standards, line standards, end

standards, classification of standards

precision measurement, precision measuring

instruments and their characteristics, slip gauge

Straightness, flatness and squareness:-Surface plates,

measurement of straightness

Straightness, flatness and squareness:-Surface plates,

measurement of straightness

Measurement by light wave interference:- Basic

principle, sources of light, optical flats, fringe patterns

testing of flat, convex and concave and irregular surface,

checking of slip gauges
UNIT II

9
10

Design of gauges:- Types of gauges, limits, fits,

tolerences, Taylors principle
Comparators:-Characteristics, application, types,
construction and working of mechanical comparators

11

construction and working of optical, electrical,

comparators

12

construction and working of pneumatic comparators

13

Angle measurement:-Sine bars, Sine centers, Use of

sine bar, angle gauges

14

autocollimator angle dekkor, constant deviation prism

15

Measurement of surface finish:-Types of Surface texure,

elements of surface texture

16

measuring surface finish by stylus probe, Tomlinson &

Taly-sur
UNIT III

17

Metrology of screw threads:-Terminology, errors and their

effects, thread gauges

18

measurement of elements of external and internal

threads

19

Gear measurement:- calipers measurements, involute

testing, roller measurements,

20

tool makers microscope, profile projectors

Planned
Date

Comp.
Date

Sign

HOD
Sign

21

Study of measuring machines:-Universal measuring

machine, coordinate measuring
machine, Errors in CMM

22

electronic inspection and measuring machine

23

Recent trend in engineering metrology:-precision

instrument based on laser, probes

24

telemetric systems, Isometric viewing of surface defects,

Machine vision
UNIT IV

25

Introduction to quality :- factors controlling quality of

design and conformance,
balance between cost of quality and value of quality

26

Introduction to quality tools: Demings PDCA,PDSA

cycles & Juran triology approach,

27

Seven quality tools, Pareto analysis

28

cause &effect diagram, brainstorming, concurrent

engineering

29

Total quality management:, zero defect concept

5S,Kaizen,Kanban

30

Kanban,,Poka yoke, TPM, ISO 9000

31

TQM, Quality assurance ;-QFD

32

difference between inspection, quality control and

quality assurance, quality survey
UNIT V

33

Statistic concept:-Concept of variation, variable &

attribute data, the frequency distribution

34

quantitative description of distribution, normal curve,

concept of six sigma

35

Control chart for variables:-definition of control chart,

objective of control chart chart, R chart

36

Problems on X & R chart

37

Control chart for attributes:-practical limitations of the

control charts for variables

38

Problems on P & C chart

39

Acceptance sampling:-Sampling inspection Vs hundred

percent inspection, basic concept of sampling inspection,
OC Curve

40

conflicting interests of consumer and producer,

producers and consumers risk, AQL LTPD, Sampling
plans