Agitator Design

AGITATOR DESIGN
Vessel MOC
Liquid Density
Liquid Viscosity
Required Rotation
Power Number
Curve consider
Np
CREATED BY : PRADEEP NAYAK
SS304
1200
kg/m3
50
CP
0.05 N.s/m2
200
RPM
3.3333333 RPS
1.4
6
(as per graph)
Nre
28800
HP CALCULATION
1 Reynolds number for agitated liquids Nre = ( Da x N x p / )
Nre is in between 10 & 10000. Hence fluid is Transition Flow.

2 Impeller Tip speed ts
Peripherial Speed of an impeller = x Da x N
6.283185
3 Power Required for Baffled Tank P = Np x p x N^3 x Da^5
4 Power Loss
a) Losses in mechanical seal (assumed)
b) Drive Losses
i) Gear box is used
ii) Gear box is not used
Approximately power loss in the agitation

Total Power required for agitation
0.5
=
=
0.836
0.209
=
=
1.336
7.82440084
Hence this power is rounded to the standard electric motor rating i.e
SHAFT DIA. CALCULATION

YIELD STRESS (Fy)
HP
OUTSPEED RPM
FREE LENGTH
SWEEP DIAMETER
SERVICE FACTOR
21.09 kg/mm
8
200
3.55 m
0.6 m
1.5
CONTINUOUS TORQUE, Tc
Tc
=
716.00
28.64
200
DESIGN TORQUE, Tm
Tm =
28.64
MAXIMUM FORCE AT POINT OF JAMMING, Fm
1.5
42.96
Fm =
42.96
0.75
0.3
MAXIMUM BENDING MOMENT, Mm

Mm =
190.9333333333
x
3.55
EQUIVALENT BENDING MOMENT, Mem

Mem =
459430.9148444
ds =
32 x
3.142
ds =
190.9333
68.9515434205 mm
0.75
678.835831 x
x
677.8133
1849.5616
###
1000
21.09
ATED BY : PRADEEP NAYAK FROM INDIA, MUMBAI

7.8244 HP REQ.
525
2900
525
28800
HP
m/s
4838.4 watt
4.8384 kw
6.488400845 HP
HP
HP
HP
HP
HP
8 HP
YIELD STRESS
SS304
SS316
C22
CS
SS316L
SS304L
kg.m
kg.m
(Fy)
21.09 kg/mm
20.9
31.6
26.51
17.33
17.33
kgs
kg.m
678.8358314 kg.m
21722747 327817.4 68.95154

66.26478
VISIT
http://www.pvtools.weebly.com/
133
2100
ID
200
68.9515 SHAFT DIA. REQ.

100
SHAFT DIA.
600
SWEEP DIA.
400
THK
240
P.C.D
190
PCD
190
THK
30
153
98
THK
20
8
15
50
100
ID
131.5
OD
240
170
OD X 3Thk
144
OD
132
ID
100
115
195
275
PCD
310
15
35
65.5
THK
74.5
19
THK
54.5
47.5
12
SKF
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
120
130
140
150
160
D
32208
32209
32210
32211
32212
32213
32214
32215
32216
32217
32218
32219
32220
32221
32222
32224
32226
32228
32230
32232
B
80
85
90
100
110
120
125
130
140
150
160
170
180
190
200
215
230
250
270
290
C
23
23
23
25
28
31
31
31
33
36
40
43
46
50
53
58
64
68
73
80
T
19
19
19
21
24
27
27
27
28
30
34
37
39
43
46
50
54
58
60
67
24.75
24.75
24.75
26.75
29.75
32.75
33.25
33.25
35.25
38.5
42.5
45.5
49
53
56
61.5
67.75
71.75
77
84
100
100
100
100
100
150
150
150
150
150
150
150
200
200
200
250
250
250
300
300
220
170
135
87
25
125
150
160
195
220
160
150
145
335
305
NB x Sch40 x
399
125
275
97
PCD
270
Lg.
PCD
182.5
170
195
220
170
124
16
101
THK
PCD
P No. 9
P No. 8
SKF
32218
32219
d
90
95
RF
100
150
200
250
300
PCD
114
168
220
273
355
220
275
330
380
465
250
305
360
410
495
KM Series
Lock Nut Part No.
10
12
15
17
20
25
30
35
D3
D4
D1
KM00
18
13
14
M10 x 0.75
KM01
22
17
18
M12 x 1.00
KM02
25
21
21
M15 x 1.00
KM03
28
24
24
M17 x 1.00
KM04
32
26
26
M20 x 1.00
KM05
38
32
34
M25 x 1.50
KM06
45
38
41
M30 x 1.50
KM07
52
44
48
M35 x 1.50
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
190
200
KM08
58
50
53
M40 x 1.50
KM09
65
56
60
M45 x 1.50
KM10
70
61
65
M50 x 1.50
KM11
75
67
69
M55 x 2.00
KM12
80
73
74
M60 x 2.00
KM13
85
79
79
M65 x 2.00
KM14
95
85
85
M70 x 2.00
KM15
98
90
91
M75 x 2.00
KM16
105
95
98
M80 x 2.00
KM17
110
102
103
M85 x 2.00
KM18
120
108
112
M90 x 2.00
KM19
125
113
117
M95 x 2.00
KM20
130
120
122
M100 x 2.00
KM21
140
126
130
M105 x 2.00
KM22
145
133
135
M110 x 2.00
KM23
150
137
140
M115 x 2.00
KM24
155
138
145
M120 x 2.00
KM25
160
148
150
M125 x 2.00
KM26
165
149
155
M130 x 2.00
KM27
175
160
163
M135 x 2.00
KM28
180
160
168
M140 x 2.00
KM29
190
171
178
M145 x 2.00
KM30
195
172
183
M150 x 2.00
KM31
200
182
186
M155 x 3.00
KM32
210
182
196
M160 x 3.00
KM33
210
193
196
M165 x 3.00
KM34
220
193
206
M170 x 3.00
KM36
230
203
214
M180 x 3.00
KM38
240
214
224
M190 x 3.00
KM40
250
226
234
M200 x 3.00
D
160
170
B
40
43
C
34
37
T
42.5
45.5
OD
280
335
390
440
525
Dimensions
Wt. kg
C
D6
10.5
0.005
12.5
0.007
15.5
0.01
17.5
0.01
20.5
0.02
25.8
0.03
30.8
0.04
35.8
0.05
2.5
40.8
0.09
10
2.5
45.8
0.12
11
2.5
50.8
0.15
11
56
0.16
11
61
0.17
12
66
0.2
12
3.5
71
0.24
13
3.5
76
0.29
15
3.5
81
0.4
16
3.5
86
0.45
16
10
91
0.56
17
10
96
0.66
18
10
101
0.7
18
12
106
0.85
19
12
111
0.97
19
12
116
1.01
20
12
121
1.08
21
12
126
1.19
21
12
131
1.25
22
14
136
1.55
22
14
141
1.56
24
14
146
24
14
151
2.03
25
16
156.5
2.21
25
16
161.5
2.59
26
16
166.5
2.43
26
16
171.5
2.8
27
18
181.5
3.07
28
18
191.5
3.39
29
18
201.5
3.69
16
549
995.5
446.5
THK
441
230
385
8
THK
12
24
THK
461
24
THK
12
461
THK
PCD
24
THK
12
461
PCD
501
20
360
175
200
OD
145
ID
8
275
105
ID
175
501
600
hv
h
H2
480
72
33
h
hv
600
60
h
I
d1
120
150
450
120
120
80
160
40
120
h
R
R1
132
240
38.4
h
d2
60
480
390
140
OD
70
25
12
100
THK
ID
BOTTOM SHAFT
THK
TOP SHAFT
32
130
260
215
170
95
140
100
3045
380
20
140
THK
Part No.
D1
D4
D5
10
12
15
17
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
190
200
MB00
10
8.5
13
21
MB01
12
10.5
17
25
MB02
15
13.5
21
28
MB03
17
15.5
24
32
MB04
20
18.5
26
36
MB05
25
23
1.2
32
42
MB06
30
27.5
1.2
38
49
MB07
35
32.5
1.2
44
57
MB08
40
37.5
1.2
50
62
MB09
45
42.5
1.2
56
69
MB10
50
47.5
1.2
61
74
MB11
55
52.5
1.2
67
81
MB12
60
57.5
1.5
73
86
MB13
65
62.5
1.5
79
92
MB14
70
66.5
1.5
85
98
MB15
75
71.5
1.5
90
104
MB16
80
76.5
10
1.8
95
112
MB17
85
81.5
10
1.8
102
119
MB18
90
86.5
10
1.8
10
108
126
MB19
95
91.5
10
1.8
10
113
133
MB20
100
96.5
12
1.8
10
120
142
MB21
105
100.5
12
1.8
12
126
145
MB22
110
105.5
12
1.8
12
133
154
MB23
115
110.5
12
12
137
159
MB24
120
115
14
12
138
164
MB25
125
120
14
12
148
170
MB26
130
125
14
12
149
175
MB27
135
130
14
14
160
185
MB28
140
135
16
14
160
192
MB29
145
140
16
14
172
202
MB30
150
145
16
14
171
205
MB31
155
147.5
16
2.5
16
182
212
MB32
160
154
18
2.5
16
182
217
MB33
165
157.5
18
2.5
16
193
222
MB34
170
164
18
2.5
16
193
232
MB36
180
174
20
2.5
18
203
242
MB38
190
184
20
2.5
18
214
252
MB40
200
194
20
2.5
18
226
262
TOP SHAFT
75
KM18
MB18
40
50
85
90
75
47.5
42.5
90
93
288
95
45.5
1321.5
KM18
D3
D1
D6
D4
773
100
95
110
25
125
140
170
32
260
D1
Use with Lock Nut Wt. kg/1000 Pcs

Tangs
MB18
90
KM Series
KM00
0.13
KM01
0.2
13
KM02
0.26
13
KM03
0.32
13
KM04
0.35
13
KM05
0.64
13
KM06
0.78
15
KM07
1.04
15
KM08
1.23
17
KM09
1.52
17
KM10
1.6
17
KM11
1.96
17
KM12
2.53
19
KM13
2.9
19
KM14
3.34
19
KM15
3.56
19
KM16
4.64
19
KM17
5.24
19
KM18
6.23
19
KM19
6.7
19
KM20
7.65
19
KM21
8.26
19
KM22
9.4
19
KM23
10.8
19
KM24
10.5
19
KM25
11.8
19
KM26
11.3
19
KM27
14.4
19
KM28
14.2
19
KM29
16.8
19
KM30
15.5
19
KM31
20.9
19
KM32
22.2
19
KM33
24.1
19
KM34
24.7
19
KM36
26.8
19
KM38
27.8
19
KM40
29.3
10
12
15
17
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
180
190
200
Lock Nut
Part No.
D3
D4
KM00
18
13
14
KM01
22
17
18
KM02
25
21
21
KM03
28
24
24
KM04
32
26
26
KM05
38
32
34
KM06
45
38
41
KM07
52
44
48
KM08
58
50
53
KM09
65
56
60
KM10
70
61
65
KM11
75
67
69
KM12
80
73
74
KM13
85
79
79
KM14
95
85
85
KM15
98
90
91
KM16
105
95
98
KM17
110
102
103
KM18
120
108
112
KM19
125
113
117
KM20
130
120
122
KM21
140
126
130
KM22
145
133
135
KM23
150
137
140
KM24
155
138
145
KM25
160
148
150
KM26
165
149
155
KM27
175
160
163
KM28
180
160
168
KM29
190
171
178
KM30
195
172
183
KM31
200
182
186
KM32
210
182
196
KM33
210
193
196
KM34
220
193
206
KM36
230
203
214
KM38
240
214
224
KM40
250
226
234
LOCK NUT
P NO. 10
120
M90 x 2.00
91
108
P NO. 11
D4 108
g
C
S
T
112
16
10
4
LOCK WASHER
D5 126
Dimensions
E 10
S 10
Wt. kg
D1
D6
M10 x 0.75
10.5
0.005
M12 x 1.00
12.5
0.007
M15 x 1.00
15.5
0.01
M17 x 1.00
17.5
0.01
M20 x 1.00
20.5
0.02
M25 x 1.50
25.8
0.03
M30 x 1.50
30.8
0.04
M35 x 1.50
35.8
0.05
M40 x 1.50
2.5
40.8
0.09
M45 x 1.50
10
2.5
45.8
0.12
M50 x 1.50
11
2.5
50.8
0.15
M55 x 2.00
11
56
0.16
M60 x 2.00
11
61
0.17
M65 x 2.00
12
66
0.2
M70 x 2.00
12
3.5
71
0.24
M75 x 2.00
13
3.5
76
0.29
M80 x 2.00
15
3.5
81
0.4
M85 x 2.00
16
3.5
86
0.45
M90 x 2.00
16
10
91
0.56
M95 x 2.00
17
10
96
0.66
M100 x 2.00
18
10
101
0.7
M105 x 2.00
18
12
106
0.85
M110 x 2.00
19
12
111
0.97
M115 x 2.00
19
12
116
1.01
M120 x 2.00
20
12
121
1.08
M125 x 2.00
21
12
126
1.19
M130 x 2.00
21
12
131
1.25
M135 x 2.00
22
14
136
1.55
M140 x 2.00
22
14
141
1.56
M145 x 2.00
24
14
146
M150 x 2.00
24
14
151
2.03
M155 x 3.00
25
16
156.5
2.21
M160 x 3.00
25
16
161.5
2.59
M165 x 3.00
26
16
166.5
2.43
M170 x 3.00
26
16
171.5
2.8
M180 x 3.00
27
18
181.5
3.07
M190 x 3.00
28
18
191.5
3.39
M200 x 3.00
29
18
201.5
3.69

Agitator Design

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Agitator Design

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AGITATOR DESIGN

CREATED BY : PRADEEP NAYAK

(as per graph)

Nre is in between 10 & 10000. Hence fluid is Transition Flow.

3 Power Required for Baffled Tank P = Np x p x N^3 x Da^5

Approximately power loss in the agitation

SHAFT DIA. CALCULATION

MAXIMUM FORCE AT POINT OF JAMMING, Fm

MAXIMUM BENDING MOMENT, Mm

EQUIVALENT BENDING MOMENT, Mem

ATED BY : PRADEEP NAYAK FROM INDIA, MUMBAI

21722747 327817.4 68.95154

68.9515 SHAFT DIA. REQ.

Use with Lock Nut Wt. kg/1000 Pcs

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