Handset Disassembly and Assembly SOP

VEGA5000S

Disassembly

Open housing

Picture

date

2015/07/23

P1

Operating Description
1.HandSet
2.Unlock battery cover
3.Slide out battery cover
4.Pull out coin cell battery

Notice

4
VEGA5000S

Disassembly
Picture

Open housing

date

2015/07/23

P2

Operating Description
1.Unscrew 2 screws
2.Pull out GPRS module
3.Disconnect GPRS antenna
4.Move out GPRS Module

Notice

VEGA5000S

Disassembly

Open housing

Picture

date

2015/07/23

P3

Operating Description
1.Unscrew 6 screws
2.Separate Top/Bottom
housing from right side
3.Move out Protection Rubber

Notice

VEGA5000S

Disassembly
Picture

Open housing

date

2015/07/23

P4

Operating Description
1.Push 2 hook to release
Docking Board
2.Pull out Docking Board
3.Push hook to release Battery
Board
4.Pull out Battery Board

Notice

VEGA5000S

Disassembly

Open housing

Picture

date

P5

2015/07/23

Operating Description
1.Push hook to release SAM
Board
2.Pull out SAM Board
3.Pull out Printer
4.Release FPC connector and
move out Printer

Notice

VEGA5000S

Disassembly
Picture

Open housing

date

P6

Operating Description
1.Release 3. FPC connector to
separate Main Box and
Power Board.
2.Push hook to move out
Power Board.
3.Release FPC connector to
separate LCM
4.Move out Power Board

Notice

2015/07/23

VEGA5000S

Disassembly

Fixed MSR

Picture

date

2015/07/23

P6

Operating Description
1. V5S MSR has two marking
lines.
2. If you see two marking
lines, it would be wrong
3. There has only one line on
the outside
4. Fixed MSR by melt.

Notice

V5 & V5S

HW SETTING
Picture

date

2015/07/23

Operating Description
1. ULD program execution
by PC.
2. When V5S power-on
press F1 to enter the
system menu,
Then push 1(Download
AP)
3. Push 1(RS232 or USB)
4. Push Download on ULD
program at PC.

Notice

P1

VEGA5000S

HW SETTING
Picture

date

2015/07/23

P2

Operating Description
1. After download enter to
AP(HW Get/Set)
2. Push1:HW Clr Offset
3. When SetSysPar:OK
Please reboot.
4. After reboot, it will auto
HW Setting.
When it finished, please
delete AP(HW Get/Set)

Notice

VEGA5000

HW SETTING
Picture

date

2015/07/23

Operating Description
5. After download enter to
AP(SetHW)
6. Push1:Set CT Type
7. Push2:G_E_PCI_CT
When it finished.
Please reboot
8. After reboot
Please delete AP(SetHW)

Notice

P2

VEGA5000S

Set MAC
Picture

date

2015/07/23

P1

Operating Description
5. Power-on
6. Push F1enter to System
Menu.
Then push 5.Test Utility
7. Push F2 at Main Menu.
8. Push 4.Ethernet Test.

Notice

VEGA5000S

Set MAC
Picture

date

2015/07/23

Operating Description
9. Push 3.Set Eth MAC
10. Insert MAC card
11. Finish

Notice

P2

1. Check the voltage of data retention battery.

If the voltage lowers than 3.0V, it means the batteries life is lower than
50%.
User should replace a new CR2450 battery. (This is preventing the device
come back again for maintenance in short period.
2. Check the data retention current of battery.
To measure retention current, user needs to make special probes for
multi-meter. (See below picture that series a 3V coin battery on the +
probe.)

Remove CR2450 battery

Use probe to measures retention current of CR2450 battery.

(For V5 the current should between 30~36uAFor V5S the current should
between 8~12uA )
*If the current of CR2450 is 0uA then user need to press Reset Key when
measure current. (This is caused by Super Capacitor still provides retention
current. To press Reset Key, please refer to Sensor Lock reset SOP )
*If the current of CR2450 is higher than 36uA then maybe CPU or SRAM is
fail.
*If the current of CR2450 is lower than 30uA then maybe have connection
problem in battery circuits.

Sensor lock Reset (Cant turn on power)

VEGA5000S

Disassembly

PCI reset

Picture

date

2015/07/23

P1

Operating Description
If user had press F1key, but
cannot power on the Handset.
This maybe cause by
protection sensor had been
trigged.
User should reset the sensor to
recognize power on problem.
Below SOP show how to reset
the sensor.
1. Remove CR2450 battery
2. Unscrew 2 screws on GPRS
Module.
3. Move out GPRS Module.

4. Disconnect GPRS Antenna.

Notice
3

VEGA5000S

Disassembly
Picture

PCI Reset

date

2015/07/23

P2

Operating Description
1. Find the Reset hole.
2. Use a nail (or paper clip) to
press Reset Button for 5
seconds.
3.Press F1key again, try to
power on Handset
4.Power on, it means sensor
was trigged.
If still cannot power on which
means have other circuit
problems.

VEGA5000S

Test Utility
Picture

date

2015/07/23

P1

Operating Description
1. Power-on
2. Push 5.Test Utility
3. Push 1:LCD to check
color.
4. Check color.

Notice

VEGA5000S

Test Utility
Picture

date

2015/07/23

P2

Operating Description
5. Push 2:KBD
6. To check any key to
clear.
7. Push 7:LED to check .
8. Check color.
green-orange-red

Notice

Test Utility

date

2015/07/23

P3

EGA5000S
Picture

Operating Description
9. Push 4:SCM
10. Put IC-card into slot.
Then push 1:ICC
11. Put 4 SAM-card into
slot.
12. Push 2~4:SAM1~4
To SAM test

Notice

VEGA5000S

Test Utility
Picture

date

2015/07/23

Operating Description
13. Push 5:Light
Test LCD & KBD
14. Push 6:MSR
15. Test MSR .
There have 3 track.
16. Test MSR
There have 3 track

Notice

P4

VEGA5000S

SET RTC
Picture

date

2015/07/23

P4

Operating Description
17. Push 8:RTC
18. Push F1:Admin Menu
Then push 1.Set RTC
19. Pass word:8418
20. SET:
DD/MM/YY
hh / mm / ss

Notice
8418

DD/MM/YY
hh / mm / ss
4

GPRS Signal testing.

VEGA5000

Clean

GPRS ANT Test

1
2
3

S number is Received signal

strength indicator S=99 / S=0 ~ 31
If S=99 means no Antenna signal (not
detectable or no GSM station.)
S=0 (-113dBm or less) ,S=31(-51dBm or greater)

S=1

-111

11

-91

21

-71

-109

12

-89

22

-69

-107

13

-87

23

-67

-105

14

-85

24

-65

-103

15

-83

25

-63

-101

16

-81

26

-61

-99

17

-79

27

-59

-97

18

-77

28

-57

-95

19

-75

29

-55

10

-93

20

-73

30

-53

** 2 dBm per step, Unit: dBm

R=0~5
R=0

Not registration.

R=1

Registration

R=2

Searching GSM service

R=3

Rejected by GSM station

R=4

Unknown

R=5

Roaming registration

Description
1. Insert SIM card to GPRS
Module
2. Press F2 to run Comm.
Test, when system in Test
Utility Function.
3. Press 7 to select GPRS test.
4. Press 1 to select internet.
5. If SIM card is working then
system show SIM1 ready
message.
6. If SIM card is absent then
system show SIM1 Not
ready message.
7. status: S:27 ( S number is
receive signal strength of
GSM base station), 27 means
-59dBm(see attached table)
8. R: 3(R number is show the
link status of GSM), 3 means
rejected by GSM base
station. (see below table)
9. If S number is higher than
10(-93 dbm) than the
Antenna is workable.
10. If S number is lower than
10, check if far away from
GSM station, otherwise user
should check GPRS Antenna.
Notice
User can test Antennas
performance without insert
SIM card.
However the R will shown
3