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Abstract
The Hydrogen Sulfide (H2S) content of subsurface
hydrocarbon reservoirs has a profound impact on completion,
surface production, and process design. The H2S content of
crude oil directly impacts the sale value of the produced
hydrocarbons, while the H2S content of produced water can
result in significant production problems, which can lead to
detrimental effects on hydrocarbon transport and sales
specifications.
In theory, the H2S content of reservoir fluids can be
determined from samples collected by wireline formation
tester tools. In practice, however, measurement is complicated
by the partial-to-total loss of the gas by absorption/adsorption
onto the metal components of the downhole tool, storage
bottles, and transfer/analysis system, particularly those made
from iron. H2S readily forms non-volatile and insoluble metal
sulphides by reaction with many other metals and metal
oxides, and analysis of the fluid samples can therefore
underestimate the true H2S content. Therefore, many practical
challenges must be overcome to accurately determine H2S
levels in formation tester samples. These include metallurgical
design considerations, sampling environment and system
selection as well as the timing and type of H2S analyses.
This paper details our successes in accurately measuring both
high and low concentrations of H2S in downhole formation
tester samples. It describes an integrated workflow by which
ultra low H2S concentrations can be captured and preserved in
formation tester samples until the tool is brought back to
surface where the samples can be analyzed. This workflow
includes a number of modifications to some commercial
formation tester tools and sample chambers to ensure that the
bulk of the H2S does not get absorbed by the time the tool
arrives to the surface. Downhole measurements made close to
the fluid entry into the sampling tool are used to cross check
and verify the surface measurements. Finally, on surface, a
number of techniques are used to measure H2S concentration
in the sample bottles as soon as practical after the formation
tester tool is brought to the surface. The paper demonstrates,
through a number of case studies, that by following this
comprehensive workflow, it is possible to capture and analyze
hydrocarbon samples with minimal loss of H2S, regardless of
the levels of H2S being measured.
Introduction
The presence of Hydrogen Sulfide (H2S) in the reservoir fluid
has a major effect on project economics as well as
occupational health, safety, and environment (HSE). The
accurate measurement of H2S concentrations in the reservoir
fluids is critical to the design of completion, surface, and
production facilities. With accurate determination of H2S
levels in the subsurface, the operator can hope to:
- Determine which (if any) HSE measures must be
implemented for dealing with H2S at the various stages of
exploration, appraisal, development, production, and
abandonment of a given prospect.
- Indicate the need for special metallurgical or process design
to deal with certain levels of H2S in the presence of various
other mitigating or accentuating factors.
- Detect the onset and evolution of reservoir souring upon the
implementation of water injection or other enhanced recovery
techniques.
The measurement of H2S concentrations in samples collected
by formation testers is complicated by the partial-to-total loss
of the gas by reaction of the metal components and the
drilling/completion fluids. Many practical challenges must be
overcome to accurately determine H2S levels in formation
tester samples. These include metallurgical design
considerations, sampling environment and system selection as
well as the timing and type of H2S analyses required.
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composition,
strength,
heat
treatment
and
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experiments that both titanium and Inconnel are largely nonreactive compared to Monel, which is very reactive and allows
only a small fraction of the H2S (typically less than 20%) to
pass through. Elastomer seals can also contribute to H2S
adsorption, but are rather slow to soak up the H2S, and hence
are not a problem as long as pumping is fast enough and is
continued for sufficiently long period.
The pumping unit is the biggest culprit when it comes to H2S
absorption. Fluid movement across the internal surface of the
pump is intermittent. Typically, fluid is withdrawn into one
side of the pump in about half a minute while it is being
pushed out of the other, and then the sequence is reversed for
another half minute. Depending on when the fluid enters and
exits his leads to an average residence time of half a minute. In
Schlumbergers MDT Modular Dynamics Tester, the pump
displacement unit has a Monel K-400 surface area of slightly
over one hundred square inches and an Aluminum-Bronze
surface area roughly a quarter of that in addition to a magnet
used for switching the displacement unit travel direction. This
arrangement will generally scavenge upwards of 30% of low
H2S concentrations (less than 50 ppm) within the half-minute
average residence time (Fig.7).
To decrease the scavenging of H2S in the tool, non-reactive,
or inert, materials must be used. In our test well, the primary
sampling probe is equipped with a special flow line linkage
material. Parts especially made of Inconel or coated with
Sulfinert are used to replace certain components of the tool,
ordinarily made of Monel, that are in the flow line or
otherwise in the path of the fluid as it travels from the
formation to the sample bottle. Bottle coating also does not
address the problem of scavenging in the pump itself, which is
the major H2S scavenger in the tool and which cannot
generally be coated. To circumvent that problem, a dedicated
multi-sample module is placed immediately below the bottom
probe and used to sample the zones suspected of containing
H2S. The bottles in this multi-sample module are filled against
a water cushion rather than not using the conventional Low
Shock technique. A dedicated pump is used below the multisample module to pump the water cushion out and into the
wellbore in a controlled fashion, thus avoiding scavenging of
the H2S in the pump. Using this method, termed reverse low
shock sampling, control of the flow regime and prevention of
phase segregation upon retrieval to the surface are as good as
with conventional low shock sampling (Fig.4).
Downhole Measurements
H2S coupons and/or downhole H2S detectors can be used to
confirm that the concentrations measured on surface are
indeed representative. H2S coupons will react specifically to
the presence of low levels of H2S when exposed to fluids
entering from the formation. Since two single probes are
normally run in combination, one H2S coupon holder can be
run in each probe to allow another opportunity for H2S
detection (e.g. in another zone) or allows the backup probe to
be used for the most H2S-prone zone only while leaving the
main probe to detect the maximum overall H2S exposure
encountered in all the sampled zones. Alternatively, the
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2.
3.
References
1. Bethea, R.M., Comparison of hydrogen sulfide analysis
techniques, J. Air Poll. Control Assoc., 23, 710-713
(1973).
2. Carlson, M.R. and Cawston, W.B., Obtaining PVT data
for very sour retrograde condensate gas and volatile oil
reservoirs: A multi-disciplinary approach, SPE Gas
Tech. Conf., Calgary, April-May 1996, SPE 35653.
3. Hland, K., Barrufet, H.P., Rnningsen, H.P. and
Meisingset, K.K., An empirical correlation between
reservoir temperature and the concentration of hydrogen
sulfide, 1999 SPE Intl. Symp. Oilfield Chem., Houston,
Texas, Feb. 1999, SPE 50763.
4. JPT Forum, H2S A toxic gas that can kill, Journal of
Petroleum Technology, March 1971, Paper SPE 3202.
5. Kane, R.D., Greer, G.B., Sulfide stress cracking of high
strength steels in laboratory and oilfield environments,
Journal of Petroleum Technology, Nov 1977, SPE 6144.
6. Kermani, M.B. and Harrop, D., The impact of corrosion
on the oil and gas industry, 1995 Middle East Oil Show
& Conference, Bahrain, SPE 29784.
7. NACE (2003), NACE Standard TM0177-96, Laboratory
Testing of Metals for Resistance to Specific Forms of
Environmental H2S Environments, (Houston, TX; NACE
International).
10
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ALLOY
$/lb.
4130
1.0
4140
1.0
9Cr
1.5
410-13Cr
2.0
420 Mod.
2.0
17-4
3.0
304
2.5
316
3.0
S13Cr
5.0
450
6.0
918
5.5
Monel K-500
12
925
11.5
718
12
625M
20
725
20
C-276
50
MP35N
60
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11
Before Exposure
most
mid
least
sensitive sensitive sensitive
After Exposure
H2S Concentration
(ppm)
10
100
1000 10000
Time (minutes)
most
mid
least
sensitive sensitive sensitive
12
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#4
5000psi
#2
5000psi
#3
3000psi
#1
3000psi
WA
RB
BB
EB
MB
Batch 1
# 7 and # 9
#6
#5
Batch 2
RB
BB
Vacuum Pump
#8
Diesel
Sample #
Batch # 1
BB pump
@3000psi
BB pump
@5000psi
Sample 1
Sample 2
Sample 3
RB Pump 3000psi
Sample 4
RB Pump 5000psi
BB pump
Borehole Exit
Sample 5
Sample 6
Sample 7
RB pump
Borehole Exit
Stock solution
before the test
Stock solution
after the test
Concentration
[ppm]
Delta
59.0
1.1
60.4
-0.3
56.7
2.95
56.6
3.05
58.6
1.5
60.3
-0.65
59.1
Stock solution
before the test
Sample 8
Sample 9
Batch # 2
60.1
60.2
Batch #1
500cc Pump @ 3000psi
500cc Pump @ 5000psi
500cc Pump@ Borehole
Exit
Stock Solution Before
the Experiment
Stock Solution After
the Experiment
Concentration [ppm]
56.7
56.6
60.3
Batch #2
56cc Pump @ 3000psi
56cc Pump @ 5000psi
56cc Pump@ Borehole
Exit
Stock Solution Before
the Experiment
Stock Solution After
the Experiment
Concentration [ppm]
59
60.4
58.6
Delta
2.95
3.05
-0.65
59.1
60.2
Delta
1.1
- 0.3
1.5
60.1
Insufficient
sample