Air Compressor

1/48
Final Documentation
Hyundai SAMHO Heavy Industries

Hull No. S505-S514
Sauer Order-No. 41006759
2x Main air compressor WP400

1x Topping up air compressor WP200 with cw pump
1x Service air compressor SC31
Please be informed that parts which where marked as option are not included in the scope
of supply as long as the word option has not been canceled. Thank you for your kind
understanding in advance.
Note:
Please let us have your esteemed comments before 01-March-2010. Later comments will
effect the delivery time.
Please let us have all your comments at the same time in electronic format as word, excel
or pdf file format sent back by e-mail. Please avoid split or multiple comments. This will save
working time and reduce errors and costs on both sides.
Revision
0
Changes
initial issue
Date
03-Aug-2009
Sign
BKL
issue of working documentation
07-Sep-2010
BKL
LVVXHRIILQDOGRFXPHQWDWLRQ-DQ%./
2/48
Sauer water-cooled piston compressor WP400
3/48
17418, HHI Samho S 505-514
Technical specification Sauer water-cooled compressor unit type WP400

2 design according attached drawing KR WP400oP
Fill up capacity (0 30 bar):
Operation pressure:
Speed:
Required power:
Stages / Cylinders:
Cooling:
Min. cooling water required for delta T 10K:
Heat dissipation to cooling water:
Heat dissipation to ambient:
Drive:
Max. ambient temperature:
Permissible inclination each direction:
Noise level at 1 m distance:
Lub. oil content crankcase:
Color for
S505/S507/S509/S511/S513
S506/S508/S510/S512/S514
Regular equipment:
-
390
m/h
30
bar
1770
rpm
81,5
kW
2/3
fresh water (max 38C, 5 bar)
116.0
l./min
abt. 78
kJ/s
abt. 17
kJ/s
direct drive
+ 5C up to + 55 C
22,5
92
dB(A)
13,5
ltr.
RAL6021
RAL5015
Sturdy rigid and weight saving design with flanged motor, no bedplate necessary
flexible coupling, fully covered inside compressor flange
air intake and silencing filter
oil- and water separators after 1st and 2nd stage, mounted
intercooler and final recooler
pressure oil lubrication with lifetime filtration by sieve
resilient mounts for the unit
flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)
all hoses type approved by class
safety valves after each stage
air thermometer after each stage, cooling water thermometer
Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
name plates (symbols) for all gauges and thermometers
solenoid valves 230 V/50/60 Hz for automatic and periodic drainage
of the separators
starting relief integrated in condensate drain automation (unloaded start)
oil pressure control switch for alarm + stop
temperature switch at air outlet for supervision of compressor cooling, alarm + stop
threephase motor size 280 S with suitable marine cable glands (brass)
rated output acc ISO B:
speed:
voltage/frequency:
starting current:
nominal current:
efficiency/ starting time DOL
weight:
protection/ ISO class
90.0
1770
440/60
abt. 963
abt. 146
abt. 94
abt. 745
IP 55/ F
kW
rpm
V/Hz
A
A
% / 2-3 sec
kg
4/48
17418, HHI Samho S 505-514
Additional equipment for each WP400:

-
1x junction box, incl. cabling from sensors

(mounted)
flange connection for all hoses
(mounted)
automatic cooling water stop valve
(mounted)
1x shut off valve between non return valve and flange for air outlet
(mounted)
root valves for the pressure gauges
(mounted)
cooling water safety valve
(mounted)
cooling water sight glass
(mounted)
1x extra air filter for yards work
No.: 036395 (supplied loose)
1x pressure switch start/stop with test cock
1x spare part set B+A per vessel as per regulation DNV No.: 065606 (supplied loose)
Test and certificates:

-
test and certificate for the compressor as per regulation DNV

workstest and certificate for the motor
5/48
P&I-diagram and cooling water plan 400
6/48
7/48
Principal wiring diagram
8/48
9/48
Reserveteilliste
Spare parts list B+A
WP400
Sach-Nr.
064 367
Code-Nr.
2-0009
Seite/page: 1
Von/of:
3
Pos.
Item
Stk.
Qty.
Benennung
Designation
Sach-Nr.
Ref.-No.
Reserveteile B+A
Spare parts range B+A
064 367
Rechteckring
R-ring
002 716
Gleichfasenring
G-ring
035 962
Rechteckring
R-ring
033 571
Nasenring
N-ring
002 634
lschlitzring
S-ring
002 605
Konzentrisches Ventil
Concentric valve
037 134
Bemerkungen
remarks
.I
10/48
Reserveteilliste
WP400
Sach-Nr.
064 367
Code-Nr.
2-0009
Seite/page: 2
Von/of:
3
Pos.
Item
Stk.
Qty.
Benennung
Designation
Sach-Nr.
Ref.-No.
Lamellenventil
Lamellar valve
036 959
RD-Ring
o-ring
035 970
10
Brechplatte
Bursting plate
061 942
11
Dichtring
gasket
003 493
12
Dichtring
gasket
005 001
13
10
Dichtring
gasket
005 009
14
15
Dichtring
gasket
005 023
Bemerkungen
remarks
.I
11/48
Reserveteilliste
WP400
Sach-Nr.
064 367
Code-Nr.
2-0009
Seite/page: 3
Von/of:
3
Pos.
Item
Stk.
Qty.
Benennung
Designation
Sach-Nr.
Ref.-No.
15
Dichtung
packing
063 748
16
Dichtung
packing
051 530
17
RD-Ring
o-ring
030 131
18
RD-Ring
o-ring
036 962
19
RD-Ring
o-ring
036 963
20
RD-Ring
o-ring
030 912
21
RD-Ring
o-ring
037 151
Bemerkungen
remarks
.I
12/48
Ref.-no. 035222
13/48
Receiver pressure switch

Technical drawing:
for 035221 and 035222
for 035223
Connection diagram:
Change over contact

Adjustment:
First set upper switching-pressure by
means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison
G3/8
Advice for installation:
The pressure switch must be installed at the pressure vessel (to avoid pulsation)
Protection
Qty.
Technical datas:
Rated service current: 6A at 220V AC 11
class:
IP65
Designation
Pressure range
Sauer reference No.
1 - 16bar
035221
2 - 32bar
035222
3 - 60bar
035223
14/48
Sauer water-cooled piston compressor WP200
15/48
17418, HHI Samho S 505-514
Technical specification Sauer water-cooled compressor unit type WP200

1 in design according attached drawing KR WP200mP
Fill up capacity (0 30 bar):
Operation pressure:
Speed:
Required power:
Stages / Cylinders:
Cooling:
Min. cooling water required for delta T 10K:
Heat dissipation to cooling water:
Heat dissipation to ambient:
Drive:
Max. ambient temperature:
Permissible inclination each direction:
Noise level at 1 m distance:
Lub. oil content crankcase
Color for
S505/S507/S509/S511/S513
S506/S508/S510/S512/S514
Regular equipment:
-
150
m/h
30
bar
1770
rpm
39,6
kW
2/2
fresh water (max 38C, 5 bar)
57
l/min
abt. 39
kJ/s
abt. 9
kJ/s
direct drive
+ 5C up to + 55 C
22,5
89
dB(A)
11,5
ltr.
RAL6021
RAL5015
Sturdy rigid and weight saving design with flanged motor

no bedplate necessary
flexible coupling, fully covered inside compressor flange
air intake and silencing filter
oil- and water separators after 1st and 2nd stage, mounted
intercooler and final recooler
pressure oil lubrication with lifetime filtration by sieve
resilient mounts for the unit
flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve)
all hoses type approved by class
safety valves after each stage
air thermometer after each stage, cooling water thermometer
Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled
name plates (symbols) for all gauges and thermometers
solenoid valves 230 V/50/60 Hz for automatic and periodic drainage
of the separators
starting relief integrated in condensate drain automation (unloaded start)
oil pressure control switch for alarm + stop
temperature switch at air outlet for supervision of compressor cooling, alarm + stop
threephase motor size 225 S with suitable marine cable glands (brass)
speed:
voltage/frequency:
starting current:
nominal current:
efficiency/ starting time DOL
weight:
protection/ ISO class
43.0
1770
440/60
abt. 547
abt. 72
abt. 91
abt. 400
IP 55/ F
kW
rpm
V/Hz
A
A
% / 2-3 sec
kg
16/48
17418, HHI Samho S 505-514
Additional equipment for WP200:

-
1x junction box, incl. cabling from sensors

flange connection for all hoses
automatic cooling water stop valve
1x shut off valve between non return valve and flange for air outlet
root valves for the pressure gauges
cooling water safety valve
cooling water sight glass
(mounted)
(mounted)
(mounted)
(mounted)
(mounted)
(mounted)
(mounted)
attached electric driven cooling water pump 1,1 kW

440V,60 Hz Y-connected
2,4 A
3410 rpm
ISO F, IP55
max prepressure 2,5 bar
(mounted)
1x extra air filter for yards work

1x spare part set B+A per vessel as per regulation DNV No.: 064007 (supplied loose)
1x pressure switch start/stop with test cock

-

workstest for the motor
certificate for motor
17/48
P&I-diagram and cooling water plan WP200 / WP240
26
18/48
26
Air temperatur switch
19/48
Principal wiring diagram
20/48
21/48
Reserveteilliste
WP200
WP240
Sach-Nr.
064 007
Code-Nr.
2-0009
Seite/page: 1
Von/of:
3
Pos.
Item
Stk.
Qty.
Benennung
Designation
Sach-Nr.
Ref.-No.
Reserveteile B+A
Spare parts range B+A
064 007
Rechteckring
R-ring
002 716
Gleichfasenring
G-ring
035 962
Rechteckring
R-ring
033 220
Nasenring
N-ring
034 213
lschlitzring
S-ring
033 221
Konzentrisches Ventil
Concentric valve
037 134
Bemerkungen
remarks
.I
22/48
Reserveteilliste
WP200
WP240
Sach-Nr.
064 007
Code-Nr.
2-0009
Seite/page: 2
Von/of:
3
Pos.
Item
Stk.
Qty.
Benennung
Designation
Sach-Nr.
Ref.-No.
Lamellenventil
Lamellar valve
036 959
RD-Ring
o-ring
035 970
10
Brechplatte
Bursting plate
061 942
11
Dichtring
gasket
003 493
12
Dichtring
gasket
005 001
13
10
Dichtring
gasket
005 009
14
15
Dichtring
gasket
005 023
Bemerkungen
remarks
.I
23/48
Reserveteilliste
WP200
WP240
Sach-Nr.
064 007
Code-Nr.
2-0009
Seite/page: 3
Von/of:
3
Pos.
Item
Stk.
Qty.
Benennung
Designation
Sach-Nr.
Ref.-No.
15
Dichtung
packing
063 748
16
Dichtung
packing
051 530
17
RD-Ring
o-ring
030 131
18
RD-Ring
o-ring
036 962
19
RD-Ring
o-ring
036 963
20
RD-Ring
o-ring
030 912
21
RD-Ring
o-ring
037 151
Bemerkungen
remarks
.I
24/48
Ref.-no. 035222
25/48

Technical drawing:
for 035221 and 035222
for 035223
Connection diagram:
Change over contact

Adjustment:
First set upper switching-pressure by
means of adjusting screw 1
Pointer 2 will indicate.
Set lower switching-pressure by means of
adjusting screw 4
The upper switching-pressure remaining
unchanged.
Pointer adjustment by manometric
comparison
G3/8
PG13,5
Advice for installation:
The pressure switch must be installed at the pressure vessel (to avoid pulsation)
Protection
Qty.
Technical datas:
Rated service current: 6A at 220V AC 11
class:
IP65
Designation
Pressure range
Sauer reference No.
1 - 16bar
035221
2 - 32bar
035222
3 - 60bar
035223
26/48
Sauer screw compressor SC15 to SC52
27/48
General hint:
Please note that the transport and installation instructions are a extract of the manual.
Sauer screw compressor general informations

The drive
The electric motor (01) drives
the compressor stage (04)
through the v-belt pulleys (02)
and the v-belts
The air path
Air flows into the suction filter
(05) and the suction valve (06)
into the compressor stage
(04), which compresses the
air. The relief valve (07) closes
and the suction valve (06) opens at st ar delta and the reverse way at upper
pressure point into the idle running phas e. The oil separator (08) decreases
the residual oil to 2-4mg/m. In the compressed- air recooler (09) the
compressed air temperature reduces to 9-13C above ambient temperature
and leaves the machine through the compressed air outlet (10).
The oil curcuit
Cooling and sealing lube oil
flows int o t he compressor
stage (04) by the
produced
pressure into the oil tank
(11).The oil leaves
the
compressor stage (04) mixed
with the compressed air. The
place according the regulations
safety valve(12) protects the
machine against excess
pressure. The oil will be
separated from the air up to
98% by our special design of
the oil tank (11), which collects
the oil. The residual separation
of the oil will be carried out by
the oil separator
(08). The
working temperature of the oil is optimized by the oil temperature controller
(13). The oil passes the by-pass line or the oil controller (14) and flows
through the oil filter (15) back into the compressor stage (04).
Cooling
The compressed air after-cooler of the cooling fluid heat exchanger is
cooled either by
a built-in cooling air ventilator or
water cooling.
The electric motor is always cooled by its own ventilator fan. In the case
of water-cooled compressors, a fresh air ventilator additionally ensures
sufficient fresh intake air for the removal of radiated heat.
28/48
Pneumatic connection
Screw type compressors will be delivered complete an ready for connection.
The connection from the compressed air outlet (10) to the piping system
must only take place through a tape sealed flexible hose, so that no forces
can be transmitted between the comp ressed air piping system and the
compressor unit.
The pipe end of the piping system is to be roughly secured. In order to avoid
that condensate collected in the compressed air recooler (09) is fed into the
piping system or into the downstream receiver tank, a condensate trap with
automatic separator is to be installed in the discharge line, if possible in
direct vicinity of the compressed- air outlet (10).
A non return valve between piping system or receiver tank and machine is
not required, because this device
is already installed in the screw type
compressor. It is, however, recommended to install a shut off valve in the
compressed air line, so that the comp ressor is able to be disconnected from
the piping system , if necessary.
Electric connection
Electric connection is only to be carried out by skilled electricians. Check if
current, voltage and frequency is according
to the nameplate data. The
cross section of the feed line
and the fuses are to be dimensioned in
accordance with the local prescriptions!
Condensate trap
The condensate collected in the condensate trap is oily and must not be fed
into the sewage system without further treat.
29/48
17418, HHI Samho S 505-514
Technical specification Sauer air cooled screw compressor SC31- 08-M60w.c

1 as per enclosed drawing KR-CH-SC31wk
Capacity as per ISO 1217
Operation pressure:
Required power:
Cooling:
Heat dissipation:
Drive:
Ambient temperature up to:
Lub. oil content:
Color:
S505/S507/S509/S511/S513
S506/S508/S510/S512/S514
Standard Equipment:
-
200
m3/h
7
bar
22
kW
watercooled
22,9
kJ/sec
v-belt driven
50
C
9
ltr.
RAL6021
RAL5015
air intake filter

compressor rotors with asymmetric profile
final air cooler
non-return valve mounted on the compressor
oil separator
oil recooler
safety valve
starting relief
self induced pressure lubrication with oil filter
sound proof canopy
automatic control unit ALUP AIRCONTROL AC1(microprocessor control and monitoring unit)
combined load/unload and start/stop control by integrated pressure-transmitter,
star-delta start, indication of pressure, compressed air temperature, running hours
supervision of oil- and air temperature, pressure and maintenance intervals
potential free contact for remote alarm indication, start/ stop push button
resilient mounts incl. flexible hose for airoutlet
threephase electrical motor size 200 L:
speed:
voltage/frequency:
starting current:
nominal current:
protection/ISO class
Additional equipment for the SC31:

- flange connection for the hoses
- spare part set seagoing DNV
- 1 additional cyclone separator incl. automatic
Cooling water shut off valve
24,7
3545
440/60
abt. 100
abt. 40
IP 55/ F
kW
rpm
V/Hz
A
A
(mounted)
(supplied loose)

-

workstest for the motor
10.9.20078
CSP
30/48
Hint: Pos 18-21 are just in use in case

of a water cooled screwcompressor version.
In case of a air cooled version these parts
can be ignored. Please refer to the technical
specification.
31/48
Spare part set seagoing

Anlagentyp
Compressor
type
Keilriemensatz
V-Belt set
SC15-8 MA
SC15-10 MA
163.00033XPA957
163.00033XPA957
SC22-8 MA
SC22-10 MA
163.00032XPA930
163.00032XPA930
SC26-8 MA
SC26-10 MA
163.00002XPA1215
163.00058XPA1180
SC31-8 MA
SC31-10 MA
163.00002XPA1215
163.00060XPA1207
SC42-8 MA
SC42-10 MA
163.00128XPA1480
163.00072XPA1429
SC52-8 MA
SC52-10 MA
163.00006XPA1180
163.00012XPA1207
SC51-8 MA
SC51-10 MA
163.00012XPA1207
163.00013XPA1232
SC61-8 MA
SC61-10 MA
163.00019XPA1282
163.00133XPA1307
SC76-8 MA
SC76-10 MA
163.00127XPA1207
No. No.
consists of:
Ansaugfilterpatrone und
Schelle
Suction filter cartridge and
clamp
172.08788
173.08789
labscheidepatrone
Oil seperator
cartridge
lfilter
Oil filter
Verschluschraube
plug screw
No.
No.
No.
172.51002 172.00221
165.04545
167.01247
172.11105
172.08787
173.08787
172.00222
172.58112
172.08786
173.08786
172.58111
172.03291
SC51-76
2 x 172.58111
172.11103
SC61-76 ab
F0502977
165.00017
167.01249
167.01250
32/48
Cover Page
P ult
C a b in e t:
P ro te c tio n :
IP 5 4
C o lo u r:
RAL 7035
V D E :
0113
S C 31-42 M A50
S C 31-42 M A60
W irin g :
C u s to m e r:
M a in c u rre n t:
black
C o n tro l c urrent 230V :
red
C o ntrol current D C :
d a rk blue
P ro te ction line:
g reen/yellow
P ot.free contacts:
o ra nge
S S M , K ie l
400/440
R a te d v o lta g e :
230
C o n trol voltage:
R a te d p o w e r:
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
(k W )
F r e q u e n c y :5 0 / 6 0 Hz
V
C u s to m e r's fu s e s : (A )
50Hz
60Hz
22
2 5 ,3
63
30
3 4 ,5
80
F
SC 31-42 MA
Orig.
cover page
from
238.00207MA-00
from
Page
of
10 Ps.
33/48
ameter
option
8
L1
L2
L3
/2.1
/2.1
/2.1
2
25mm
L l
-1T1
-1P1 A
100/5A
100/5A
K k
B
2
2
10mm
/3.3
-3K1
-3K3
2
/3.4
10mm 2
1
2
25mm
6mm
1
-3K2
/3.3
mains switch
option
-1Q1
PE
/2.1
-W001
1
-X1
gr/ge
D
U
PE
PE
W1
W2
Supply
V1
3x400V/PE 50Hz MA50
3x440V/PE 60Hz MA60
U1
line contactor
Status
Change
Date
Name
P TC
V2
-1M1
option with mainswitch

without supply terminal
U2
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
compressor motor
delta contactor
star contactor
F
s u p p ly
SC 31-42 MA
Orig.
m a in
from
current
238.00207MA-00
from
Page
of
10 Ps.
34/48
1
/1.8
/1.8
/1.8
L1
L1
L2
L2
L3
L3
-2F1
/2.1
control trafo
primer side
-2Q2
4A
/2.1
-2F2
4A
/2.1
I>
0,45-0,63A
I>
I>
400V for MA50

440V for MA60
0,53A
B
1
-3K4
/3.5
4 0 0 V
+ /-
5 %
4 4 0 V
+ /-
5 %
-2T2
230V
-2F5
10 V
18 V
0V
-2F6
1A
N5
10V
1A
L5
0V
-2S1 11
N6
18V
L6
0V
12
N4
/3.1
/3.1
/3.1
/3.1
/3.1
/4.6
230V
/1.8
L4
PE
PE
/3.1
/3.1
D
-X1
1
PE
1.1
gr/ge
-W002
-2R1
E
T
for option mainswitch

without emm. stop button
KTY
/4.3
-optionheater 440V/600W
Status
Change
Date
Name
Emergency stop
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
F
c o n tro l v o lta g e
SC 31-42 MA
Orig.
h e a ter
from
238.00207MA-00
from
Page
of
10 Ps.
35/48
/2.8
L5
/3.1
/2.8
N5
/3.1
/2.8
/2.8
/2.8
L6
/3.1
N6
/3.1
PE
-3F5
-3F6
1A
1A
-A3.5
ALU P A C 1
C
6
/2.8
13
12
15
14
L4
L4
21
-3K2
/3.4 22
/3.3 22
PE
PE
-3K1
-3K2
A1
/6.1
21
-3K3
/2.8
11
10
-3K3
A1
A1
/6.1
A1
-3K4
A2
A2
A2
A2
E
/2.8
N4
N4
1.2 1
1.2 3
1.2 5
6.6 13
4
14
7.2 21
22
/1.6 1
/1.6 3
/1.6 5
13
/3.4 21
4
14
22
/1.5 1
/1.5 3
/1.5 5
13
/3.3 21
-W003
2
1
A1
14
22
-X1
3
PE
gr/ge 5
7
-3Y1
13
2
/2.2
4 /2.2
6
/2.2
8
/6.1
-X1
4
14
A2
line contactor
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
star cont.
delta contactor
SC 31-42 MA
Orig.
-optionsolenoid valve
heater
collect error
F
o u tp u t s ig n a ls
from
238.00207MA-00
from
Page
of
10 Ps.
36/48
3
Compr. temp
5
Pressure sensor
temp.sensor
in oil heater
lead-lad
load-no load
local
remote
7
Emergency stop
Diff.Press.
option: ext.
pressure switch
A
+24
/5.1
-X1
7
-4R3
A2
-4U1
B
T
KTY
KTY
/2.3
21
13
22
14
10
-2S1
21
/2.4
22
A1
-X1
C
-W004
-W005
Schirm
16
br
we
17
sw
19
18
gr
we
20
21
KTY
bridge for mainswitch
-4R2
22
23
24
25
+24V
4 -20m A
-A3.5
ALU P A C 1
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
F
in p u t s ig n a ls
SC 31-42 MA
Orig.
from
238.00207MA-00
from
Page
of
10 Ps.
37/48
1
se n se o f
3
o v e rp re s s u r e
PTC M1
o v e r lo a d
RS485-interface - Option -
r o t a t io n
- option -
connection to PC or to next compressor
Schirm
TXD
RXD
+24
/4.8
-X1
RxD (B-)
27
TxD (A+)
-5R3
Schirm
-5B1
P TC
-X1
-W006
11
12
32
33
34
PE
0-4bar
0,8bar
-X1
-W008
C
-X1
PE
21
26
27
29
28
30
31
+12V
+24V
32
33
34
35
D
-A3.5
ALU P A C 1
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
F
SC 31-42 MA
Orig.
in p u t s ig n a ls
from
238.00207MA-00
from
Page
of
10 Ps.
38/48
1
/6.1
L4
L4
+24
/7.1
/5.1
O p tio n : lo c a l re m o te sw itch
-X1
re m o te start / stop
13
-6S2
13
13
remote start/stop
-6K5
-6K6
14
param. 008 = 2
param. 018 = 1
7.5
14
14
B
-X1
8
10
A1
A1
-6K5
21
6.2
6.2 22
/6.1
/6.1
13
-3K1
-6K6
-6K5
-6K5
A2
43
A2
14
44
3.2
N4
PE
N4
PE
13
4.4 21
6.3
31
6.4 43
4.4 13
14
22
32
44
-X3
/7.1
/7.1
14
E
IM C S
Remote on
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
Local
-B P
Remote
ext. pressure
switch
Remote
start/stop
running signal
F
lo c a l-re m o te
SC 31-42 MA
Orig.
s w itc h e r
from
238.00207MA-00
from
Page
of
10 Ps.
39/48
1
/3.8
L4
8
L4
/7.1
A
option:
space heater
on/off
option:
terminals for
condesate drain
option:
terminals for
Bekomat
13
-7S3
Heater On/Off
14
21
-3K1
22
-option-
-7H1
D
/3.8
/3.8
Heater On
lamp on
D
N4
PE
N4
PE
X1
15
16
PE
17
18
PE
19
20
/7.1
/7.1
PE
E
1
L1
PE
L1
PE
-7R2
(-1M1)
Ultramat /Bekomat
space heater -1M1
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
supply Bekomat
condesate drain
supply condensate drain
F
s p a c e h e a te r
SC 31-42 MA
Orig.
c o n d e n s a te p o rt
from
238.00207MA-00
from
Page
of
10 Ps.
40/48
A
in te rface
R S -232/R S -485
to Compressor 3
cable: LiY C Y 3x0,5m m
C
32
R S -2 32in te rface
D
PC
33
34
PE
32
33
34
PE
RS485in te rface
RS485in te rface
b o th cables
p arallel
b o th cables
p arallel
lead-lag
s e lector sw .
com pressor 1
32
w irin g
o f
R S 4 8 5 -in te rfa c e s
to
34
PE
RS485in te rface
D
c o m pressor 2
adress 1
33
adress 2
P C
(re f. to page 5)
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
F
s e r. in te rfa c e
SC 31-42 MA
Orig.
w irin g
from
238.00207MA-00
from
Page
of
10 Ps.
41/48
A
m o u n tin g
r a il T S 3 5
719m m
d r ill h o le
6 ,5 m m
a t b o th
e n d s
719
6 . 5 + 0.1
15
344.5
344.5
6K6
6K5
3F6
2T2
2Q 1
3F5
3K4
2F5
3K2
2F2
3K3
2F1
3K1
2F6
15
X 1
1T 1
EDI1 6
U V WP
1 .7 5
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
F
SC 31-42 MA
Orig.
c o n s tru c tio n
from
238.00207MA-00
from
Page
of
10 Ps.
42/48
A
90
145
X3
b a c k p la n e c a b in e t
Status
Change
Date
Name
Date
15.11.07
Name
GKL
Check.
GKL
Stand.
F
SC 31-42 MA
Orig.
c o n s tru c tio n
from
238.00207MA-00
from
Page
of
10
10 Ps.
description
external cable
Status
-W003 lflex 3x1,5
-W006 lfl. 3x1,5
-W007 lflex 3x1mm
-W008 lflex 3x1mm
-SST LIYCY 3x0,5mm
functional text
Change
Date
Name
Date
Name
Check.
Stand.
GKL
GKL
Orig.
SC 31-42 MA
from
space heater -1M1

space heater -1M1
from
te rm in a l
-5B1
we
gn
br
RS-485 shield
RS-485 TXD
RS-485 M
RS-485 RXD
34
PE
32
33
shield
-A3.5
-A3.5
-A3.5
-A3.5
PE
PE
6
1
-1Q1
W
supply
PE -1M1
-1Q1
26
-A3.5
supply
21
27
-1Q1
-5B1
-5B1
PE
21
22
30
29
23
21
22
21
15
14
13
10
1
2
gr/ge
N4
-3K1
-3K1
-3K4
-A3.5
-A3.5
-A3.5
-2S1
-A3.5
-2S1
-A3.5
-A3.5
-A3.5
-A3.5
A2
pressure switch -5B1

supply
PE
19
Bekomat
condensate drain
condensate drain
condensate drain
20
PE
17
18
PE
16
15
1.1
Bekomat
12
11
10
Bekomat
gr/ye
heater
space heater -1M1
-6R2
-6R2
14
remote control
2
13
remote control
PTC
14
lead lag selector
13
lead lag selector
PTC
6
8
-2R1
3
PE
collect error
A1
collect error
-3Y1
-3K3
gr/ge
A2
-3K4
-2T1
bridges
PE
collect error
solenoid valve
-3Y1
???
connection
solenoid valve
-W002 SINF-JB 3x1,5
solenoid valve
description
-2R1
connection
conn. no.
gr/ge
internal function
description
heater
-X 1
5.6
5.7
5.5
5.6
1.4
1.2
1.2
1.1
1.1
5.2
5.2
7.5
5.1
7.4
7.4
7.4
7.3
7.3
7.2
7.3
7.2
2.2
5.4
5.3
4.6
4.6
4.5
4.5
3.7
3.7
3.6
3.5
3.5
3.4
2.2
2.2
Page
page/line
heater
external function
c o n n e ction line:
43/48
15.11.07
s trip
238.00207MA-00
Page
1
of
Ps.
Status
external function
c o n n e ction line:
-X 3
description
functional text
Change
Date
Name
Date
Name
Check.
Stand.
6
7
8
remote start/stop
Running
Running
4
5
remote start/stop
Remote
connection
Remote
conn. no.
-3K1
-3K1
-6K6
-6K5
-6K5
-6K5
-6K5
description
13
14
A1
43
44
21
22
connection
Local
internal function
6.6
6.6
6.5
6.5
6.4
6.4
6.3
6.3
Page
page/line
Local
description
external cable
44/48
bridges
15.11.07
GKL
GKL
SC 31-42 MA
Orig.
from
te rm in a l
from
s trip
238.00207MA-00
Page
2
fr. 2
Ps.
45/48
Material list
No.
Quant.
1
2
3
1
2
2
136.00185
137.00401
132.00196
4
5
6
137.08940
132.00173
132.00602
1
1
2
132.00603
132.00604
9
10
11
1
1
136.01250
Name
Air-Control 1
fuse terminal f. fuse 6,3x32mm
Maker
fuse terminal f. fuse 5x20mm

fuse 5x20mm 1A time-lag
Siemens
3RT1026-3AL20-1AA0
3RT1034-3AL20-1AA0
contactor type S0 3Ph.11KW,AC230V50/60Hz

contactor type S2 3Ph.15KW,AC230V50/60Hz
Siemens
3RT1015-2AP01-1AA0
3TG1010-0AL2
contactor type S00, 3-ph. AC230V 50/60Hz 1NO

relay 4- pol. 50/60Hz
Siemens
Siemens
3RH1921-1DA11
auxiliary switch for relay S0-S3 1NC 1NO
8WA2011-1SG20
90.820-F06-4Mf
3SB12031AC01
3SB14000C
heater 600W 440V KTY

temp. sensor KTY G1/4
emergency stop button 40mm,1 NC rd,22mm
switch element, 22/30mm 1 NC
Ref.
-A3.5
Sauer
Phoenix
Siemens
Siemens
fuse 6,3x32mm 4A time-lag
132.00377
132.00601
137.00462
136.00103
Art.No.
Part. No.
Blatt : 1
-2F1, -2F2
-2F6
-3K2
-3K1, -3K3
Siemens
MA60
-3K4
MA50
-3K1, -3K3
-2R1
Siemens
Helios
Jumo
Siemens
-4R2
-2S1
Siemens
12
136.01251
13
136.01217
STV0,16
control transformer 440/230/18/10V 160VA
EMB
MA60
136.00416
136.00120
STV0,16
control transformer 400/230/18/10V 160VA
EMB
MA50
EDI16
8WA1011-1PM00
pressure sensor 0-16bar 4-20mA
Condor
-4U1
8WA1205
PE terminal 35mm
terminal 35mm
Siemens
Siemens
-X1
-X1
-X1, -X3
-X1, -X3
-2S1
-2T2
14
15
16
2
3
137.08671
137.08647
17
18
137.08668
8WA2011-1PG30
PE terminal 4mm 3 connection
Siemens
137.08666
136.05009
8WA2011-2DG20
19
3
1
two-tier terminal 4mm

interposing relay 1S AC/DC230V
Siemens
Siemens
Option
-6K6
20
132.00278
auxiliary relay 230V 50/60Hz 2NO 2 NC
Siemens
Option
-6K5
21
key-operated switch 1NO
22
136.00090
136.08323
136.08314
3RH1122-2AP00
3SB12022LB01
VqE48
EC48
Ammeter 100/5A
Siemens
Peterreins
Option
Option
Microtherm
Option
23
1
1
24
25
3TX7002-2AF00
current transformer 100/5A
-6S2
-1T1
-1P1
3RV1011-0GA10
MC1,5/4ST/3,81
circuit-breaker 0,45-0,63A
Mini-Combicon fem. connector 4-pol.
Siemens
-2Q2
132.00455
134.00220
Phoenix
-A3.5
26
134.00221
134.00054
MC1,5/5-ST/3,81
MC1,5/6-ST/3,81
27
28
Phoenix
Phoenix
-A3.5
-A3.5
134.00223
MC1,5/10-ST/3,81
Phoenix
-A3.5
29
1
1

134.00224
MSTB2,5/3-ST
Combicon fem. connector 3-pol.
Phoenix
30
134.00225
MSTB2,5/7-ST
Combicon fem. connector 7-pol.
Phoenix
-A3.5
-A3.5
31
135.06339
1229
3SB1202-2AB01
solenoid valve 230V AC 50/60Hz

knob-operated switch 1S
Brkert
Siemens
Option
-7S3
signalling light 230V white
Siemens
Option
-7H1
32
33
1
1
3SB1212-6BG06
Date
Stat. Change
Date
Name
Name
Check.
Stand.
15.11.07
GKL
GKL
SC 31-42 MA
Orig.
from
-3Y1
material list
from
238.00207MA-00
Blatt 1
von 2
Ps.
46/48
Material list
No.
Quant.
35
36
Art.No.
Part. No.
Name
Blatt : 1
Maker
mounting rail 35mm 719mm
Ref.
137.09131
136.00378
3LD2504-0TK53
mains switch 22 kW 63A
Siemens
opt. mains sw.

SC 31
136.00389
3LD2704-0TK53
mains switch 37 kW 100A
Siemens
opt. mains sw.
SC 21-52
SC 42
Date
Stat. Change
Date
Name
Name
Check.
Stand.
15.11.07
GKL
GKL
SC 31-42 MA
Orig.
from
material list
from
238.00207MA-00
Blatt 2
von 2
Ps.
47/48
242
48/48

Air Compressor

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1/48

Hyundai SAMHO Heavy Industries

2x Main air compressor WP400

issue of working documentation

Sauer water-cooled piston compressor WP400

17418, HHI Samho S 505-514

Technical specification Sauer water-cooled compressor unit type WP400

17418, HHI Samho S 505-514

Additional equipment for each WP400:

1x junction box, incl. cabling from sensors

Test and certificates:

test and certificate for the compressor as per regulation DNV

P&I-diagram and cooling water plan 400

Principal wiring diagram

Receiver pressure switch

for 035221 and 035222

Change over contact

Sauer reference No.

Receiver pressure switch

Receiver pressure switch

Receiver pressure switch

Sauer water-cooled piston compressor WP200

17418, HHI Samho S 505-514

Technical specification Sauer water-cooled compressor unit type WP200

Sturdy rigid and weight saving design with flanged motor

17418, HHI Samho S 505-514

Additional equipment for WP200:

1x junction box, incl. cabling from sensors

attached electric driven cooling water pump 1,1 kW

1x extra air filter for yards work

Test and certificates:

test and certificate for the compressor as per regulation DNV

P&I-diagram and cooling water plan WP200 / WP240

Air temperatur switch

Principal wiring diagram

Receiver pressure switch

for 035221 and 035222

Change over contact

Sauer reference No.

Receiver pressure switch

Receiver pressure switch

Receiver pressure switch

Sauer screw compressor SC15 to SC52

Sauer screw compressor general informations

17418, HHI Samho S 505-514

Technical specification Sauer air cooled screw compressor SC31- 08-M60w.c

air intake filter

Additional equipment for the SC31:

Test and certificates:

test and certificate for the compressor as per regulation DNV

Hint: Pos 18-21 are just in use in case

Spare part set seagoing

C o n tro l c urrent 230V :

option with mainswitch

400V for MA50

for option mainswitch

bridge for mainswitch

connection to PC or to next compressor

space heater -1M1

supply condensate drain

cable: LiY C Y 3x0,5m m

-W006 lfl. 3x1,5

-W007 lflex 3x1mm