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6 AUTHORS, INCLUDING:
Chien-Min Lin
Ruey-Beei Wu
IEEE
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I. INTRODUCTION
Manuscript received November 14, 2006; revised March 30, 2007. This work
was supported in part by the National Science Council, R.O.C., under Grant
NSC 95-2213-E-002-016 and in part by the Taiwan Semiconductor Manufacturing Company. This work was recommended for publication by Associate Editor M. Cases upon evaluation of the reviewers comments.
K.-T. Hsu is with ASUSTek Computer, Inc., 11259 Taipei, Taiwan, R.O.C.
W.-D. Guo, T.-W. Huang, and R.-B. Wu are with the Department of
Electrical Engineering and Graduate Institute of Communication Engineering, National Taiwan University, 10617 Taipei, Taiwan, R.O.C. (e-mail:
f92942062@ntu.edu.tw; rbwu@ew.ee.ntu.edu.tw).
G.-H. Shiue is with JinWen University of Science and Technology, Taipei,
Taiwan, R.O.C.
C.-M. Lin is with the Packaging Core Competence Department, Advanced
Assembly Division, Taiwan Semiconductor Manufacturing Company, Ltd.,
30077 Taiwan, R.O.C. (e-mail: chienmin_lin@tsmc.com).
Color versions of some of the figures in this paper are available online at
http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TADVP.2007.908033
212
Fig. 1. Physical structure of single-ended via transition. (a) 3-D view. (b) Side
view. (c) Top view.
Fig. 3. Single-ended S-parameter of test structure.
Fig. 2.
via pad into account. The increase in current return path due to
the via appearance denotes the excess inductance.
Both the capacitance and inductance values are accessible to
, anti-pad
the geometry parameters such as via pad radius
, and barrel radius
. Decreasing the via pad and
radius
via barrel radius, but increasing the anti-pad radius, results in
the reduction of capacitance because the capacitive coupling between the via conductive material and ground plane is getting
smaller. However, the inductance becomes larger with the increase in anti-pad radius, which leads to a longer current return
path on the ground plane.
For the given two-port network, the admittance matrix [Y] is
chosen here and can be characterized by full-wave simulation.
The via structure is located within the transmission lines and
the source excitation is incident from the time-domain reflection (TDR) side as displayed in Fig. 1(a). Moreover, the physical lengths of the lines are in general longer than one-quarter
wavelength of the desired frequency to ensure that the higher
order modes excited at the interface do not degrade the simulation accuracy. After the admittance matrix of the via structure is
obtained by de-embedding the connected transmission lines, the
lumped- element values are thus determined, respectively, as
(1)
and
(2)
and series
By the balance between its shunt capacitance
inductance
, the effective via impedance is given by
(3)
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213
(5)
training procedure is a self-organizing process designed to obtain an appropriate set of connection weights that the error of
the output parameters is acceptable.
A. ANN Structure
(6)
The neural network used in this paper employs the tool kit
built in Matlab [13]. Its architecture consists of three layers as
shown in Fig. 4: one input layer, one hidden layer, and one
output layer. Neurons
connected to each other
with the adjustable weights are the basic processing elements
of the network. The process of neurons between the hidden
layer and the output layer is different. For the hidden layer, the
weighted inputs to each neuron are accumulated and then passed
through the logarithmic sigmoid activation function
(4)
to determine the response of the neuron. Nevertheless, in the
output layer, the output response of each neuron is just the accumulation of its weighted inputs.
The logarithmic sigmoid activation function allows the
hidden layer to model the complex inputoutput relationship.
The complexity of the ANN structure will increase when the
additional neurons are added to the hidden layer. A network
without enough neurons cannot map the complex inputoutput
relationships. However, a network with too many neurons tends
to over-fit the training data and lacks the generalization. An
important issue for ANN modeling is thus the proper selection
of neurons. First, the architecture of the three-layer neural
network with fewer neurons of the specific activation function
is determined. The neurons of the hidden layer are increased
step by step until the desired accuracy is achieved.
B. ANN Training
ANN training is the procedure of updating connection
weights to minimize the error between the outputs of the
network and the expected outputs. The neural network learns
from the samples of inputoutput data such as training data
sets. The learning rule here involves the LevenbergMarquardt
and
(7)
The back-propagation is then employed to calculate the Jacobian matrix. Each connection weight is adjusted by
(8)
which can be computed with the gradient
The parameter
function
and
is given by
(9)
denotes the weight value at the th training iteration,
where
is the identity matrix, and is an adaptive value according to
the training process.
The performance of the neural network is evaluated and quantified by the mean-square error, given by
MSE
(10)
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214
TABLE I
DIMENSION RANGE OF DESIGNED PHYSICAL PARAMETERS
C. ANN Modeling
In this paper, the goal of neural network modeling is to
develop a precise mapping of the relationship between the
via layout parameters and the effective via impedance. Fig. 5
shows the block diagram of the neural network model. The
via structure and physical parameters under consideration have
been shown in Fig. 1. Let the dielectric constant
of the
substrate be 4.4. Since the effective via impedance depends
only on the geometry of the via structure, the radius of via
, anti-pad
, and via pad
are all normalized
barrel
and then served as the input parameters
to the via length
of the ANN.
Table I lists the dimension range of each layout parameter
taken into account. There are 54 different via structures to be
uniformly selected over the range as listed in Table I and the
effective via impedances are calculated by the full-wave solver.
These 54 data vectors, which serve as training data sets, are then
used to train the artificial neural network. By the same scheme,
30 different via structures are arbitrarily selected over the same
range and analyzed by a full-wave simulator. The trained neural
network is then tested with the 30 data vectors, which serve as
the testing data sets, for the observation of prediction error.
The prediction error defined here is that the discrepancy in
the analyzed and predicted via impedances cannot be larger
than 5%. The number of neurons in the hidden layer is selected
according to the accuracy of the neural network model. After
the ANN model is successfully trained and tested, there are
three neurons in the hidden layer. The corresponding difference between the EM-simulated impedances and ANN- computed impedances are evaluated at 0.67 for the averaging error
and 0.47 for the standard deviation. Fig. 6 shows the comparison between the EM-simulated and ANN-modeled values
with 54 training data vectors as well as 30 testing data vectors.
These results indicate the EM-ANNs ability in capturing the
inputoutput relationships. The developed model may now be
used in the design of reflectionless via structures.
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TABLE II
VARIOUS VIA DIMENSIONS WITH DIFFERENT EFFECTIVE IMPEDANCES (VIA LENGTH L
215
the reflection noises from signal vias, the neural model is used
to sweep the physical parameters over the dimension range as
listed in Table II and determine the physical dimension range
where the via structure has effective impedance close to the
characteristic impedance of transmission lines.
For the dimension range of physical parameters under the
design consideration, the via impedance is most sensitive to the
via-pad and anti-pad radius. The suitable design area for the
expected via impedance can thus be graphically represented by
the physical parameters of via-pad and anti-pad radius. With
, there are 10 000
the constant barrel radius ratio of
different via structures composed of the 100 different sets of
via-pad and anti-pad radii to be swept by the ANN model. Fig. 7
shows the sensitivity plots of effective via impedances over
and
the dimension range of the via-pad radius ratio
, provided that
.
anti-pad radius ratio
Using the results obtained in Fig. 7, the model is able to help
design the single-ended via structures for the expected via
impedance more efficiently.
B. Time-Domain Simulation
To demonstrate the electrical solution space shown in
Figs. 7 and 8, the 3-D finite integration simulator [14] is used
to investigate the time-domain waveforms of the via connectors with different effective impedances. For the via structure
mm, barrel
given in Fig. 1 with the via length
radius
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216
for a selected via structure in each of the five groups. When the
effective via impedance is higher than the desired impedance of
50 , a positive reflection noise occurs but decreases with decreasing via impedance. On the other hand, the via connector
with effective impedance below 50 yields a negative reflection noise.
Finally, it can be found that the via structures designed with
reference to the colored region in Fig. 8 have the minimum
noise. As a result, the electrical solution space for designing via
connectors with the least reflection noise is verified by the 3-D
finite integration simulator in the time domain.
V. EXPERIMENTAL VALIDATION
A single-ended via in a single ground plane is fabricated to
investigate the reflection noise due to via discontinuities. For the
structure depicted in Fig. 1, the design parameters are set to be
mm,
mm,
mm,
mm,
, and the microstrip line lengths
mm. The anti-pad
and
radius is selected in reference to Fig. 7 with
mm and the photos of the three cases are displayed in Fig. 10.
Both the time- and frequency-domain experiments are focused
on the reflection noise due to via discontinuities for verifying
the electrical solution space, as shown in Fig. 8.
By using TEK/CSA8000B, a time-domain reflectometer, the
experimental verification is performed while the ramped step
pulse of 0.5 V and rising time about 50 ps is applied for the excitation on the input port 1. As demonstrated in Fig. 11, the TDRmeasured reflection noise corresponding to the high- impedance
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VI. CONCLUSION
In this paper, the design technique of employing an ANN for
constructing reflectionless via structures is proposed, examined,
and validated. Based on the EM-ANN approach, the relationship
between the physical parameters and the effective via impedances can be formularized as the combination sets of neurons
activation functions. Therefore, the time-consuming iterations
of full-wave simulations can be alleviated by the neural model
for its efficiency. Using the concept of impedance matching, the
design of reflectionless vias can be achieved by sweeping the parameters with the aid of the neural network model. Finally, the
design rules of expected via impedances are derived and verified with simulations and experiments.
A systematic procedure is established, offering convenience
for designing reflectionless via structures without resorting to
the time-consuming full-wave simulator. The sensitivity of design parameters is also gauged to explore the feasible solution
space within the boundary limit of physical dimensions. By
the addressed procedure, the discontinuity problems of passive
components such as the via, bend, or package pin can be improved in the prelayout design and postlayout verification.
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